QUALITY CONTROL PROCESS CHART

Prototype Pre-launch Production

Control Plan Number: Key Contact Date (Orig.) August 07, 2021 Date (Rev.) : October 20, 2021

QCPC-EPE-447 Rev 3 Leny Endaya - QA Dept Head

Part Number / Latest Change Level: Core Team: Customer Engineering Approval/Date (if Req'd.)
Erwin Reodique Allan Candari Danreb Mitra Christopher Briton
610-19018-01 N/A
Prod'n NPD. Logistics DCC

Part Name / Description Organization/Plant Approval/Date Customer Quality Approval/Date (if Req'd.)

CARTON (HYDRA) 9001 EATON 600*400*140 August 15 2017 N/A

Organizational/Plant Organization Code Model Name: Other Approval/Date (if Req'd.) Other Approval/Date (if Req'd.)

EPE (Philippines) Corp. 610-19018-01 #N/A LILIPUT n/a N/A

REVISION HISTORY

Date Description of Revision Prepared by Checked by

7-Aug-21 Initial released

21-Sep-21 Revised Form on Storing Process / Additional Form and Work Instruction on Product Assembly

11-Oct-21 Change raw material stacking height from 7ft to 10ft / put optional on Slitter/Creaser Process

Additional reaction plan on Slitter/ Creaser process

20-Oct-21
Additional control method on Process no.2 and no. 6 M. MANAHAN L. ENDAYA

Characteristics Methods
Process Name /
Process Number Machine, Device, Jig, Tools Special
Operation Sample Responsible Person Reaction Plan
and Flow For Mfg Char. Class Product/Process Evaluation / Measurement
Description No. Product Process Control Method
Specification/ Tolerance Technique
Size Freq.

START

Material Consumption Monitoring

1 (EPE-PRD-17 Rev.01) Hold the lot and inform immediate
Receiving - 1 Quantity - - DR / Invoice quantity must be same with actual. Visual Checking Document Check 100% Every delivery Production personnel
QA Inspection Requisition form superior for feedback to supplier
(EPE-LOG-11)

> Must have No Damage, Foreign Materials, etc.

- 1
Stanley Tape Measure
2 Material Quality
Inspection
Skyray Instrument
EDX2800B
Random Sampling MIL Inspection Data Sheet
Appearance - - > Must have correct flute Visual Checking > Hold the lot and feedback to
STD 105E Level 4.0 (EPE-QAD-07 Rev.01)
orientation. supplier
Suppliers Non Conformance
(EPE-QAD-01 Rev.0)
>Issued SNCR(if Applicable)
L-40.5 inch x W-29inch >Endorse to Warehouse all NG
2 Dimension Check - - C-FLUTE Measuring Tape 1 pc QA Inspection Requisition form
(EPE-PRD-37 Rev.0) parts for RTS
(KL200 x CM150 x Kl200) Every Delivery Assigned QC Personnel
XRF Standard: Cut parts from same XRF INSPECTION REQUEST FORM
> Hold the batch including the
ROHS (Chemical Σ< 50ppm (Cd+Pb+Hg+Cr) invoice received. STD: (EPE-QAD-08 Rev.04)
3 - - XRF Machine whole material lot and wait for ICP
Composition) XRF Inspection 1mm thickness x 10mm XRF Test Result (PC Soft Copy)
test confirmation
(WI-EPE-1708-04) diameter. (EPE-QAD-09)

Raw Material Tag

Must have complete details on
Endorsement to (EPE-PRD-18)
Material Rack 1 Material Identification Material Traceability - Warehouse Tag(Ref.# , Partcode, Lot number,QTY , Visual Check 100% Per invoice Production and QC Personnel Proper handling of items
'3 Production Material Consumption Monitoring
Partname , Model Name)
(EPE-PRD-17 Rev.01)

1 Status for traceability Raw Material Tag

4 Must have complete details on
- - Warehouse Tag (Ref.# , Partcode, Lot number,QTY , (EPE-PRD-18) Hold the items if no labels
Partname , Model Name) Material Consumption Monitoring
Storing - 2 and FIFO Visual Check 100% Per invoice / lot (EPE-PRD-17 Rev.01)
Material
Request Form (EPE-
3 Stocking condition - Must follow 10 feet stocking height limit PRD-16) Production Personnel Return the items if have reject

- 1 Material Identification - - Visual Check

Must have withdrawal form with partname and material Material Request Form > Hold the lot and feedback to QC-
'5 Material Withdrawal 100% As per withdrawal
specs (EPE-PRD-16) in-Charge
Stanley Tape Measure 2 Dimension Check - - Measuring Tape

Material Receiving Form > Applicable if material is larger

Slitter / Creaser
(optional process)
'6 Flexo Printing Machine
Product Assembly
1 -
2 -
Material Slitter / Cutting
Material Printing Process
- >>Correct Material, Paper Orientation and Dimension. Visual Check and Measuring Tool 100% Every run (EPE-PRD-34 Rev.0) than the required board size
Production Output Monitoring >Inform immediate superior
(EPE-PRD-01)
Travel Card (EPE-PRD-02)
Process Monitoring Log Sheet
>>Must Correct Cyrel, layout, and ink color (EPE-PRD-03)
>> Ink viscosity must be consistent. Random Sampling MIL Process Output Monitoring
- Visual Check and Measuring Tool Every run
>> Must have correct paper STD 105E Level 4.0 (EPE-PRD-04)
orientation. Production Inspection Sheet
(EPE-PRD-05) Production and
Production Defect Summary QA Personnel
(EPE-PRD-06 Rev.02)
Production Schedule
(Weekly Plan FG) >Inform immediate superior
(EPE-PRD-07)
Inline Inspection Form
(EPE-QAD-32 Rev.0)
Flexo Standard Parameter (MM)
(EPE-PRD-35)
Flexo Monitoring Sheet
 Production Output Monitoring
(EPE-PRD-01)
Travel Card (EPE-PRD-02)
Process Monitoring Log Sheet
(EPE-PRD-03)
Process Output Monitoring
(EPE-PRD-04)
Production Inspection Sheet
(EPE-PRD-05) Production and
Product Assembly Production Defect Summary QA Personnel
(EPE-PRD-06 Rev.02)
Butterfly Type Diecut Production Schedule
3 - Material Diecutting - Correct Paper Orientation and Correct Tooling. Visual Check 100% Every run (Weekly Plan FG) >Inform immediate superior
Machine
(EPE-PRD-07)
Inline Inspection Form
(EPE-QAD-32 Rev.0)
Flexo Standard Parameter (MM)
(EPE-PRD-35)
Flexo Monitoring Sheet
Glue 4 - Material Adhesion - Correct Paper Orientation and Correct Tooling. Visual Check 100% Every run (EPE-PRD-36)
Weight (x>3kg)

A
A

Must follow dimension based on technical drawing or

Stanley Tape Measure 1 Dimension Check - - Measuring Tape 1 pc
approved sample
Material Travel Card
(EPE-PRD-02) > Inform Production Leader.
Inspection Data Sheet > Return to production and
7 Final Product Quality Must have No Damage,Punctured,Foreign Materials, per Work Order per
- 2 Appearance - - (EPE-QAD-07 Rev.01) Assigned QC Personnel rework items (if necessary)
Inspection Missing Print, etc. day
Internal Non- > Issue INCR for the major
Visual Checking 100% Conformance Report (EPE-QAD-02 defect.
Rev.0)

- 3 - Status for Traceability - Must have complete details on material travel card.

8 Endorsement to
> Must have no damage, no foreign material. per Work Order per > Replacement of strecth film and
Packaging Stretch Film 1 - Packaging Condition - Visual Checking 100% Barcode Label Assigned QC Personnel
> Label attachment day barcode label.
Personnel

Stock Card
(EPE-LOG-06)
1 Material Identification - >Must have complete details on Proper handling of items
Inhouse Receiving Report
Barcode Labels(Ref.# , Partcode, Lot number,QTY , per Work Order per ( EPE-LOG-02)
Material Rack Visual Check 100% Warehouse and QC Personnel
Partname , Model Name) > day
9 Must have correct parts details.
Warehouse Tag (In-House)
2 - Material Traceability - Checking of stocks
(EPE-LOG-15)
Endorsement to
Warehouse for
Storing 3 Status for traceability Travel Card
Must have complete details on (EPE-PRD-02)
- - Warehouse Tag(Ref.# , Partcode, Lot number,QTY , Stock Card Hold the items if no labels
Partname , Model Name) per Work Order per (EPE-LOG-06)
- 4 and FIFO Visual Check 100% Warehouse personnel
day Inhouse Receiving Report
( EPE-LOG-02)
Warehouse Tag
5 Stocking condition - Must follow 7 feet stocking height limit (EPE-LOG-15) Return the items if have reject

10
Outgoing Inspection - 1 Appearance Packaging Condition - Barcode label must be tally with the actual parts. Visual Check Per Bundle Every delivery - Warehouse and QC Personnel Inform immediate superior.

Stock Card
11 (EPE-LOG-06) Inform the in-charge for delivery
Delivery Delivery truck 1 - Quantity per Pack - Follow SPQ Actual Counting 100% Per invoice / lot Delivery Monitoring Warehouse personnel report or any EPE WHSE in-
(EPE-LOG-07) charge
Logbook

END
ONTROL PROCESS CHART

REVISION HISTORY

Approved by

R. PANGANIBAN

Reference Document

Production Control
QP-EPE-25

Quality control and Inspection

(QP-EPE-21 Rev.11)
Incoming Inspection of Raw
Materials
(WI-EPE-2110-01)

XRF Inspection
(WI-EPE-1708-
04 Rev.01)
Supplier ICP Test

Production Control
QP-EPE-25

Production Control
(QP-EPE-25 )
Operation Manual for
Slicing Machine
(WI-EPE-1704-02)

Operation Manual for Vertical /

Horizontal Cutting Machine
(WI-EPE-1704-01 )

Operation Manual
for Hydraulic Press Cutting Machine
(WI-EPE-
1704-03)
Operation Manual for Flexo Machine
(WI-EPE-2107-02)
Corrugated Carton
(WI-EPE-2103-01)
IN PROCESS INSPECTION
(WI-EPE-2109-01 REV.01)
(QP-EPE-25 )
Operation Manual for
Slicing Machine
(WI-EPE-1704-02)

Operation Manual for Vertical /

Horizontal Cutting Machine
(WI-EPE-1704-01 )

Operation Manual
for Hydraulic Press Cutting Machine
(WI-EPE-
1704-03)
Operation Manual for Flexo Machine
(WI-EPE-2107-02)
Corrugated Carton
(WI-EPE-2103-01)
IN PROCESS INSPECTION
(WI-EPE-2109-01 REV.01)
 Quality Control and Inspection
(QP-EPE-21 Rev.11)
Control of Non-Conformance
(QP-EPE-
20 Rev.9) How
to Inspect (Inhouse Items)
(WI-
EPE-1811-01 Rev. 08 )

Criteria for acceptable and Not

Acceptable Carton Box
(OI-EPE-1803-01 Rev.01)

Packing Work Instruction

(WI-
EPE-1805-01 Rev.02)
Packaging Standard
(OI-EPE-1708-01
Rev.12)

QP-EPE-16
Warehouse

Outgoing Inspection Report

EPE-QAD-14 Rev.0

QP-EPE-16
Warehouse