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Reinforcement of Polypropylene With Alkali-Treated Sugarcane Bagasse - 2020
Reinforcement of Polypropylene With Alkali-Treated Sugarcane Bagasse - 2020
A R T I C L E I N F O A B S T R A C T
Keywords: Polypropylene composites were prepared from neat and alkali-treated sugarcane bagasse fibers. The results
A. Natural fibre composites showed that alkali treatment leads to an increase in composite stiffness and strength. A maximum is achieved in
B. Impact behavior these properties at around 5 wt% NaOH content of the treating solution. The increase in properties was assigned
B. Mechanical properties
to the improvement in inherent fiber characteristics. Acoustic emission testing and electron microscopy showed
D. Acoustic emission
E. Injection moulding
that the two main local deformation processes related to the fibers are their fracture and debonding; the latter is
accompanied by the shear yielding of the matrix. Increased inherent strength of the fibers results in an increase in
the fracture initiation stress and fracture energy of the composites. Interfacial adhesion has a slight effect on
stiffness, but more significant on strength and impact resistance. Changing adhesion modifies the relative
importance of local deformation processes, the number of debonding events decreases, while fiber fracture in
creases with increasing adhesion. Increased interfacial adhesion improves stress transfer and the load bearing
capacity of the fibers as well, but suppresses matrix yielding. Alkali treatment increases inherent fiber strength,
which can be directly correlated with composite strength.
1. Introduction Because of the benefits of natural fibers, many attempts are made to
compensate for their weaknesses in one way or another. The diameter of
Polypropylene (PP) is a commodity polymer with one of the best the fibers or the size of wood particles is large and weak adhesion leads
price/performance ratios among all structural materials. Fiber modifi to the easy debonding of the matrix and the fiber under the effect of
cation increases its stiffness [1], but often also its strength [2] further. external load leading to small tensile strengths [9]. The easiest way to
Traditionally, glass [1,2] (GF) and occasionally carbon fibers (CF) [3,4] compensate for weak interfacial adhesion is the surface modification of
are used as reinforcing materials, achieving a stiffness as large as 13 GPa the fibers [10–13]. Many approaches are used for surface treatment, the
at least with carbon fibers [4]. Recently, traditional fibers have often simplest is the coating of the fiber with a surfactant, often stearic acid
been replaced with natural fibers or wood flour [5–8]. These fibers have [10,12]. However, this treatment decreases the surface energy of the
various advantages including their natural origin, beneficial effect on fiber leading to a further decrease in composite strength. Coupling is
carbon footprint, they are light and cheap, and have reasonable stiffness often achieved with the use of organosilanes [14], isocyanates [14,15]
and strength as well [5,6]. On the other hand, natural fibers have several or other reactive compounds [16]. In polyolefins, efficient coupling can
drawbacks like the dependence of properties on the source of the fiber, be achieved with the use of functionalized polymers, mainly with
the year of the harvest and climatic conditions. They are also sensitive to maleated PE or PP, which increases interfacial adhesion and tensile
water and heat, have poor adhesion to most polymer matrices especially strength [10,17–19]. Coupling suppresses debonding to a large extent,
to polyolefins (PE, PP), and small transverse strength [5,6]. but frequently the fracture of the fibers or wood particles becomes the
* Corresponding author. Laboratory of Plastics and Rubber Technology, Department of Physical Chemistry and Materials Science, Budapest University of Tech
nology and Economics, H-1521, Budapest, P.O. Box 91, Hungary.
E-mail address: bartos.andras@mail.bme.hu (A. Bartos).
https://doi.org/10.1016/j.compscitech.2020.108428
Received 18 June 2020; Received in revised form 17 August 2020; Accepted 24 August 2020
Available online 27 August 2020
0266-3538/© 2020 The Author(s). Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND license
(http://creativecommons.org/licenses/by-nc-nd/4.0/).
A. Bartos et al. Composites Science and Technology 200 (2020) 108428
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Fig. 6. The result of the acoustic emission testing of PP composites reinforced with alkali treated sugarcane bagasse fiber. Fiber content: 20 wt%. Symbols: (©)
individual acoustic signals, solid lines: cumulative number of signal trace (right axis), stress vs. elongation correlation (left axis); left figure: poor adhesion (no
MAPP), right figure: good adhesion (MAPP).
Fig. 7. SEM micrographs recorded on the fracture surface of PP composites reinforced with 20 wt% alkali-treated sugarcane bagasse fiber; left: no MAPP, right:
with MAPP.
Fig. 7(right). The aspect ratio of the fibers is small and they even twist
during processing thus we conclude that less pullout takes place, but the
fracture of the fiber is the dominating process in the presence of the
coupling agent.
Acoustic emission testing and the SEM study proved that in the
presence of the coupling agent the dominating local process is fiber
fracture, which thus determines both the strength and impact resistance
of the composites. The results unambiguously prove that treated fibers
are stronger and this can be explained only with an increase in the
inherent strength of the fibers. Previous experience showed that acoustic
emission testing allows the estimation of inherent fiber strength. The
extrapolation of the characteristic stress determined from the cumula
tive number of signal vs. elongation traces in the way indicated in Fig. 6
(left) to volume fraction 1 gives fiber strength [34]. An earlier study
showed that fiber strength extrapolates to the same value in different
polymer matrices [34] thus validating the procedure. In Fig. 8 charac
teristic stresses are plotted against the volume fraction of the fiber in the
way suggested above. The following exponential function was fitted to
the characteristic stresses derived from AE testing
σ AE = σ AE0 + a exp(b ϕf ) (1)
where σ AE and σAE0 are the characteristic stress determined by acoustic Fig. 8. Estimation of the inherent strength of sugarcane bagasse fibers used for
emission testing and its extrapolated value not having any physical the reinforcement of PP. Characteristic stresses plotted against fiber content.
meaning, respectively, ϕf is the volume fraction of the fiber in the Good adhesion (MAPP). Symbols: (■) untreated, (●) alkali-treated (5 wt%).
composites, while a and b are fitting constants. The results of the fitting The solid lines are exponential functions (see Eq. (1)) fitted to the measured
procedure clearly show that treated and untreated fibers extrapolate to data to determine inherent fiber strength.
different values, to 45.0 and 38.7 MPa, respectively. The determination
coefficient indicating the goodness of the fit was 0.9947 and 0.9977,
respectively, in the two cases. The difference of about 6 MPa does not
seem to be large, but sufficient to bring about the moderate changes
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A. Bartos et al. Composites Science and Technology 200 (2020) 108428
Author contribution
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A. Bartos et al. Composites Science and Technology 200 (2020) 108428
Data availability [13] L. Wang, K. Okada, M. Sodenaga, Y. Hikima, M. Ohshima, T. Sekiguchi, H. Yano,
Effect of surface modification on the dispersion, rheological behavior,
crystallization kinetics, and foaming ability of polypropylene/cellulose nanofiber
The raw/processed data required to reproduce these findings cannot nanocomposites, Compos. Sci. Technol. 168 (2018) 412–419, https://doi.org/
be shared at this time as they form part of an ongoing study. 10.1016/j.compscitech.2018.10.023.
[14] J. Lu, Q. Wu, H. McNabb, Chemical coupling in wood fiber and polymer
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[15] D. Maldas, B.V. Kokta, Effect of fiber treatment on the mechanical properties of
The authors declare that they have no known competing financial hybrid fiber reinforced polystyrene composites: III. Use of mica and sawdust as
hybrid fiber, J. Reinforc. Plast. Compos. 10 (1) (1991) 42–57, https://doi.org/
interests or personal relationships that could have appeared to influence 10.1177/073168449101000103.
the work reported in this paper. [16] G. Faludi, G. Dora, K. Renner, J. Móczó, B. Pukánszky, Improving interfacial
adhesion in pla/wood biocomposites, Compos. Sci. Technol. 89 (2013) 77–82,
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of Hungary (OTKA K 120039 and FK 129270) is greatly acknowledged Compos. Mater. 16 (6) (2003) 551–564, https://doi.org/10.1177/
for the financial support of the research. We are also grateful to the 089270503033340.
[19] T.J. Keener, R.K. Stuart, T.K. Brown, Maleated coupling agents for natural fibre
Ministry of Research, Technology and Higher Education of the Republic
composites, Composites Part A Appl. Sci. Manuf. 35 (3) (2004) 357–362, https://
of Indonesia for the research grant 002/SP2H/LT/K7/KM/2017. The doi.org/10.1016/j.compositesa.2003.09.014.
Candi Baru Sugar Factory, Indonesia is acknowledged for providing the [20] L. Dányádi, K. Renner, Z. Szabó, G. Nagy, J. Móczó, B. Pukánszky, Wood flour filled
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Composites Part A Appl. Sci. Manuf. 41 (11) (2010) 1653–1661, https://doi.org/
10.1016/j.compositesa.2010.08.001.
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