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MAINTENANCE
FRICK® QUANTUM™ LX
COMPRESSOR
CONTROL PANEL
VERSION 6.0x
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 2 MAINTENANCE
TABLE OF CONTENTS
TABLE OF CONTENTS ............................................................................................................................................ 2
THE QUANTUM™ LX CONTROL PANEL ENCLOSURE ....................................................................................... 6
INTRODUCTION TO THE QUANTUM™ LX CONTROL SYSTEM.......................................................................... 6
QUANTUM™ CONTROLLER BOARD..................................................................................................................... 7
Introduction .......................................................................................................................................................... 7
Troubleshooting The Quantum™ Control Panel ................................................................................................. 7
General Information ............................................................................................................................................. 7
What To Do Before Calling The Factory.............................................................................................................. 7
Replacing The Quantum™ Board ....................................................................................................................... 7
What Should Occur When Applying Power ......................................................................................................... 8
What If The Operating Status Screen Is Not Shown ........................................................................................... 8
Quantum™ Controller Board Pictorial ................................................................................................................. 9
Quantum™ Board Settings.................................................................................................................................. 9
Processor Board Jumpers............................................................................................................................. 9
Communications Board Jumpers.................................................................................................................. 9
COM-1 (TB1) ..........................................................................................................................................................9
COM-2 (TB2 - TB3).................................................................................................................................................9
Quantum™ LX Flow Diagram - D.C. Voltage/Communications Harness (Special) .......................................... 10
Quantum™ LX Flow Diagram - D.C. Voltage/Communications Harness (Standard) ....................................... 11
DIGITAL BOARD..................................................................................................................................................... 12
Digital Board Description ................................................................................................................................... 12
Communications LED's ..................................................................................................................................... 12
Connections to the Quantum™ ......................................................................................................................... 12
Logic Voltage (Power) LED ............................................................................................................................... 12
Active LED ......................................................................................................................................................... 13
Digital Inputs ...................................................................................................................................................... 13
Digital Outputs ................................................................................................................................................... 13
Checking the Digital Inputs and Outputs ........................................................................................................... 14
Fuse Testing And Replacement ........................................................................................................................ 14
Input and Output Module Testing and Replacement......................................................................................... 14
Troubleshooting an Output ................................................................................................................................ 14
Troubleshooting an Input................................................................................................................................... 14
Replacing a Defective Digital Board .................................................................................................................. 14
Digital I/O Board #1 Pictorial ............................................................................................................................. 15
Digital I/O Board #2 Pictorial ............................................................................................................................. 16
Digital Board Settings ........................................................................................................................................ 17
Communications Settings ........................................................................................................................... 17
Dipswitch Settings....................................................................................................................................... 17
ANALOG BOARD ................................................................................................................................................... 18
Overview............................................................................................................................................................ 18
Analog Board Versions...................................................................................................................................... 18
Analog Board Description.................................................................................................................................. 18
Communications LED's ..................................................................................................................................... 19
Connections to the Quantum™ ......................................................................................................................... 19
Logic Voltage (Power) LEDs ............................................................................................................................. 19
Active LED ......................................................................................................................................................... 20
Analog Inputs..................................................................................................................................................... 20
Enahanced Analog Board Input Configuration Table ................................................................................. 20
Analog Outputs .................................................................................................................................................. 21
Troubleshooting the Analog Inputs and Outputs ............................................................................................... 21
Replacing a Defective Analog Board................................................................................................................. 21
PhD Vibration Analysis ...................................................................................................................................... 22
Current Transformer (Motor Amps) ................................................................................................................... 23
Enhanced Analog Board #1 Pictorial................................................................................................................. 24
Enhanced Analog Board #2 Pictorial................................................................................................................. 25
Enhanced Analog Board Settings...................................................................................................................... 26
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 3
Communications ................................................................................................................................................ 26
Current Transformer (CT).................................................................................................................................. 26
Vibration............................................................................................................................................................. 26
Dipswitch Settings (Used to set the board address)................................................................................... 26
Analog Board Comparision Chart...................................................................................................................... 26
SERVICE RELATED SCREENS............................................................................................................................. 27
Digital Board Inputs and Outputs....................................................................................................................... 27
Analog Board Inputs and Outputs ..................................................................................................................... 28
Motor Bump ....................................................................................................................................................... 29
Software Maintenance....................................................................................................................................... 30
MISCELLENEOUS SERVICE SCREENS............................................................................................................... 31
About ................................................................................................................................................................. 31
Maintenance ...................................................................................................................................................... 32
Communications Screen ................................................................................................................................... 33
POWER SUPPLY IDENTIFICATION, ADJUSTMENT AND REPLACEMENT ...................................................... 34
Identification....................................................................................................................................................... 34
Adjustment......................................................................................................................................................... 34
Replacement...................................................................................................................................................... 35
Quantum™ +5 DC Voltage Measurement Location.......................................................................................... 36
Quantum™ Panel DC Power Supply Layout (Power-One)............................................................................... 37
Quantum™ Panel DC Power Supply Layout (Condor) ..................................................................................... 38
IDENTIFYING THE TYPE OF DISPLAY ................................................................................................................. 39
Display Replacement......................................................................................................................................... 39
Display Assembly Component Replacement Guide.......................................................................................... 39
TROUBLESHOOTING A PROBLEM THAT APPEARS UNEXPLAINABLE......................................................... 40
TROUBLESHOOTING CHART FOR FRICK® QUANTUM™ CONTROL PANEL ................................................. 41
COMPRESSOR MODEL DIFFERENCES............................................................................................................... 44
SETPOINT DATA SHEETS..................................................................................................................................... 45
OPERATING VALUES ...................................................................................................................................... 45
User Defined Setpoints ............................................................................................................................... 45
MODES.............................................................................................................................................................. 46
Compressor................................................................................................................................................. 46
Capacity ...................................................................................................................................................... 46
Volume ........................................................................................................................................................ 46
Active Mode ................................................................................................................................................ 46
Pump ........................................................................................................................................................... 46
Dual Pump Sequence ................................................................................................................................. 46
SYSTEM STATUS............................................................................................................................................. 47
Trending Setup............................................................................................................................................ 47
Maintenance................................................................................................................................................ 48
Vibration Setpoints ...................................................................................................................................... 48
Compressor .......................................................................................................................................................... 48
Motor .................................................................................................................................................................... 48
SETPOINTS ...................................................................................................................................................... 49
Capacity Control Setpoints ......................................................................................................................... 49
Control Mode # 1 .................................................................................................................................................. 49
Control Mode # 2 .................................................................................................................................................. 49
Control Mode # 3 .................................................................................................................................................. 50
Control Mode # 4 .................................................................................................................................................. 50
Sequencing ................................................................................................................................................. 51
System 1 Setup .................................................................................................................................................... 51
System 2 Setup .................................................................................................................................................... 51
System 3 Setup .................................................................................................................................................... 51
Compressor Safeties Setpoints .................................................................................................................. 52
High Discharge ..................................................................................................................................................... 52
Temperature ......................................................................................................................................................... 52
High Discharge ..................................................................................................................................................... 52
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 4 MAINTENANCE
Pressure................................................................................................................................................................52
Capacity Unload Assist .........................................................................................................................................52
High Suction Pressure ..........................................................................................................................................52
Economizer ...........................................................................................................................................................52
Balance Piston ......................................................................................................................................................52
Oil Log ..................................................................................................................................................................52
Main Oil Injection ..................................................................................................................................................52
Package Safeties ........................................................................................................................................ 53
Low Oil Separator Temperature............................................................................................................................53
Low Oil Temperature ............................................................................................................................................53
High Oil Temperature............................................................................................................................................53
Low Oil Pressure...................................................................................................................................................53
High Filter Pressure ..............................................................................................................................................53
Oil .........................................................................................................................................................................53
Pull Down..............................................................................................................................................................53
Pump Down ..........................................................................................................................................................53
DX Circuit..............................................................................................................................................................53
Liquid Injection ......................................................................................................................................................53
Drive ............................................................................................................................................................ 54
Name Plate ........................................................................................................................................... 54
High Motor Amps .................................................................................................................................. 54
Low Motor Amps................................................................................................................................... 54
VFD....................................................................................................................................................... 54
Condenser ............................................................................................................................................ 55
Scheduling................................................................................................................................................... 55
PID Setup Page 1 ....................................................................................................................................... 56
PID Setup Page 2 ....................................................................................................................................... 57
Communications ......................................................................................................................................... 58
Auxiliary Analog Input Safeties ................................................................................................................... 59
Page 1 ..................................................................................................................................................................59
Page 2 ..................................................................................................................................................................59
Page 3 ..................................................................................................................................................................59
Page 4 ..................................................................................................................................................................59
Digital Input Configuration........................................................................................................................... 60
Digital Output Configuration ........................................................................................................................ 60
Panel ........................................................................................................................................................... 61
Panel Heater .........................................................................................................................................................61
Permissive Start....................................................................................................................................................61
Remote Enable .....................................................................................................................................................61
Run Hours.............................................................................................................................................................61
PLC Interlock ........................................................................................................................................................61
Input Module Capacity Mode Selection.................................................................................................................61
CALIBRATION................................................................................................................................................... 62
Pressure ...................................................................................................................................................... 62
Temperature................................................................................................................................................ 62
Capacity ...................................................................................................................................................... 63
Volume ........................................................................................................................................................ 63
Miscelleneous ............................................................................................................................................. 63
Analog Output ............................................................................................................................................. 64
Auxiliary Analogs - Page 1 .......................................................................................................................... 65
Auxiliary Analogs - Page 2 .......................................................................................................................... 65
CONFIGURATION............................................................................................................................................. 66
Compressor................................................................................................................................................. 66
Date ......................................................................................................................................................................66
Time......................................................................................................................................................................66
Miscelleneous .......................................................................................................................................................66
Capactiy ................................................................................................................................................................66
Package ................................................................................................................................................................67
Internet ........................................................................................................................................................ 68
IP Data ..................................................................................................................................................................68
Email Data ............................................................................................................................................................68
Security ....................................................................................................................................................... 68
Remote Internet Access........................................................................................................................................68
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 5
SESSION........................................................................................................................................................... 69
SERVICE ........................................................................................................................................................... 69
Motor Bump................................................................................................................................................. 69
ABOUT .............................................................................................................................................................. 69
QUANTUM™ DRAWINGS ...................................................................................................................................... 70
CONTROL CENTER ASSEMBLIES ................................................................................................................. 71
RDB / RWB II / RWF / RXF (58 - 101) ....................................................................................................... 71
RXF (12-50) Retrofit Mounting.................................................................................................................... 75
WIRING DIAGRAMS ......................................................................................................................................... 76
RWF ............................................................................................................................................................ 76
RWB II ......................................................................................................................................................... 80
RXF (12-50) ................................................................................................................................................ 84
RXF (58-101) .............................................................................................................................................. 88
RDB ............................................................................................................................................................ 92
PHD ............................................................................................................................................................ 96
Standard Digital I/O Board 2 ...................................................................................................................... 98
Special Digital I/O Board 2 ....................................................................................................................... 100
Standard Analog I/O Board 2 ................................................................................................................... 102
Special Analog I/O Board 2 ...................................................................................................................... 104
I/O & D.C. POWER HARNESS ...................................................................................................................... 106
Special Panels .......................................................................................................................................... 106
Standard Panels........................................................................................................................................ 107
COMMUNICATIONS WIRING DIAGRAMS .................................................................................................... 108
To Customer Remote Computer/DCS ...................................................................................................... 108
RS-485 Communications.................................................................................................................................... 108
RS-422 Communications.................................................................................................................................... 108
Multicompressor Sequencing (Lead-Lag) ................................................................................................. 108
RS-485 Communications.................................................................................................................................... 108
RS-422 Communications.................................................................................................................................... 108
POINT-TO-POINT FIELD WIRING DIAGRAM...................................................................................................... 109
PRESSURE TRANSDUCER CONVERSION DATA............................................................................................. 110
INDEX .................................................................................................................................................................... 112
that the new board can be setup the same as the old one. WHAT IF THE OPERATING STATUS SCREEN IS NOT
It is suggested that the operator first record all control SHOWN
setpoints prior to board replacement. Factory Setup
settings will also be lost. The setpoint data sheets are If the Operating Status screen is not shown, check the
useful for recording this information. A Maintenance following items:
Flashcard may also be purchased that will allow these 1. If no LED’s are lighted, then check power AC and
setpoints to be saved electronically, and may be DC.
downloaded at a later time. Make sure that the operator 2. Check if the lighting of the LED’s is occurring as
can access Factory Setup to restore all compressor described in the What Should Occur When
specific settings. Appying Powering section.
The procedure to replace the Quantum™ is outlined • If the powering up sequence continues to
below: repeat without displaying the Operating
Status screen, then there is a booting
1. Shut off control power. problem.
2. Remove the old board from the machine and the
new board from its packing and place both on an 3. Check if an error message is displayed when
anti-static surface. booting.
3. Ensure that the jumpers on the new board are set • Be sure to write down any error messages
the same as those on the old board. exactly as they appear.
4. Install the modified replacement board into the 4. Check that the software is OK:
panel. • Is the correct software installed?
5. If program changes are necessary through a • Did you just install new software?
Flash Card download, then follow the directions • If you need to clear the numerical setpoint
in the Software Maintenance section of this and calibration areas of memory for any
manual for the procedure to reload a program reason, clear the memory as described in
Flash Card. the Software Maintenance section of this
manual. NOTE: This information will be
WHAT SHOULD OCCUR WHEN APPLYING POWER replaced by factory default values, so any
The first thing that should be checked when setpoint and calibration data values that
troubleshooting the Quantum™ LX is it’s powering up need to be customized must be
sequence. reentered.
5. Check for bad connections.
When powering up the Quantum™ LX, the following 6. Check the display. If the CPU board is booting
sequence of events are indicative of a properly working but you have no display, check the following:
main processor board:
• Check the LCD backlight tube. Look very
• Green PWR (Power) LED will turn on solid (upper closely at the display to see if anything is
right corner of main PCB). visible in the dark screen. Using a beam type
• Red FLASH LED will begin to intermittently source of good lighting, such as a flashlight,
during the Boot process. It will then go out once look for any ghost type image. If it appears
the Operating Status screen appears. that there is something on the screen but
• LED D8 (on the smaller board) will start to blink very dark, the problem maybe the LCD
at the rate of about once per second. It will backlight tube. On the LG Philips, NEC and
continue to blink after the Quantum™ LX has Sharp displays this tube is field replaceable.
booted. On the Samsung LCD display it is not
• Once the screen displays Loading…, LED's D4, available and the display will have to be
D5, D7 and D8 will be on solid. replaced. There may be a sticker on the
• The Operating Status screen will appear. display mounting plate. If there is, it will have
• Once actual data has been displayed on this a part number that describes the type of
screen, LED D13 will come on solid and D10, display. If there is no sticker, you must take
D11, and D12 will start to flash at a quick rate. the display apart to identify the display
manufacturer.
After the Quantum™ LX has properly powered up, the • Verify that both the display cable and the
following sequence of events is indicative of proper inverter cable are firmly seated. These
communication to the analog and digital boards: cables both originate from the same
connector on the Quantum™ LX. It may be
• The TX/RX LED’s near the white connector will necessary to remove the video cable from
begin to blink. the back of the LCD display and reseat it to
• The Analog and Digital I/O boards TX/RX lights be sure it is connected properly. Note: This
should be blinking. is a small connector and caution should
• Each I/O board should have the power LED (next be observed so that it is not damaged
to the white connector) lighted and the Active due to excessive force.
LED (next to the blue Dipswitch) should be • Refer to the Display Assembly Component
blinking. Replacement Guide at the end of this
section, and check that the LCD, LCD cable,
and software versions are matched correctly.
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 9
RS-232
3 RET / GND
PL15 COM1 +12VDC
2 A A COM1 PL13
COM2 (TX) (RX) (TX) PL14
1 B B
This assembly is D1 D2 D3 PORT 80H LK8 LK10 -RX/-TX
LK17 LK16
7654 3210
shipped with LK4 set to
D4
D5
+RX/+TX
COM2 D7 LK9 PL17
B position for an LG (RX) D8
D10 PL18
Philips display. KB B D11
D8 A D6 D12
If using a Samsung, NEC D13
LK11 ON
or Sharp Display, set
123 4 56 78
LK4 to position A. To set Comm-2 for RS-232 PL16
Display Cable operation, set LK11 to A
position.
Keyboard Cable To set Comm-2 for RS-422/485 PL2
PL1 operation, set LK11 to B SW1
PL3 position.
LK11 LK12
PL19
PL FLASH PWR
SUSP
PL24
Note: There are duplicate numbers for the links on the processor (larger) board and the communications (smaller) board. If you must make a
change to a jumper (link), then ensure that you modify the correct link.
Digital Board 1
Power
Supply
(Condor
shown).
Digital Board 2
Factory
Connector
Analog Board 2
DC Power -
I/O Communications
Harness
P/N 640B0038H01
Quantum™ 4 Adapter
Harness
P/N 649B0862H01 Analog Board 1
Quantum™ 4
Backlight Tube (refer to Display Assembly
Component Replacement Guide)
4
Caution!
2
1
High AC voltage at
this connector.
Display (refer to Display
Assembly Component
4 Replacement Guide)
3
2
1
P
P
3 2 1
Flash Card
socket
located under
board Inverter
P/N
Keypad Cable 333Q0001582
P/N
640B0031H01
Display/Inverter Cable
P/N 649D4824H01
This pictorial represents a typical configuration using the Quantum™ 4 in a special
panel, and is not to scale. Specific units may or may not have both Digital and Analog
boards, depending on options. Additionally, the power supply may vary. The pictorial is
meant to show the proper interconnection of the D.C. power - I/O communications
harness, keyboard cable and display harness and hardware components.
FRICK® QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 M
MAINTENANCE Page 11
Digital Board 1
Power
Supply
(Condor
shown).
Digital Board 2
24 VDC
DC Power - Connections
I/O Communications
Harness
P/N 649D0069H01
Analog Board 2
Analog Board 1
Quantum™ 4
Backlight Tube (refer to Display Assembly
Component Replacement Guide)
Caution!
4 High AC voltage at
3
2 Display (refer to this connector.
1
Display Assembly
Component
Replacement
4
3 Guide)
2
1
P
P
3 2 1
Flash Card
socket
located under
board Inverter
P/N
Keypad Cable 333Q0001582
P/N
640B0031H01
Display/Inverter Cable This pictorial represents a typical configuration using the Quantum™ 4 in a
P/N 649D4824H01
standard panel, and is not to scale. Specific units may or may not have
both Digital and Analog boards, depending on options. Additionally, the
power supply may vary. The pictorial is meant to show the proper
interconnection of the D.C. power - I/O communications harness, keyboard
cable and display harness and hardware components.
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 12 MAINTENANCE
DIGITAL BOARD
The information that follows in this section can help locate (16-pin) will plug into each of the Digital and
problems that can occur with Digital Input and Output Analog Boards in the system (up to four total).
circuit boards, and their interaction with the Quantum™
controller. Upon close examination of this harness, you will
notice that each of the connectors for both the
Digital Board Description Quantum™ and the four I/O boards, have two
rows of connections. The wires that are inserted
The Digital Board is actually a small microprocessor board into the positions of one row, are internally
and programmed to control discrete outputs, or accept daisychained on each I/O board, to continue the
discrete inputs, from external electrical devices. Each voltages and signals to the adjacent row.
Digital Board has the capability of 24 independent Therefore, any time that a connector is
channels or I/O (Input/Output). With the Quantum™ unplugged from the daisychain, these voltages
Compressor Control, these I/O channels are dedicated as and signals cannot continue through the
to their function, through the operating system (software), daisychain to the next board. Whenever a plug is
enabled options and external wiring. Each channel that is not to be inserted into a board, either for service
used by the software will have a module plugged into it. A or if not all boards are present, then a shunting
yellow module indicates that it is used for Inputs. A black plug (refer to Recommended Spare Parts list)
module is used for Outputs. The standard Quantum™ must be installed onto the open connector.
compressor control can have up to two Digital Boards
(depending on options). The four wires that feed from the power supply to
the Quantum™ LX provide all of the necessary
Communications LED's D.C. voltage that is required (+5 Vdc, -12 Vdc,
+12 Vdc, and Return or Common). The voltages
The Quantum™ controller is in constant communication are passed through the connector on the
with all Digital (and Analog) Boards. You will notice on Quantum™, and two new signals are generated
each Digital and Analog board, that there are a pair of by the Quantum™ to be passed on through the
LED's labeled as RX and TX. These letters represent daisychain to the I/O boards. These two signals
Receive (RX) and Transmit (TX). These LED's should be are the RX (receive) and TX (transmit). These
flashing at a high rate during normal operation. This signals are the means by which the Quantum™
indicates that the Quantum™, and the Digital Board that communicates to the I/O.
you are looking at, are properly communicating with each
other. • Standard Panel -This harness has a 7-pin
connector at one end that plugs into the
• Reference the JUMPER AND DIPSWITCH Quantum™ at PL12, which provides power. A
SETTINGS section later in this manual. This second 10-pin connector plugs into PL14 of the
section contains the dipswitch settings for Quantum™, and is used for communications.
addressing the Digital I/O Boards. When these Another connector plugs into the power supply.
switches are properly set, the Quantum™ is able The remaining four connectors (16-pin) will plug
to serially communicate with each I/O board and into each of the Digital and Analog Boards in the
provide control signals and data exchange. If system (up to four total). This harness varies
these switches are not properly set, the result will from the Special panel harness in that there are
be lost or failed communications (displayed in the two main branches; one feeds the digital boards,
Communications Status box on the Home the other feeds the analog boards.
screen), or the wrong outputs being energized, or
the wrong inputs being received. The Digital Boards only require the +5 Vdc voltage and the
Return (or common) for logic power. The communications
Connections to the Quantum™ signals (RX & TX) are required by all boards.
As stated earlier, the Quantum™ standard compressor Logic Voltage (Power) LED
control system utilizes up to two Digital, and two Analog
Boards. To connect all of these boards together so that Located on the Digital Board is a Power LED. This LED
the Quantum™ can control them, they must be will be illuminated as long as the Control Power switch is
interconnected with a wiring harness that provides all of ON, and the proper voltage is present at the Quantum™
the necessary D.C. voltage requirements, as well as the power supply. The power supply generates the +5 Vdc
communications capabilities. Two different harnesses voltage, and passes it on through the Power-I/O harness.
have been used and a diagram of each of these wiring This LED does not indicate however that the proper
harnesses can be found later in this manual (see the voltage is necessarily present at the board, only that the
Power I/O Wiring Harness drawings). Depending on the voltage is enough to energize the voltage sensing circuitry.
type of panel, the following harness will be used: If a voltage related problem is suspected with regard to a
Digital Board, the only way to actually determine this is to
• Special Panel -This harness has an 18-pin read the voltage on a Digital Voltage Meter (DVM ). This
connector at one end that plugs into the may be accomplished by locating the white power /
Quantum™. Another connector plugs into the communications connector on the board. Notice that the
power supply. The remaining four connectors Digital Board has one of these connectors on both ends of
the board. The associated power/communications harness
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 13
will only be plugged into one of these connectors. Take energized (if the temperature of the oil is also sensed to
the red (positive) probe of the DVM and carefully insert the be low. Temperature sensing will be discussed in the
end into the "+5V" lead, and the black (negative) probe Analog Input section).
end into the "RET" (Return or Common) lead, as shown
below: There are two possible varieties of Digital Input modules
used on standard compressor control packages. One is for
+5V 120 Volt controls, and the other is for 240 volt controls.
Both of these module styles are yellow in color. A side
profile of these modules is shown below:
RET
Set the DVM to read DC, and set the proper range. The
120 VAC Input 240 VAC Input
voltage reading must read a minimum of +4.98 Vdc. The
Power-I/O harness will have an associated voltage drop at These Input modules, can be identified as to their
each board connection. As an example, if you are reading operating voltage by looking at either the side, as shown
the voltage at the first I/O board in the daisychain, and it above, or from the top. You will notice the module
reads 4.98 Vdc, you can be assured that the voltage at the operating voltage printed on the top, and the voltage range
subsequent connections for the remaining boards will be printed on the side.
lower yet. The voltage will need to be corrected for proper
operation of the system. The cause for a low voltage Never plug a 120 Volt Input module into a 240 Volt
reading could be: system, and vice-versa. Never plug an Output module into
a position designated for an Input module.
• The Quantum™ power supply may need
adjustment (see the section on power supplies). You will notice that when a module is plugged into the
Digital board, there is a fuse located directly adjacent to
• The Power-I/O communications harness has a the module. This fuse is of the plugable variety, and must
problem (a new harness may be needed). be plugged into the IN position for an Input module.
• A problem may exist with one of the I/O boards
(Digital or Analog). Digital Outputs
• If the power LED is not lighted, check the cable
A Digital Output is the portion of the hardware that the
for proper connectivity. Note: Each board Quantum™ is to control (energize). These devices include
provides the necessary connections to feed solenoids, relay coils, and heaters to be energized, based
all signals to the following connectors. If the upon the logic within the Quantum™ LX software program.
auxiliary Analog or Digital Board is not
present then a jumper plug (see There is one variety of Digital Output modules used on
Recommended Spare Parts List) must be standard compressor control packages. This one module
installed to daisychain the signals. will handle both 120 Volt controls, and 240 volt controls.
This module is black in color. A side profile of this module
The most common symptom that is be exhibited by a low is shown below:
+5 Vdc voltage to the Digital Boards is an alarm message
that reads Digital Board Reset Shutdown.
3-8 VDC 3A 280VAC
DC CONTROL AC OUTPUT
Active LED 4 3 2 1
- + ∼
The Digital Boards have an Active LED indicator on the
board that blinks when the board’s software is running.
120/240 VAC Output
If the Active LED is not blinking, check to ensure that the
Although this Output module is labeled as 280 VAC on the
EPROM is installed properly. The EPROM is located in
top, and on the side, it can be used on both 120 and 240
chip slot U8, next to the power connector.
volt applications.
Digital Inputs
Never plug an Input module into a position designated for
A Digital Input is the portion of the hardware that allows an Output module.
devices such as limit switches, relay contacts, and level
You will notice that when a module is plugged into the
switches, to interface with the Quantum™. The software
Digital Board, there is a fuse located directly adjacent to
program within the Quantum™ LX is constantly looking at
the module. This fuse is of the plugable variety, and must
these Input channels, via communications, and based
be plugged into the OUT position for an Output module.
upon whether a control voltage is present or not, will
provide the necessary control for an associated Output
channel. For instance, if a control voltage is present on the
Oil Level Sensor input, the software will determine that the
Separator has sufficient oil level for the oil heaters to be
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 14 MAINTENANCE
DIO TX RX
19200
+5 VOLTS
1
J8
AMP794068-1
DP1
GND
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
1 J7
MICROPROCESSOR
I/O -RX / -TX WATCHDOG LAMP D28
(BLINKS IF OK) DIPSWITCH SETTINGS SIGNIFY
COMMUNICATIONS +RX / +TX OPEN
BOARD IDENTIFICATION NUMBER
P8
+5 DC D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 D16 D17 D18 D19 D20 D21 D22 D23 D24
1
POWER M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 M11 M12 M13 M14 M15 M16 M17 M18 M19 M20 M21 M22 M23 M24
IS OK
POWER
DIGITAL I/O BOARD #1 PICTORIAL
ON
D29
OUTPUT MODULE
OUTPUT MODULE
OUTPUT MODULE
OUTPUT MODULE
OUTPUT MODULE
OUTPUT MODULE
OUTPUT MODULE
OUTPUT MODULE
OUTPUT MODULE
OUTPUT MODULE
OUTPUT MODULE
OUTPUT MODULE
OUTPUT MODULE
OUTPUT MODULE
OUTPUT MODULE
OUTPUT MODULE
INPUT MODULE
INPUT MODULE
INPUT MODULE
INPUT MODULE
INPUT MODULE
INPUT MODULE
INPUT MODULE
INPUT MODULE
OPTIONAL
OPTIONAL
OPTIONAL
OPTIONAL
OPTIONAL
OPTIONAL
OPTIONAL
OPTIONAL
OPTIONAL
OPTIONAL
OPTIONAL
TEST FUSE HERE.
FUSE TESTER
MAINTENANCE
NEUTRAL
LIQUID INJECTION
OIL LEVEL
ENCLOSURE HEATER
NEUTRAL
NEUTRAL
NEUTRAL
SLIDE VALVE UNLOAD
NEUTRAL
ECONOMIZER
BALANCE PISTON
AUXILIARY #1
OIL HEATER
SHUTDOWN
COMPRESSOR START/RUN
HOT
HOT
HOT
COMPRESSOR AUXILIARY
HOT
HOT
HOT
POWER ASSIST
HOT GAS BYPASS
AUXILIARY #2
ALARM
OUTPUT MODULE
INPUT MODULE
INSTALLED
FUSE
NOTE 1: 2 AMP LOAD
NOTE 2: IF REQUIRED
NOTE 3: PROGRAMMABLE SLIDE VALVE SETPOINT
NOTE 4: ON RWB’S 316 – 676
NOTE 5: NOT REQUIRED WITH
FULL LUBE OIL PUMP. DIGITAL I/O BOARD #1
NOTE 6: SAFE CLOSED
NOTE 7: (OPTIONAL) AD 590 MTD ON BOARD PART # 640D0062H01
NOTE 8: PROGRAMMBABLE OPEN OR CLOSED
NOTE 9: JUMP 5 TO 25 IF NOT USED
NOTE 10: PROGRAMMABLE SHUTDOWN OR ALARM
REPLACEMENT PART # 640C0024G01
NOTE 11: SETPOINT #2 WHEN CLOSED
NOTE 12: ALTERNATE MODE WHEN CLOSED
NOTE 13: ENERGIZE ON ALARM
NOTE 14: DE-ENERGIZE ON SHUTDOWN
NOTE 15: POWER ASSIST IS ADDED
AT TIME OF MANUFACTURE
IF SPECIFIED
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 16 MAINTENANCE
BOARD DC POWER
COMMUNICATIONS
I/O
INPUT MODULE
+RX / +TX
+5 VOLTS
-12 VOLTS
+12 VOLTS
-RX / -TX
POWER
OUTPUT MODULE
+5 DC
IS OK
GND
OPTION
INSTALLED WITH PURCHASED
NOTE:
INSTALLED
POWER
AMP794068-1 1
FUSE
ON
OPTIONAL MODULES
D29
P7
5A
F1
D1
U8
M1
OUT
OUTPUT MODULE
IN
P1
READY TO RUN OPTIONAL
F2
D2
REMOTE ENABLE
5A
PROGRAM VERSION
19200
DIO
M2
OUTPUT MODULE
OUT
IN
HOT OPTIONAL
D3
5A
F3
NEUTRAL
M3
INPUT MODULE
OUT
REMOTE RUN/START/STOP
IN
OPTIONAL
REMOTE LOAD
F4
D4
5A
M4
OUT
INPUT MODULE
IN OPTIONAL
1
D5
5A P2
F5
ACTIVITY LAMPS
I/O COMMUNICATION D25
M5
PROGRAM EPROM
OUT
OPTIONAL
CPR MOTOR ON RE-CYCLE DELAY
D6
F6
5A
M6
HOT OUTPUT MODULE
OUT
IN
NEUTRAL OPTIONAL
D7
F7
M7
OUTPUT MODULE
OUT
(BLINKS IF OK)
WATCHDOG
MICROPROCESSOR
TX
OPTIONAL
D8
F8
5A
M8
D26
RX
OUTPUT MODULE
OUT
1
IN
P3 5A
D9
F9
SHUTDOWN OR ALARM
M9
OUT
LAMP D28
REPLACEMENT PART # 640C0024G02
AUX #4 PROGRAMMABLE
IN
INPUT MODULE
SHUTDOWN OR ALARM
OPTIONAL
ACTIVE
D10
F10
HOT
Frick
M10
5A
IN
*
DIGITAL I/O BOARD #2
D11
SHUTDOWN OR ALARM
PART # 640D0062H01
F11
OPEN
J5
M11
5A
AUX #6 PROGRAMMABLE
INPUT MODULE
OUT
SHUTDOWN OR ALARM
IN
OPTIONAL
D12
F12
DP1
M12
5A
INPUT MODULE
OUT
IN
OPTIONAL
D13
J7
J8
J9
J10
F13
M13
5A
INPUT MODULE
OUT
IN
REVISION
SERIAL #
BOARD IDENTIFICATION NUMBER
DIPSWITCH SETTINGS SIGNIFY
OPTIONAL
COMMUNICATIONS JUMPERS
D14
F14
M14
OUT
AUX #7 PROGRAMMABLE
IN
OPTIONAL
SHUTDOWN OR ALARM
D15
AUX #8 PROGRAMMABLE
M15
F15
OUTPUT MODULE
5A
SHUTDOWN OR ALARM
OUT
HOT OPTIONAL
IN
D16
NEUTRAL
M16
F16
INPUT MODULE
5A
OPTIONAL
IN
D17
INPUT MODULE
5A
OUT
OPTIONAL
IN
D18
1
PART # 640D0062H
F18
M18
OUT
OPTIONAL
IN
M19
OPTIONAL
OUT
NEUTRAL
IN
D20
M20
F20
OUT
DX CIRCUIT #2 OPTIONAL
IN
D21
M21
F21
OUTPUT MODULE
5A P6
1
OPTIONAL
OUT
IN
D22
CONDENSER CONTROL #1
M22
F22
OUTPUT MODULE
5A
CONDENSER CONTROL #2
OPTIONAL
OUT
IN
HOT
D23
M23
F23
OPTIONAL
OUT
CONDENSER CONTROL #3
IN
D24
M24
F24
OPTIONAL
OUT
IN
P8
FUSE TESTER
SPARE
FUSE
FUSE
D27
5A
AMP794068-1
1
SPARE FUSE
FUSE IS OK
IF LAMP LIGHTS
TEST FUSE HERE.
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 17
The following table is to be used when configuring the Quantum™ for external communications.
in 120 ohm long communications line termination.
J5
out* No termination.
in RS-422/485 transmit pull-up for long communications lines.
J7
out* No pull-up.
in RS-422 transmit pull-up for long communications lines.
J8
out* No pull-up.
in RS-422/485 receive pull-down for long communications lines.
J9
out* No pull-down.
in RS-422 receive pull-down for long communications lines.
J10
out* No pull-down.
* = standard setting
DIPSWITCH SETTINGS
The following table is to be used to set the digital board addresses. If there is only one board installed, it should be set as
board #1, if there are two boards they each need to be set according to the wiring diagrams
SW1 SW2 SW3 SW4 SW5 SW6
Board #1 on on on on off on
Board #2 off on on on off on
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 18 MAINTENANCE
ANALOG BOARD
Overview • Enhanced - This board replaces the oiginal
analog board effective June 2003. It features
The Frick Quantum™ LX control panel is capable of
twenty-four input channels, and eight output
reading external analog devices, such as temperature
channels. Rather than using physical jumpers to
probes and pressure sensors. It uses these input signals
configure each channel, this is now done through
for the purpose of monitoring and control. As an example,
the software. A more detailed description of the
if an external temperature sensor began to read a higher
operation of this board is provided in the sections
than expected temperature in some area, the controller
that follow. A drawing of this board is shown
would sense this change, and provide the necessary
here:
output control signal to remedy the situation. Unlike a
digital signal, which is typically either an on or off state, an
analog signal can assume a wide variety of states, such
as a temperatures probe reading a wide range of
temperatures.
The method used for receiving (and sending) these
signals, is the analog board. The analog devices are wired
directly to the board, and the on-board software/hardware
converts the electrical signals recieved from these devices
into data, which is then sent on to the Quantum™ LX
control board via communications, and is monitored by the
Operating system.
Analog Board Versions
There have been two different varities of Analog Board
which have been used:
• Original - This board featured sixteen input and
four output channels. The board also required
jumpers to be manually set for each channel, so
that the signal could be properly interpretted by
the hardware. This board has been discontinued
as of June 2003 and replaced by a newer Analog Board Description
version, which improves the capabilities and The Analog Board is actually a small microprocessor
enhances the features. The description in this board and is programmed to control analog outputs, or
manual will concentrate on the new (enhanced) accept analog inputs, from external electrical devices.
analog board design, with occasional mention of Each enhanced board has the capability of 24
the original design as a reference. If additional independent input channels. With the Quantum™
information is required regarding this earlier Compressor Control, these I/O channels are dedicated
version board, please consult S90-010 M Ver. through the software and external wring, as to the function
4.5x and earlier, or contact the factory. A drawing of each channel. The Quantum™ controller can utilize up
of this board is shown here: to two separate analog boards (Analog Board #1 and #2),
depending on the selected options. This can consist of any
combination of Original (16 channels) or Enhanced (24
channels) boards (as long as the Quantum™ LX operating
software is version 6.0x or later). For example, board #1
can be of the original design, while board #2 can be of the
enhanced design.
For each of the boards that are installed, they will each
have specific I/O (Input / Output) functions. For the
operating software to distinguish board #1 from #2, each
board must be properly addressed as #1 and #2 using the
dipswitches on each board (see Analog Board Dipswitch
Settings chart for this information). This allows the
operating software to know what channel of which board a
signal is being recieved from.
For example, the first channel of Analog Board #1 is
dedicated to reading Suction Temperature. By having the
dispswitches set correctly, the sowftware will know which
of the two possible boards to look at in order to read the
correct channel one. NOTE: Although the function of this
channel cannot be changed, the type of device wired to it
can be.
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 19
Communications LED's
The Analog Board requires the +5 Vdc for logic, the
The Quantum™ controller is in constant communication -12 Vdc for internal voltage reference, and +12 Vdc for
with the Analog (and Digital) Board(s). You will notice on external sensors (plus or +) and the Return (common or -).
each Analog and Digital board, that there is a pair of LED's The communications signals (RX & TX) are required by all
that are labeled as RX and TX. These letters represent boards.
receive (RX) and Transmit (TX). These LED's should be
flashing at a high rate during normal operation. This Logic Voltage (Power) LEDs
indicates that the Quantum™ LX, and the board that you
are looking at, are properly communicating with each Located on the enhanced Analog Board are two power
other. LEDs. The first of these is D1 LED (+5Vdc), and will be
illuminated as long as the Control Power switch is ON, and
• Refer to the JUMPER AND DIPSWITCH the proper voltage is present at Analog Board connector
SETTINGS section later in this section. This P3. The power supply generates the +5 Vdc voltage, and
section contains the dipswitch settings for passes it on through the Power-I/O harness. This LED
addressing the Analog I/O Boards. When these does not indicate however that the proper voltage is
switches are properly set, the Quantum™ LX is necessarily present at the board, only that the voltage is
able to serially communicate with each I/O board enough to energize the voltage sensing circuitry.
and provide control signals and data exchange. If
these switches are not properly set, the result If a voltage related problem is suspected with regard to an
can be one of the following: Analog Board, the best way to actually determine this is to
read the voltage on a DVM (Digital Volt Meter). This may
• Lost or failed communications (displayed in be accomplished by locating the white power /
the Communications Status box on the communications connector on the board. Notice that the
Home screen) Analog Board has only one of these connectors. The
• The wrong analog input signals being associated power/communications harness plugs in to it.
received Take the red (positive) probe of the DVM and carefully
• The wrong analog output signals being sent insert the end into the +5V lead, and the black (negative)
from the board. probe end into the RET (Return or Common) lead, as
shown below:
Connections to the Quantum™
As stated earlier, the Quantum™ standard compressor +5V
control system utilizes up to two Digital, and two Analog
Boards. To connect all of these boards together so that
the Quantum™ can control them, they must be RET
interconnected with a wiring harness that provides all of
the necessary D.C. voltage requirements, as well as the
communications capabilities. A diagram of this wiring
harness can be found later in this addendum (see the
Power I/O Wiring Harness drawing). This harness has an
Set the DVM to read DC, and set the proper range. The
18-pin connector at one end that plugs into the
voltage reading must read a minimum of +4.98 Vdc. The
Quantum™. Another connector plugs into the power
Power-I/O harness will have an associated voltage drop at
supply. The remaining four connectors (16 pin) will plug
each board connection. As an example, if you are reading
into each of the Digital and Analog Boards in the system
the voltage at the first I/O board in the daisychain, and it
(up to four total).
reads 4.98 Vdc, you can be assured that the voltage at the
Upon close examination of this harness, you will notice subsequent connections for the remaining boards will be
that each of the connectors for both the Quantum™ and lower yet. The voltage will need to be corrected for proper
the four I/O boards, have two rows of connections. The operation of the system.
wires that are inserted into the positions of one row, are
The cause for a low voltage reading could be:
internally daisychained on each I/O board, to continue the
voltages and signals to the adjacent row. Therefore, any • The Quantum™ power supply may need
time that a connector is unplugged from the daisychain, adjustment (see the section on power supplies).
these voltages and signals cannot continue through to the • The Power-I/O communications harness has a
next board. Whenever a plug is not to be inserted onto a problem (a new harness may be needed).
board, either for servicing, or if not all boards are present • A problem may exist with one of the I/O boards
because of the options that are present, then a shunting (Digital or Analog).
plug (refer to the Recommended Spare Parts list) must be • If the power LED is not lighted, check the cable
installed onto the open connector. for proper connectivity. Note: Each board
The four wires that feed from the power supply to the provides the necessary connections to feed
Quantum™ provide all of the necessary D.C. voltage that all signals to the following connectors. If the
is required (+5 Vdc, -12 Vdc, +12 Vdc, and Return or auxiliary Analog or Digital Board is not
Common). The voltages are passed through the connector present then a jumper plug (Part #
on the Quantum™, and two new signals are generated by 640B0039H01) must be installed to daisychain
the Quantum™ to be passed on through the daisychain to the signals.
the I/O boards. These two signals are the RX (receive)
The second power LED is D5 (+24Vdc). This +24Vdc
and TX (transmit). These signals are the means by which
voltage is generated on the Analog Board from the +5Vdc
the Quantum™ LX communicates to the I/O.
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 20 MAINTENANCE
supply being fed from the Quantum™ LX power supply. If software program within the Quantum™ LX is constantly
the +5Vdc is present as stated earlier, then this LED will looking at these Input channels, via communications, and
illuminate if the on-board +24Vdc supply is functioning based upon what the voltage or current level of the
properly. channel is, will provide the necessary control for an
associated action. For instance, if the digital input for the
Active LED Oil Level Sensor is energized, and the Oil Separator
Temperature sensor signal causes the value to drop below
The Analog Boards (both styles) have an Active LED the setpoint, the Separator will determine that the Oil
indicator that blinks when the board’s software is running. Heater needs to be energized. (Digital Inputs are
discussed in the Digital Input section).
If the Active LED is not blinking, it could be an indication
that the internal program is not running. Try powering the Analog inputs arrive at the board on connectors P4
Quantum™ LX controller off, then back on to see if the through P10. Each of these connectors can receive two
Active light starts blinking. If not, a new board may be channels (for a total of twenty-four).
required.
Each of the twenty-four analog input channels is board
Analog Inputs software configurable to select for the following type of
input signals:
An Analog Input is the portion of the hardware that allows
devices such as temperature sensors and pressure
transducers, to interface with the Quantum™ LX. The
MtrB MtrS
MC
Comp Acl Mtr Acl RTD RTD
POT 50mA
Channel ICTD 0-5Vdc 0-20mA (Compressor (Motor (Motor (Motor
(Potentiometer) (Motor
Acceleration) Acceleration) Bearing Stator
Current)
RTD) RTD)
1 * * *
2 * * *
3 * * *
4 * * *
5 * * *
6 * * *
7 * * *
8 * * *
9 * * *
10 * * *
11 * * *
12 * * *
13 * * *
14 * * * *
15 * * * *
16 * * * *
PhD 1 *
PhD 2 *
PhD 3 * *
PhD 4 * *
PhD 5 *
PhD 6 *
PhD 7 *
PhD 8
Note: Enahanced Analog Board 2 can utilize channels 17 through 24 for PhD if Analog Board 1 is of the old style. Refer to the
section on Software Configuration for specific information on the procedure to set these channels.
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 21
PhD Vibration Analysis will be generated from the Quantum™ to the display
screen, warning the operator of the condition. If the alarm
The Frick™ Enhanced Analog board has the built-in is not addressed, a shutdown will occur to prevent
capability to directly receive signals from vibration damage to the compressor. Likewise, if RTDs are used for
accelerometers and motor stator RTDs (100 Ω platinum) bearings, they will measure the temperature of the motor
which are mounted on compressor housing and/or the stator, which will increase (due to the failing bearings
motor/shaft. The purpose of these devices is to monitor causing increased friction).
compressor motor/shaft vibration and/or motor
temperature. Refer to the drawing at the bottom of this page for the
wiring connections of the different possible configurations.
Accelerometers transmit continuous signals to the analog
board. The Quantum™ LX software monitors these Additional information on PhD vibration monitoring and
signals, and can detect any variations in the frequency of theory, may be found in the PhD Vibration Monitoring
the vibration. The vibrations increase over time, System manual (E70-020 TB).
predefined setpoint limits will be exceeded, and a warning
24VDC
D5
U24
(CH8)
(CH4)
U9
(CH7)
(CH3)
P11B (Outputs)
P11A (Outputs)
(CH6)
(CH2)
Sensor Gain
U11
(CH1)
Part #: 640D0168H01
(When needed)
(CH24)
PhD Channel 6
Serial #:
Future
U20
PhD Channel 5
(CH21)
LK3
Motor RTD Stator #3
Motor RTD Stator #1
(CH18)
Open
P9B (Inputs)
Discharge
P9A (Inputs)
4
PhD Channel 3
2
PhD Channel 1 Signal (to pin 2) Signal (to pin 2) Comp. Motor Vibration or
(CH19)
1
(CH17)
U13
PhD Connections
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 23
Current Transformer (Motor Amps) amps. If you are using an external current transformer,
remove the jumper at Link 2, and connect the wiring to
Channel 16 of Enhanced Analog Board 1 is dedicated to connector P8. If you intend on utilizing the on-board
reading motor amps, either through the use of the on current transformer, then install Link 2, and connect the
board current transformer, or from an external source. wiring to Channel 16, as shown in the diagram below:
When reading motor amps directly, the input signal cannot
exceed 5
LK 2
Install this jumper when using
the on board Current
Transformer and connector P8 to
use CH. 16 (P8) to read Motor
Amps
U13
U4
LK2
Motor Amps signal and connect
to P7B directly
U8
P8
CH. 16
U23
Current Transformer (CT)
connection - Standard direct
connection, 0 - 5 amp input
(Install LK2)
U18
(CH16)
CH. 16
(CH14)
Motor Amps - Alternate external
U7
P7B (Inputs)
P7A (Inputs) signal connection, 0 - 50mA input
(Remove LK2)
U17
(CH15)
(CH13)
D9 Act
D3 CRx
U15
D2 CTx
U16
D7 Rx U10
(CH12)
D8 Tx
(CH10)
P6B (Inputs)
LK1
P6A (Inputs)
U1
U6
(CH11)
U15
(CH9)
P12
U3
(CH8)
(CH6)
C4
P5B (Inputs)
P5A (Inputs)
(CH7)
U14
(CH5)
(CH4)
(CH2)
U22
P4B (Inputs)
P4A (Inputs)
U2
5VDC
(CH3)
C25
(CH1)
D1
P2
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 24 MAINTENANCE
24VDC
D5
U24
Output CH. 8 - (Future)
D5 - +24Vdc Power LED
(CH8)
(CH4)
Output CH. 4 - Remote Control
U9
Setpoint Output
Output CH. 7- (Future)
(CH7)
(CH3)
P11B (Outputs)
P11A (Outputs)
U12 Output CH. 3 - Slide Valve Position /
Programmable Output
(CH6)
Output CH. 6 - (Future)
(CH2)
LK3 & LK4 -
Output CH. 2 - PID / Programmable
Install for Vibration Output
(CH5)
U21
Sensor Gain
U11
(CH1)
Output CH. 5 - (Future)
Part #: 640D0168H01
(When needed)
Output CH. 1 - PID / Programmable
Output
PhD CH. 8 - (Future)
Revision:
(CH24)
Serial #:
(CH22)
U20
P10B (Inputs)
PhD CH. 6 - Motor RTD - Stator # 2
P10A (Inputs)
LK4
P1 - J-TAGG Port PhD CH. 7 - Motor RTD - Stator # 3
(CH23)
P1
(CH21)
LK3
(CH20)
7
(CH18)
SW1 - DIP Switch
6
SW1
P9B (Inputs)
5
P9A (Inputs)
(Discharge)
4
3
(CH19)
1
(CH17)
Bearing Temp. RTD (Shaft Side)
U13
U4
PhD CH. 1 - Comp. Vibration (Suction)
LK2
LK 2 - Install jumper for CH. 16 CT,
Remove for CH. 16 Motor Amps
U8
P8
Standard (Install LK2)
U23
U18
(CH16)
(Remove LK2)
U7
P7B (Inputs)
P7A (Inputs)
(CH15)
D7 Rx
D7 - COMM Rx LED
CH. 12 - Remote Control Setpoint
(CH12)
D8 Tx
D8 - COMM Tx LED
(CH10)
P6B (Inputs)
P6A (Inputs)
terminator on RS-485
Communications CH. 11 - System Discharge
(CH11)
U15
(CH9)
P12
U3
P5B (Inputs)
(CH5)
P4B (Inputs)
(CH3)
C25
(CH1)
D1 - +5Vdc Power
+5 Vdc
+12 Vdc P2 CAN-GND
CAN-L
-12 Vdc
GND CAN-H
+Tx/+Rx
-Tx/-Rx
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 25
24VDC
D5
U24
Output CH. 8 - Future
(CH8)
(CH4)
D5 - +24Vdc Power LED Output CH. 4 - Condenser Variable
U9
Speed Output
Output CH. 7- Future
(CH7)
(CH3)
P11B (Outputs)
P11A (Outputs)
U12 Output CH. 3 - Compressor Drive
Variable Speed Output
(CH6)
Output CH. 6 - Future
(CH2)
LK3 & LK4 - Output CH. 2 - PID / Programmable
Install for Vibration Output
(CH5)
U21
U11
(CH1)
Sensor Gain Output CH. 5 - Future
(When needed) Part #: 640D0168H01
Output CH. 1 - PID / Programmable
Output
CH. 24 -Future
Revision:
(CH24)
Serial #:
(CH22)
U20
P10B (Inputs)
CH. 22 - Motor RTD - Stator # 2
P10A (Inputs)
LK4
P1 - J-TAGG Port CH. 23 - Motor RTD - Stator # 3
(CH23)
P1
(CH21)
LK3
(CH20)
7
(CH18)
SW1 - DIP Switch
6
SW1
P9B (Inputs)
5
P9A (Inputs)
4
3
(CH19)
1
(CH17)
Temp. RTD (Shaft Side)
U13
U4
CH. 17 - Comp. Vibration - (Suction)
LK2
LK 2 - Not Used for Board # 2 (Remove)
U8
P8
U23
U18
(CH16)
P7B (Inputs)
P7A (Inputs)
(CH15)
D7 Rx
D7 - COMM Rx LED
CH. 12 - Temp./Pressure Monitoring
(CH12)
D8 Tx
D8 - COMM Tx LED
(CH10)
P6A (Inputs)
terminator on RS-485
Communications CH. 11 - Temp./Pressure Monitoring
(CH11)
U15
U3
P5B (Inputs)
P4B (Inputs)
(CH3)
C25
(CH1)
D1 - +5Vdc Power
+5 Vdc
P2 CAN-GND
+12 Vdc
CAN-L
-12 Vdc
CAN-H
GND
+Tx/+Rx
-Tx/-Rx
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 26 MAINTENANCE
The following table is to be used when configuring the Quantum™ for external communications.
Vibration
The following table is to be used to set the analog board addresses. If there is only one board installed, it should be set as
board #1, if there are two boards they each need to be set according to the wiring diagrams
Replacement Part Numbers Analog Board 1 Analog Board 2 Analog Board 1 Analog Board 2
Baltimore Parts Replacement 640C0026G01 640C0026G02 640C0057G01 640C0057G02
Field Installation Kit N/A 640C0072G51 N/A 640C0072G52
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 27
DESCRIPTION: This Digital Service Screen has been provided to view the raw data from a Digital Board.
There is a separate screen for each of the Digital Boards that are present. Digital values are shown as ON
or OFF
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 28 MAINTENANCE
DESCRIPTION: The Analog Service Screen has been provided to view the raw data from an Analog Board.
There is a separate screen for each of the Analog Boards that are present. Analog values are converted
from binary to show volts. The error factor is ± .05 volts.
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 29
Motor Bump
DESCRIPTION: The Motor Bump screen has been provided as a way for the service technician to verify
proper motor rotation.
The following setpoint box appears on this screen: Setpoint box. It is during this motor spin time, that the
technician can view the motor shaft, for determining
Motor Bump Setpoint - A value form zero (0) to 15 proper rotation. NOTE: Use extreme care in performing
seconds may be entered here. This value is the this operation. The compressor shaft linkage must be
amount of time that the compressor motor will be disconnected from the motor prior to performing this
energized for once the Bump Motor toggle switch has test!
been selected.
For safety reasons, the [Bump Motor] toggle switch only
The following toggle switch has been provided: appears in local mode (at the panel itself). It will not
appear when viewing this panel remotely.
Bump Motor - When this button has been highlighted,
and the [Enter] key pressed, the compressor motor will be
energized for the period of time as set in the Motor Bump
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 30 MAINTENANCE
Software Maintenance
DESCRIPTION: The Software Maintenance screen has been provided as a way for the user to upload the
operating software to their system, to save setpoints or to restore setpoints. NOTE: Before accessing this
screen, it is recommended that a USB adapter, a flash card reader and Frick flash card (P/N 649A0884Gxx)
be plugged into the USB port of the Quantum™.
The following selections have been provided: • A status bar will appear on the screen, with
1) Full System Install - Use this option to install the the words Saving Setpoints. As the software
entire operating system. This function will not is being uploaded from the flash card into the
overwrite any setpoints or custom text that may have Quantum™, this bar will show the progress.
previously been setup: • When finished, the status bar will disappear,
and the above screen will be shown.
• Ensure that a USB Adapter, flash card • Press numeral [4] to exit back to the
reader and flash card have been installed Operating Status screen.
prior to accessing this screen.
• Ensure that all setpoint values have been 3) Restore Setpoints - Use this option to restore all
documented as a safety precaution. setpoints and custom text from a flash card to the
• Press numeral [1] on the keypad. Quantum™. This would be useful in the event that the
original setpoints would need to be re-loaded:
• A status bar will appear on the screen, with
the words Installing Software. As the • Ensure that a USB Adapter, flash card
software is being uploaded from the flash reader and flash card have been installed
card into the Quantum™, this bar will show prior to accessing this screen.
the progress. • Ensure that all setpoint values have been
• When finished, the status bar will disappear, documented as a safety precaution.
and the above screen will be shown. • Press numeral [3] on the keypad.
• Press numeral [4] to exit back to the • A status bar will appear on the screen, with
Operating Status screen. the words Restoring Setpoints. As the
2) Save Setpoints - Use this option to save all software is being downloaded from the
setpoints and custom text to a flash card as a form of Quantum™ to the flash card, this bar will
backup: show the progress.
• When finished, the status bar will disappear,
• Ensure that a USB Adapter, flash card and the screen will be as shown above.
reader and flash card have been installed • Press numeral [4] to exit back to the
prior to accessing this screen. Operating Status screen.
• Ensure that all setpoint values have been
documented as a safety precaution. • 4) Exit - Use this selection to leave this screen
• Press numeral [2] on the keypad. and return to the Operating Status screen.
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 31
ACCESSING: About
DESCRIPTION: The About screen shows the Analog and Digital boards that have been detected. If a board
has lost communications, a shutdown will be issued. All outputs are turned off on a Digital Board that has
lost communications. All inputs will get set to their minimum value range on an Analog Board that has lost
communications. A loss of communications to an analog board will probably result in sensor fault shutdown
messages that are associated with the sensors on that board. If the RX LED on the I/O board is blinking but
the board was not detected on the About screen, or an I/O Comm failure occurs, check the address of the
board.
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 32 MAINTENANCE
Maintenance
DESCRIPTION: This screen has been provided to aid the service technician with keeping track of system
maintenance, and can be accessed from the service screen. From here, the service technician can view up
to fifteen (15) user definable maintenance schedules. Each of the schedules may be custom named. This
screen is based upon the Maintenance Schedule that is provided in the IOM manual for the specific
compressor package. For additional information about this screen, refer to S90-021 O (Operation Manual).
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 33
Communications Screen
DESCRIPTION: The purpose of this screen being shown here is to indicate where the [Redetect I/O
Boards] key is located. This selection provides a method to detect all connected Analog and Digital boards.
For additional information about this screen, refer to S90-020 CS (Communications Manual).
The following are some of the things that can occur that • A failure with the communications cable which is
would cause an I/O board to stop communicating with the plugged into the end of each board
Quantum™ LX, and would require that you Detect I/O
If any of these things occur, a communications error
Boards:
shutdown will be issued until this key is selected. You
should always view the About screen to see what has
• A board has been removed, and power was
been detected.
turned on with the board removed. You would
need to replace the board, re-power, then Detect
I/O Boards.
• A board has failed in such a way that it cannot
properly communicate with the Quantum™ LX.
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 34 MAINTENANCE
Frick® Controls has used two power supplies in the All circuit boards within the Quantum™ control panel
Quantum™ family. A Power One supply was originally require accurately adjusted DC voltages in order to
used, primarily with the Quantum™ 1 & 2. With the function properly. These voltages consist of +5 Vdc, -12
introduction of the Quantum™ 3, the power supply vendor Vdc, +12 Vdc and +24 Vdc. Periodic measurement and
was changed to Condor. This same Condor supply is also adjustment of the DC power system is highly
now used with the Quantum™ 4 (LX). recommended for optimum system operation. Over time, it
is possible for temperature, humidity, vibration and
Power One - This power supply may be identified by component age, to degregate the accuracy of these
the location of the AC and DC power connections, voltages. When any of the DC voltages begin to stray from
they will be found at opposite ends of the supply. their optimum range (especially +5 Vdc), mysterious
These connections are of the screw terminal type. problems can begin to arise.
Additionally, the lower left hand corner of the front grill
will have two access holes. The left most of these All four DC voltages originate from the power supply
holes allows for access to the adjustment (either Power One or Condor). They are then
potentiometer for the +5 Vdc output voltage, and the daisychained to the Quantum™ controller, and then on to
rightmost of these holes allows for the potentiometer all connected Digital and Analog boards. Refer to the Flow
adjustment of the +12 Vdc output voltage. If the -12 Diagrams for the Quantum™ 3 and 4.
Vdc is out of acceptable range, the power supply will
need to be changed. Extreme care must be used Even with a perfectly adjusted supply, it is possible for a
when adjusting either of these potentiometers. potential drop in voltage at each connection point within
Adjustment should only be performed by qualified the daisychain. This drop normally is in the mill-volt range,
personnel, using an insulated screwdriver. but under some conditions, the drop can be much greater
(as high as tenths of a volt). By the time the voltage
reaches the last board in the daisychain, and all of these
1
this voltage is not critical at the Quantum™, and the drop is excessive. This will usually indicate a connection
reading does not need to be taken there. Remember that that is not being made properly, or the sockets within the
the +12 Vdc cannot be adjusted on the Condor. connector are weak. In either case, the DC-I/O wire
harness may need replacing.
CAUTION! Measuring and adjusting the power supply
voltages require the control power switch to be energized. Next, you will want to measure the +12 Vdc. Perform the
Extreme care must be observed when taking any same steps as with the +5 Vdc measurement, with the
readings, as 120 or 230 VAC (depending on incoming exception that you will not need to measure at the
system voltage) is present within the power supply. Quantum™. Measure directly at the last connection. If the
Adjusting the supply requires the use of a small voltage is low, ensure that there is not an excessive
screwdriver with an insulated shaft (refer to NS-10-02) voltage drop in the daisychain. If there is not excessive
inserted into the supply to access an adjusting loss, and the power supply is a Power One, then it can be
potentiometer. It is possible for the screwdriver (and the adjusted (refer to the Quantum™ Panel D.C. Power
person making the adjustment) to come into contact with Supply Layouts for adjustment location). If you have the
potentially lethal voltages. Condor, then the supply itself may need replaced.
To perform measurements and adjustments on the power The -12 Vdc may be measured the same as the other
supply voltages, use a reliable Digital Volt Meter (DVM). voltages, however, this voltage is not adjustable on any
The DVM should be accurate to 1/100 of a volt DC. With supply, so if the harness is not the culprit, the supply may
the control power switch turned ON, wait until the need to be replaced.
Operating Screen appears. This is because the graphics
required to create this screen will draw more current than REPLACEMENT
when the screen is showing the normal POST style
messages during a boot up. If the screen never appears Power One - If the Power One supply is installed, and
however (possibly due to a voltage problem), you will need it is found to be bad, or not capable of acceptable
to proceed regardless of what is or is not displayed. adjustment, it will need replacing. Since the Power
One is no longer available from Frick®, an upgrade kit
Ensure that the meter is set to the proper range (DC, 0-50 can be ordered that will adapt the Condor supply to
V or equivalent), as well as observing proper wire polarity. the Power One mounting holes. Refer to the
Measure the +5 Vdc first. If you have a Quantum™ 3 Recommended Spare Parts list for the upgrade part
controller, refer to the pictorial drawing of it on the number. This upgrade kit will include the following
following page for the exact location of the measurement components:
point. Place the negative lead on the common (return) pin,
and the positive lead on the +5 Vdc pin as shown. Verify • Tie wrap wire ties
that the DVM is displaying in the range of +5.04 to +5.08 • Adhesive backed tie wrap mounts
(+5.06 is ideal). If the reading is outside of this range, then • Screws (6-32 x 3/8 flat head)
using a thin, flat bladed screwdriver, insert the tip into the • Power supply (Condor)
access hole for the appropriate voltage potentiometer • Mounting plate (adapts Condor to Power
(refer to the Quantum™ Panel D.C. Power Supply One mounting holes)
Layouts). While watching the DVM, slowly rotate the
• AC power cable harness (needed since the
screwdriver blade clockwise to increase the voltage or
Power One supply utilizes screw terminals,
counter-clockwise to decrease. Once the voltage has been
and the Condor utilizes connectors)
adjusted, remove the DVM probes from the Quantum™,
• DC power cable harness (needed since the
and install them into the white connector on the last I/O
Power One supply utilizes screw terminals,
board in the daisychain, as shown below:
and the Condor utilizes connectors)
+5V Condor - If you have the Condor power supply, and it
is found to be bad, or not capable of acceptable
adjustment, it will need replacing. When ordering this
RET replacement, you will receive an upgrade kit. The
purpose of this kit is to allow for the upgrading of the
I/O DC power harness, at the same time as replacing
the power supply. Refer to the Recommended Spare
Parts list for the upgrade part number. This upgrade
kit will include the following components:
Check the reading on the DVM. If the reading at the
Quantum™ has been adjusted properly, then this reading • Screws (6-32 x 3/8 flat head)
can be no lower than +4.98 DC. If the voltage is less, • Power supply (Condor)
check all of the daisychain connections on the blue DC-I/O • DC power cable harness (this is an improved
harness. Ensure that all of its connectors are tight. If all version of the previous power cable)
connections are good, then go back and start measuring
over again, this time beginning at the first board in the
daisychain. Continue checking the voltage at each
connection, until you locate the point at which the voltage
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 36 MAINTENANCE
PL1
PL3 PL2
PL5 LK2 LK1
Flash Card PL4
Socket PL7
LK3 LK4
(Located
A under B A
B board) LK5
LK6 PL6 PL9
PL11
COM-2 1 2 3 4 LK7 1 2 3 4 COM-1 PL8
TB2 TB1
+5 VDC
RS-422 RS-422 PL10
PL12 (Red Lead)
COM-2 TB3 LK1 RS-485 LK2 RS-485
LK3 LK4 LK5 LK6 LK7 LK8 LK9 LK10 Common
RS-232
3
PL15 2 A A
PL14 PL13 (Black Lead)
1 B B
D1 LK16 D2 D3 PORT 80H LK8 LK10
LK17
7654 3210
D4
D5 A voltage
D7 LK9 PL17
D8
D10 PL18 regulator to
B
D8 A D6
D11
D12
the flash port
D13
LK11 ON
allows the
123 4 56 78
PL16 Quantum™ 4
5 VDC to be
set to +5.15
PL2
PL1 SW1 VDC as
PL3 measured
LK11 LK12
PL19 here.
PL FLASH PWR
SUSP
PL24
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 37
120VAC Ground
Neutral
1
TB1
! CAUTION
Use only a screwdriver
with an insulated shaft
to perform adjustment Pin 7 TB2 Pin 1
(see NS-10-02 for
details).
V1 V2 V1 V2 V3 V4
GND
(+5V) ADJ (+12V) (+5V) (+12V) (-12V) (+12V)
Note: The Power One power supply utilizes screw connections for both the AC and the DC connections. The
Condor supply, on the next page, utilizes connectors. Additionally, both the +5 Vdc and the +12 Vdc can be adjusted on the
Power One supply, whereas the Condor supply can only be adjusted for +5 Vdc.
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 38 MAINTENANCE
+5VDC
Adjustment
(cut away view)
! CAUTION
Use only a screwdriver
with an insulated shaft
to perform adjustment
(see NS-10-02 for
details).
J1
J2
1 1
120VAC Ground
-12VDC +24VDC +5VDC
Neutral +12VDC Common
INPUT: J1 INPUT: J2
AMP P/N: 640445-5 AMP P/N: 1-640445-3
.312 CTR CONNECTOR, 3 CIRCUITS .156 CTR CONNECTOR, 13 CIRCUITS
Pin 1 AC GROUND PIN 1 OUTPUT #1 (+5.1V)
Pin 3 AC NEUTRAL PIN 2 OUTPUT #1 (+5.1V)
PIN 5 AC LINE PIN 3 OUTPUT #1 (+5.1V)
PIN 4 COMMON
MATING CONNECTORS: MOLEX PIN 5 COMMON
HOUSING CONTACT PIN 6 COMMON
INPUT 26-03-4050 08-52-0113 PIN 7 COMMON
OUTPUT 26-03-4131 08-52-0113 PIN 8 OUTPUT #2 (+24V)
PIN 9 OUTPUT #2 (+24V)
PIN 10 POWER FAIL
PIN 11 OUTPUT #3 (-12V)
PIN 12 COMMON
PIN 13 OUTPUT #4 (+12V)
Note: The Condor power supply utilizes connectors for both the AC and the DC connections. The Power One supply, on the
previous page, utilizes screw connections. Additionally, only the +5 Vdc can be adjusted on the Condor supply, whereas the
Power One supply can be adjusted for both +5 Vdc and +12 Vdc.
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 39
Sticker Information
(may not be present on all
mounting plates)
12-3/4"
OPERATING VALUES
User Defined Setpoints
Channel
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Capactiy Slide Position
Volume Slide Position
Suction Pressure
Discharge Pressure
Compressor Oil Pressure
Main Oil Injection Pressure
Economizer Pressure
Filter Pressure
Intermediate Pressure
Balance Piston Pressure
System Discharge Pressure
Suction Temperature
Discharge Temperature
Compressor Oil Temperature
Oil Separator Temperature
Process/Brine Temperature Leaving
Process/Brine Temperature Entering
Motor Current
RPM
Auxiliary Analog 1
Auxiliary Analog 2
Auxiliary Analog 3
Auxiliary Analog 4
Auxiliary Analog 5
Auxiliary Analog 6
Auxiliary Analog 7
Auxiliary Analog 8
Auxiliary Analog 9
Auxiliary Analog 10
Auxiliary Analog 11
Auxiliary Analog 12
Auxiliary Analog 13
Auxiliary Analog 14
Auxiliary Analog 15
Auxiliary Analog 16
Auxiliary Analog 17
Auxiliary Analog 18
Auxiliary Analog 19
Auxiliary Analog 20
Compressor Vibration - Suction
Compressor Vibration - Discharge
Motor Vibration - Shaft Side
Motor Vibration - Opposite Shaft Side
None
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 46 MAINTENANCE
MODES
Manual Automatic Remote Comm Remote I/O Remote 4-20 Remote Seq.
Capacity
Manual Automatic
Volume
Manual Automatic
Pump
SYSTEM STATUS
Trending Setup
Oil Analysis
Change Filters
Vibration Analysis
Check Coupling/Align
Grease Motor
Next
Service
Default Name User Defined Name Scheduled
Every
At
User Defined # 1
User Defined # 2
User Defined # 5
User Defined # 6
User Defined # 7
User Defined # 8
Device
Source
Analog Board 1
Analog Board 2
High High
High High Device
Name Warning Shutdown Current
None
Suction End
Compressor
Discharge End
Shaft Side
Motor
Opposite Shaft
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 49
SETPOINTS
Capacity Control Setpoints
Setpoint
Setpoint
Proportional Band High
Proportional Band Low
Capacity Control Dead Band High
Dead Band Low
Cycle Time High
Cycle Time Low
Start Pressure
Start Delay
Autocycle
Stop Pressure
Stop Delay
CONTROL MODE # 1 Load Inhibit
Force Unload
Warning
Regulation Safeties
Warning Delay
Shutdown
Shutdown Delay
Load Inhibit
Force Unload
Warning
Low Suction
Warning Delay
Shutdown
Shutdown Delay
Setpoint
Proportional Band High
Proportional Band Low
Capacity Control Dead Band High
Dead Band Low
Cycle Time High
Cycle Time Low
Start Pressure
Start Delay
Autocycle
Stop Pressure
Stop Delay
CONTROL MODE # 2 Load Inhibit
Force Unload
Warning
Regulation Safeties
Warning Delay
Shutdown
Shutdown Delay
Load Inhibit
Force Unload
Warning
Low Suction
Warning Delay
Shutdown
Shutdown Delay
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 50 MAINTENANCE
SETPOINTS (Continued)
Capacity Control Setpoints
Setpoint
Setpoint
Proportional Band High
Proportional Band Low
Capacity Control Dead Band High
Dead Band Low
Cycle Time High
Cycle Time Low
Start Pressure
Start Delay
Autocycle
Stop Pressure
Stop Delay
CONTROL MODE # 3 Load Inhibit
Force Unload
Warning
Regulation Safeties
Warning Delay
Shutdown
Shutdown Delay
Load Inhibit
Force Unload
Warning
Low Suction
Warning Delay
Shutdown
Shutdown Delay
Setpoint
Proportional Band High
Proportional Band Low
Capacity Control Dead Band High
Dead Band Low
Cycle Time High
Cycle Time Low
Start Pressure
Start Delay
Autocycle
Stop Pressure
Stop Delay
CONTROL MODE # 4 Load Inhibit
Force Unload
Warning
Regulation Safeties
Warning Delay
Shutdown
Shutdown Delay
Load Inhibit
Force Unload
Warning
Low Suction
Warning Delay
Shutdown
Shutdown Delay
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 51
SETPOINTS (Continued)
Sequencing
Minimum High Stage System Link
Disabled Enabled Setpoint
System 1 Setup Run Time None System 2 System 3
Remote I/O
Remote I/O
System 1
Remote 4-
Quantum /
Automatic
Automatic
Quantum
Start # Minimum Capacity
Remote
Remote
Remote
Remote
Sequencing ID
Manual
Manual
Comm
Comm
Seq.
Seq.
Plus
LX
20
1
2
3
4
5
6
7
8
Remote I/O
Minimum
Remote 4-
Quantum /
Automatic
Automatic
Quantum
Sequencing Start #
Remote
Remote
Remote
Remote
Capacity
Manual
Manual
Comm
Comm
ID
Seq.
Seq.
Plus
LX
20
1
2
3
4
5
6
7
8
Remote I/O
Minimum
Remote 4-
Quantum /
Automatic
Automatic
Sequencing Start #
Quantum
Remote
Remote
Remote
Remote
Capacity
Manual
Manual
Comm
Comm
ID
Seq.
Seq.
Plus
LX
20
1
2
3
4
5
6
7
8
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 52 MAINTENANCE
SETPOINTS (Continued)
Compressor Safeties Setpoints
Setpoint
Load Inhibit
Force Unload
High Discharge
Warning
Temperature
Warning Delay
Shutdown
Shutdown Delay
Load Inhibit
Force Unload
Warning
Warning Delay
High Discharge Shutdown
Pressure Shutdown Delay
Highest Capacity To Permit Starting
Starting Period Before Permitting Capacity Increase
Stopping Period for Capacity Unload
Compressor Automatic Mode Minimum Capacity
Setpoint
Load Inhibit
Force Unload
High Suction
Warning
Pressure
Warning Delay
Shutdown
Shutdown Delay
Override:
Pressure Input
On when Off when Discharge
Disabled Enabled Port Value
Economizer above below Pressure <
Disabled Enabled
(suction x 1.6^k)
SETPOINTS (Continued)
Package Safeties
Setpoint
Warning
Warning Delay
Low Oil Separator Temperature
Shutdown
Shutdown Delay
Warning
Low Oil Temperature Warning Delay
Shutdown
Shutdown Delay
Warning
Warning Delay
High Oil Temperature
Shutdown
Shutdown Delay
Warning
Warning Delay
Low Oil Pressure
Shutdown
Shutdown Delay
Warning
Warning Delay
High Filter Pressure
Shutdown
Shutdown Delay
High Level Shutdown Delay
Low Oil Level Delay
Oil
Oil Pump Lube Time Before Starting
Dual Pump Transistion Time
Disabled Enabled
DX Circuit Action # 1
Action # 2
SETPOINTS (Continued)
Drive
Setpoint
Motor Amps
Volts
Service Factor
Name Plate
Horse Power
CT Factor
Recycle Delay
Load Inhibit
Force Unload
Warning
High Motor Amps
Warning Delay
Shutdown
Shutdown Delay
Shutdown
Low Motor Amps Shutdown Delay
Starting Motor Amps Ignore Period
Maximum Drive Output
Minimum Drive Output
Rate of Increase
VFD
Rate of Increase Delay
Rate of Decrease
Rate of Decrease Delay
SETPOINTS (Continued)
Condenser
Setpoint
Condenser Control Setpoint
Step #1
Step #2
CONDENSER
CONTROL Step #3
SETPOINTS Step #4
Step Up Deadband
Step Up Delay
Step Down Deadband
Step Down Delay
SETPOINTS (Continued)
Scheduling
SETPOINTS (Continued)
PID Setup Page 1
PID 1 PID 2 PID 3 PID 4
Name
Disabled Disabled Disabled Disabled
Control Running Running Running Running
Always Always Always Always
Forward Forward Forward Forward
Action
Reverse Reverse Reverse Reverse
Capactiy Slide Position Capactiy Slide Position Capactiy Slide Position Capactiy Slide Position
Volume Slide Position Volume Slide Position Volume Slide Position Volume Slide Position
Suction Pressure Suction Pressure Suction Pressure Suction Pressure
Discharge Pressure Discharge Pressure Discharge Pressure Discharge Pressure
Compressor Oil Pres. Compressor Oil Pres. Compressor Oil Pres. Compressor Oil Pres.
Main Oil Injection Pres. Main Oil Inecjtion Pres. Main Oil Injection Pres. Main Oil Injection Pres.
Economizer Pressure Economizer Pressure Economizer Pressure Economizer Pressure
Filter Pressure Filter Pressure Filter Pressure Filter Pressure
Intermediate Pressure Intermediate Pressure Intermediate Pressure Intermediate Pressure
Balance Piston Pres. Balance Piston Pres. Balance Piston Pres. Balance Piston Pres.
Sys. Discharge Pres. Sys. Discharge Pres. Sys. Discharge Pres. Sys. Discharge Pres.
Suction Temperature Suction Temperature Suction Temperature Suction Temperature
Discharge Temp. Discharge Temp. Discharge Temp. Discharge Temp.
Comp. Oil Temp. Comp. Oil Temp. Comp. Oil Temp. Comp. Oil Temp.
Oil Separator Temp. Oil Separator Temp. Oil Separator Temp. Oil Separator Temp.
Proc/Brine Temp Leave Proc/Brine Temp Leave Proc/Brine Temp Leave Proc/Brine Temp. Leave
Proc/Brine Temp Enter Proc/Brine Temp Enter Proc/Brine Temp Enter Proc/Brine Temp Enter
Motor Current Motor Current Motor Current Motor Current
RPM RPM RPM RPM
Control Point Auxiliary Analog 1 Auxiliary Analog 1 Auxiliary Analog 1 Auxiliary Analog 1
Auxiliary Analog 2 Auxiliary Analog 2 Auxiliary Analog 2 Auxiliary Analog 2
Auxiliary Analog 3 Auxiliary Analog 3 Auxiliary Analog 3 Auxiliary Analog 3
Auxiliary Analog 4 Auxiliary Analog 4 Auxiliary Analog 4 Auxiliary Analog 4
Auxiliary Analog 5 Auxiliary Analog 5 Auxiliary Analog 5 Auxiliary Analog 5
Auxiliary Analog 6 Auxiliary Analog 6 Auxiliary Analog 6 Auxiliary Analog 6
Auxiliary Analog 7 Auxiliary Analog 7 Auxiliary Analog 7 Auxiliary Analog 7
Auxiliary Analog 8 Auxiliary Analog 8 Auxiliary Analog 8 Auxiliary Analog 8
Auxiliary Analog 9 Auxiliary Analog 9 Auxiliary Analog 9 Auxiliary Analog 9
Auxiliary Analog 10 Auxiliary Analog 10 Auxiliary Analog 10 Auxiliary Analog 10
Auxiliary Analog 11 Auxiliary Analog 11 Auxiliary Analog 11 Auxiliary Analog 11
Auxiliary Analog 12 Auxiliary Analog 12 Auxiliary Analog 12 Auxiliary Analog 12
Auxiliary Analog 13 Auxiliary Analog 13 Auxiliary Analog 13 Auxiliary Analog 13
Auxiliary Analog 14 Auxiliary Analog 14 Auxiliary Analog 14 Auxiliary Analog 14
Auxiliary Analog 15 Auxiliary Analog 15 Auxiliary Analog 15 Auxiliary Analog 15
Auxiliary Analog 16 Auxiliary Analog 16 Auxiliary Analog 16 Auxiliary Analog 16
Auxiliary Analog 17 Auxiliary Analog 17 Auxiliary Analog 17 Auxiliary Analog 17
Auxiliary Analog 18 Auxiliary Analog 18 Auxiliary Analog 18 Auxiliary Analog 18
Auxiliary Analog 19 Auxiliary Analog 19 Auxiliary Analog 19 Auxiliary Analog 19
Auxiliary Analog 20 Auxiliary Analog 20 Auxiliary Analog 20 Auxiliary Analog 20
Device Source
Device Channel
Setpoint
Deadband
Prop. Band
Integral Gain
Derivative Gain
High Limit
Low Limit
Off Value
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 57
SETPOINTS (Continued)
PID Setup Page 2
PID 5 PID 6 PID 7 PID 8
Name
Disabled Disabled Disabled Disabled
Control Running Running Running Running
Always Always Always Always
Forward Forward Forward Forward
Action
Reverse Reverse Reverse Reverse
Capactiy Slide Position Capactiy Slide Position Capactiy Slide Position Capactiy Slide Position
Volume Slide Position Volume Slide Position Volume Slide Position Volume Slide Position
Suction Pressure Suction Pressure Suction Pressure Suction Pressure
Discharge Pressure Discharge Pressure Discharge Pressure Discharge Pressure
Compressor Oil Pres. Compressor Oil Pres. Compressor Oil Pres. Compressor Oil Pres.
Main Oil Injection Pres. Main Oil Inecjtion Pres. Main Oil Injection Pres. Main Oil Injection Pres.
Economizer Pressure Economizer Pressure Economizer Pressure Economizer Pressure
Filter Pressure Filter Pressure Filter Pressure Filter Pressure
Intermediate Pressure Intermediate Pressure Intermediate Pressure Intermediate Pressure
Balance Piston Pres. Balance Piston Pres. Balance Piston Pres. Balance Piston Pres.
Sys. Discharge Pres. Sys. Discharge Pres. Sys. Discharge Pres. Sys. Discharge Pres.
Suction Temperature Suction Temperature Suction Temperature Suction Temperature
Discharge Temp. Discharge Temp. Discharge Temp. Discharge Temp.
Comp. Oil Temp. Comp. Oil Temp. Comp. Oil Temp. Comp. Oil Temp.
Oil Separator Temp. Oil Separator Temp. Oil Separator Temp. Oil Separator Temp.
Proc/Brine Temp Leave Proc/Brine Temp Leave Proc/Brine Temp Leave Proc/Brine Temp. Leave
Proc/Brine Temp Enter Proc/Brine Temp Enter Proc/Brine Temp Enter Proc/Brine Temp Enter
Motor Current Motor Current Motor Current Motor Current
RPM RPM RPM RPM
Control Point Auxiliary Analog 1 Auxiliary Analog 1 Auxiliary Analog 1 Auxiliary Analog 1
Auxiliary Analog 2 Auxiliary Analog 2 Auxiliary Analog 2 Auxiliary Analog 2
Auxiliary Analog 3 Auxiliary Analog 3 Auxiliary Analog 3 Auxiliary Analog 3
Auxiliary Analog 4 Auxiliary Analog 4 Auxiliary Analog 4 Auxiliary Analog 4
Auxiliary Analog 5 Auxiliary Analog 5 Auxiliary Analog 5 Auxiliary Analog 5
Auxiliary Analog 6 Auxiliary Analog 6 Auxiliary Analog 6 Auxiliary Analog 6
Auxiliary Analog 7 Auxiliary Analog 7 Auxiliary Analog 7 Auxiliary Analog 7
Auxiliary Analog 8 Auxiliary Analog 8 Auxiliary Analog 8 Auxiliary Analog 8
Auxiliary Analog 9 Auxiliary Analog 9 Auxiliary Analog 9 Auxiliary Analog 9
Auxiliary Analog 10 Auxiliary Analog 10 Auxiliary Analog 10 Auxiliary Analog 10
Auxiliary Analog 11 Auxiliary Analog 11 Auxiliary Analog 11 Auxiliary Analog 11
Auxiliary Analog 12 Auxiliary Analog 12 Auxiliary Analog 12 Auxiliary Analog 12
Auxiliary Analog 13 Auxiliary Analog 13 Auxiliary Analog 13 Auxiliary Analog 13
Auxiliary Analog 14 Auxiliary Analog 14 Auxiliary Analog 14 Auxiliary Analog 14
Auxiliary Analog 15 Auxiliary Analog 15 Auxiliary Analog 15 Auxiliary Analog 15
Auxiliary Analog 16 Auxiliary Analog 16 Auxiliary Analog 16 Auxiliary Analog 16
Auxiliary Analog 17 Auxiliary Analog 17 Auxiliary Analog 17 Auxiliary Analog 17
Auxiliary Analog 18 Auxiliary Analog 18 Auxiliary Analog 18 Auxiliary Analog 18
Auxiliary Analog 19 Auxiliary Analog 19 Auxiliary Analog 19 Auxiliary Analog 19
Auxiliary Analog 20 Auxiliary Analog 20 Auxiliary Analog 20 Auxiliary Analog 20
Device Source
Device Channel
Setpoint
Deadband
Prop. Band
Integral Gain
Derivative Gain
High Limit
Low Limit
Off Value
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 58 MAINTENANCE
SETPOINTS (Continued)
Communications
Baud rate Data Bits Stop Bits Parity Connection Type Protocol Map File
1200 7 1 None None None No
2400 8 2 Even PC/PLC Frick Yes
4800 Odd Sequenceing Modbus ASCII
Comm 1 9600* Motor Starter Modbus RTU
19200 AB DF1 Full Duplex
38400 AB DF1 Half Duplex
76800 DBS Motor Starter
115200
*Default
Baud rate Data Bits Stop Bits Parity Connection Type Protocol Map File
1200 7 1 None None None No
2400 8 2 Even PC/PLC Frick Yes
Comm 2 4800 Odd Sequenceing Modbus ASCII
(RS- 9600* Motor Starter Modbus RTU
422/485) 19200 AB DF1 Full Duplex
38400 AB DF1 Half Duplex
76800 DBS Motor Starter
115200
*Default
Baud rate Data Bits Stop Bits Parity Connection Type Protocol Map File
1200 7 1 None None None No
2400 8 2 Even PC/PLC Frick Yes
4800 Odd Sequenceing Modbus ASCII
Comm 2
(RS-232) 9600* Motor Starter Modbus RTU
19200 AB DF1 Full Duplex
38400 AB DF1 Half Duplex
76800 DBS Motor Starter
115200
*Default
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 59
SETPOINTS (Continued)
Auxiliary Analog Input Safeties
Page 1
Shutdown When
Warning Always
Warning When
Shutdown
Running
Disabled
Running
Alaways
Low Low Low Low High High High Low
Auxiliary Warning Warning Shutdown Shutdown Warning Warning Shutdown Shutdown
Setpoint Delay Setpoint Delay Setpoint Delay Setpoint Delay
1
2
3
4
5
Page 2
Shutdown When
Warning Always
Warning When
Shutdown
Running
Disabled
Running
Alaways
6
7
8
9
10
Page 3
Shutdown When
Warning Always
Warning When
Shutdown
Running
Disabled
Running
Alaways
11
12
13
14
15
Page 4
Shutdown When
Warning Always
Warning When
Shutdown
Running
Disabled
Running
Alaways
16
17
18
19
20
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 60 MAINTENANCE
SETPOINTS (Continued)
Digital Input Configuration
Shutdown When
Warning Always
Digital Board 1
Digital Board 2
Warning When
Shutdown
Running
Disabled
Running
Alaways
Auxiliary Name I/O Channel Delay
None
Auxiliary Input 1
Auxiliary Input 2
Auxiliary Input 3
Auxiliary Input 4
Auxiliary Input 5
Auxiliary Input 6
Auxiliary Input 7
Auxiliary Input 8
Auxiliary Input 9
Auxiliary Input 10
Auxiliary Input 11
Auxiliary Input 12
Auxiliary Input 13
Auxiliary Input 14
Auxiliary Input 15
Auxiliary Input 16
Auxiliary Input 17
Auxiliary Input 18
Auxiliary Input 19
Auxiliary Input 20
SETPOINTS (Continued)
Digital Output Configuration
On When Control
When
Analog Off When
Disabled
Running
Always
Output
Value
Channel (Value)
> <
1
2
3
4
5
6
7
8
9
10
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 61
SETPOINTS (Continued)
Panel
Panel On Off
Heater
CALIBRATION
Pressure
Device
Range Sensor Signal
Source
Analog Board 1
Analog Board 2
Pressure Current
Vibration
4-20mA
+/- 5V
0-10V
None
None
ICTD
Transducer Value
RPM
I/O
0-5V
1-5V
RTD
Pot.
CT
Low High Channel
Suction
Discharge
Oil
Balance Piston
Main Oil Injection
Economizer
System Discharge
Intermediate
Filter
Manifold
CALIBRATION (Continued)
Temperature
Device
Range Sensor Signal
Source
Analog Board 1
Analog Board 2
Temperature Current
Vibration
4-20mA
+/- 5V
0-10V
None
None
ICTD
RPM
RTD
Pot.
CT
Suction
Discharge
Oil
Separator
Intermediate
Process Leaving
Process Entering
External
Refrigerant Liquid
Inlet Condenser
Outlet Condenser
Temperature Current
Transducer Value
Panel
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 63
CALIBRATION (Continued)
Capacity
Device
Sensor Signal
Source
Analog Board 1
Analog Board 2
Vibration
4-20mA
Capacity Low Value High Value
+/- 5V
0-10V
None
None
ICTD
RPM
I/O
0-5V
1-5V
RTD
Pot.
CT
Channel
Capacity
Travel ________
CALIBRATION (Continued)
Volume
Device
Sensor Signal
Source
Analog Board 1
Analog Board 2
Vibration
4-20mA
Volume Low Value High Value
+/- 5V
0-10V
None
None
ICTD
RPM
I/O
0-5V
1-5V
RTD
Pot.
CT
Channel
Volume
CALIBRATION (Continued)
Miscelleneous
Device
Range Sensor Signal
Source
Analog Board 1
Analog Board 2
High Value
Low Value
Miscelleneous Current
Vibration
4-20mA
+/- 5V
0-10V
None
None
ICTD
RPM
Value I/O
0-5V
1-5V
RTD
Pot.
CT
Channel
Motor Amps
Kilowatts
RPM
Condenser Feedback
External Input
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 64 MAINTENANCE
CALIBRATION (CONTINUED)
Analog Output
Channel 1
Channel 2
Channel 3
Channel 4
Channel 5
Channel 6
Channel 7
Channel 8
Analog Output
Board 1
Board 2
Analog
Analgo
4 mA 20 mA Device
None
Channel
CALIBRATION (CONTINUED)
Auxiliary Analogs - Page 1
Current Range
Auxiliary Analogs Name I/O Channel
Value Low High
Auxiliary Input 1
Auxiliary Input 2
Auxiliary Input 3
Auxiliary Input 4
Auxiliary Input 5
Auxiliary Input 6
Auxiliary Input 7
Auxiliary Input 8
Auxiliary Input 9
Auxiliary Input 10
Auxiliary Input 11
Auxiliary Input 12
Auxiliary Input 13
Auxiliary Input 14
Auxiliary Input 15
Auxiliary Input 16
Auxiliary Input 17
Auxiliary Input 18
Auxiliary Input 19
Auxiliary Input 20
CALIBRATION (CONTINUED)
Auxiliary Analogs - Page 2
Units if Type is
Vibration
4-20 mA
Board 1
Board 2
Analog
Analog
Auxiliary Analogs
0-10V
Other
+/-5V
None
None
None
ICTD
RPM
0-5V
1-5V
RTD
Pot.
Other
CT
Auxiliary Input 1
Auxiliary Input 2
Auxiliary Input 3
Auxiliary Input 4
Auxiliary Input 5
Auxiliary Input 6
Auxiliary Input 7
Auxiliary Input 8
Auxiliary Input 9
Auxiliary Input 10
Auxiliary Input 11
Auxiliary Input 12
Auxiliary Input 13
Auxiliary Input 14
Auxiliary Input 15
Auxiliary Input 16
Auxiliary Input 17
Auxiliary Input 18
Auxiliary Input 19
Auxiliary Input 20
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 66 MAINTENANCE
CONFIGURATION
Compressor
Miscelleneous:
Disabled Enabled
Sequencing
Capactiy
Regulation 1 Regulation 2 Regulation 3 Regulation 4
Disabled
Enabled
Capactiy Slide Position
Volume Slide Position
Suction Pressure
Discharge Pressure
Compressor Oil Pressure
Main Oil Injection Pressure
Economizer Pressure
Filter Pressure
Intermediate Pressure
Balance Piston Pressure
System Discharge Pressure
Suction Temperature
Discharge Temperature
Compressor Oil Temperature
Oil Separator Temperature
Process/Brine Temperature Leaving
Process/Brine Temperature Entering
Motor Current
RPM
Auxiliary Analog 1
Auxiliary Analog 2
Auxiliary Analog 3
Auxiliary Analog 4
Auxiliary Analog 5
Auxiliary Analog 6
Auxiliary Analog 7
Auxiliary Analog 8
Auxiliary Analog 9
Auxiliary Analog 10
Auxiliary Analog 11
Auxiliary Analog 12
Auxiliary Analog 13
Auxiliary Analog 14
Auxiliary Analog 15
Auxiliary Analog 16
Auxiliary Analog 17
Auxiliary Analog 18
Auxiliary Analog 19
Auxiliary Analog 20
Direction Forward
Direction Reverse
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 67
Package
RWF R11
RWBII R113
RXB R114
RXF 12-50 R1150
RXF 58-101 R12
RDB, 4-STEP R1270
RDB, 3-STEP R13
Compressor GSV II R134a
model GST R13b1
GSB 3-STEP R14
YLC R142b
SC R170
YORK S-7 R218
YORK S-5 R22
Other Manufacturer R23
Other Manufacturer (Var VI) R290
R401a
No Pump Full Time Demand R402a
Pump
Refrigerant R404a
R410a
Disabled Enabled R50
Dual Pump
R500
R502
Screw Compressor
w/Constant Electric Drive R503
Screw Compressor w/VFD R507
Drive
R508
Screw Compressor w/Engine
Drive R508b
Screw Compressor w/Turbine R600
Drive
Drive
R600a
Screw Compressor w/DBS
R717
Recip Compressor R718
w/Constant Electric Drive
R728
Recip Compressor w/VFD
Drive R729
R744
R771
User Defined
(K-factor : ______ )
Filter
Disabled Discharge-Oil
Filter Transducer
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 68 MAINTENANCE
CONFIGURATION (Continued)
Internet
IP Data
Email Data
Subject: ___________________________________________________________
CONFIGURATION (Continued)
Security
Level 1 Password: ____________
Password: __________________
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 69
SESSION
User level ________
Password ________
US European
Date Format
SERVICE
Motor Bump
ABOUT
Sales Order: ______________
Item : ____________
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 70 MAINTENANCE
QUANTUM™ DRAWINGS
This table lists the numbers for the drawings that appear on the following pages. The drawings shown here are the latest
revision as of the printing of this manual. These drawings appear here for reference purposes only, and are subject to change
without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control
panel for the latest information.
Other Drawings
Communications Wiring Diagrams N/A
Point-to-Point Field Wiring Diagram N/A
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 71
RDB / RWB II / RWF / RXF (58 - 101) CONTROL CENTER ASSEMBLY (Sheet 1 of 4)
! DANGER
Do not drill
through top pf
panel.
R
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 72 MAINTENANCE
RDB / RWB II / RWF / RXF (58 - 101) CONTROL CENTER ASSEMBLY (Sheet 2 of 4)
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 73
RDB / RWB II / RWF / RXF (58 - 101) CONTROL CENTER ASSEMBLY (Sheet 3 of 4)
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 74 MAINTENANCE
RDB / RWB II / RWF / RXF (58 - 101) CONTROL CENTER ASSEMBLY (Sheet 4 of 4)
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 75
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 76 MAINTENANCE
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 77
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 78 MAINTENANCE
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 79
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 80 MAINTENANCE
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 81
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 82 MAINTENANCE
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 83
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 84 MAINTENANCE
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 85
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 86 MAINTENANCE
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 87
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 88 MAINTENANCE
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 89
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 90 MAINTENANCE
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 91
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 92 MAINTENANCE
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 93
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 94 MAINTENANCE
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 95
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 96 MAINTENANCE
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 97
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 98 MAINTENANCE
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 99
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 100 MAINTENANCE
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 101
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 102 MAINTENANCE
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 103
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 104 MAINTENANCE
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 105
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 106 MAINTENANCE
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 107
This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing
equipment, always refer to the actual drawings that are included with the control panel for the latest information.
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 108 MAINTENANCE
- Cable -
RWBII/ RDB/RXB/ RXF
QUANTUM™ 3 or 4 QUANTUM™ 3 or 4
Belden #9829 PLUS PANEL QUANTUM™ 1 or 2
COM-1 (TB1) #24 AWG or Equal PORT #1 COM-1 (P12) COM-1 (TB1)
3 4 COMPRESSOR #4
CONTROLLING 3
COMPRESSOR (#1) 2
COMPRESSOR #2
1
COMPRESSOR #3
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
MAINTENANCE Page 109
GND 20 19 18 8 5 4 3 2 1
HI-LEVEL CUTOUT
AND/OR OTHER FIELD
FRICK QUANTUM LX ENCLOSURE SAFETY CUTOUTS AS
REQUIRED.
OIL PUMP
COMP MOTOR
MOTOR
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 110 MAINTENANCE
REMANUFACTURED PARTS
Part Number Description
649A0985G11 Quantum™4 to Quantum™ 4
649A0985G21 Digital I/O Board
649A0985G31 Analog I/O Board (Original)
649A0985G41 DC Power Supply (Condor to Condor)
649A0985G51 Display Assembly (L.G. Philips to L.G. Philips)
649A0985G61 Display Assembly (Sharp to Sharp)
S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
Page 112 MAINTENANCE
INDEX
A F
About Screen...................................................................31 Factory Default ..................................................................8
AC .................................................................................... 8 Factory Setpoints ............................................................45
Active LED........................................................................ 8 Factory Setup..............................................................8, 45
Analog Board............................... 12, 18-21, 28, 29, 31-33 Failed Communications.............................................12, 19
Analog Board Description................................................18 Faulty Sensor ..................................................................21
Analog Board Settings...............................................20, 26 Field Wiring Diagram.....................................................114
Analog Inputs ............................................................20, 21 Flash Card...............................................................7, 8, 30
Analog Outputs................................................................21 Fluorescent Tube ..............................................................7
Fuse ...........................................................7, 13, 14, 41-44
B Fuse Testing ...................................................................14
Backlight........................................................8, 39, 41, 116 G
Backlight Tube................................................................. 8
Backlight Inverter.........................................................7, 39 GND ..........................................................................21, 37
Backlight Voltage.........................................................9, 39 Ground ..................................................................7, 21, 40
Booting ..........................................................................7, 8 Grounded ..............................................................7, 21, 40
Grounding Problem .........................................................21
C
H
Calibration .......................................................8, 21, 62, 63
Capacity Control Setpoints ........................................45, 49 Harness Drawing.............................................................70
Change Communications ..........................................14, 21 Hot.............................................................................14, 44
Channel .........................................................12, 13, 20, 21
COM-1.............................................................................. 9 I
COM-2.............................................................................. 9 I/O ...........7, 8, 12-19, 21, 31, 35, 40, 41, 70, 101-112, 116
Common..............................................................12, 13, 19 I/O Board..................................... 8, 12, 13, 19, 31, 41, 116
Communications Board .................................................... 9 I/O Comm Failure ............................................................31
Communications Cable ...................................................40 Impedance ......................................................................21
Communications Harness ...................................12, 13, 19 Inductive Loads ...............................................................40
Communications Settings................................................26 Input .................................7, 12-14, 18, 20, 21, 41, 44, 116
Communications Signals ...........................................12, 19 Input Modules..................................................................13
Communications Status...................................................12 Introduction .......................................................................7
Compressor Model Differences .......................................44 Inverter ..........................................................8, 39, 41, 116
Condor...................................................34, 35, 37, 38, 116 Isolation Transformer ......................................................40
Control Center Assembly.................................................70
Control Panel...................................................7, 14, 21, 40 J
Control Power............................................8, 14, 21, 39, 41
Control Signals ..........................................................12, 19 Jumper ......................................................................12, 19
Control Transformer ........................................................40 Jumper Plug ..............................................................13, 19
Control Wiring..................................................................40 Jumper Settings ........................................................21, 39
CPU Board ....................................................................7, 8 Jumpers ........................................................14, 20, 21, 39
CT Motor Current ............................................................21
K
D Keypad ............................................................................40
D.C. Voltage ..............................................................12, 19
D.C. Voltage / Communications Harness ..................10, 11 L
Daisy Chain .........................................................12, 13, 19 LCD .................................................................8, 9, 39, 116
DC ...............................................................................8, 13 LCD Display ......................................................................8
DCS...............................................................................113 Lead-Lag .......................................................................113
Digital Board.............................6, 12-14, 17, 19, 27, 28, 31 LED ...........................................8, 12-14, 19, 20, 31, 41-44
Digital Board Description .................................................12 LG Philips..........................................................................8
Digital I/O..........................................7, 8, 12, 14, 41-44, 70 LG Phillips ...................................................................9, 39
Digital Inputs........................................................13, 14, 20 Logic Power ....................................................................12
Digital Outputs.................................................................13 Logic Voltage ............................................................12, 19
Digital Volt Meter .......................................................12, 35
Dipswitch .......................................................12, 17, 19, 26 M
Display..................................................7-9, 39, 41, 44, 116
DVM ..............................................................12, 13, 19, 40 Main Board......................................................................41
Memory .......................................................................8, 45
E Menu ...............................................................................32
Motherboard................................................................9, 39
EPROM .....................................................................13, 20 Motor Control Center.......................................................40
Error Message.................................................................. 8 Motor CT .........................................................................21
FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL S90-020 M
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R V
Range ............................................... 13, 19, 21, 31, 34, 58 Video Cable ...................................................................... 8
Receive (RX).............................................................12, 19 Voltage................................ 7, 12-14, 19, 20, 34, 39, 41-44
Recommended Spare Parts ..........................................116 W
Return ................................................................. 12, 13, 19
RS-232........................................................................9, 40 Wiring Diagrams ............................................................. 70
RS-422.................................................... 9, 17, 26, 40, 113 Wiring Problem ............................................................... 21
RS-485................................................................ 9, 40, 113
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S90-020 M FRICK® QUANTUM™ LX COMPRESSOR CONTROL PANEL
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