Professional Documents
Culture Documents
Furniture coatings
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Outline
• Introduction
• Product description
Dispersions overview
Polyisocyanates overview
• Systems for wood coatings
Dispersions for woodcoatings
Bayhydrol ® A 2427: pigmented
Bayhydrol ® A 2651 / Bayhydur ® XP 2655
Bayhydrol ® A 2846
Bayhydrol ® U XP 2755
• Special applications
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Wood coatings sector
Furniture Decorative
Joinery Joinery
Parquet
Professional
Furniture (workshops)
Joinery
Parquet on-site
Decorative
Demands on industrial furniture coatings
Mechanical properties
Scratch resistance
Mar resistance
Chemical properties
Water resistance
Stain resistance
Domestic compounds
Appearance properties
Transparency / Wood warmth
Matt / Gloss
✔ Resistance responsible for durability and appearance for attractiveness of the coating
Demands on industrial furniture coatings
Product & application properties
Storage stability
Easy to apply
Competitive price
Drying & curing time
Stackability
Sandability
Blocking resistance
Dispersion • Humidity
• Curing Temperature
• Formulation/solvents
Substrate
• Polymer
Enlarged (dispersion)
Film formation in waterborne systems
Film formation in waterborne systems
What is important in WB systems?
Binder:
• film properties
Coating formulation:
• drying and curing of the coating
• adjusted crosslinking ratio
• the final gloss of the film
• optimised additives
• the robustness in application
• adjusted viscosity for easy mixing of
hardener solution
• robustness
Polyisocyanate:
• chemical resistance of the film Application and drying conditions:
• mixing process of hardener solution • final optical appearance
• final gloss achieved in film • chemical resistance
• robustness in application and film
properties
PUD in wood coatings
Why do we need a PU dispersion in wood coatings?
• to provide WB systems with very low environmental impact, meeting most of regulatory
and labeling requirements
• to achieve films with final polyurethane level, regarding film resistance
• to provide 1K, 2K coatings with very good aspect on wood, high hardness and fast
drying.
• to reach best mechanical properties and film resistances:
• elasticity
• abrasion resistance
• scratch resistance
Outline
• Introduction
• Product description
Dispersions overview
Polyisocyanates overview
• Systems for wood coatings
Dispersions for woodcoatings
Bayhydrol ® A 2427: pigmented
Bayhydrol ® A 2651 / Bayhydur ® XP 2655
Bayhydrol ® A 2846
Bayhydrol ® U XP 2755
• Special applications
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PU and WB wood coatings
Polyurethane technology (SB, WB and UV) dominates the wood coatings market
• Hardness and flexibility: high mechanical resistance
• High chemical resistance
• Fast drying and curing
PAC Bayhydrol® A
1K
PUD Bayhydrol ® UH
PAC Bayhydrol ® A
WB 2K PUD Bayhydrol ® U
PIC Bayhydur ®
UV PUD Bayhydrol ® UV
WB polyurethane systems
Bayhydrol ® : polyol dispersions
Emulsion polymerisation:
water + surfactants Primary dispersion
Strong physical drying
High Mw: ~106
Secondary dispersion
Multistep process:
High gloss and
Polymerization in solvent transparency
Neutralization +
Dispersion Low Mw: ~ 104
Highest
chemical
Resistance
Anti-graffity
A Faster version of
2695 A 2470: Faster version of
Lower cosolvent A 2470:
content Internal activation
Chemical resistance
High chemical
resistance
Body build up A 2470 A 2770 A 2601
Primer / Topcoat Fast drying + Mechanical
Clear and properties
pigmented (hg, Standar for
Primer / Topcoat Clear
sg) 2K WB Wood:
and Pigmented coatings
SB like aspect
(hg, sg)
All purporse U XP
A 2651
A 242 2755
Fast drying + Chemical
Anti knot- resistance
bleeding Mainly for mat or semigloss
pigmented.
2427
primary acrylic emulsion
Fast drying, self X-linking
secondary: high gloss & transparency 2846 XP 1K and 2K with good chemical
resistances
polyester based PU dispersion
Drying speed
2K polyurethane: high class systems
+
the easiest way to water
Waterborne 2K
polyurethane systems:
• high-class coatings
• low to zero VOC technology
• light fast, non-yellowing
• just slightly more demanding in
formulation and application
Reactive Reactive • no special equipment required
hydroxy group isocyanate group • most “natural” shift from SB to
WB
2K - WB systems
PAC emulsion
polymer
OH functional
2K
furniture,
Secondary plastic,
PAC dispersion
OH functional
+ PIC
= construction
and general
industrial
systems
PU
dispersion
OH functional
2K
PUR dispersion
parquet
OH free!!
+ PIC
= and plastic
systems
Polyurethane systems
Bayhydur®: hydrophillic polyisocyanates
Hydrophillic
0 100
Highly hydrophillic
0 100
Anionic polyisocyanates
• top chemical resistance
• easy mixing in the waterphase
Optimizing the crosslinking NCO/OH ratio is crucial to achieve the highest film properties
Optimal NCO/OH ratio depends on:
specific coating formulations
drying and curing conditions
O
R R
Secondary 2. R-N=C=O + R-NH2 N N
reaction H H
O
R R
1.+ 2. 2 R-N=C=O + H2O N N + CO2
H H
Carbon-
Polyisocyanate Water Polyurea
dioxyd
Bayhydur product landscape
HDI based XP
305
IPDI based 2700
Ready to use
Easy mixing
*:solvent free mixable
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Bayhydur XP 2759:
IPDI PIC for faster drying
Bayhydur® XP 2759: The perfect partner to increase hardness and drying speed
Product presentation
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Bayhydur® 2858 XP
When ready to use crosslinker and performance matter
•
5
Chemical
pigmented system Hardness
3
resistance
2
• High hardness 1
TVOC Sum R
Limits 3 d TVOC ≤ 10 mg/m3, 28 d TVOC ≤ 1,0 mg/m3 Limits 28 d R≤ 1
1400
1,4
1200
1,2
1000
1,0
800 PGDA
mg/m3
0,8
600 BDG
0,6
DPM
400 0,4
TEA
200 0,2
0 0,0
3d 28d
Bayhydur 2858 XP
300 μm 0 2 S1 0
Incomplete release Surface defects in
of entrapped air the coating layer 400 μm 1 S1 3 S1 1 S1
500 μm 3 S1 4 S1 3 S1
No diffusion
barrier ISO 4628-2: 0= no bubbles, 5=many bubbles; S1=small bubbles; S5= big bubbles
Packaging Market
Application Raw materials Production in cans product
Furniture
skip
PARQUET PARQUET PARQUET
Parquet
production
Recommended:
• Whenever a ready to use form is an advantage
• Robust industrial coatings with good optical appereance and film
performance:
• Furniture coatings
• Metal coatings
• Plastic coatings
• Flooring on-site:
• Specially recommended for parquet coatings
• Suitable for flooring, if solvents are accepted
Highest
chemical
Resistance
Anti-graffity
A Faster version of
2695 A 2470: Faster version of
Lower cosolvent A 2470:
content Internal activation
Chemical resistance
High chemical
resistance
Body build up A 2470 A 2770 A 2601
Primer / Topcoat Fast drying + Mechanical
Clear and properties
pigmented (hg, Standar for
Primer / Topcoat Clear
sg) 2K WB Wood:
and Pigmented coatings
SB like aspect
(hg, sg)
All purporse U XP
A 2651
A 242 2755
Fast drying + Chemical
Anti knot- resistance
bleeding Mainly for mat or semigloss
pigmented.
A2427
primary acrylic emulsion
Fast drying, self X-linking
secondary: high gloss & transparency A2846 XP 1K and 2K with good chemical
resistances
polyester based PU dispersion
Drying speed
but
better
better
Reference conventional external catalyst Internal activation with PAC Dispersion
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Bayhydrol ® A 2427:
2K-WB pigmented coatings
% gloss
80
Bayhydrol ® A 2427
60
Bayhydur ® XP 2487/1 or XP 2655 40
20
0
Bayhydrol A 2427 / Bayhydrol A 2427 /
Bayhydur XP 2655 Bayhydur XP 2487/1
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Bayhydrol ® A 2651:
Standard for wood with best aspect
DIN 68861 1b
High gloss
Broad application opportunities
90
80
70
Clear coatings with:
60 solvent like aspect, wood warmth
50 20º
40
from high gloss to matt
60º
30 high mechanical and chemical properties
20
10
0 Pigmented systems with:
Bayhydrol A 2427 / Bayhydrol A 2651 /
Bayhydur XP 2655 Bayhydur XP 2655
High chemical resistance
High gloss
Page 60 • CAS AD General Industrial • WB Woodcoatings • Oct 2015
Bayhydrol® A 2651 / Bayhydur ® XP 2655
Bayhydrol® A 2651: secondary PAC dispersion
Assessment of bubble content in dried film (coating applied on glass at different wet film thickness)
A 2651 / A 2651 /
Bayhydrol A 2651 A 2651
UH 2593/1 8:2 UH 2593/1 8:2
XP 2655 / XP 2759
XP 2655
Crosslinker (7:3)
Dust drying 35’ 27’
Total drying 4h 55’ 3h 05’
Haze 15 9
Gloss 20º/60º 83/90 83/90
Hardness 16 hs 50ºC 131” 168”
Hardness ev.RT 2h/4h/6h 12”/50”/77” 32”/79”/104”
1d/7d 130”/134” 158”/172”
Coffee 16 h 5 5
Wine 16 h 5 5
Water 16 h 5 5
Mustard 16 h 3 3
EtOH 1h 5 5
Bayhydur® XP 2759: The perfect partner to increase hardness and drying speed
Bayhydrol ® UH 2593/1:
popping limit and down-glossing
Bayhydrol A XP
Bayhydrol A XP
2770 /
2770
UH 2593/1 7:3
200µm 0 0
250µm 0 0
Popping limit
300µm 0 0
400µm 2S1 0
% gloss 60/85º 52 / 80 13 / 30
Addition of 20% Bayhydrol UH 2593/1 improves popping limit and improves down-glossing
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Bayhydrol® A 2846 XP
1K 2K
Clear Pigmented
Glossy Matt
A 2846 XP competitors
Bayhydrol®
A 2846 XP
1K 2K
IKEA IOS-MAT-0066(7)-R2
DIN 68861-1B
Pot-life
5
A 2651 Low coating cost 4 Low VOC
3
2
Coating cost
A 2427 1
Anfeuerung 0 Stains Resistance
A 2846 XP
5 5
4 4
3 3
1K formulation
2 2
2K formulation
1 1
0 0
0 2 4 6 8 0 2 4 6 8
Drying time (h) at 40ºC Drying time (h) at RT
Test details: Test details:
- Application: 120 g/m2 wet on leneta foil Application: 120 g/m2 wet on Sapelly wood
- Drying: 15’ flash-off at RT before drying at 40ºC Drying: RT
- Stacking: Face to face for 1h at 40ºC, 100 g/cm2 Sanding: 320 grit sand paper
- Evaluation 5: Best, 0: Worse Evaluation 5: Best, 0: Worse
No anti-blocking additives/waxes have been used in this test No sanding aids have been used in this test
Pigmented matt 2K
Starting point formulation TERO 0208
% 2K pigmented matt
Coating viscosity: approx. 35” (adjusted with 15% of water) Drying and pendulum hardness measured over glass (120 mm wet) at 23ºC and 50% RH.
Solid content 2K formulation: approx 47% Chemical resistance evaluated on coated birch panel (5=very good; 1=very bad).
Down-glossing (30% of silica saving is possible) Drying, hardness and blocking resistance
Formulations based on Bayhydrol A 2846 XP with 1% Acematt TS 100 Formulations based on Bayhydrol A 2846 XP
A 2846 XP /
% Bayhydrol UH 2593/1 0% 10% 20% 30% A 2846 XP
UH 2593/1 (7:3)
20° 23 20 12 10 Acematt TS 100 [%] 1 0,7
% Gloss at 60° 56 52 44 39 % Gloss 60° / 85º 50 / 82 43 / 74
85° 86 84 78 72 Drying T1 / T4 (min) 48 / 90 41 / 80
Addition of Bayhydrol UH 2593/1 improves down-glossing, hardness, drying and blocking resistance
Bayhydrol A
Bayhydrol Bayhydrol Bayhydrol UH 2557
2846 XP 2K
A 2846 XP UH 2557 / A 2846 XP 7:3
10 % Bayhydur
1K 1K 1K
305
Sand dry (T1) approx. 30’ approx. 40’ approx. 40’ approx. 40’
Total dry (T4) approx. 60’ approx. 80’ approx. 105’ approx. 90’
Drying and pendulum hardness measured over glass (200 mm wet) at 23ºC and 50% RH.
Chemical resistance evaluated on coated oak panel (3 x 120 mm wet) ( 5=very good; 1= very bad).
Product not assessed in VOC emission tests
Sand dry (T1) approx. 30’ approx. 40’ approx. 37’ approx. 37’
Total dry (T4) approx. 60’ approx. 70’ approx. 55’ approx. 75’
Drying and pendulum hardness measured over glass (200 mm wet) at 23ºC and 50% RH.
Chemical resistance evaluated on coated oak panel (3 x 120 mm wet) ( 5=very good; 1= very bad).
Product not assessed in VOC emission tests
Bayhydrol UH 2719 / Bayhydrol A 2846 XP could be used for economic parquet coating, having
better mechanical properties than an acrylic based system.
With addition of hardener excellent properties are obtained.
1K Pigmented coating
1K white pigmented 5
1K clear coating
coating
4
0
Yellowing (DE)* 1,9 1,2 13 18
Chalking
Flacking 5 5 5 5 Adhesion
Gloss retention
Cracking 5 5 5 4 Yellowing ∆E 5 – Best
Flaking
Chalking 5 4 - - Cracking 0 – Worst
Not Not 1K clear coating
Adhesion 5 5 5
measured measured
4
Formulation containing HALS. Application: 3 x 150g/m2 on massive pinewood
3
Testing conditions: 24h of condensation / 48 cycles of 3h consisting of 2,5h UV + 0,5h water spray
Total length of the test: 2016 hours (12 weeks) 2
*DE on clear coating is coming mainly from wood discoloration
1
5=very good; 1= very bad
0
Cracking
Bayhydrol A 2846 XP shows good weather stability in 1K
Adhesion
coatings
Gloss retention
Flaking
PPS/GF 5B (good)
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Bayhydrol ® U XP 2755:
2K WB PU systems for fast drying
* Starting point formulations optimised for mild drying conditions. Drying at forced temperature allows NCO/OH ratio reduction keeping
same chemical resistance
Drying evolution at different NCO/OH ratios
300
Total drying time at RT (min)
50
0
1,2 1,4 1,6 1,8
NCO/OH ratio
Bayhydrol ® U XP 2755 :
Mechanical properties
90 250
(mg after 1000 r CS10 10N)
80
70 200
60
150
50
40
100 Black Heel Mar Resistance is perfect after
30
3 days of drying at room temperature
20 50
10
0 0
U XP 2755 PAC
C
R O C N Scratching
hydrogen O H
bondings
H O
R N C O
“Plastic Deformation”
urethane groups
Self-healing
60-70°C
H-Bondings generate a
second network with
switchable properties
70 70
%Gloss Retention (20º)
50 double rubs
60 60
50
50 Reflow 10' hair dryer
40
30
40
20 30
Scotch Brite
10
20 Scotch Brite
0 100
Bayhydrol A 2651 10
Bayhydrol U XP Bayhydrol U XP Bayhydrol U XP
90
2750 2755 2750 / Bayhydrol U
Before scratching
Page 91 • CAS ADScratch (50 dr SW0000)
General Industrial Reflow (10’
• WB Woodcoatings • Octhair
2015dryer)
Bayhydrol® U XP 2755
Starting formulations:
ALGU 0237: parquet clear coating
ALGU 0238: glossy clear coating
ALGU 0239: semiglossy clear coating
ALGU 0240: glossy white pigmented coating
ALGU 0241: deep matt white pigmented coating
ALGU 0220: self-healing formulation
Outline
• Introduction
• Product description
Dispersions overview
Polyisocyanates overview
• Systems for wood coatings
Dispersions for woodcoatings
Bayhydrol ® A 2427: pigmented
Bayhydrol ® A 2651 / Bayhydur ® XP 2655
Bayhydrol ® A 2846
Bayhydrol ® U XP 2755
• Special applications
covestro.com
Bayhydrol ® A 242 / Bayhydur:
Knot bleeding isolation primer
Anti-Bleeding primer
waterborne solventborne
Key Features
Excellent touch (warm, soft and comfort)
Matt effect, high value and luxurious feel
Low odor and environmentally friendly
Scratch & abrasion resistance
Applications: Automotive, Industrial, Packaging,...
PUDs are used in 1K and 2K WB soft touch formulations to improve soft touch
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