PLUMBER NSQF LEVEL -3 TRADE PRACTICAL SECTOR: PLUMBING (As per revised syllabus July 2022 - 1200 Hrs) icra Grea ol alg DIRECTORATE GENERAL OF TRAINING MINISTRY OF SKILL DEVELOPMENT & ENTREPRENEURSHIP GOVERNMENT OF INDIA gz» NATIONAL INSTRUCTIONAL MEDIA INSTITUTE, CHENNAI Post Box No. 142, CTI Campus, Guindy, Chennai - 600 032Sector: Plumbing Duration 1-Year Trade : Plumber - Trade Practical - NSQF Level - 3 (Revised 2022) Developed & Pul by National Instructional Media Institute Post Box No.3142 Guindy, Chennai-600032 INDIA Email:chennai-nimi@nic.in ‘Website: wwww.nimi.gov.in First Edition: September 2022 Copies: 1000FOREWORD. ‘The Government of India has set an ambitious target of imparting skills to 30 crores people, one out af every four indians, by 2020 to help them secure jobs as part of the National Skills Development Policy Industrial Training Institutes (ITIs) play a vital role in this process especially in terms of providing skilled manpower. Keeping this in mind, and for providing the current industry relevant skil training to Trainees, TTI syllabus has been recently updated with the help of Media Development Commrittee members of various stakeholders viz. Industries, Entrepreneurs, Academicians and representatives from ITIs. The National instructional Media Institute (NIMI), Chennai, has now come up with instructional material to suit the revised curriculum for Plumber - Trade Practical NSOF Level - 3 (Revised 2022) in Plumbing Sector under Yearly Pattern. The NSQF Level -3 (Revised 2022) Trade Practical will help the trainees to get an international equivalency standard where their skill proficiency and competency will be duly recognized across the globe and this will also increase the scope of recognition of prior learning. NSQF Level - 3 trainees will also get the opportunities to promote life long learning and skill development. | have no doubt thatwith NSQF Level -3 (Revised 2022) the trainers and trainees of ITls, and all stakeholders will derive maximum benefits from these Instructional Media Packages IMPs and that NIM|'s effort will go a long way inimproving the quality of Vocational training in the country. The Execitive Director & Staff of NIM! and members of Media Development Committee deserve appreciation for their contribution in bringing out this publication. Jai Hind SHRI. ATUL KUMAR TIWARI, L.A.S., ‘Secretary Ministry of Skill Development & Entrepreneurship | Government of india, New Delhi - 110 001 «ii,PREFACE The National Instructional Mecia Institute (NIMI) was established in 1986 at Chennai by then Direstorate General of Employment and Training (O GE &T), Ministry of Labour and Employment, (now under Directorate General of Training, Ministry of Skill Development and Entrepreneurship) Government f India, with technical assistance from the Govt. of Federal Republic of Germany. The prime objective ofthis Institute is to develop and provide instructional materials for various trades as per the prescribed syllabi under the Craftsman and Apprenticeship Training Schemes, The instructional materials are created keeping in mind, the main objective of Vocational Training under NCVTINAC in India, which is to help an individual to master skills to do a job. The instructional materials are generated in the form of Instructional Media Packages (|MPs}, An IMP consists of Theory book, Practical book, Test and Assignment book, Instructor Guide, Audio Visual Aid (Wall charts and Transparencies) and other support materials, The trade practical book consists of series of exercises to be completed by the trainees in the workshop. ‘These exercises are designed to ensure that athe skills in the prescribed syllabus are covered, The trade theory book provides related theoretical knowledge required to enable the trainee to do a job. The test and assignments will enable the instructor to give assignments for the evaluation of the performance of trainee The wall charts and transparencies are unique, as they not only help the instruotorto effectively presenta topic but also help him to assess the trainee's understanding, The instructor guide enables the instructor to Pian his schedule of instruction, plan the raw material requirements, day to day lessons and demonstrations, IMPs also deals with the complex skills required to be developed for effective team work. Necessary care has also been taken to include important skill areas of allied trades as prescribed in the syllabus. The availability of a complete Instructional Media Package in an institute helps both the trainer and management to impart effective training, The IMPs are the outcome of collective efforts ofthe staff members of NIMIand the members of the Media Development Committees specially drawn from Public and Private sector industries, various training institutes under the Directorate General of Training (OGT), Government and Private ITs. NIMIyould ike to take this opportunity to convey sincere thanks to the Directors of Employment & Training of various State Governments, Training Departments of Industries both in the Public and Private sectors, Cfficers of DGT and DGT field institutes, poofreaders, individual media developers and coordinators, but for whose active support NIMI would not have been able to bring out this materials. Chennai - 600032 EXECUTIVE DIRECTOR (w)ACKNOWLEDGEMENT ‘National instructional Media Insttute (NIM) sincerely acknowledges with thanks for the co-operation and contribution ‘extended by the following Media Developers and their sponsoring organisation to bring outthis IMP (Trade Practi for the trade of Plumber - NSQF Level -3 (Revised 2022) under the Plumbing Sector for ITIs. MEDIA DEVELOPMENT COMMITTEE MEMBERS, Shri, D. Sundar - AT.O Govt IT Ambattur, Chennai, Shri. R, Sundar : AT.OGovt 1.7.1 North Chennai. Shri G.Elumalai : Training Officer, (Rid) MDCmember, NIM|, chennai. ‘Shri R. Sekaren I Junior Training Officer, (Rid) MDC member, NIMI, chennai. ‘Shri, D.M, Rejimon . ‘Senior Instructor Govt. |.T.|, (Chenneerkara Kerala NIMI- CO-ORDINATORS ‘Shri, Nirmalya Nath ; Deputy Director NIMI- Chennai -32 Shri G. Michael Johny : Maneger NIMI, Chennai-32. NIMI records its appreciation of the Data Entry, CAD, DTP Operators for their excellent and devoted services in, the process of development of this Instructional Material NIMIaiso acknowledges with thanks, the invaluable efforts rendered by all other staff who have contributedfor the development ofthis Instructional Material NIMIis grateful to all others who have directly or indirectly helped in developing this IMP ©INTRODUCTION ‘TRADEPRACTICAL, The trade practical manual is intented to be used in practical workshop. It consists of a series of practical exercises to be completed by the trainees during the course of the Plumber trade supplemented and supported by instructions/ informations to assist in performing the exercises. These exercises are designed to ensure that all the skills in compliance with NSQF Level - 3 (Revised 2022) syllabus are covered. This manuals dividedinto Twelvernodules, The Twelve modules are given below, Module 4 - Safety Module 2 = Hand Tools Module 3 Fitter Module 4 = Welder Module 5 = Mason Module 6 = Plumber Module 7 = Piping System Module 8 Pumps and PVC Joints Module 8 - Drainage Systems Module 10 - Water Supply System Module 11 = Bending and Systems of Water Supply Module 12 Tank Installation, Tests and Maintenance The skill raining in the shop floor is planned through a series of practical exercises centred around some practical project. However, therearefew instances where the individualexercise does not forma partof project. While developing the practical manual a sincere effort was made to prepare each exercise which will be easy tounderstandandcarry outeven by belowaverage trainee. Howeverthe developmentteamacoeptthatthere isascope forfurtherimprovement. NIMIlooks forward tothe suggestions fromthe experienced training faculty forimprovingthe manual ‘TRADETHEORY ‘The manual of trade theory consists of theoretical information for the Course of the Plumber Trade Theory NSQF Level-3 (Revised2022) in Plumbing, The contents are sequencedaccordingtto the practical exercise contained in NSQF Level -3 (Revised 2022) syllabus on Trade Theory attempt has been made to relate the theoretical aspects with the skillcovered ineach exercise tothe extent possible. This correlation is maintained to help the trainees to develop the perceptional capabilities for performing the skills. The trade theory has to be taught and learnt along with the corresponding exercise contained in the manual ‘ontrade practical The indications about the corresponding practical exercises are givenin every sheetofthis, manual lt will be preferable to teach/learn the trade theory connected to each exercise at least one class before performing the related skils in the shop floor. The trade theory is to be treated as an integrated part of each exercise. ‘The materialisnotfor the purpose of setflearning and should be consideredas supplementary to classroom, instruction. wi)CONTENTS Ex. No. Title of the Exercise Learning | Pg. No. Outcome Module 1: Safety 4.1.01 | Importance of trade training, list of tools & machinery used inthe trade 1 1.1.02 | Safety attitude development of the trainee by educating them to use personal protective equipment (PPE) 1.1.03 | Firstaidmethod and basic training 4.1.04 | Safe disposal of waste materials like cotton waste, metal chips / burrs eto. 1 1.1.05 | Hazerdidentiication and avoidance 7 12 4.1.06 | Safety sign for danger, warning, caution & personal safety message 6 1.1.07 | Preventive measures for electrical accidents and steps to be taken in such accidents 7 1.4.08 | Use offire extinguishers 19 1.1.09 | Practice and understand precautions to be followed while working in the trade 2 4.1.10 _| Safe use of tools and equipment used in trade 26 Module 2: Hand Tools 1.211 | Usestee! rule andsteel tape for measuring, use scriber and. civider for marking on raw materials, a 4.212 | Demonstrate use of different types of vices - Bench vice, pipe vice, 12 chain vice, handvice, chain wrench 2 4.213 | Demonstrate use of various hand tools - Files, hammer, centre punch, hacksaw, chisel, calipers, pipe wrench, stock & dies, taps and holders EW Module 3: Fitter 1314 | Threadinneron M.S flatby usingtap 3 13.15 | Usevarious locking device e % 1.316 | Outerthreadon pipe by using die 43.17 __| Fixing of diferent pipe fittings in different position of pipe 4 Module 4: Welder 4.418 | Cutting diferent diameter of MS pipesin different angles 3 2 1.419 | oining of pipe in same dia by gas welding & 1.420 __| Joining of pipes in different dia by gas welding “8 Module 5: Mason 4.521 | Demonstrate praper handling of masan's hand tools - Straight edge, spirit level, plumb bob, square, trowel etc 0 1522 | Settingout workwith tape, rule, square, line pin and level as per drawing 4 4 4.523 | Prepare cement mortars in cifferent proportions to suit various purposes 7 1.5.24 | Prepare plain concrete and RCC in different proportions to suit various purposes, 69 4.525 | Benching and channelling of base piate © 15.26 | Dampproofing 64 «vilEx. No. Title of the Exercise Learning | Pg. No. Outcome 1527 | Plastering the walls 6 1528 | Cutting of masonry wall for concealing with electric cutting tools a Module 6: Plumber 1.623 | Demonstrate proper handling of plumber’s tools and equipment 6 4.630 | Use andeare of plumbers tools and equipment 2 1.631 | Cutting of GI pipes of different diameter and sizes by cutting tools 2 4.632 | Cutting of cast iron pipe of different diameter and sizes by outting tools 6 1.633 | Cutting ofall kinds of PVC pipe of different diameter and sizes by cutting tools 76 1.634 | Bendingof G! pipe, as per drawing using bending machine up to 50mm dia 7 1635 | Bending of PVC pipe as per drawing using heat process upto 50mm dia 0 1.636 | Preparation of PVC pipe & fittings in different dia a 1.637 | Preparation and precaution of electric hot plate ae 1.638 | PVC pipe welding various dia using welding machine 4 4.639 | Weldvarious type of PVC pipe with various dia, using welding machine 6 16.40 | PPR pipe welding joint various dia of pipe using welding machine ES 4.6.41 | VHC! pipe flange joint with bend and Tee & 1.6.42 | Socket joint of cast iron pipes with lead 8 4.6.43 | Detachable joint of AC pressure pipe 5-9 a 1.6.44 | Tyton/socket and spigot joint of ductile iron (D1) pipe with rubber ring 2 1.6.45 | Prepare and study the drawing of pipe line circuitand schedule use of tools and accessories % 1.6.48 | Make pipe line circuit on GI pipe with socket, elbow, bend, flange, tee, union ete, and fixing cocks and valvesas per drawing % 1.6.47 | PV.Cpipe cutting & shaping in various dia, using hacksaw and, pipe cutters B 1.6.48 | Preparation of PV.C pipe and fittings with emery paper % 1.6.43 | Use & fixing of PV.C tings use solvent cement etc 9 4.650 | LayoutofPV.Cpipe according to drawing 400 1651 | Preparation of water and water analysis kit 101 1.652 | Water analysis test by analysis kits PH TDS, Temperature ete 102 4.653 | Preparation of hydraulic pressure test machine 103 1.654 | Static water pressure test by hydraulic pressure test machine apply on plastic water bottle 104 1.655 | Static water pressure test by hydraulic pressure test machine apply on cistem and tank 105 4.6.56 | Steps of simple pipe line connection as per drawing 108 1657 | Makeapipe line for water distribution as per drawing 2 4.658 | Makea pipe line for OHR water distribution system as per drawing 7 1.659 | Installation of water hammer arrester 1241 (vii)Ex No. Title of the Exercise Learning | Pg. No. Outcome Module 7: Piping System 1760 Interpret crawing of sanitary plumbing 122 1761 Lay andalign hummed pipe 123 4.7.62 Demonstrate use of specific dain different location 127 1.763 Use various sanitary fiting uu 128 17.64 Use various fiting of ifferent material 131 4.765 Use joining material of pipe 431 1766 ein pipe as per aid down procedure 131 Module 8: Pumps and PVC joints 1.867 Demonstrate use f diferent pumps 4132 1.868 Demonstrate instalation of electric pump 143 1.869 Demonstrate maintenance of electrical pump 143 4.870 Demonstrate working process of centrifugal reciprocating, ‘submersible pump naz | * 1871 Demonstrate delivery of water to over head tankcthrough pump, pressure head, delivery pipe suction pipe etc 19 1872 Produce BSP thread on pipe 144 1.873 Produce internal and external thread on PVC pipes of diferent cia 144 4.874 Joint RV.C pipe with thread 145 1.875 Joint RV.C pipe with solvent cement and heat process 148 1.876 Join PVC pipe as per layout 146 Module 8: Drainage systems 1977 Demonstrate inspection chamber, manhole, gully trap, septic tank, soak pit 147 1.978 Construct inspection chambers, cesspool, septic tank, soak pit etc 10 1.979 Demonstrate drawing layout of drainage pipe line 1344 | 457 1.980 Perform testing for smoke test, water test, smell test, ball fest, mirror test 198 1981 Join heavy east iron socket pipe 160 1.982 ‘Sealing of heavy castiron pipe joint with lead and cauiking tools 160 Module 10: Water Supply System 11083 Identify location of leakege pipe 161 110.84 Removing out leakages pipe 462 11085 Removing of air locks 163 1.10.86 Demonstrate rain water harvesting system 165 11087 Demonstrate diferent cocks and valves including materials ISIE | er 1.10.88 Employ cocks and valves et diferent place m 11089 Employ diferent cock and valves with sensor system 180 4.1090 Demonstrate maintenance of diferent cocks and valves 182 14091 Demonstrate use of packing washer gasket of different cock and valve 182 (9)Ex. No. Title of the Exercise Learning | Pg. No. Outcome 4.10.92 Demonstrate location of meter, fitting of water meter, bath tub, wash basin 183 1.10.93 Install water meter, bath tub, hand wash basin, water closet, urinal, sink etc with sensor system 186 41094 Demonstrate maintenance of water meter, bath tub, hand wash basin, water closet, urinal, sink etc an 1 1.10.95 Demonstrate testing of water meter, bath tub, hand wash basin 192 4.10.96 ‘Demonstrate rain water and drainage pipe system 194 1.10.97 Installation of concealed flushing cistern 196 Module 11; Bending and systems of water supply 1.11.98 Demonstrate bending of pipes in bending machine 198 4.11.99 Bend G | pipe of diferent diameter in afferent angle 200 4.11.10 Bend G | pipe as per drawing and measurement 200 411.101 ‘Bend PVC pipe of aifferent ciameterin aifferentangle with dry sand by heating ot 4.41.10 Demonstrate process of C | pipe cutting and joining 202 41.41.1083 Process of G.I pipe fiting for waste pipe line in different section hoe 202 4.11.10 Employ process of fixing of external soil pipe 203 411.105 Demonstrate process of fixing of rain water gutter outlet & ‘ground pipe 204 4.11.06 ‘Demonstrate process of measurement of waste pipe line 206 4.1.107 ‘Demonstrate working of solar water heating system 206 4.11.108 Analyse temperature of water (hot and cold) 208 4.11.10, Layout pipe line for hot and cold water distribution as per drawing 209 4.44.110 Install pipe line for distribution of hot and cold water 210 saint Install hot water system and solar water heating system an 4412 ‘Symbolise distribution of hot and cald water pipe line 213 Module 12: Tank installation, test and maintenance 412.113 Performrepairing of afferent tap, valve and cistem etc 215 412.114 ‘Demonstrate construction of over head tankas per measurement 27 4.12.15 Maintenance and recondition pipe line 29 112.116 Perform simoke test for waste pipe line 220 412.417 Demonstrate cleaning of sanitary pipe line 2 112.118 Perform cleaning of sanitary pipe line BA 202 112.119 Remove corrosion from pipe line 25 4.12120 Demonstrate scraping and painting 208 4.12121 Perform scraping end painting of pipe line ar 4.912.122 Maintance of broken or oracked sanitary fiting 209 4,12.123 Estimate and work out abstract cost of plumbing work as per rawing /layout 230 &LEARNING / ASSESSABLE OUTCOME On completion of this book you shall be able to S.No. Learning Outcome Ref.Ex.No 1 | Planand organize the work to make job 8s per specification applying different types of basic iting operation and Check for dimensional accuracy following safety precautions [Basicfiting operation- marking, Hacksawing, Chiseling, Filing, Diling, Teping, Threading andGrindingete. Accuracy :+0,25mm] (NOS:PSCINO133v1.0) {NOS:PSC/NO132)(NOS:PSC/NO134)(NOS:PSCINO135)(NOS:PSC/N9901v1.0) | 1.1.01-1.2.13, 2 | Performinner& Outer Threadcuttingon Metal&Studsand thread cuttingon cfferenttypes of pipes&iitings accessories. (NOS:PSGINO133) 1.314-1.3.17 3 _| Carry outcuting of Pipes of Different cia in afferent angle and Joining of pipes by 928 | 4 4 4g 4 4.29 welding, Soldering and Brazing (NOS:PSCINO133 4 | Construct Masonry brick wall and RCC casting, Brick wall cutting for concealing pipeline. (NOS:PSCINO133) (NOS:PSCINO134)(NOS:PSCINO134) Coa 8 | Carry out Cutting and Bending of Pipes using Plumber's tools and equipment {NOS:PSCINO133) ace 6 _| Join Various type of PVC pipe by heat process or Welding (NOS:PSCINO133) 1.6.36-1.6.40 7 | Constructcomplete pipeline circuit with different typesof Joints and fixing Cooks& valve on Pipeline (NOS: PSCINO133) 1.6.41- 1.6.48 8 | CarryoutCutting ofDifierent Typesof PVC Pipe, joiningandlaying. (NOS: PSC/NO133) | 1.6.47 -1.6.60 9 | PerformWaterenalysistest, Water Pressure test and Water distribution systemby using Pipeline, (NOS:PSC/NO133) 1.6.51-1.6.69 10 | Align and lay humid asbestos pipe line of diferent dia. and fiting & maintenance of drainage pipeline. (NOS: PSCINO135) 1.7.60-1.7.66 41 | Install and maintain different Electric pumps. (NOS: PSC/NO135) 1.867-1.8.71 42 | Joinfitings for different purposes on PVC pipeline. (NOS:PSC/NO133) 43 | Construct inspection chamber, manhole, gutter, septic tank, socket etc (NOS: PSCINO135) 1.8.72-1.8:76 Test pipe line as per site drainage pipeline layout (NOS: PSCINO135) 1977-1978 14 | Performremoval of leakage in pipe line. (NOS: PSC/NO133) 15 | install, f& & maintain different valve & cock and sensor system of sanitary fittings. | 1.9.79- 1.9.82 (NOS:PSCINO138) 16 | install &maintainwater meter andwatersupaly for different fixtures, (NOS: PSCINO133) | 1.10.63- 1.10.86 17 | Demonstrate method of bending for different materials & different pipe joint. (NOS: PSC/NO133) lal = hie) 18 | Performfitting and maintenance of Fixture at differentplace. (NOS: PSCINO136) | +.19.92- 1.10.97 19 | Carry outfitting, xing &laying instellation of hot & cold water pipe line and symbolizing. | 4.11.98- 1.8101 Mos eee NOts) 4.11.10241.11.106 2 | Performrepairing& recondttioningof waste pipe line. (NOS: PSC/NO133) at907-41-41.112 21 | Performrepairinga. reconditioning, scraping & painting of sanitary fitings pipe line. (NOS: PSC/NO133) 412.113-4.12.16 [1.12.117-4.12 123 (x),SYLLABUS FOR PLUMBER Duration Reference Learning Outcome Professional Skills (Trade Practical) with Indicative hours Professional Knowledge (Trade Theory) Professional Skill 100Hrs) Professional Knowledge 18Hts Plan and organize the ‘work to make job as per specification applying ait- ferent types of basic iting ‘operationand Check for di- mensional accuracy fot- lowing safety precautions {Basic fitting Operation - marking, Hacksawing, Chiseling, Filing, Drilling, Taping, Threading and Grinding etc, Accuracy: +0.25mm] (NOS:PSC/NO133v1.0) (NOS:PSCINO132) (NOS:PSCINO134) {NOS:PSCINO135) {NOS:PSC/NS901v 1.0) 1 Importance of trade training, List of fools & Machinery used in the| trade (08hr) 2. Salety atitude development ofthe| trainee by educating them to use| Personal Protective Equipment (PPE), (Shs) 3 First Aid Method and basic| training (08hrs) 4 Safe disposal of waste materials like cotton waste, metal chips/ burrs etc. (0bhrs) 5. Hazard identification and avoic ance: (2 hrs) 6 Safety signs or Danger, Waming, caution & personal safely message (06h) 7 Preventive measures for electrcal accidents & steps to be taken in such accidents (04hrs) 8 Use of Fire extinguishers (7 hrs) 9 Practice and understand precat- tions to be followed while working| inthe trade, (O4hrs) 410 Safe use of tools and equipment Used in the trade, (1 hr) Importance of safety and general precautions required for the trade, Importance of the trade, ‘Types of workto be done by train-| ees in the institute ‘Scope of @ plumbing work ‘Types of services have to plan Basic Bench fiting (O4hrs) ‘11 Use Stee! rule and Steel Tape for| measuring, Use Scriber and Di- vider formarking on raw| materials (10hrs) 12 Demonstrate use of different types| of Vice Bench vice, Pipe vice, Chain Vice, Hand vice, Chain| ‘Wrench, (20 hrs) 13 Demonstrate use of various Hang| Tools Different Files, Hammer, Centre Punch, Hacksaw, Chisel, Callipers, Pipe Wrench, Stock 8 Dies, Taps and Holders, (20hrs) Plumber's common hand tools -| ames, description and material fromwhich they are made. Description, types and uses of holding device, hammers & cold chisels, cutting tools. Description of simple fitting opera. tions hack sawing, punching and| filing Types offles used commonly. Marking instruments and their use| of simple dling machine. Method of using dls. Description of simple bench cil ing Machine. Description of Grinding and Chisel Description of different types of locking andfastening devices. (14 hrs) Professional [Skill 45Hrs; Professional Knowledge logs Perform Inner & Outer Thread cutting on Metal] |&Studs and thread cutting] lon different types off Pipeséiitings accessories, (NOS:PSCINO133) 14 Thread Inner on MS. flat by using| Tap (5trs) 15 Use various locking device (Shs) 16 Outer threadon Pipe by using Die. Ghrs) 17 Fixing of different Pipe fitinas in| different position of Pipe, (2hrs) About different types of pipes- GI,Cl,DI,PVC/CPVC, PPR, AC| andHDPE etc About different Types of Pipe Fi tings:- Socket, Elbow, Tee, Union, Bend, Cap, Plug, Cross, Ferrule| ete. About differenttypes of Thread cut ting, (O6hrs) (xi)(Professional Skill 20Hrs; Professional Knowledge! 06ers [Carry out cutting of Pipes of Different dia in cifferentangle and Join- ingot pipes by gas weld- ing, Soldering and Braz- ing (NOS:PSC/NO133) 18 Cutting different diameter of MS pipes incifferent angles, (ons) 19 Joining of Pipe in same dia by gas welding, (OShrs) 120 Joining of Pipes in different cia by gas welding. (05hrs) Gas Welding = + Purpose of Gas welding + Method of gas welding + Safety precautions to be observed Methods of soldering andbrazing -fluxes used & Types of fluxesprecautions to be| observed. + Hard &soft solders -their properties, com- Position and uses. (06hrs) Professional Skill 35418; Professional Knowledge, lO6Hrs [Construct Masonry brick wall and RCC casting, Brickwall cutting forcon- lcealing pipe line. SCINO133) SCINO134) (NOS:PSCINO124) 21 Demonstrate proper han- dingof Masorts hand tools - Straight edge, Spirit level, Plumb bob, Square, Trowel eto. (5 hrs) 22 Setting out work with Tape, Rule, Square, Line pin and level as per drawing (Bhrs) 123 Prepare Cement mortars in cifferent proportions to suit various purposes. (5 hrs) 24 Prepare Plane Cemert Cor- rete and RCC in different proportions to sult various purposes. (5 hrs) 125 Benching and Channelling of base plate. ( Shrs) 26 Damp proofing, (2hrs) 127 Plastering the walls. (3 hrs) '28 Cutting of Masonry wall for concealing with Electric Cutting Tools. (5 hrs) (Mason's works - + Names and description of Masons hand tools and their uses Method of making holes in walls andffoors, ‘Typesof tools used and various Processes, Convept of bricks, lime and cement Preparation of mortars with various rater alsof varying composition. ‘Common brick joints. Description of bonds, Scaffolding &plastering Define Piain cement concrete, RCC and its proportion, + Grades of coarse aggregate and fine ag- gregate, - Knowledge of waterproofing compound, + Knowledge of Building Pian and Cross sec- tion of wall + Identify plumbing services required foreach type of building according to usage, (Oshrs) Professional Skill 40Hrs; Professional Knowledge’ 40Hrs [Carry out Cuttingand Bending of Pipes using Plumber's tools and equipment (NOS:PSCINO133) /28 Demonstrate proper han- dling of Plumber's Tools ‘&Equipment (O5hrs) 130 Use and care of Plumber's Tools and Equipment (08hrs) '31 Cutting of G1 Pipes of aif. ferent Diameter and Sizes by cutting tools. (O5hrs) /32 Cutting of C.| Pipe of differ ent Diameter and Sizes by cutting tools. (OShrs) /33 Cutting of all kinds of PVC Pipe of different Diameter and Sizes by cutting tools. (O5hrs) '34 Bending of G.I Pipe as per drawing using Bending Machineup to 50 mm dia.(iOhrs) 135 Bending of PVC Pipe as per ‘Grawing using heat process upto 50 mmdia_(6 hrs) + Description of plumber tools and Equip. ment- Ratchet brace, Threading die, Pipe wrench, sliding wrench, Spanner set, Chain Wrench eto. and their safety. + Care & use of tools. + Pipes of differentkinds + Method of Pipe bending in different dia + Plumbing Symbols and Code for Tools & Materials on waterline, (10hrs) Professional [Skill 25H rs: Join Various type of PVC pipe by heat pro- cessor Welding, (NOS:PSCINO133) /36 Preparation of PVC pipe & Fittngsintferentaia.(1/nr) '37 Preparation and precaution of Electric Hot Plate. (1h) Equipment and tools for hot gas welding and electric hot plate for PPR pipe joints. (08hrs) (xillyProfessional Knowledge lols 3% PVC Pipe welding vanous da, using welding machine. (3hrs) 39 Weld various type of PVC Pipe with various dia, using welding machine. (Shrs) 40 PPR pipe welding joint various dia of pipe using welding machine (5hrs) Professional Skil 25Hrs; Professional Knowledge loeHrs [Construct complete pipe line circuit with dit- Herent types of Joints| andfixing Cooks & valve lon Pipeline (NOS:PSCINO133) i CIMCI Pipe Flange joint with Bend and Tee (5hrs) 42 Socket joint of Cl Pipes with lead. (5hrs) 48 Detachable oint of AC pressure Pipe. (Shrs) 44 TitarvSocket & Spigot joint of Ductile iron (DI) Pipe with Rub- bering (4nrs) 4% Prepare and Study the drawing of Pipe line circuit and sched ule use of Tools and acoessories (2hrs) 4 Make a Pipe line circuit on GI Pipe with Socket, Elbow, Bend, Flange, Tee, Union eto, And Fixing Gooks & Valves as per drawing, (4hrs) Types of fitings for different joints & cif ferent pipes = Cl,HCl,AC,AC Pressure, DI, GIPipes. Joints:-Flange joint, Sooket| joint with lead, Detachable joint, Socket & Spigot joints ete + Description of pipe fittings + Methods of joining and their uses. + Precautions to be taken while fixing (08hrs) Professional Carry out Cutting of Dit-| 47 PVC pipe cutting & shaping in|+ Different kinds of Joints, Fittings nd] [Skill 25Hrs; |ferent Types of PVC| various da, using Hacksawand| Materials in joining pipes:- PVCICPVC, Pipe joiningandlaying | _ Pipe cutters, (10 hrs) PPR and HDPE etc, (OBhrs) Professional] (NOS:PSCINO133) | 48 Preparation of PVC pipe and Knowledge Fittings with emery paper (Shrs) logis 9 Use & fixing of PVC fittings use Solvent Cementete, (Shrs) 60 Layout of PVC pipe accarcing to drawing. (Shrs) Professional Perform Water analysis|51 Preparation of Water and Wa- |Gomposition of Water [Skil 25Hrs; Professional Knowledge loeHrs test, Water Pressure test and ‘Water| {distribution system by using Pipe _ line. (NOS:PSCINO133) ter analysis kit. (1 hr) 52 Water Analysis Test by Analy- sisKits, pH, TDS, Temperature eto. (4hrs) 53 Preparation of Hydraulic Pres- sure Test Machine. (1 ht) 54 Static water pressure test by Hydraulic Pressure Test Ma- chine apply on Plastic Water bottle (4hrs) 5 Static water pressure test by Hydraulic Pressure Test Ma- chine apply on Cistern and Tank (4hts) 56 Steps of simple pipe line con- nections per drawing, (3hrs) 57 Make a pipe line for water dis- tributionas per crawing, (ahs) 58 Make a pipe line for OHR wa- ter distnbution system as per drawing (O2hrs) 59 Installation of water hammer arrester. (02hrs) + Sources of water + Hard & Soft water, temporary harcness| &permanent hardness, + Impurities of water -organicandinorganic impurties. }+ Water purification stages and methods, + Static water pressures and measure- ment of pressures, Bursting pressure, + Expansion of wateron freezingandheat- ing, + Bernouli’s principles + Pascal's law. + Pressure ofwater on the sides of cistern| or tank. + Water hammerin pipes + Description and working of water ham- mer arrester, (O8hrs) (xiv)(Professional Skill 45Hrs: Professional Knowledge! OHS ‘Align and layhumid as: bestos pipe line of dif- Herent dla. and fitting & maintenance of drain- age pipe ine. (NOS:PSCINO135) ‘60 Interpret drawing of sanitary plumb- ing, (O8hrs) 61 Lay & align hummed pipe. (O5hrs) 62 Demonstrate use of specitiodia in different location. (O4hrs) Use of hummed and asbestos Pipes of different sizes. Method of laying out pipes align- ment and joining. (O5hrs) 63 Use various sanitary fitting (O5hrs) 64 Use various fitting of different ma- terials. (06hrs) 65 Use joining materials of pipe. (tohrs) 65 Join pipe as per laid down Proce- ure. (06hrs) Description of various pipe joints straight, Branch, Taft and blow, Expansion joints. Solders and fluxes used in joints. (05hrs) Professional Install and maintain dif 67 Demonstrate use of different pump. Description of Plumber's materi- [Skil 60Hrs; ferent Electric pumps.| (10 hrs) als Lead, tin, Zino, solder, cop- (NOS:PSCINO135) | 68 Demonstrate installation of electric] per, redlead etc, end their uses, Professional pump (10 hrs) Water supply system of a small Knowledge 69 Demonstrate maintenance ofelec- | town. 10Hrs tric pump. (10 hrs) Descristion and|types of pumps: 70 Demonstrate working process of | viz. suction pump, Centrifugal ceririfugal, reciprocating, submers-| _ pumpete. Contamination of wa- ible pump. (15 hrs) terin awel. (10hrs) 71 Demonstrate delivery of water to overhead tank through pump, presser head, delivery pie, suction pipe, eto, (18 hrs) Professional | Jomnitings or diferent | 72 Produce BSP thread on pipe (05|- Description of pipe dies, their [Skill 30H rs: Professional Knowledge 06Hrs purposes on PVC pipe line. (NOS:PSCINO133) hrs) 73 Produce Internal and external thread on PVC pipes of afferent ia. (5 hrs) 74 Join PVC pipe with thread. (05hrs) 75 Join PVC pipe with solvent cement ‘and heat process 05hrs) 76 Join PVG pipe as per layout. (10hrs) uses, care and precaution Metric specification of various. Pipes. ‘Standard pipe threads. Method employed for bending, Joining and fixing PVC pipe. Joining material for water and 985 pipes. Use of blow lamp. (0shrs) Professional Skill 25Hrs, Professional Constructinspection chamber, manhole, gut- ter, septic tank, socket etc, (NOS:PSCINO135) [77 Demonstrate inspection chamber, manhole, gully trap, septic tank, soak pit. (04 hrs) 178 Construct inspection chambers, Inspection chamber, septic tank, description of drains, cesspool, soak pits ete. Types of traps Knowledge cesspool, septic tank, soak pitetc | layout of drainage system (07 o7 Hrs (21 hrs) hrs) Professional Test ppe line as persite |79 Demonstrate crawing layoutof drain. [+ Method of bending pipes by hot |Skil 25Hrs; | drainage pipe line lay-| age pipe line. (06 hrs) and cold process. Professional Knowledge! O5Hrs out, (NOS:PSCINO135) [80 Perform testing for smoke test, wa- ter test, smell test, ball test mirror fest. (10 hrs) [81 Join heavy cast iron socket pipe. (o3hrs) \a2 Sealing of heavy cast iron pipe joint with lead & caulking tools, (06 hrs) Method of testing drainage lines (Oonrs) Professional [Skill Hrs: Professionall Knowledge! O4Hrs Performremoval ofleak- age in pipe line. (NOs:PSCINO133) [63 Identity location of leakage pipe. (06 hrs) l84 Removing out leakages pipe. (10 hrs) [85 Removing of air locks (06 hrs) 186 Demonstrate rain water harvesting system, (03 hrs) Method of dismantling and re- newal of the valves and pipes. Leaks in pipes and noises in plumbing. Installation of water meters. Air lock in pipes and its removal. (Cans) (xy)Professional Skill 75Hrs; Professional Knowledge 40Hrs Install, fix & maintain] cifferent valve & coo! Jand sensor system sanitary fittings (NOS:PSCINO136) 87 Demonstrate different cocks &| Valves inciuing materials. (10hrs) £8 Employ cooks & valves at differ ent place. (20 hrs) £9 Employ diferent cock. valve with| sensor system. (20 hrs) $0 Demonstrate maintenance of ci ferent cocks & valves, (15 hrs) $1 Demonstrate use of packing} washer gasket of different cock & | valve. (10hrs) + Description of cooks & vaives-their types, materials & advantages for particularwork. + Description of differenttype of diverts ice, two way and three way + Sensor system for urinals andwash basin etc.(0hrs) Professional [Skil 75Hrs; Professional Knowledge 1440s Install & maintain water meter and water supply for different fixtures. (NOS:PSCINO133) $2 Demonstrate location of meter. Fi ting of water meter, bath tub, wash] basin. (10 hrs) $8 Install water metre, bath tub, hand| wash basin, water closet Urinal, sink etc with sensor system (hrs) ‘94 Demonstrate maintenance of wa- ter metre, bath tub, hand wash| basin, water closet urinal, sink ete, (15 hrs) $% Demonstrate testing of water} metre, Bath Tub, Hand wash ba- sin. (10 hrs) $% Demonstrated rain water and} drainage pipe system. (10hrs) 97 Installation of concealed flushing} cistern. (10 hrs) + Erecting rin waterand drainage pine system, + Installation of sanitary fitting s, in- speotion and testing of water sup- ply system, + -Pipeslignmentandslope. Preven tion of water hammer. + Storage tanks for generalwater sup- ply propose. + Test for water supply pipes + Description of sanitary fitings, * general points tobe observed when choosing sanitary + Description of concealed flushing ister (14hrs) Professional [Skill SOHrs; Professional Knowledge lots [Demonstrate method bending for different! materials & different! pipe joint. (NOS:PSC/NO133) $B Demonstrate bending of pipes in bending machine. (08 hrs) $8 Bend Gi pipe of cifferent diameter indifferent angle. (14 hrs) 100BendGI. ppeas per drawing and measurement, (14 hrs) 4101 Bend PVC pipe of different ciam- eterin different angle with dry sand by heating, (14 hrs) Method of bending galvanized mand other heavy pipes (O5hrs) Professional [Skill SOHrs; Professional Knowledge losHrs Perform fitting and maintenance of Fixture Jat different place (NOS:PSC/NO136) 102 Demonstrate process of C.|pipe| cutting & joining, (12 hrs) 103 Process of C.l. pipe fitting for ‘waste pipe line indifferent section. (08 hrs) 4104 Employ Process of fixing of ex-| ternal soil pipe. (12 hrs) 105 Demonstrate process of fixing of] rainwater gutter outlet and ground] pipe. (10 hrs) 106 Demonstrate process of measure- ment of waste pipe line. (08 hrs) Domestic drainage system: ‘General layout, one pipe system, specifications of Materials required Method of testing leakage Different ypes of raps, ventilation, ant- 'syphonage and sinks About Fire hydrants and their fitings, (Ghrs) Professional Skill 25Hrs; Professional Knowledge lo6Hrs (Carry outfitting, foxng 8 laying installation of hot & cold water pipe line| land symbolizing (NOS:PSCINO133) 107 Demonstrate working of solar we ter heating system. (02 hrs) 108 Analyse temperature of water (hot ‘and cold). (02 hrs) 109 Layout pipe line for hot and} coldwater distribution as per draw- ing, (04 hrs) 110 Install pipe line for distribution of| hot & cold water. (08 hrs) ‘Concept of heat and Temperature, Method of transmission of heat Heating system by different thermal Units, Domestic hot and cold water. General layout specification of materi- als required and Connection of pipes tomains, Tracing leakage. Repairs to service main. Domestic boilers and Geysers, (xvi)[117 install hot water system & solar water heating system, (08 hrs) 1112 Symbolse distribution of hot & cold water pipe line (thr) Mathod of ventilating pipe Precaution against air Poisoning Fixing of solar water systern. (O6hrs) Professional Skill 25Hrs, Professional Knowledge O6Hrs Perform repairing &| reconditianing fj waste pipe line. (NOS:PSCINO133) [113 Perform repairing of differ ent trap, valve, oistem ete (hrs) 1114 Demonstrate construction of over head tank as per mea- ‘surement. (08 hrs) 1118 Maintenance and recondi tion pipe line, (10 hrs) }116 Perform smoke test far ‘waste pipe line, (04 hrs) Plumbing and sanitary symbols and plumb- ing codes for all tools and materials (A6hrs) Professional Skill 20Hrs; Professional Knowledge 02H Perform repairinga | reconditioning, sorap-| ing & painting of sani- tary fitings pipe line (NOS:PSCINO133) }117 Demonstrate cleaning of sanitary pige line. (02 hrs) 1118 Perform cleaning of sanitary pipe line. (O2hrs) }119 Remove corrosion from pipe line. (O2hrs) }120 Demonstrate scraping & painting. (02 hrs) }121 Perform soraping & paint ing of pipe line. (02hrs) }122 Maintenance of broken or ‘racked sanitary fitting (05 hrs) }123 Estimate and work out ab- stract costof plumbing work as per drawing/layout (05hrs) ‘Corrosion - causes and remedies, prevention Corrosion due to electrolytic action. Effect of water and frost on materials, Layoutof pipes as per drawing Analysis quantity measurement and abstract rate of plumbing and sanitary work. Bill of Quantity and Estimation :- + Preperation of bill of quantity + Preparation of Estimation(O2hrs) (xvil)Plumbing Exercise 1.1.01 Plumber - Safety Importance of trade training, list of tools & machinery used in the trade Objectives: At the end of this exercise you shall be able to + identify the tools and equipments in the section + record the names of tools, precautions to be carried out + record the names of the industries where the plumbers are employed.12) Plumbing : Plumber (NSQF - Revised 2022) - Exercise : 1.1.01Job Sequence Instructor shall display all the tools and ‘equipmentsin the section and brief theirnames, uses and the safety point to be observed for each tool and equipment. Table 4 Trainees will note down all the displayed tools names, uses and the precaution to be observed while warking with each tool Record it in Table 4 Get it cheoked by the instructor S.No | Name of tool/equipment! Precaution to be observed Remarks ele |~lolalalelr 10 11 12 13 14 15 16 Instructor shall brief the role of a plumber inan industries. Emphasis more on the assembly shop by providing thenames of the privateand public sector industries, where the plumbers are largely employed. Ask the trainees to note down the names of the industries. Plumbing : Plumber (NSQF - Revised 2022) - Exercise : 1.1.01 3Plumbing Exercise 1.1.02 Plumber - Safety Safety attitude development of the trainee by educating them to use personal protective equipment (PPE) Objectives: At the end of this exercise you shall be able to + identify personal protective devices + interpret the different types of personal protective devices + identify occupational hazards and the corresponding potential hazards. 0 0 @ QO Foo FooPROCEDURE 1. Read and interpret the visuals of personal protection equipment on real devices or fromthe charts. 2. Identify and elect personal protection equipmentused for dferenttypes of protection, 3. Writethename ofthe PPEandthe correspondingtype of protection and the hazards in table 1 Instructor may brief the various types of ‘occupational hazards and their causes. 5 Identify the occupational hazardandthe corresponding situation with the potential harm and record it in Table2, 4. Getit checked by your instructor. The instructor shall display the different types ere) of personal protective equipments or charts 'S. | Source or potential | Type of occupational and explain how to identify and select the PPE hee ates ecard devices suitable for the work and ask the trainees to note down the hazards and type of 1 | Noise protection in the Table 1. 2 | Explosive Table 4 3 | Vis S\No.| Nameof | Hazards | Typeof em RECESS the PPE protection 5 | Smoking 1 6 | Noncontrol device 2 7_| Noearthing 3 ® | Poorhousekeeping 4 = 6 Fill up and get it cheoked by your instructor. 6 7 8 9 Plumbing : Plumber (NSQF - Revised 2022) - Exercise : 1.1.02 5Plumbing Exercise 1.1.03 Plumber - Safety First aid method and basic training Objectives: At the end of this exercise you shall be able to * rescue breathing for an unconscious victim of different condition + perform treatment for stopping of bleeding. BX ome PROCEDURE Figt Assumption -Foreasy manageability, Instructor may arrange the trainees in group and ask each group to perform one method of fesuscitation, TASK 1: Prepare the victim to receive artificial respiration 1 Loosen the tightclothing which may interfere with the 4__Startartifcial espirationimmediately withoutdelay. Do Victim's breathing not waste too much time in loosening the clothes or 2. Remove any foreign materials or false teeth from his trying to open the tightly closed mouth, mouth and keep the victim’s mouth open 5 Avoidviolent operations to prevent injury tothe internal 3 Bring the victim safely to the level ground, taking, parts of the victim, necessary safety measures. 6 Sendword fora doctorimmediately. TASK 2 Resuscitate the victim by Nelson's arm - Lift back pressure method Nelson's armift back pressure method must not be used in case there are injuries to the chest and belly. 4 Placethe victim prone (thatis face down) withhisarms foldedwith the palms one over the other andthe head resting on his cheek over the palms. Kneel on one or both knees near the victim's hand. Place your hands onthe victim's backbeyondthe line ofthe armpits, with yourfingers spreadoutwardsanddownwards, thumbs. Just touching each other as in (Fig 4). 2. Gently rock forward keeping your arms straight until they are nearly vertical, and steadily pressing the victim's back as shown in (Fig 2) to force the air outof the victim's lungs. Fig ‘Stecoven ne4 As you rock back, gently raise and pull the victim's arms towards you as shown in (Fig 4) until you fee! tension inhis shoulders. To complete the cycle, lower the victim's arms and move your hands up tothe initial positon, 3. Synchronise the above movernentofrocking backwards with yourhands sliding downwards along the victim's arms, andgrasphis upper armjustabave the elbawsas shown in (Fig3). Continue to rock backwards Figs TASK 3: Resuscitate the victim by Schafer's method. Do not use this method in case of injuries to victim on the chest and belly. 1. Lay the victim on his belly, one arm extended direct forward, the other arm bent at the elbow and with the face turned sidewardand esting onthe handor forearm as shown in (Fig 5). 5 Continue artificial respiration til the victim begins to breathe naturally. Please note, insomecases, it may take hours, 6 When the viotim revives, keep the victim warm with a blanket, wrapped up with not water bottles or warm bricks; stimulate circulation by stroking the insides of the arms and legs towards the heart Keep himin the lying down position end do not let him, exert himself. Do net give him any stimulant until he is fully conscious. 2. Kneelastride the victim, so that his thighs are between, yyourkneesandwith yourfingers andthumbs positioned asin (Fig). 3. With the arms held straight, swing forward slowly so thatthe weightof your ody is gradually broughttobear upon the lower ribs ofthe victimto foroethe air outofthe Victim's lungs as shown in (Fig 6) Plumbing : Plumber (NSQF - Revised 2022) - Exercise : 1.1.03, 74 Now swing backward immediately removing all the pressure from the victim's body as shown in (Fig 7), thereby, allowing the lungs to fill with air. 5. Aitertwoseconds, swingforward againand repeatthe cycle twelve to fifteen times @ minute. 6 Continue artificial respiration till the victim begins to, breathenaturally. Fig? TASK 4: Resuscitate the victim by mouth-to-mouth method 1. Laythe victimflatonhisbackandplace arollofciothing under his shoulders to ensure that his head is thrown. ‘well back. (Fig 8) Fig 2 Tilt the victim's head back so that the chin points straightupward. (Fig 9) Fad 3. Grasp the victims jaw as shown in (Fig 10), end raise itupward.unti the lowerteeth arehighertanthe upper teeth; or place fingers on both sides ofthe jaw near the ear lobes end pull upward, Maintain the jaw position throughouttheertficialrespiration to preventthetongue from blocking the air passage Fig 10 4 Take a deep breath and place your mouth over the victim's mouth as shown in (Fig 11) making airtight contact. Pinch the victim's nose shut with the thumb and forefinger. if you dislike direct contact, place @ porous cloth between yourmouthand the victim's, For aninfant, place your mouth over his mouthand nose. Figtt 5 Blow into the victim's mouth (gently in the case of an infant) unti his chest rises. Remove your mouth and release the holdon the nose, to let him exhale, turning yourheadto hearthe rushing outofair. The first to 10 breathings should be as repid as the vietim responds, thereafter the rate shouldbe slowedto about 12times a minute (20 times foran infant) fair cannot be blown in, check the position of the victim's head and jaw and recheck the mouth for obstructions, then try again more forcefully. thecheststill does not rise, turnthe victim's face down and strike his back sharply todislodge obstructions. ‘Sometimes air enters the victim’s stomach as evidenced bya swelling stomach. Expel the alr by gently pressing the stomach during the exhalation period. 8 Plumbing : Plumber (NSQF - Revised 2022) - Exercise : 1.1.03,TASK 5: Resuscitate the by Mouth-to-Nose method Use this method when the victim's mouth will not open, or has a blockage you cannot clear. 4. Use the fingers of one hand to keep the victim's lips firmly shut, Seal your lips around the victim's nostrils and breathe into him. Checkto see ifthe victim's chest is rising andifalling. (Fig 12) 2 Repeat this exercise at the rate of 10 - 15 times per minute till the victim responds. 3. Continue this exercise til the arrival of the doctor. Fig t2 TASK 6: Resuscitate a victim who is under cardiac arrest (CPR) cardio pulmonary In cases where the heart has stopped beating, you must act immediately. 4 Check quickly whether the victim is under cardiac, arrest Cardiac arrest could be ascertained by the absence of the cardiac pulse in the neck (Fig 13), blue colour around lips and widely dilated pupil of the eyes. Fig 13 c 2. Lay the victim on his back on a firm surface. 3. Kneel alongside facing the chest and locate the lower part ofthe breastbone. (Fig 14) Fig 14 4. Pace the pelm of one hand on the centre of the lower, partofthe breastbone, keepingyour fingers offthe ribs, Cover the palm with your ather hand and lock your fingers together as shown in (Fig 18). Fig 6 5 Keepingyourarmsstraight, presssharplydownonthe lowerpart ofthe breastbone; then release the pressure. (Fig16) Fig 16 6 Repeat step5 fifteen times at the rate of atleast once persecond, Plumbing : Plumber (NSQF - Revised 2022) - Exercise : 1.1.03 97 Checkthe cardiac pulse. (Fig 17) Fig ir 8 Move back to the victim's mouth to give two breaths (mouth-to-mouth resuscitation). (Fig 18) Fig te TASK 7: Treatment for bleeding victim 4 Determine the location of the bleeding, 2. Elevate the injured area above the heart if possible. 3. Apply direct pressure to the bleeding area with sterile cloth, 4 Keep the pressure on for 5 seconds, 5 Check to see ifthe bleeding has stopped if not apply further pressure for 15 minutes. 6 Cleanthe wound Bandage the wound with pad of soft material. (Fig 20) 8 Advice vitimto take treatment from doctor. 9 Continue with another 15 compressions of the heart followed by a further two breaths of mouth-to-mouth resuscitation, and so on, check the pulse at frequent intervals. 10 Assoonesthe heartbeatretuns, stopthe compressions. immediately but continue with mouth-to-mouth resuscitation until natural breathing is fully restored 11 Place the victim in the recovery posttion as shown in (Fig 19). Keephimwarmandget medical help quickly. Fig 19 Othersteps 1 Sendward{ora doctorimmediately 2 Keepthe victimwarm witha blanket, wrapped up with hot water bottles or warm bricks; stimulate circulation by strokingthe insides of the arnsandlegs towards the heart. Fig 20 DRESSING CLOTH 10 Plumbing : Plumber (NSQF - Revised 2022) - Exercise : 1.1.03,Plumbing Plumber - Safety Exercise 1.1.04 Safe disposal of waste materials like cotton waste, metal chips / burrs etc. Objectives: At the end ofthis exercise you shall be able to + identify and segregate the waste material in workshop + arrange the waste material in different bins. ‘OL CHEMICAL a SOLVENT PROCEDURE 1 Separate the cotton waste. 2 Collect the chips by hand shovel with help of brush (Fig2), 3. Clean the floor ifilis spill 4 Separatethe cottonwaste material andstore inthe bin provided to store the waste cotton material Similarly store the each category of metal chip in separate bins Each bin should have name of the material. Do not handle the chip by bear hand Theremay bedifferentmetal chips. So separate the chip according to metal. Identify the material given in Fig 1 and fill in Table 1 Tablet S.No. Name of the waste material "Plumbing Exercise 1.1.05 Plumber - Safety Hazard identification and avoidance ‘Objectives: Atthe end of this exercise you shall be able to + identify the occupational hazards by practicing + suggest suitable methods to avoid occupational hazards in the table. WORKING BARE FOOT IN ota ® s “Be espa sonnen oure preety faeries wroree OBA oo a ; < CHIPPING METAL SURFACE WITH MUSHROOM HeAD CHISEL ‘STRIKING ON CHISEL HEAD WITH BALL PEIN HAMMER WITHOUT WEDGE. 12CHIPPING ON METAL SURFACE WITHOUT SAFETY GOGGLES NO OBSTACLE WHILE MOVING THE LOAD. oooo> \ Wi ZZ Lg Lz YL LIFTING A LOAD WHILE PEOPLE WORKING NEARBY LIFTING LOAD WITH DAMAGED SLINGS @ STANDING BELOW A SUSPENDED LOAD Plumbing : Plumber (NSQF - Revised 2022) - Exercise : 1.1.05Job Sequence ‘Study the drawing of industrial hazards Identify the type of hazards. Name the hazards against their names Recordthe hazards andavoidance in Table 1 ‘The instructor shall emphasisethe importance of hazard and avoidance to the students and insist them to follow properly and list it out in the table. Table 1 SI.No Identification of hazards Avoidance 10 + Getit checked by your instructor 14 Plumbing : Plumber (NSQF - Revised 2022) - Exercise : 1.1.05Plumbing Exercise 1.1.06 Plumber - Safety Safety sign for danger, warning, caution & personal safety message Objectives: At the end ofthis exercise you shall be able to + identify the basic categories of safety sign + record the meaning of safety sign in the table given. Fig SOAE Fig2 Fig Fig 4 ®@® Fig AAALA Fig 11 Fig 12 Fig 13 Fig 14 Ob Gi Figi5 Fig 16 = Fig 7 = Fig 18 = Fig 19 = Fig 20Job Sequence Instructor shall provide various safety signs; chart categories and explait description. Ask the trainee to identify the sign and record in Table 1. Table 1 their meaning, . Identity the safety sign from the chart Record the name of the category in Table 2. Mentionthe meaning description of the safety sign in Tablet Fig, No. Basic Categories/Safety sign Meaning - description 10 1 12 13 14 16 16 7 18 19 20 Get it checked by your instructor 16 Plumbing : Plumber (NSQF - Revised 2022) - Exercise : 1.1.06Plumbing Exercise 1.1.07 Plumber - Safety Preventive measures for electrical accidents and steps to be taken in such accidents Objective: At the end of this exercise you shall be able to + rescue a person from live wire. Fig 7PROCEDURE Disconnecting a person (mock victim) from a live supply (simulated) 4 Observetheperson (mock victim) receivinganelectrio, shook. Interpret the situation quickly. 2. Remove tthe victim safely trom the ‘live’ equipment by disconnecting the supply or using one of the items of insulatingmaterial. Do not run to switch off the supply that is far away. Do not touch the victim with bare hands until the circuit is made dead or the victim is moved away from the equipment. Pushor pullthe victimfromthe point of contact, of the live equipment, without causing serious injury to the victim. (Fig 1) Move the victin physically to a nearby place Check for the victim’s natural breathing and consciousness. Take steps to apply respiratory resuscitation if the victim is unconscious and not breathing. Figt 18 Plumbing : Plumber (NSQF - Revised 2022) - Exercise : 1.1.07Plumbing Exercise 1.1.08 Plumber - Safety Use of fire extinguishers Objectives: At the end ofthis exercise you shall be able to + select the fire extinguisher according to the type of fire + operate the fire extinguisher + extinguish the fire. PROCEDURE 1 Alertpeoplesurroundingbyshoutingfire,fire,firewhen 3 Open emergency exist and ask themto go away. observefire 4 Put"Off' electrical power supply 2 Informfire service orarangeto inform immediately. Figt Do not allow people to go nearer to the fire. {Assumethe fireis’B'type flammableliquefiable 5 Analyze and identify the type of fire. Refer Tablet, slg} 19Table 1 Wood, paper, cloth, solid material Ciass'C Gas and liquefied gases Class'D’ Metals and electrical equipment Cass‘ Oilbasedfire (grease, gasoline, oil) & liquetiable solids iN 6 Select CO, (carbon dioxide) fire extinguisher 9 Pullthe safety pin from the handle (Fig 4) (Pin located 7 Lovate and pick up CO, fire extinguisher. Cheok forts arte (0 ol the Tee exer (04) expiry date. 8 Break the seal, (Fig 3) Figa 40 Aimthe extinguisher nozzle orhose at the base of the fire (this will remove the source of fuel fre), (Fig 5) Keep yourself low.‘11 Squeeze the handleleverslowlyto discharge the agent (Fig) 12 Sweep side to side approximately 15 cmover the fuel fire until the fire is put of. (Fig 6) Fire extinguishers are manufactured for use fromthe distance, cat 41 While putting off fire, the fire may flare up. 2 Donotbe panic so long as itput off promptly. Iftheire doesnitrespondwellafteryouhaveusedupthe fire extinguisher move away yourselfaway fromthefire point 4. Donotattemptto putouta fire whereitis emittingtoxic smoke, leave itt the professionals, 5 Rememberthat yourlifeis moreimportantthan property, So don't place yourself or others at risk In order to remember the simple operation of fire extinguisher. Remember P.A.S.S. This will help to use fire extinguisher P for pull A for aim S for squeeze S for sweep Plumbing : Plumber (NSQF - Revised 2022) - Exercise : 1.1.08 aPlumbing Exercise 1.1.09 Plumber - Safety Practice and understand precautions to be followed while working in the trade Objective: At the end of this exercise you shall be able to + record the precaution to be followed while working in the trade, METAL CHIPS SPREAD ON SHOP. OIL SPILLS ON SHOP FLOOR Freee FLOOR NEAR DRILLING MACHINE / \ x eroxe Torre terr SOMO: TOTHERGHT: REGULAR FORWARD STROKE MOTION ‘ON BOTH SIDES PRODUCES EVEN REMOVAL OF FILING. DO NOT OVER TIGHT THE PIPE VICE HANOLE WHICH CHIPPING LOOK AT THE CUTTING. EDGE NOT AT THE HEAD OF THE CHISEL LenensoneMOVE THE BLADE TO AND FRO ON THE DI MARKED GROOVE @40.50 STROKE PER MINUTE FOR FULL LENGTH OF BLADE WEAR GOGGLES WHILE CHIPPING ‘CONCRETE, STRIKING ON VICE HANDLE WITH HANMER "TO GRIP THE WORK PIECE GRINDING A FLAT CHISEL IN SIDE WAYS OF GRINDING WHEEL PREPARING CEMENT MORTAR MIXING WATER (00'S & DONT) Plumbing : Plumber (NSQF - Revised 2022) - Exercise : 1.1.09Job Sequence ‘The instructor shall guide and demonstrate the + Recordithe precautions to befollowedwhileworkingin ‘students to practiceand understand precautions fitting job in Table 1 to be followed while working in fitting jobs. Fig, No. Description Record precautions to be followed while working in fitting job 10 2. Fill up and get it checked by your instructor. 24 Plumbing : Plumber (NSQF - Revised 2022) - Exercise : 1.1.09Plumbing Exercise 1.1.10 Plumber - Safety Safe use of tools and equipment used in trade ‘Objective: At the end of this exercise you shall be able to + record the safety points while using the fitter trade tool and equipments. ©Job Sequence The safetypoints. istructor shall emphasize the students about the safe use of tools and equipments used in trade and guide them to record the Table 1 Recordithe precautions to be followed while workingin fitting jobin Table + Fig. No. Description Record precautions to be followed while working in plumbing job 10 1 2 13 14 6 2 Fill up and get it cheoked by your instructor. Plumbing : Plumber (NSQF - Revised 2022) - Exercise : 1.1.10Plumbing Plumber - Hand tools Exercise 1.2.11 Use steel rule and steel tape for measuring, use scriber and divider for marking on raw materials Objectives: At the end of this exercise you shall be able to + measure the dimension in material fully (or) partly + measure length with steel tape + perform marking in materials with scriber + divide arcs circle using divider in the job. PROCEDURE ‘Measuring with a steel rule and steel tape 4 Place the rule either directly on to the length to be measured orat rightangle to the reference plane. 2 Useacontactface, ifpossible and readofimessurements by looking at the stee! rule directly, (Fig 1) Figt comer METHOD 3. Measurewith a rule starting off from the 1 omline ifthe edge of the rule is worn out or damaged. (Fig 2) o Always keep the stee! rule away fromthe cutting toals to avoid any scratchesidamages (Fig 4), meAsuRNG TIPE 6 Use siee! tape for measuring larger lengths trenchesandlenathier pipes. 4 Therulemustbe heldparalleltothe edge ofthe workas otherwise the measurement will not be correct. (Fig3) 7 Always use British measurements for measuringScriber 1 While scribing lines, hold the scriber close to the straight edge as shown in (Fig 5), Divider 1 One leg of divider is placed at the center portion of the job (Fig 9) Figs 2. Incline the scriber at an angle of 45° approximately as shownin (Fig6) andscribea line towards youalong the edae of the straightedge 3. Don't apply excessive pressure while soribing lines, using the soriber to avoid the removal of the metal. ig6). Figé Fr For economical marking Toavoid wastage, always scribe lines fromleft hand bottomcomer as shown in (Fig 7) but not as in (Fig 8). Fo? Fig Flos 2. Another leg of divideris used for measuringin the steel Tule and ares are drawn (Fig 10) Fig 10 ' 3. Used for marking the divided measured parts (Fig 11) Figit Divider are not grinded for sharpening the legs, Because it becomes soft, Legs should be sharpened by using oll stone frequently. Record safely precautions while working in plumber work at the table 7 2B Plumbing : Plumber (NSQF - Revised 2022) - Exercise : 1.2.11Plumbing Exercise 1.2.12 Plumber - Hand tools Demonstrate use of different types of vices - Bench vice, pipe vice, chain vice, hand vice, chain wrench Objectives: At the end ofthis exercise you shall be able to + test the functioning of different vices + perform the method of adjusting the jaws according to the job pieces + select the correct size according to the work pieces + operate handle in anticlock vice to loosening the job and clockvice to tight the job + perform the method of handle chain wrench with pipe and fitting. PROCEDURE 4. Bench Vice (Fig 1) + Identity the parts of pipe vice + Especially round object holding in the pipe vice + Threads providing fittings joints with pipe and dismantiing, ‘Should not over tight the handle because pipe get damage 3. Chain vice (Fig 3) Fig! + Identify the part of benchvice. * Operation and function. + Handling job piece firmly fling fat, Handling the job piece in one hand and operate the handle in another hand otherwise job slips and damage 2. Pipe vice (Fig 2) Fig ‘+ Method of functioning of chain wrench, + Method application on larger ia pipes, 4 Hand vice (Fig 4) Fig+ Hold the small objects like spit pin, screws etc., + Straighten the split pin used for castle nut, float valve, check valve, etc,, + Loose the wing nut and release the spit pin, 5 Chain pipe wrench (Figs 5 & 6) + Place the chain wrench head in the pipe bit above ‘80mm dia, + Hold the pipe using chain tll the teeth grips the Pipe. ‘+ Tighten the pipe bit unti it firmly grips as shown in. (Figs 586) Main pats of a leg vice (Fig 7) The following are the main parts of a leg vice. Solid jaw Moveblejaw Threadedjaw Spindle Spring Pot Leg Clamp Since the hinged jaw moves ina racial path, the job heldin this vice in notaripped property becauseof the line contact, Hence a work which canbe carriedout ona bench vice is notheld onalegvice. Jobs whichrequire hammering only are held ona legvice. Fa? 30 Plumbing : Plumber (NSQF - Revised 2022) - Exercise : 1.212Plumbing Exercise 1.2.13 Plumber - Hand tools Demonstrate use of various hand tools:- Different Files, hammer, centre punch, hacksaw, chisel, calipers, pipe wrench, stock & dies, taps and holders Objectives: At the end of this exercise you shall be able to + perform filing method by practice + hold the hammer and striking for chipping by practice + hold the centre punch and making dot by practice + hacksaw cutting by practice *+ perform chipping with chisel by practice + use caliper for finding the size of pipe by practice + use pipe wrench with pipe by practice + perform external thread cutting method by using die stock and dies by practice + perform internal thread cutting method by using taps and holders by practice. PROCEDURE 3. Centre punch 1 Fil ae + Holdthe centre punch rigidly. oH ‘workpiece i vi {old the workpiece in the bench vice, Bias tonihe ete + Choose the correcttile for fling, + Make punch dots as shown in (Fig 3) + Filing the workpiece as shown in (Fig 1), Fat = ~ Torheterr FORMMFOSTROS LO moar 4 Hacksaw (Fig 4) 7a anne eae + Hold the pipe in the pipe vice and grip. oe eee + Select the correct pitch of blade and fx in forward teeth positon + Hold the hammer correct a + Hold the block frame rigidly and cut the pipe as + Make the chipping operation as shownin (Fig 2) shownin (Fi94) Fez 5 Chisel + Place the workpiece in the bench vice and grip tightly + Hold the chisel in correct angle + Chipping the workpiece as shown in (Fig). 6 Calipers + Selectthe workpiece. + Place it in the workpiece, 31