Professional Documents
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YFZ450 (5TGC)
JAPAN
1E5TG-100E1
( 2E5TG-100E1 )
YFZ450V/YFZ450
PARTS CATALOGUE
©2005 by Yamaha Motor Co., Ltd.
1st edition, June 2005
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
A3
A4
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are 6. The asterisk (*) before a reference number indicates modified items after the first edition.
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
A5
FOREWORD
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
A6
MODEL LABEL
(1) A label called “Model Label” is affixed in the location as indicated in (3) below. (5) Model Code – Production Code Number of Model Listed in This Parts Catalogue
When using this parts catalogue, please be sure to cross–reference the “model code –
production code No.” in the catalogue with the “model code – production code No.” indi- Model Production Country Model Production Country
cated on the Model Label affixed onto the product concerned. Code Code No. (destination) Code Code No. (destination)
010 U.S.A.
(2) “Model Label” Indication
AUSTRALIA
5TGC 020
NEW ZEALAND
030 JAPAN
5TGE 010 CANADA
5TGF 010 EUROPE
(3) Model Label Affixing Location
A7
CONTENTS
ENGINE
CYLINDER ............................................................................ B2 TAILLIGHT 2 ......................................................................... F3
CRANKSHAFT & PISTON .................................................... B4 HANDLE SWITCH & LEVER ................................................ F4
VALVE ................................................................................... B5 ELECTRICAL 1 ..................................................................... F5
CAMSHAFT & CHAIN ........................................................... B7 ELECTRICAL 2 ..................................................................... F8
WATER PUMP ...................................................................... B8 EMBLEM & LABEL 1 ............................................................ F9
RADIATOR & HOSE ............................................................. B9 EMBLEM & LABEL 2 ............................................................ F10
OIL PUMP ............................................................................. B10 EMBLEM & LABEL 3 ............................................................ F12
INTAKE ................................................................................. B12 EMBLEM & LABEL 4 ............................................................ F13
CARBURETOR ..................................................................... B14 EMBLEM & LABEL 5 ............................................................ F14
EXHAUST ............................................................................. C3 INDEX
CRANKCASE ........................................................................ C4
CRANKCASE COVER 1 ....................................................... C5 NUMERICAL INDEX ............................................................. M1
STARTER .............................................................................. C7
CLUTCH ................................................................................ C8
TRANSMISSION ................................................................... C10
SHIFT CAM & FORK ............................................................. C12
CHASSIS
FRAME .................................................................................. C13
FRONT FENDER .................................................................. C15
REAR FENDER ..................................................................... D2
OIL TANK .............................................................................. D4
REAR ARM ........................................................................... D6
REAR SUSPENSION ............................................................ D9
STEERING ............................................................................ D10
FRONT SUSPENSION & WHEEL ........................................ D11
FUEL TANK ........................................................................... D14
SEAT ..................................................................................... D15
FRONT WHEEL .................................................................... E2
FRONT BRAKE CALIPER .................................................... E3
REAR WHEEL ....................................................................... E5
REAR BRAKE CALIPER ....................................................... E6
STEERING HANDLE & CABLE ............................................ E7
FRONT MASTER CYLINDER ............................................... E8
STAND & FOOTREST .......................................................... E9
REAR MASTER CYLINDER ................................................. E10
GUARD ................................................................................. E12
GENERATOR ........................................................................ E13
STARTING MOTOR .............................................................. E14
HEADLIGHT .......................................................................... E15
TAILLIGHT ............................................................................ F2
FIG. 1 CYLINDER
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TG–11102–10 CYLINDER HEAD ASSY 1 1 1 1 1
4 93440–10153 .CIRCLIP 5 5 5 5 5
10 90430–06014 GASKET 1 1 1 1 1
22 90109–066F0 BOLT 1 1 1 1 1
25 90467–14015 CLIP 1 1 1 1 1
B2
FIG. 1 CYLINDER
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
27 90467–11106 CLIP 2 2 2 2 2
30 90179–06668 NUT 2 2 2 2 2
33 5TG–11395–00 HOLDER 1 1 1 1 1
35 5TA–11311–02 CYLINDER 1 1 1 1 1 1
B3
FIG. 2 CRANKSHAFT & PISTON
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TG–11400–10 CRANKSHAFT ASSY 1 1 1 1 1
2 5TG–11412–10 .CRANK 1 1 1 1 1 1
3 5TG–11422–10 .CRANK 2 1 1 1 1 1
5 93310–63437 .BEARING 1 1 1 1 1
7 93306–30633 BEARING 2 2 2 2 2
9 5TA–11455–11 SHAFT 1 1 1 1 1 1
10 5BE–11454–00 WEIGHT 1 1 1 1 1 1
12 90149–06250 SCREW 3 3 3 3 3
13 93306–20335 BEARING 1 1 1 1 1
14 93311–62574 BEARING 1 1 1 1 1
15 90170–14171 NUT 1 1 1 1 1
20 93450–22027 CIRCLIP 1 1 1 1 1
22 93450–22027 CIRCLIP 1 1 1 1 1
B4
FIG. 3 VALVE
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TA–12111–00 VALVE, INTAKE 1 1 1 1 1
B5
FIG. 3 VALVE
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
13 3LD–12169–31 PAD, ADJUSTING (1.95) 5 5 5 5 5 UR
B6
FIG. 4 CAMSHAFT & CHAIN
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TA–12170–10 CAMSHAFT ASSY 1 1 1 1 1 1
3 93440–41178 CIRCLIP 2 2 2 2 2
B7
FIG. 5 WATER PUMP
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5BE–12564–00 PIPE, WATER 2 2 2 2 2
2 93210–19758 O-RING 2 2 2 2 2
8 93306–00105 BEARING 1 1 1 1 1
10 5TG–12439–00 O-RING 1 1 1 1 1
12 90430–06014 GASKET 1 1 1 1 1
B8
FIG. 6 RADIATOR & HOSE
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TG–12576–00 HOSE 1 1 1 1 1 1
2 90467–23109 CLIP 4 4 4 4 4
3 5TG–12481–00 PIPE 1 1 1 1 1 1
4 93210–16500 O-RING 2 2 2 2 2
6 5TG–12577–00 HOSE 2 1 1 1 1 1
7 5TG–12482–00 PIPE 2 1 1 1 1 1
11 90480–15235 GROMMET 4 4 4 4 4
12 90209–06174 WASHER 2 2 2 2 2
13 90387–060A7 COLLAR 2 2 2 2 2
14 90387–0714B COLLAR 2 2 2 2 2
18 90269–07076 RIVET 1 1 1 1 1
B9
FIG. 7 OIL PUMP
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TA–13300–00 OIL PUMP ASSY 1 1 1 1 1
4 93440–10153 CIRCLIP 1 1 1 1 1
5 93210–10197 O-RING 1 1 1 1 1
9 91314–06030 BOLT 1 1 1 1 1
12 99001–08600 CIRCLIP 1 1 1 1 1
13 99009–12400 CIRCLIP 1 1 1 1 1
20 93210–47675 O-RING 1 1 1 1 1
21 93210–07135 O-RING 3 3 3 3 3
23 91314–06065 BOLT 1 1 1 1 1
24 91314–06020 BOLT 1 1 1 1 1
27 90430–10188 GASKET 2 2 2 2 2
B10
FIG. 7 OIL PUMP
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
28 90401–08176 BOLT, UNION 2 2 2 2 2
29 90430–08119 GASKET 4 4 4 4 4
31 93210–07003 O-RING 1 1 1 1 1
32 93210–09008 O-RING 1 1 1 1 1
33 93210–12759 O-RING 1 1 1 1 1
36 93210–10197 O-RING 1 1 1 1 1
41 93210–10197 O-RING 1 1 1 1 1
B11
FIG. 8 INTAKE
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5XD–13597–10 JOINT, CARBURETOR 3 1 1 1 1 1
7 5GH–14436–00 HOOK 3 3 3 3 3
9 5TG–14458–00 GUIDE 1 1 1 1 1
10 5TG–14479–00 FUNNEL 1 1 1 1 1
12 4FU–14452–00 SEAL 1 1 1 1 1
14 5TG–1442F–00 PROTECTOR 1 1 1 1 1
18 4ES–14462–00 .SEAL 1 1 1 1 1
19 59V–14457–00 SEAL 1 1 1 1 1
20 90467–22080 CLIP 1 1 1 1 1
21 90209–06096 WASHER 1 1 1 1 1
23 5TG–14409–00 DAMPER 2 2 2 2 2
24 31A–14435–00 GROMMET 1 1 1 1 1
25 90387–08023 COLLAR 4 4 4 4 4
B12
FIG. 8 INTAKE
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
28 5TG–15370–00 BREATHER ASSY 1 1 1 1 1
30 90387–07789 COLLAR 2 2 2 2 2
34 90467–14015 CLIP 2 2 2 2 2
36 5TG–14419–00 PIPE 1 1 1 1 1
B13
FIG. 9 CARBURETOR
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TG–14101–30 CARBURETOR ASSY 1 1
2 5JG–14959–00 .GASKET 1 1 1 1 1
3 91316–04012 .BOLT 2 2 2 2 2
4 688–14592–00 .SCREW 5 5 5 5 5
7 5JG–14951–00 .WASHER 1 1 1 1 1
10 3TJ–14267–40 .ROLLER 1 1 1 1 1
12 4FN–14997–00 .SEAL 1 1 1 1 1
13 3TJ–14159–40 .CLIP 1 1 1 1 1
15 5JG–14275–00 .SPRING 1 1 1 1 1
16 5JG–14264–00 .COLLAR 1 1 1 1 1
21 4SR–14985–00 .FLOAT 1 1 1 1 1
24 633–14159–00 .CLIP 1 1 1 1 1
B14
FIG. 9 CARBURETOR
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
27 3TJ–14293–40 .COVER 1 1 1 1 1 1
29 3TJ–14536–40 .GASKET 2 2 2 2 2
31 6H4–14561–00 .O-RING 1 1 1 1 1
34 5TA–14997–00 .SEAL 1 1 1 1 1
35 5NX–14562–00 .O-RING 2 2 2 2 2
36 5NX–14216–00 .SCREW 1 1 1 1 1
37 4MX–14561–00 .O-RING 1 1 1 1 1
39 3TJ–14137–40 .CLIP 3 3 3 3 3
40 5BE–14146–00 .PLATE 1 1 1 1 1
41 5JG–14346–00 .PLATE 1 1 1 1 1
42 5JG–14565–00 .SCREW 1 1 1 1 1
44 5JG–14591–00 .SCREW 1 1 1 1 1
45 5PA–14146–00 .PLATE 1 1 1 1 1
48 5TG–14916–V1 .NEEDLE 1 1 1 1 1
51 3TJ–14562–40 .O-RING 1 1 1 1 1
52 3TJ–14952–40 .WASHER 1 1 1 1 1
B15
FIG. 9 CARBURETOR
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
54 5TG–14225–00 .CAP 1 1 1 1 1
55 5TG–14591–00 .SCREW 1 1 1 1 1
56 5TG–14935–00 .SPRING 1 1 1 1 1
57 5TG–14197–00 .PIPE 1 1 1 1 1
58 5TG–14987–00 .HOSE 1 1 1 1 1
59 5TG–14417–00 .COVER 1 1 1 1 1 1
60 5TG–14418–00 .COVER 2 1 1 1 1 1
61 5TG–14959–00 .GASKET 1 1 1 1 1
62 5TG–14561–00 .O-RING 1 1 1 1 1
63 5TG–14255–00 .PLATE 1 1 1 1 1
65 5TG–14261–00 .HOLDER 1 1 1 1 1
67 5TJ–14118–00 .CAP 1
68 5TA–14293–00 COVER 1 1 1 1 1 1
69 5TA–14227–00 GASKET 1 1 1 1 1
70 5TA–14239–00 SEAL 1 1 1 1 1
71 5TA–14987–00 HOSE 1 1 1 1 1
72 3TJ–14137–40 CLIP 1 1 1 1 1
73 5TA–14428–00 BOLT 2 2 2 2 2
74 24W–14193–00 PIPE 1 1 1 1 1
77 90467–12053 CLIP 1 1 1 1 1
78 90464–13133 CLAMP 1 1 1 1 1
79 90467–10038 CLIP 1 1 1 1 1
C2
FIG. 10 EXHAUST
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TG–14611–11 PIPE, EXHAUST 1 1 1 1 1 1
8 5TG–14711–00 MUFFLER 1 1 1 1 1 1
17 92907–06200 WASHER 2 2 2 2 2
C3
FIG. 11 CRANKCASE
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TG–15100–01 CRANKCASE ASSY 1 1 1 1 1
3 91314–06050 BOLT 5 5 5 5 5
4 91314–06060 BOLT 2 2 2 2 2
5 91314–06075 BOLT 4 4 4 4 4
7 91312–06016 BOLT 1 1 1 1 1
12 90430–10148 GASKET 1 1 1 1 1
15 90149–06126 SCREW 4 4 4 4 4
16 90149–06326 SCREW 3 3 3 3 3
20 93210–10197 O-RING 1 1 1 1 1
22 90387–164N2 COLLAR 2 2 2 2 2
24 90461–10011 CLAMP 1 1 1 1 1
C4
FIG. 12 CRANKCASE COVER 1
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TG–15411–10 COVER, CRANKCASE 1 1 1 1 1 1
2 90465–10017 CLAMP 1 1 1 1 1
3 91317–05012 BOLT 2 2 2 2 2
5 93210–27370 O-RING 1 1 1 1 1
7 93210–14369 O-RING 1 1 1 1 1
9 93210–19123 O-RING 1 1 1 1 1
12 91314–06040 BOLT 2 2 2 2 2
13 91314–06030 BOLT 5 5 5 5 5
14 91314–06020 BOLT 2 2 2 2 2
16 93210–60426 .O-RING 1 1 1 1 1
21 99009–22500 CIRCLIP 1 1 1 1 1
26 93503–08007 BALL 1 1 1 1 1
C5
FIG. 12 CRANKCASE COVER 1
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
28 99530–08016 PIN, DOWEL 2 2 2 2 2
29 5TG–15453–00 GASKET 1 1 1 1 1
31 90467–07093 CLIP 1 1 1 1 1
32 90338–30096 PLUG 1 1 1 1 1
36 90462–08049 CLAMP 1 1 1 1 1
38 90462–08044 CLAMP 1 1 1 1 1
39 90462–10025 CLAMP 1 1 1 1 1
40 5TG–15484–10 CLAMP 2 1 1 1 1 1
C6
FIG. 13 STARTER
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TG–15560–00 DAMPER ASSY 1 1 1 1 1
3 93310–212L6 BEARING 2 2 2 2 2
4 5H0–15521–00 SHAFT 1 1 1 1 1 1
5 5TG–15515–01 GEAR 3 1 1 1 1 1
C7
FIG. 14 CLUTCH
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TG–16111–00 GEAR, PRIMARY DRIVE 1 1 1 1 1
3 90179–20001 NUT 1 1 1 1 1
16 90170–20327 NUT 1 1 1 1 1
18 93340–21505 BEARING 1 1 1 1 1
20 93440–10085 CIRCLIP 1 1 1 1 1
21 93515–32029 BALL 1 1 1 1 1
26 99009–10400 CIRCLIP 1 1 1 1 1
27 93317–11287 BEARING 1 1 1 1 1
C8
FIG. 14 CLUTCH
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
28 93102–12224 OIL SEAL 1 1 1 1 1
C9
FIG. 15 TRANSMISSION
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 90387–204H5 COLLAR 1 1 1 1 1
2 99009–20400 CIRCLIP 1 1 1 1 1
5 90209–21332 WASHER 1 1 1 1 1
6 93440–25084 CIRCLIP 1 1 1 1 1
10 93306–20532 BEARING 1 1 1 1 1
11 93306–00431 BEARING 1 1 1 1 1
14 90209–25342 WASHER 2 2 2 2 2
15 93440–28062 CIRCLIP 2 2 2 2 2
17 90209–25349 WASHER 1 1 1 1 1
18 90209–25350 WASHER 1 1 1 1 1
19 90387–2810U COLLAR 1 1 1 1 1
23 93306–00426 BEARING 1 1 1 1 1
24 93306–20593 BEARING 1 1 1 1 1
26 90387–2513F COLLAR 1 1 1 1 1
27 93210–22164 O-RING 1 1 1 1 1
C10
FIG. 15 TRANSMISSION
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
28 5NG–17460–00 SPROCKET, DRIVE (14T) 1 1 1 1 1
30 90179–20001 NUT 1 1 1 1 1
C11
FIG. 16 SHIFT CAM & FORK
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TG–18541–00 CAM, SHIFT 1 1 1 1 1
2 93306–90501 BEARING 1 1 1 1 1
3 4EW–18185–00 SEGMENT 1 1 1 1 1
6 90109–063F8 BOLT 1 1 1 1 1
22 90101–06034 BOLT 2 2 2 2 2
25 90109–06031 BOLT 1 1 1 1 1
C12
FIG. 17 FRAME
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TG–21101–49 FRONT FRAME COMP. 1 1 1 1 1
5 90462–12003 CLAMP 1 1 1 1 1
6 90462–12005 CLAMP 1 1 1 1 1
24 41R–21717–00 DAMPER 2 2 2 2 2
25 90109–066G1 BOLT 6 6 6 6 6
26 5TG–22178–00 TENSIONER 2 2 2 2 2
27 93300–60804 BEARING 2 2 2 2 2
C13
FIG. 17 FRAME
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
28 90201–08043 WASHER, PLATE 4 4 4 4 4
29 90387–086N4 COLLAR 2 2 2 2 2
33 93306–20352 BEARING 1 1 1 1 1
37 90338–18122 PLUG 2 2 2 2 2
38 5TG–25897–00 DAMPER 1 1 1 1 1
39 5TG–84163–00 DAMPER 2 2 2 2 2
C14
FIG. 18 FRONT FENDER
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TG–W2151–00 FRONT FENDER COMP. 1 UR FOR DPBSE
3 90480–15006 GROMMET 4 4 4 4 4
4 90387–062L2 COLLAR 4 4 4 4 4
9 90464–48174 CLAMP 1 1 1 1 1
13 90109–063F1 BOLT 4 4 4 4 4
14 90269–06002 RIVET 2 2 2 2 2
16 5TG–21541–00 DAMPER 1 2 2 2 2 2
C15
FIG. 19 REAR FENDER
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TG–W2161–02 REAR FENDER COMP. 1 1 1 UR FOR DPBSE
3 90387–06024 COLLAR 2 2 2 2 2
15 5TG–21639–00 DAMPER 2 1 1 1 1 1
16 5TG–21621–00 FLAP 1 1 1 1 1
17 5TG–2164F–10 STAY 1 1 1 1 1 1
18 1S3–2164H–00 STAY 3 1 1 1 1 1
21 90560–06201 SPACER 1 1 1 1 1
D2
FIG. 19 REAR FENDER
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
23 90201–06778 WASHER, PLATE 1 1 1 1 1
24 90387–06081 COLLAR 1 1 1 1 1
25 5TG–21691–00 FLAP 1 1 1 1 1
26 5TG–2164G–10 STAY 2 1 1 1 1 1
27 1S3–2164J–00 STAY 4 1 1 1 1 1
30 90560–06201 SPACER 1 1 1 1 1
33 90387–06081 COLLAR 1 1 1 1 1
34 97027–06025 BOLT 2 2 2 2 2
35 90387–06074 COLLAR 2 2 2 2 2
D3
FIG. 20 OIL TANK
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TG–21871–00 TANK, RECOVERY 1 1 1 1 1
2 5TG–21875–00 CAP 1 1 1 1 1
3 26H–21828–00 ELBOW 1 1 1 1 1
4 90467–11019 CLIP 1 1 1 1 1
6 90467–08003 CLIP 2 2 2 2 2
10 90465–08047 CLAMP 1 1 1 1 1
11 90464–09M31 CLAMP 1 1 1 1 1
12 90465–08044 CLAMP 1 1 1 1 1
13 90464–13133 CLAMP 1 1 1 1 1
14 90467–08003 CLIP 1 1 1 1 1
17 93210–21190 O-RING 1 1 1 1 1
18 90480–10289 GROMMET 2 2 2 2 2
19 90387–066Y6 COLLAR 2 2 2 2 2
22 93210–10197 O-RING 1 1 1 1 1
25 93210–16629 O-RING 1 1 1 1 1
26 91317–06016 BOLT 2 2 2 2 2
D4
FIG. 20 OIL TANK
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
28 90201–082A6 WASHER, PLATE 1 1 1 1 1
30 90480–24001 GROMMET 1 1 1 1 1
D5
FIG. 21 REAR ARM
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TG–22110–20 REAR ARM COMP. 1 1 1 1 1
3 93306–90804 BEARING 2 2 2 2 2
6 1S3–23147–01 O-RING 2 2 2 2 2
7 93306–90805 BEARING 2 2 2 2 2
8 91314–08040 BOLT 4 4 4 4 4
12 93210–71001 O-RING 1 1 1 1 1
13 93210–66001 O-RING 1 1 1 1 1
14 93410–67085 CIRCLIP 1 1 1 1 1
16 90387–16014 COLLAR 1 1 1 1 1
17 93317–22237 BEARING 2 2 2 2 2
19 90387–160W0 COLLAR 2 2 2 2 2
21 3YF–22149–00 WASHER 2 2 2 2 2
23 90338–23004 PLUG 2 2 2 2 2
D6
FIG. 21 REAR ARM
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
28 93315–32057 BEARING 1 1 1 1 1
30 90387–123M3 COLLAR 1 1 1 1 1
31 93315–31758 BEARING 2 2 2 2 2
33 90387–12030 COLLAR 1 1 1 1 1
34 93315–32052 BEARING 1 1 1 1 1
36 90387–12020 COLLAR 1 1 1 1 1
43 93315–31758 BEARING 2 2 2 2 2
45 90387–12019 COLLAR 1 1 1 1 1
49 90109–063F1 BOLT 1 1 1 1 1
52 90387–06120 COLLAR 4 4 4 4 4
D7
FIG. 21 REAR ARM
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
55 5TG–25887–10 HOLDER, BRAKE HOSE 1 1 1 1 1
D8
FIG. 22 REAR SUSPENSION
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TG–22210–P0 SHOCK ABSORBER ASSY, REAR 1
3 90101–12024 BOLT 1 1 1 1 1
D9
FIG. 23 STEERING
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TG–23813–10 COLUMN, STEERING 2 1 1 1 1 1
6 90170–12055 NUT 2 2 2 2 2
9 90209–10229 WASHER 2 2 2 2 2
16 97022–08060 BOLT 2 2 2 2 2
18 90387–090R0 COLLAR 2 2 2 2 2
21 90468–16191 CLIP 1 1 1 1 1
23 90209–10229 WASHER 2 2 2 2 2
D10
FIG. 24 FRONT SUSPENSION & WHEEL
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TG–23507–20 FRONT LOWER ARM SUB-ASSY (L.H) 1 1 1 1 1 UR FOR DPBSE
3 99009–30400 .CIRCLIP 1 1 1 1 1
5 90387–101R3 .COLLAR 2 2 2 2 2
10 99009–30400 .CIRCLIP 1 1 1 1 1
12 90387–101R3 .COLLAR 2 2 2 2 2
18 90387–100Y6 .COLLAR 1 1 1 1 1
22 90209–10229 .WASHER 1 1 1 1 1
D11
FIG. 24 FRONT SUSPENSION & WHEEL
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
24 91402–20020 .PIN, COTTER 1 1 1 1 1
28 90387–100Y6 .COLLAR 1 1 1 1 1
32 90209–10229 .WASHER 1 1 1 1 1
42 90209–10229 WASHER 2 2 2 2 2
D12
FIG. 24 FRONT SUSPENSION & WHEEL
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
46 90105–10131 BOLT, FLANGE 4 4 4 4 4
51 90109–067F4 BOLT 2 2 2 2 2
D13
FIG. 25 FUEL TANK
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TG–24110–00 FUEL TANK COMP. 1 1 1 1 1
6 4X8–24512–00 .O-RING 1 1 1 1 1
11 90149–06011 SCREW 2 2 2 2 2
14 90480–18290 GROMMET 1 1 1 1 1
15 90387–066J1 COLLAR 1 1 1 1 1
16 12R–21747–00 DAMPER 2 2 2 2 2
18 22F–2139X–00 DAMPER 1 1 1 1 1
22 90480–18004 GROMMET 2 2 2 2 2
23 90387–066J1 COLLAR 2 2 2 2 2
26 12R–21747–00 DAMPER 1 1 1 1 1
27 90269–06002 RIVET 2 2 2 2 2
D14
FIG. 26 SEAT
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TG–24710–40 SINGLE SEAT ASSY 1 1 1 1 1
6 5TG–24725–00 .SPACER 1 1 1 1 1
D15
FIG. 27 FRONT WHEEL
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5LP–25180–10 WHEEL COMP. 1 1 1 1 1
10 93306–00446 BEARING 2 2 2 2 2
11 93306–20231 BEARING 2 2 2 2 2
15 92902–10200 WASHER 8 8 8 8 8
E2
FIG. 28 FRONT BRAKE CALIPER
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 3GD–2582T–10 DISC, BRAKE (LEFT) 2 2 2 2 2
2 90109–08082 BOLT 8 8 8 8 8
6 1UY–25937–51 .BOOT 2 1 1 1 1 1
10 1UY–25926–51 .BOLT 1 1 1 1 1
12 3JD–25926–00 .BOLT 1 1 1 1 1
13 3JD–25961–00 .NUT 1 1 1 1 1
20 1UY–25937–51 .BOOT 2 1 1 1 1 1
24 1UY–25926–51 .BOLT 1 1 1 1 1
26 3JD–25926–00 .BOLT 1 1 1 1 1
27 3JD–25961–00 .NUT 1 1 1 1 1
E3
FIG. 28 FRONT BRAKE CALIPER
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
28 5TG–W0045–30 .BRAKE PAD KIT 1 1 1 1 1
32 90387–20005 COLLAR 2 2 2 2 2
34 90387–150R1 COLLAR 2 2 2 2 2
E4
FIG. 29 REAR WHEEL
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5LP–25390–10 REAR WHEEL COMP. 2 2 2 2 2
7 92902–10200 WASHER 8 8 8 8 8
13 90109–10013 BOLT 4 4 4 4 4
16 1S3–25415–00 CIRCLIP 1 1 1 1 1
E5
FIG. 30 REAR BRAKE CALIPER
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 1S3–25712–00 BRACKET, DISC 1 1 1 1 1
3 90109–08076 BOLT 4 4 4 4 4
4 90179–36002 NUT 1 1 1 1 1
7 93210–36769 O-RING 2 2 2 2 2
13 5TG–25978–00 .SHAFT L 1 1 1 1 1
14 1UY–25974–51 .BOOT 1 1 1 1 1
15 1UY–25973–51 .NUT 1 1 1 1 1
16 5TG–25972–00 .ADJUSTBOLT 1 1 1 1 1
20 1UY–25937–51 .BOOT 2 1 1 1 1 1
23 3SP–25926–51 .BOLT 1 1 1 1 1
E6
FIG. 31 STEERING HANDLE & CABLE
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TG–26311–00 CABLE, THROTTLE 1 1 1 1 1 1
2 5TG–26111–20 HANDLEBAR 1 1 1 1 1
3 5LP–26241–00 GRIP 2 2 2 2 2
8 5TG–26259–00 COLLAR 1 1 1 1 1
E7
FIG. 32 FRONT MASTER CYLINDER
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TG–2583T–10 MASTER CYLINDER ASSY 1 1 1 1 1
5 4NK–2589H–00 .SCREW 2 2 2 2 2
6 5TG–83922–10 .LEVER 2 1 1 1 1 1
8 95604–06100 .NUT, U 1 1 1 1 1
16 2GU–25866–00 CIRCLIP 1 1 1 1 1
E8
FIG. 33 STAND & FOOTREST
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TG–27411–01 FOOTREST 1 1 1 1 1 1
3 5TG–27421–01 FOOTREST 2 1 1 1 1 1
E9
FIG. 34 REAR MASTER CYLINDER
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TG–2580E–20 REAR MASTER CYLINDER ASSY 1 1 1 1 1
3 4SS–27218–00 .NUT 2 2 2 2 2
4 2YK–27222–00 .JOINT 1 1 1 1 1
10 90467–11044 CLIP 2 2 2 2 2
14 2VN–25855–00 BUSH,DIAPHRAGM 1 1 1 1 1
26 90387–05016 COLLAR 1 1 1 1 1
27 90480–10011 GROMMET 1 1 1 1 1
E10
FIG. 34 REAR MASTER CYLINDER
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
28 95807–06012 BOLT, FLANGE 1 1 1 1 1
E11
FIG. 35 GUARD
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 90464–20181 CLAMP 1 1 1 1 1
8 90387–06648 COLLAR 2 2 2 2 2
E12
FIG. 36 GENERATOR
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TG–81410–02 STATOR ASSY 1 1 1 1 1
2 90149–05283 SCREW 2 2 2 2 2
3 91317–06014 BOLT 2 2 2 2 2
5 90179–12657 NUT 1 1 1 1 1
E13
FIG. 37 STARTING MOTOR
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TG–81890–00 MOTOR ASSY 1 1 1 1 1
2 1FK–81847–00 .O-RING 1 1 1 1 1
3 4WP–81844–00 .GASKET 2 2 2 2 2
4 4WP–81826–00 .BOLT 2 2 2 2 2
7 4XV–8182A–00 NUT 2 2 2 2 2
9 4G0–81871–00 .CAP 1 1 1 1 1
E14
FIG. 38 HEADLIGHT
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 4KB–84314–01 BULB (12V-30/30W) 1 1 1 1 1
5 90480–14102 GROMMET 3 3 3 3 3
6 90387–07598 COLLAR 2 2 2 2 2
15 90480–14102 GROMMET 3 3 3 3 3
16 90387–07598 COLLAR 2 2 2 2 2
E15
FIG. 39 TAILLIGHT
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TG–84710–20 TAILLIGHT UNIT ASSY 1 1 1
2 90480–25001 GROMMET 2 2 2
F2
FIG. 40 TAILLIGHT 2
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TG–84710–20 TAILLIGHT UNIT ASSY 1 1
2 90480–25001 GROMMET 2 2
9 5TG–84553–00 DAMPER 1 1
F3
FIG. 41 HANDLE SWITCH & LEVER
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 4KB–83973–00 SWITCH, HANDLE 3 1 1 1 1 1
4 5TJ–83912–00 .LEVER 1 1 1 1 1 1
5 90109–06027 .BOLT 1 1 1 1 1
7 95607–06100 .NUT, U 1 1 1 1 1
9 1UY–82917–00 .SWITCH 1 1 1 1 1
11 97007–05016 .BOLT 2 2 2 2 2
17 90338–07007 PLUG 1 1 1 1 1
F4
FIG. 42 ELECTRICAL 1
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TG–85540–10 C.D.I. UNIT ASSY 1 1 1 1 1
2 5TG–85546–00 BAND 1 1 1 1 1
5 90430–10148 GASKET 1 1 1 1 1
18 90464–15157 CLAMP 1 1 1 1 1
22 22F–2139X–00 DAMPER 3 3 3 3 3
F5
FIG. 42 ELECTRICAL 1
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
27 3HN–82569–00 .NUT, MAIN SWITCH 1 1 1 1 1
36 90464–15195 CLAMP 1 1 1 1 1
37 90464–13073 CLAMP 2 2 2 2 2
38 90464–13073 CLAMP 1 1 1 1 1
39 90464–15065 CLAMP 1 1 1 1 1
40 90464–15065 CLAMP 1 1 1 1 1
42 90464–20181 CLAMP 1 1 1 1 1
43 90464–20181 CLAMP 1 1 1 1 1
44 90464–20159 CLAMP 1 1 1 1 1
45 90464–13073 CLAMP 1 1 1 1 1
46 90464–30040 CLAMP 1 1 1 1 1
51 90464–15195 CLAMP 1 1 1 1 1
52 90464–30040 CLAMP 1 1 1 1 1
F6
FIG. 42 ELECTRICAL 1
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
54 90464–15195 CLAMP 1 1 1 1 1
55 90464–20031 CLAMP 1 1 1 1 1
56 90464–23041 CLAMP 1 1 1 1 1
57 90464–48174 CLAMP 1 1 1 1 1
58 90465–13M11 CLAMP 1 1 1 1 1
60 91312–05010 BOLT 2 2 2 2 2
61 90464–13073 CLAMP 2 2 2 2 2
62 90464–15157 CLAMP 1 1 1 1 1
63 90464–48174 CLAMP 1 1 1 1 1
F7
FIG. 43 ELECTRICAL 2
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 3Y6–85130–02 REAR REFLECTOR ASSY 1 1
3 95307–05600 NUT 1 1
5 92907–05200 WASHER 2
8 92907–05200 WASHER 2
F8
FIG. 44 EMBLEM & LABEL 1
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TG–21569–70 GRAPHIC 1 1 UR FOR DPBSE
F9
FIG. 45 EMBLEM & LABEL 2
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TG–21569–70 GRAPHIC 1 1 UR FOR DPBSE
F10
FIG. 45 EMBLEM & LABEL 2
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
22 5TG–21696–50 LABEL, CAUTION 1
F11
FIG. 46 EMBLEM & LABEL 3
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TG–21569–70 GRAPHIC 1 1 UR FOR DPBSE
12 4GB–2155A–00 MARK,EC 1
19 5FK–2151H–00 LABEL 5 1
F12
FIG. 47 EMBLEM & LABEL 4
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TG–21569–70 GRAPHIC 1 1 UR FOR DPBSE
F13
FIG. 48 EMBLEM & LABEL 5
REF.
OCE
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 5TG–21569–70 GRAPHIC 1 1
15 5TG–2163G–30 EMBLEM 1 2
F14
NUMERICAL INDEX
M1
NUMERICAL INDEX
M2
NUMERICAL INDEX
M3
NUMERICAL INDEX
M4