PROCESS INTERVENTION - HOT TAPPING MACHINES

Hot Tapping Machine

Model IP-304
Safely hot tap into and pressurized system without shutdown with Furmanite/IPSCO Hot Tap Equipment.
The model IP-304 Hot Tap Machine is capable of making hot taps in sizes from 3”-12” (75 mm to 300 mm)
into a variety of pipe and vessel materials. The IP-304 machine is operated by an air or hydraulic motor.
Furmanite/IPSCO hot tap equipment has a variety of solid drill bits, hole saws, and valve flange adapters
available to suit your piping size and pressure class requirements. All Furmanite/IPSCO Hot Tap equipment
has been field tested by our own service crews for over 60 years and are designed with the rigors and
demands of field use and operator safety in mind.

FEATURES

n Air or hydraulic models available:

• IP-304-A (Air Std Feed)
• IP-304-B (Air Slow Feed)
• IP-304-C (Hydraulic Std Feed)
• IP-304-D (Hydraulic Slow Feed)
n Boring bar travel length: 42” (1067 mm)
n Suitable for hot tap size range: 3” to 12” (75 mm to 300 mm)
n Supplied mounted on transportation skid with integral toolbox
and auxiliary tooling
n Full range of adapters, cutters, and pilot drills available
n Consult your Furmanite – IPSCO representative for the full range
of hydraulic power packs

SPECIFICATIONS

n Maximum Operating Pressure ........................1,480 psig (102 bar) at 100° F (38° C)

nMaximum Operating Pressure ....................... 500° F (371° C) at 700 psig (48 bar)
Standard Packing
nMaximum Operating Pressure .....................700° F (371° C) at 700 psig (48 bar)*
Severe Packing
n Test Pressure at ambient temperature ........................................................ 2,175 psig
n Standard Auto Feed .................................................. 0.003” (.076 mm) per revolution

n Adapter Connection ............................................................................ 4” Class 600 RTJ

* For intermittent service only. If conditions exceed the maximum operating pressure and/or
IP-304
temperature, please contact Furmanite to explore potential solutions.

DRIVE DATA

n Air Drive n Single Hydraulic Drive n Air Motor n Hydraulic Motor

n Air Vitalizer Unit n 2:1 Reduction Gearbox n Control Valve n Pressure Gauge

Ready to order? Want assistance? Contact us at 800.444.5572 or visit www.furmanite.com

www.furmanite.com ©2013 Furmanite, Inc. All rights reserved. Data subject to change without notice.
 PROCESS INTERVENTION - HOT TAPPING MACHINES

Model IP-304 Under Pressure Hot Tap Machine and Accessories

Drilling Machine - 3 inch to 12” Close-Sure Plug Holder

Est. Estimated Part
weight DIMS (in) Number Description WT OAL OD
Part Number Desription (lbs) LxWxH
PH-02-406 4” - 12” Close-Sure 5 4 3.8
IP-304-A IP304 Drilling Machine - “Standard 650 74 x 35 Plug Holder
Feed” with Air Motor, Transportation x 22
Skid, Integral Toolbox and Auxiliary
Tooling. Boring Bar travel 42” Standard Drilling Machine Adaptors
Class 150
IP-304-B IP304 Drilling Machine - “Slow 650 74 x 35 TA-0315-34 3” - 150# Standard Drilling 74 9.5 10.8
Feed” with Air Motor, Transportation x 22 Machine Adaptor
Skid, Integral Toolbox and Auxiliary
Tooling. Boring Bar travel 42” TA-0415-34 4” - 150# Standard Drilling 32 4.5 9
Machine Adaptor
IP-304-C IP304 Drilling Machine - “Standard 650 74 x 35
Feed” with Hydraulic Motor and TA-0615-34 6” - 150# Standard Drilling 45 5 11
x 22 Machine Adaptor
Control, Transportation Skid, Integral
Toolbox and Auxiliary Tooling. Boring TA-0815-34 8" - 150# Standard Drilling 85 5.5 13.5
Bar travel 42” Machine Adaptor

IP-304-D IP304 Drilling Machine - “Slow Feed” 650 74 x 35 TA-1015-34 10" - 150# Standard Drilling 115 6 16
with Hydraulic Motor and Control, x 22 Machine Adaptor
Transportation Skid, Integral Toolbox
TA-1215-34 12” - 150# Standard Drilling 170 9 19
and Auxiliary Tooling. Boring Bar
Machine Adaptor
travel 42”
Class 300

Under Pressure Drilling Machine Replacement Parts TA-0330-34 3" - 300# Standard Drilling 79 9.8 10.8
Machine Adaptor
UDM-0304- Spare Packing (Standard) Inner 0.1 1x1x1
TA-0430-34 4” - 300# Standard Drilling 42 4.5 10
FX-IS-STD
Machine Adaptor
UDM-0304- Spare Packing (Standard) Outer 0.3 3 x 3 x 1.5 TA-0630-34 6” - 300# Standard Drilling 62 6 12.5
FX-OS-STD Machine Adaptor

UDM-0304- Spare Packing (Severe) Inner 0.1 1x1x1 TA-0830-34 8” - 300# Standard Drilling 100 7.5 15
FX-IS-SEV Machine Adaptor
TA-1030-34 10" - 300# Standard Drilling 155 8 17.5
UDM-0304- Spare Packing (Severe) Outer 0.3 3 x 3 x 1.5
Machine Adaptor
FX-OS-SEV
TA-1230-34 12” - 300# Standard Drilling 220 10 20.5
IP304-TSU Transportation Skid 250 74 x 35 Machine Adaptor
x 16
Class 600
Drilling Machine Optional Attachments TA-0360-34 3” - 600# Standard Drilling 67 9.2 10.8
Machine Adaptor
UDM-465- 2:1 Reduction Gear Assembly 15 7.4 x 5.6
2000-0001 x 3.5 TA-0460-34 4” - 600# Standard Drilling 80 10.5 10.75
Machine Adaptor
UDM-0304- Air Motor Kit 28 5.5 x 5.5
TA-0660-34 6” - 600# Standard Drilling 140 11 14
AIR-100 x 8.5
Machine Adaptor
UDM-0304- Hydraulic Drive Unit and 40 14 x 6 x 6 TA-0860-34 8” - 600# Standard Drilling 160 11.5 16.5
HYD-100 Control Valve Machine Adaptor
TA-1060-34 10” - 600# Standard Drilling 225 11.9 20
Cutter Holders Machine Adaptor
CH-03-406 3" - 4" Cutter Holder 5 2.2 x 2.2 TA-1260-34 12" - 600# Standard Drilling 270 12.3 22
x 4.2 Machine Adaptor

CH-02-406 6” - 12” Cutter Holder 8 5x5x5

www.furmanite.com ©2013 Furmanite, Inc. All rights reserved. Data subject to change without notice.
PROCESS INTERVENTION - HOT TAPPING MACHINES

Model IP-304 Under Pressure Hot Tap Machine and Accessories

Standard Hot Tap Cutters with High Speed Steel Tips Hot Tap Pilot Drills with High Speed Steel Tips
Est. Estimated Est. Estimated
weight DIMS (in) weight DIMS (in)
Part Number Desription (lbs) LxWxH Part Number Desription (lbs) LxWxH

HTC-03-HS-34 3” Hot Tap Cutter, HSS 1 2.438” HPD-03-HS-34 3” Hot Tap Pilot Drill, HSS .5 3.85

HTC-04-HS-34 4” Hot Tap Cutter, HSS 2 3.438” HPD-04-HS-34 4” Hot Tap Pilot Drill, HSS .5 4.56

HPD-06-HS-34 6” Hot Tap Pilot Drill, HSS 2 5.13

HTC-06-HS-34 6” Hot Tap Cutter, HSS 6 5.469”
HPD-08-HS-34 8” Hot Tap Pilot Drill, HSS 2 6.81
HTC-08-HS-34 8" Hot Tap Cutter, HSS 15 7.312”
HPD-10-HS-34 10” Hot Tap Pilot Drill, HSS 2 7
HTC-10-HS-34 10” Hot Tap Cutter, HSS 23 9.500”
HPD-12-HS-34 12” Hot Tap Pilot Drill, HSS 2.5 7.88
HTC-12-HS-34 12” Hot Tap Cutter, HSS 36 11.500”
Hot Tap Pilot Drills with Carbide Tips
Standard Hot Tap Cutters with Carbide Tips HPD-03-CR-34 3” Hot Tap Pilot Drill, Carbide .5 3.85
HTC-03-CR-34 3” Hot Tap Cutter, Carbide 1 2.438” HPD-04-CR-34 4” Hot Tap Pilot Drill, Carbide .5 4.56
HTC-04-CR-34 4” Hot Tap Cutter, Carbide 2 3.438” HPD-06-CR-34 6” Hot Tap Pilot Drill, Carbide 2 5.13

HTC-06-CR-34 6” Hot Tap Cutter, Carbide 6 5.469” HPD-08-CR-34 8” Hot Tap Pilot Drill, Carbide 2 6.81

HTC-08-CR-34 8” Hot Tap Cutter, Carbide 15 7.312” HPD-10-CR-34 10” Hot Tap Pilot Drill, Carbide 2 7

HTC-10-CR-34 10” Hot Tap Cutter, Carbide 23 9.500” HPD-12-CR-34 12” Hot Tap Pilot Drill, Carbide 2.5 7.88

HTC-12-CR-34 12” Hot Tap Cutter, Carbide 36 11.500” Line Stop Pilot Drills with High Speed Steel Tips
LPD-04-HS-34 4” Line Stop Pilot Drill, HSS .5 4.56
Line Stop Cutters with High Speed Steel Tips
LPD-06-HS-34 6” Line Stop Pilot Drill, HSS 2 5.13
LSC-04-HS-34 4” Line Stop Cutter, HSS 4 3.938”
LPD-08-HS-34 8” Line Stop Pilot Drill, HSS 2 6.81
LSC-06-HS-34 6” Line Stop Cutter, HSS 9 5.938”
LPD-10-HS-34 10” Line Stop Pilot Drill, HSS 2 7
LSC-08-HS-34 8” Line Stop Cutter, HSS 16 7.875”
LPD-12-HS-34 12” Line Stop Pilot Drill, HSS 2.5 7.88
LSC-10-HT-34 10” Line Stop Cutter, HSS 27 9.875”
Line Stop Pilot Drills with High Speed Carbide Tips
LSC-12-HS-34 12” Line Stop Cutter, HSS 38 11.812” .5
LPD-04-CR-34 4” Line Stop Pilot Drill, Carbide 4.56
Line Stop Cutters with Carbide Tips LPD-06-CR-34 6” Line Stop Pilot Drill, Carbide 2 5.13
LSC-04-CR-34 4" Line Stop Cutter, Carbide 4 3.938” LPD-08-CR-34 8” Line Stop Pilot Drill, Carbide 2 6.81

LSC-06-CR-34 6" Line Stop Cutter, Carbide 9 5.938” LPD-10-CR-34 10” Line Stop Pilot Drill, Carbide 2 7

LSC-08-CR-34 8" Line Stop Cutter, Carbide 16 7.875” LPD-12-CR-34 12” Line Stop Pilot Drill, Carbide 2.5 7.88

LSC-10-CR-34 10" Line Stop Cutter, Carbide 27 9.875”

LSC-12-CR-34 12" Line Stop Cutter, Carbide 38 11.812”

Ready to order? Want assistance?

Contact us at 800.444.5572 or
Hot Tap Cutters with Carbide Tips
visit www.furmanite.com

www.furmanite.com ©2013 Furmanite, Inc. All rights reserved. Data subject to change without notice.
 PROCESS INTERVENTION SERVICES

Leaders in the Field of Process Intervention

Equipment, Fittings, Services, & Solutions
For over 60 years, Furmanite, a pioneer in the field of Hot Tap and
Line Stop service applications, has developed and designed numerous
unique, cost effective and practical on-stream pipe repair and
modification solutions. We leverage our decades of combined
international experiences to successfully fulfill our customers
varied, and often challenging, no-shutdown pipe branch
connection and alteration requirements.
Furmanite’s Process Intervention Service Group began as part of
the first known organization (IPSCO) dedicated to providing
Hot Tapping and Line Stopping as an engineered on-stream
service. Dating back to the 1950’s, we have designed, engineered,
manufactured and globally deployed Hot Tap and Line Stop
products & services to satisfy our customers standard and
custom pipe tapping and pipe plugging needs.
With decades of knowledge working on pressurized piping
systems, Furmanite has the ability to exceed all your project
requirements and expectations – from initial site survey
through engineering assessment to actual preparation
and implementation.

Delivering World Class Solutions Locally IP-100 and IP-304 Drilling Machines on the job.
Furmanite is proud to offer exceptional specialized industrial
services with global engineering support and resources, meeting and often
exceeding our customer’s expectations. Tap into our experience for your next
Wet Tap-Hot Tap, Line Stop, Line Freeze & Valve Insert project to see the
value-added benefit you get when partnering with Furmanite, the true leader.
Contact us at one of our 70 Service Delivery Centers, located on 6 continents…
“We Work Best – Under Pressure.”

Hot Tapping, Line Stopping, and Pipe Freezing

Requires Careful Planning in Demanding Environments
Critical applications necessitate the expertise of a leading Hot Tap & Line Stop
Contractor. Proper preparation, from concept through completion, is crucial to
executing process intervention work flawlessly. When rigorous design and quality Extensive and detailed information
control standards are needed, there’s comfort in knowing that Furmanite’s highly about Furmanite’s global offering of
skilled staff is up to the task. And, our Technicians are taught best safety practices engineering support services can be
and are certified in the proper operation of Hot Tapping & Line Stopping machinery. found on our website at
www.furmanite.com
Our wide ranging experiences have been gained from many years of partnership
with a diverse group of clientele throughout the world consisting of, but certainly
not limited to: Refineries & Chemical Plants, Power Generation, Steel Mills,
Mining, Pharmaceutical, Pulp & Paper, Data Centers, Food & Beverage, Water
& Wastewater, Natural Gas Distribution & Transmission, Product Pipelines,
Institutions, Transportation, and Commercial & Government Facilities.

Ready to order? Want assistance? Contact us at 800.444.5572 or visit www.furmanite.com

Rev. 04/13 IP-304
Preliminary document. Specifications subject to change. © 2013 Furmanite America, Inc. All rights reserved. Furmanite,
IPSCO and the Furmanite logo are registered trademarks of Furmanite, Inc. Maximizing asset uptime is a registered
service mark of Furmanite, Inc. All other trademarks, service marks, registered trademarks, or registered service marks
mentioned in this document are the property of their respective owners. Produced in USA.

www.furmanite.com ©2013 Furmanite, Inc. All rights reserved. Data subject to change without notice.