Ada 138442

RESEARCH NOTE 84-14
(D
MAINTENANCE PERFORMANCE SYSTEM (ORGANIZATIONAL)
TRAINING MATERIALS FOR ORGANIZATIONAL MAINTENANCE TASKS
ON M60A1/M113A1 EQUIPMENT
Walter R. Harper
Anacapa Sciences, Inc.
Michael Drillings and Melissa Berkowltz,

Contracting Officer's Representatives
00
CO
Submitted by
Robert J. Seidel, Chief

TRAINING AND SIMULATION TECHNICAL AREA
and
Harold F. O'Neil, Jr., Director

TRAINING RESEARCH LABORATORY
DTIC
ELECTE
O
U- S. Army
MAR 0 1 1984
D
Research Institute for the Behavioral and Social Sciences
8 January 1984
Apprewd for public raltatt: distribution unlimittd.
Thto ripen, M tubmimd by tlM cmitraetw. to ton dMrtd for rtlMw to ^

(DTIC) to eemply with niulatory raquirwnMit*. It IIM bMn |ivtn no primary distribution ottwr than to OTIC
•nd wHi te mMablt only thmifh DTIC or othtr raftrtnoa wrvicai Midi at tha National Taehnkal Information
tarviea (NTIS). Tba iricm. opiniew, and/br findinp eontainad in tMi raport art thoia of tha autherb) and
ihould not ba comtruad at an officW Oapaitmant of tha Army position, policy, or daeMon, unlan to datignatad
by otnar official documaniaiion.
^^ ■^p^w ■^^w ^^•i^^»»"
UHULASSiriEU
SECURITY CLASSIFICATION OF THIS PACE (Whrnt Dim Bntfdi
READ INSTRUCTIONS
REPORT DOCUMENTATION PAGE BEFORE COMPLETING FORM
I. REPORT NUMBER 2. SOVT ACCESSION NO 3. RECIPIENT'S CATALOG NUMBER
Research Note
4. TITLE fand SubMU*)
84-14 MAßi mi 5. TYPE OF REPORT ft PERIOD COVERED
Maintenance Performance System-{OrganizationalJ Contractor Report
Training Materials for Organizational Maintenance
Tasks on M60A1/M113A1 Equipment
6. PERFORMING ORG. REPORT NUMBER
TR465-23
7. AUTHORft) 8. CONTRACT OR GRANT NUMBERfa)
Walter R. Harper MDA 903-81-C-0032
S. PERFORMING ORGANIZATION NAME AND ADDRESS 10. PROGRAM ELEMENT, PROJECT, TASK
AREA ft WORK UNIT NUMBERS
Anacapa Sciences, Inc.
Drawer Q
2Q263743A794
Santa Barbara, CA 93102
«I. CONTROLLING OFFICE NAME AND ADDRESS 12. REPORT DATE
US Army Research Institute for the Behavioral &
Social Sciences 19. NUMBER OF PAGES
5001 Eisenhower Ave.
Alexandria. VA 22333 69
14. MONITORING AGENCY NAME ft AOORESSflf dtf/*f«n( frooi CantrelHn« Ottlemi IS. SECURITY CLASS, (ot IM* npott)
UNCLASSIFIED
IS«. DECLASSIFICATION/DOWN6RADINO
SCHEDULE
I«. DISTRIBUTION STATEMENT fef Ml« JttparO
Approved for public release; distribution unlimited.
17. DISTRIBUTION STATEMENT (al tkm abalrael «nfmrf in Btoek 20, If dTOafMil AMI Rtpoit)
IS. SUPPLEMENTARY NOTES
This project was monitored technically by Dr. Michael Drillings and

Dr. Melissa Berkowitz
IS. KEY WORDS fCanlfaHM en nrmt— *l4m II n*e*aa«y and IdanMiy by block numb»)
Maintenance, Management Information System, Maintenance Training
J^L
» ABBTWACT (SiSSäiä a»f»«r— aM> 5 n—aaay m* JSHSUr br Ma«* mmbm)
This document was designed to help unit-level trainers and training managers
'identify the training materials needed to conduct effective training on
organizational maintenance tasks. The document provides a list of training
materials for conducting corrective and preventive maintenace training on two
items of equipment—the M60A1 tank and Ml13 family of armored personnel carriers
This document is a product of a project to develop, implement, and evaluate a
Maintenace Performance System-Organizational (MPS-0). MPS-0 is an integrated
system for measuring maintenance performance, diagnosing performance problems,'
DD i jMrn 1473 m-noN er t HOV •> is OMOLCTK UNCLASSIFIED
SECURI^V CLASSIFICATIOR OF TW* PAttE fBM* Data CntaHMQ
1
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TABLE OF CONTENTS
i
|; Page
INTRODUCTION 1
Why Do We Need Unit-ievel Training Materials? 1
jl Where Are These Training Materials? , 2

HOW TO USE THE TRAINING RESOURCE LISTINGS ,. i
il A Note oh the Resource Categories 5
i
1
'l TRAINING MATERIALS FOR M60A1/M113A1 MAINTENANCE
TASKS INDEXED BY MOS TASKS AND PERFORMANCE STEPS ....
MOS 11C and MOS 19D 7
6
MOS 19E/F 10
|I MOS 45N 21
u
MOS 63N 37
MOS 63N/T 50
TRAINING MATERIALS FOR M60A1/M113A1 MAINTENANCE
I TASKS USTED BY CATEGORY, NUMBER, TITLE 60
Correspondence Courses 61
Field Manuals 61
1
Graphic Training Aids 62

Skill Performance Aid/Extension Training
Materials (SPA) 63
I Training Extension Courses 63
II Training Films
Technical Manuals
65
66
11 Video Tape Recordings 66
I
I ill
If
I
INTRODUCTION
This document was written to help unit-level trainers and training managers
identify the training materials needed to conduct effective training on organiza-
tional maintenance tasks. Many such resources exist, although unit trainers often
have difficulty identifying the precise ones needed in a particular training
situation. This document contains an organized listing of these materials, and will
considerably simplify the task of finding what is needed.
I This document focuses on the training materials available for conducting
1 corrective and preventive maintenance training on two items of equipment—the

M60A1 tank and M113 family of armored personnel carriers. The MOS's covered
are the following:
]
1 MOS CODE TITLE
uc Indirect Fire Infantryman

> » 19D Cavalry Scout
19E Armor Crew member
i _, i (19F
45N
63N
Now combined with 19E)
M6PA1/A3 Turret Mechanic
M60A:/A3 Tank System Mechanic
63T IFV/CFV System Mechwüc
I
Why Do We Need Unit-level Training Materials?
i i < ■
Training goes on continuously at unit level. Personnel from AIT must be

trained in tasks not covered at the school. Experienced personnel must also be
trained—changes in equipment and procedures require constant updating and
improving of skill levels through additional training. Army doctrine requires that
|r f1 this training be done at unit level, with unit resources. Much of the training may
be accomplished with self-planned, self-paced individual training programs. This
■ document identifies the training materials available to accomplish such training.
Accession For
NTIS GRAAI
; 1 DTIC TAB
Unannouncsd
Justification
t '1 By
Distribution/
Availability Codes
Avail and/or
Dist Special
h kL
u
I
Where Are These Training Materials?
The Skill Development Center (SDC) is run by a training specialist who
reports to the oattalion S3. The SDC obtains and stores training materials of all
kinds, particularly those that can be used on an individual basis.
The materials identified in this document should be available in your SDC.
I If they are not, they can be ordered from the SDC's training resource catalogues.
The latest and most useful of these catalogues is DAPAM 350-100, Extension
1 Training Materials Catalog (CONSOLIDATED MOS CATALOG) 5 March 1982. This
catalog lists training materials for each MOS by Common Tasks, General Subject
I Areas, and general support of MOS training. It does not, however, list training
materials specifically keyed to maintenance tasks.
1
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1
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&
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It 1 I
HOW TO USE THE TRAINING MATERIALS LISTINGS
The listings are keyed by MOS. Each MOS is broken down by equipment.
The maintenance tasks for the equipment are listed by corrective tasks and
preventive tasks. (To be sure the task description means the same to each reader,
the performance steps to accomplish each task are also described.)
The training materials that apply to each maintenance task are identified in
a cross-reference matrix by their code number only. If you want to find out the
exact title of a training resource, look in the green pages of the report. (Figure 1
shows the breakdown of the listings in graphic form.)
To find materials for a particular task, follow these steps:
1. Find the MOS reference in the pages that follow.
2. Find the equipment of interest.
3. Decide whether you need information on eorrective or preventive
maintenance tasks and go to the appropriate section.
4. Find the task in the task list.
5. Check the performance steps shown under each task to ensure that the
/
task is what you think it is.
6. Go to the fold-out materials matrix and find the Une listing the task of
interest.
7. Each time a "dot" is shown in a square on that line, read up and note the
materials listing number.
8. Take your materials listing numbers to the SDC and borrow the ma-
terials.
9. If the materials are not in stock in the SDC, look up the full title in the
green pages and have the SDC staff order the items.
if
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n
ÊQUIPMENT ^
TRAINING
RESOURCES
V. I
CORRECTIVE
MAINTENANCE
PREVENTIVE
MAINTENANCE
> TASK #1 TASK#1
I
PERFORMANCE
STEP 1
I
PERFORMANCE
STEP 2
"I—
I
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I
I
I
I
r---4.T--.
PERFORMANCE
STEP "N"
! ( Figure 1. Listing breakdown for training materials identification.
I !
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A Note on the Training Materials

This document breaks down training materials into eight different cate-
gories. Those categories, and their abbreviations (used in the listings), are as
follows:
• COR CRS - Correspondence Course

• FM - Field Manual
• GTA - Graphic Training Aid
• SPA - Skill Performance Aid/Ext
Training Materials
• TEC - Training Extension Course
• TF - Training Films
• TM - Technical Manual
• VTR - Video Tape Recording
I :
TRAINING MATERIALS FOR M60A1/M113A1 MAINTENANCE TASKS
INDEXED BY MOS TASKS AND PERFORMANCE STEPS
M i
i_U ■ ■■ —-^
CORRECTIVE MAINTENANCE JOB TASKS AND RELATED PERFORMANCE STEPS
FOR
MOS 11C AND MOS 19D
VEHICLE
TYPE JOB TASK PERFORMANCE STEPS
CARRIER 1. REPLACE TRACK SHOES. a. Remove track shrouds.
M113A1 b. Loosen track tension.
FAMILY c. Install track fixtures.
d. Remove pins.
e. Remove track fixtures.
f. Remove track shoe.
g. Install in reverse order,
h. Adjust track tension.
2. REPLACE ROADWHEEL. a. Remove track shroud.
b. Loosen track tension.
c. Break track.
d. Position lifter under arm.
e. Loosen nuts.
f. Drive carrier forward to lift
wheel.
g. Remove nuts,
h. Remove wheel.
i. Install in reverse order,
j. Adjust track tension.
3. REPLACE AIR CLEANER a. Unlatch clamps.
ELEMENT. b. Remove container..
c. Remove element from container.
d. Install in reverse order.
4. MAINTAIN .50 CALIBER a. Disassemble weapon.
HBM2 MACHINEGUN. b. Clean and dry components.
c. Lubricate components.
d. Reassemble weapon.
k^__
PREVENTIVE MAINTENANCE JOB TASKS AND RELATED PERFORMANCE STEPS
FOR
MOS 11C AND MOS 19D
VEHICLE
CARRIER 1. BEFORE OPERATION a. Make a visual inspection of vehicle
M113A1 CHECKS. exterior.
FAMILY b. Check coolant.
c. Check fire extinguishers.
d. Check oil levels.
e. Check and clean periscopes.
f. Check instrument and warning light
panels.
g. Clean air cleaner restriction
indicator.
h. Start and check engine.
i. Check communications.
j. Check machinegun mount.
k. Check personnel heater.
1. Check personnel heater electrical
circuits,
m. Check coolant heater,
n. Check coolant heater electrical
circuits,
o. Check roadwheels.
p. Check U joints,
q. Check windshield (cold weather only).
2. DURING OPERATION a. Check and clean air cleaner restriction
CHECKS. indicator.
b. Check steering, braking, shifting,
and throttle controls.
c. Check roadwheel, idler wheel, final
drive bearings and shock absorbers.
d. Check instrument panel gauges.
3. AFTER OPERATION a. Check tracks.
CHECKS. b. Check roadwheels, idler wheels, final
drive bearings, sprockets, and shock
absorbers.
c. Check V-belts.
d. Check engine oil level.
e. Check lights.
f. Check fuel system and top off.
?• Check hull access and drain covers,
and drain plugs.
h. Check air cleaner element.
i. Check exhaust system.
n
■ h
31
TRAINING MATERIALS FOR FM TM TEC VTR IS
M113 Al MAINTENANCE TASKS
9-1005-213-10
9-2300-224-10
9-2300-257-10
945-171-0052
945-171-0053
945-171-0054
941-071-0116
941-071-0117
945-171-0051
945-171-0055
020-171-0172
941-171-8071
17-19D/CM
17-19D 1/2
7-llC/CM
7-11C 1/2
MOS11C & 19D iH
O «a
38-750
f-l i-(
co
31-70
23-65
OO
<S
CORRECTIVE MAINTENANCE TASKS
1. Replace Track Shoes • •
2. Replace Roadwheel • • •
3. Replace Air Cleaner Element • • •
4. Maintain 50 eal. HB M2 Machineffun • • • • • • • • • • •
PREVENTIVE MAINTENANCE TASKS

1. Before Operation Checks • • • • • • • • • • • •
2. During Operation Checks • • • • • • • • • • •
3. After Operation Checks • • • • • • • • • • •
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CORRECTIVE MAINTENANCE JOB TASKS AND RELATED PERFORMANCE STEPS
FOR
MOS 19E/F
VEfflCLE
TANK 1. REPLACE TRACK OR a. Diagnose/verify fault.

M60A1 TRACK BLOCK. b. Loosen track tension.
c. Loosen end connectors and partially
remove.
d. Position track jacks and tighten.
e. Remove end connectors.
t. Remove track jacks.
&• Remove center guide.
h. To replace track block, remove
additional end connectors and center
guide.
i. To remove entire track, back tank up
until old track is off.
j- Install new track or track block in
reverse sequence.
k. Adjust track tension.
2. REPLACE ROAD WHEEL a. DiagiiOse/verify fault.

AND/OR BEARINGS.* b. Break track, if necessary.
c. Remove road wheel.
d. Inspect hub and bearings.
e. Remove and replace hub/bearings
if necessary.
f. Install replacement parts in
reverse order.
g. Join track.
h. -Adjust track tension.
3. REPLACE ROAD WHEEL a. Diagnose/verify fault.

•" ARM.* b. Break track.
c. Remove road wheel and hub.
d. Remove torsion bar.
. - e. Disconnect retainer.
f. Use adapter and puller to remove arm.
g- Remove old gaskets and seals, if
required.
1 i
1 h. Install new gaskets and seals.
i. Replace arm, torsion bar and
I road wheel.
i r j. Join track.
1! r*
-
\ •Mechanic task - done by crew.
10
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VEHICLE
TANK 4. REPLACE TORSION a. Diagnose/verify fault.
M60A1 BAR.* b. Block up support arm.
c. Screw adapter onto end of torsion
bar.
d. Attach puller.
e. Remove torsion bar.
f. Partially install replacement
torsion bar.
g. Align splines of bar and anchor.
h. Completely install torsion bar.
i. Pack cavity with lubricant.
5. REPLACE SHOCK a. Diagnose/verify fault.

ABSORBERS.* b. Remove cotter pins.
c. Remove shock absorber.
6. REPLACE COMPEN- a. Diagnose/verify fault.
SATING IDLER WHEEL b. Break track.
HUB AND ARM.* c. Remove compensating idler wheel.
d. Remove hub.
e. Remove outer bearing,
f. Remove inner bearing.
g. Replace inner bearing cup.
h. Install replacement parts in
reverse order,
i. Adjust track tension.
SATING IDLER b. Break track.
ASSEMBLY.* c. Remove compensating idler wheel.
d. Remove track adjusting link assembly.
e. Remove compensating idler.
f. Remove packing from hull.
g. Disassemble idler.
h. Replace components as necessary.
i. Install spacer.
j. Lubricate all bearing surfaces.
k. Install in reverse order.
1. Adjust track tension.
8. REPLACE DRIVE a. Diagnose/verify fault.
SPROCKET.* b. Remove rear fender.
c. Break track.
d. Remove hub and sprocket assembly.
e. Install in reverse order.
f. Adjust track tension.
•Mechanic task - done by crew.
11
k.
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VEHICLE
TANK 9. REPLACE FINAL a. Diagnose/verify fault.
M60A1 DRIVE.* b. Remove top deck and transmission
shroud.
c Remove powerpack.
d. Remove rear fender.
e. Remove drain plug and drain oil.
f. Break track and remove from
sprocket.
g. Disconnect final drive adapter.
h. Remove final drive.
i. Install in reverse order.
j. Fill with oil.
10. REPLACE POWER- a. Diagnose/verify fault.
PACK.* b. Block tank front and rear.
c. Traverse turret 90 degrees to left
or right.
d. Put transmission lever in park and
turn off master switch.
e. Remove top deck and transmission
shroud.
f. Remove access plates.
g. Disconnect generator air duct.
h. Disconnect tachometer.
i. Disconnect fuel lines.
j. Disconnect air cleaner hoses and
fire extinguisher tubing.
k. Disconnect brake control rods,
steering and shifting linkage.
1. Disconnect brake cylinder and
lines.
m. Disconnect universal joint and final
drive adapter.
n. Disconnect transmission mounting
bracket.
o. Install sling and raise power plant
slightly.
p. Disconnect wiring harness.
q. Remove powerpack.
r. Install in reverse order.
11. REPLACE AIR CLEANER a. Open access door.
FILTER. b. Remove filter.
c. Clean element as required.
12. BORESIGHT THE 105 mm With tank level, place cross
ä \ MAIN GUN. threads on muzzle.
r 'Mechanic task - done by crew.
12
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\: C.-.:t.J^-tfi
I
VEHICLE
TANK b. Select target 1200 meters away.
M60A1 c. Set tank/target range on range-
finder.
d. Set computer (rangefinder) switch
to off.
e. Set super-elevation counter to
zero.
f. Remove firing pin and use hole
in breechblock as sight.
g. Use right telescope of Ml7Al
binocular (over hole) to cl'gn
gun on target.
h. Align gunner's periscope on target
and slip scales
i. Align telescope on target and
slip scales,
j. Align rangefinder on target and
slip scales,
k. Replace firing pin assembly.
13. BORESIGHT A COAX a. Clear the machinegun and disconnect
MACHINEGUN. solenoid lead.
b. Remove receiver assembly.
c. Loosen support set-screws in gun-
mount collar.
d. Select target 1200 meters away.
e. Sight through gun, using M17A1
binoculars, and align on target.
f. When aligned on target, tighten
all lock and jam screws.
g. Adjust brightness of reticle on
M44C infinity sight, and align
sight on target.
h. Replace receiver assembly.
14. REPLACE EVACUATOR a. Remove retaining ring.
CHAMBER GROUP. b. Remove evacuator chamber group.
c. Clean fouled gun surface.
d. Replace sealing rings, if required.
e. Lubricate replacement evacuator.
f. Install evacuator chamber.
g. Replace retaining ring.
15. REPLACE AN M32/M36 a. Remove passive elbow.
PERISCOPE. b. Remove daylight body.
c. Install in reverse order.
I I
13
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VEHICLE
I TYPE JOB TASK PERFORMANCE STEPS
TANK 16. REPLACE THE M37 a. Hold periscope and push up on

M60A1 PERISCOPE. release bar.
b. Remove periscope.
c. Install periscope and push up
until release bar locks in place.
17. BORESIGHTTHE a. Loosen azimuth lock screws.
SEARCHLIGHT. b. Loosen azimuth adjustment screws,
jam nuts, and center beam on
target.
c. Adjust elevation adjustment
screws and center beam in elevation
on target.
4. Elevate gun 4 mils.
e. Realign searchlight and tighten all
screws.
18. REPAIR BREECH a. Diagnose/verify fault.
BLOCK.* b. Remove breech block.
c. Disassemble breech block.
d. Replace defective parts.
e. Clean and lubricate components.
f. Assemble and install in reverse
order.
OPERATING b. Remove firing pin components.
MECHANISM.* c. Install eyebolt.
d. Secure breech block with chein
hoist.
e. Lower breech block onto turret
floor.
f. Remove and inspect components.
Clean and lubricate components.
h. Replace unserviceable parts.
i. Assemble and install in reverse
order.
20. MAINTAIN THE COAX a. Disassemble the weapon.
MACHINEGUN. b. Clean the weapon.
c. Replace defective parts.
Q. Lubricate and reassemble the weapon.
•Mechanic task - done by crew.
14
1- •■^'~i-'isj
PREVENTIVE MAINTENANCE JOB TASKS AND RELATED PERFORMANCE STEPS
FOR
MOS19E/F
VEHICLE
TANK 1. BEFORE OPERATION a. Check torsion bars.

M60A1 CHECKS.* b. Check fire extinguisher handles
(external).
c. Check loader's and commander's
hatches.
d. Check manual traverse, manual ele-
vation and turret lock.
e. Check driver's hatch.
f. Check driver's seat.
g. Check driver's escape hatch.
h. Check fire extinguisher system.
i. Check hydraulic brake system.
j. Check master battery indicator
light and power plant warning
light,
k. Check air cleaner housings and
doors.
1. Check top deck grille doors,
m. Check engine and transmission oil
coolers,
n. Check air cleaner elbows, hoses,
and clamps.
o. Check restriction indicators,
p. Check engine compartment for
presence of oil or fuel,
q. Check external telephone.
2. DURING OPERATION a. Check air cleaner blower fans,
CHECKS (Engine right and left sides.
running). Check restriction indicators,
right and left sides.
c. Check engine idle speed and accele-
rator control.
Check power plant warning light.
e. Check gauges on driver's indicator
panel.
f. Check steering control.
•NOTE: Common to all tasks:

Clean as needed
Check bolts, nuts, screws
Check welds
Check wires and connections
Check hoses and lines
IS
-■ ti^äfcif!!
VEHICLE
TANK g- Check shifting control.

M60A1 h. Check hydraulic brake system.
i. Check air induction system.
j- Check ammunition stowage racks and
ammunition ready racks.
k. Check gunner's and commander's
seats.
1. Check intercom sets C-2297/VRC
(driver) and 2298/VRC (commander,
gunner, and loader).
m. Check azimuth control and elevation
control.
n. Check fire control (elevation)
quadrant Ml 3 A3 and light source
control.
Check azimuth indicator M28E2.
Check turret powered traverse, main
gun powered elevation and depression,
and hydraulic power.
Check personnel heater (only when
heater is used).
r. Check and clean rangefinder lenses,
periscope windows, and telescope
lens (exterior).
AFTER OPERATION a. Check engine and transmission oil
CHECKS. level (engine still running).
b. Check rear grille doors.
c. Check final drive and sprockets.
d. Check roadwheels and hubs.
e. Check roadwheel arms.
f. Check shock absorbers.
g- Check track support rollers and
hubs.
h. Check track end connectors and
wedges.
i. Check track center guides.
j. Check track pads.
k. Check compensating idler wheels
and hubs.
4. BEFORE-FIRING CHECKS a. Check gas-particulata system.
b. Check stabilization circuits,
emergency shut-off and ventilating
blower.
c. Check hydraulic power supply.
d. Check main gun and breech operating
group.
16
V_
TRAINING MATERIALS FOR FM TM
MPS(0) TASKS - MOS 19E/F
9-2350-257-20
9-2350-215-20
9-2350-257-10
9-2350-215-10
TASKS BY EQUIPMENT i-l C« CO «D t
co co co in u
M60A1
17-19F/CM
17-19E/CM
rH ,H rH «O «
17-19E 1/2
17-19F 1/2
i-t iH rH iH t-
1 1 1 1 1
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1 1 1 1 1
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N C4 C4 N C
CORRECTIVE MAINTENANCE O O O O C
1. Replace Track or Track Block • • • • • • • «

2. Replace Road Wheel and/or Bearings • • • • •
3. Replace Road Wheel Arm • • • • •
4. Replace Torsion Bar •
5. Replace Shock Absorbers •
6. Replace Compensating I »er Wheel Hub and Arm •
7. Replace Compensating Idler Assembly •
8. Replace Drive Sprocket •
9. Replace Final Drive • • • • •
10. Replace Powerpack •
11. Replace Air Cleaner Filter
12. Boresight the 105 mm Main Gun • • • •
13. Boresfcht a Coax Machinegun • • • •
14. Replace Evacuator Chamber Group
IS. Replace an M32/M36 Periscope • • • •
16. Replace the M37 Periscope • •
17. Boresiirht the Searchlight • • • •
18. Repair Breech Block • • • •
19. Repair Breech Operating Mechanism • • • •
20. Maintain the Coax Machinegun • • • • • • •
7
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FM TM TKp VTR
tit
O) «O C4 CO
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O O TH o
9-2350-215-10
9-2350-215-20
9-2350-257-10
9-2350-257-20
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17-19E/CM
17-19F/CM
17-19E 1/2
17-19F 1/2
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• • • • • • • •
• • • • •
• • • • •
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• • • • •
• • • • • • • •
• •
• • • • • • • • • • • • • • • •
• • • • • • • •
• • • •
• •
• • • • •
• • • • • • • • •
• • • • • • • • •
• • • • • • • • _
TRAINING MATERIALS FOR COR.CRS. GTA
MPS(O) TASKS - MOS 19E/F
TASKS BY EQUIPMENT
TC 9-1-167
TC 9-1-178
TC 9-1-169
M60A1
SLC 9-9-4
OD 0085
HC 6306
OD 0007
ARO 452
ARO 451
C 17-2-3
OD0411
CORRECTIVE MAINTENANCE
1, Replace Track of Track Block
2. Replace Road Wheel and/or Bearings •
3. Replace Road Wheel Arm • •
6. Replace Compensating Idler Wheel Hub and Arm
7. Replace Compensating Idler Assembly
8. Replace Drive Sprocket
9. Replace Final Drive • •
11. Replace Air Cleaner Filter •
12. Boresight the 105 mm Main Gun • • •
13. Boresight a Coax Machinegun • • • •
14. Replace Evacuator Chamber Group •
IS. Replace an M32/M36 Periscope •
16. Replace the M37 Periscope •
17. Boresight the Searchlight • •
18. Repair Breech Block • •
19. Repair Breech Operating Mechanism • •
20. Maintain the Coax Machinegun • •
••/
nd Arm
»/
•
•
ARÖ 451
ARO 452
•
•
HC 6306
•
OD 0007
•
•
•
•
__
OD 0035
COR.CRS.
•
•
•
OD 0411
C 17-2-3
•
SLC 9-9-4
•
•
•
•
•
•
•
•
•
TC 9-1-167
•
•
TC 9-1-169
GTA
•
TC 9-1-178
•
•
TC 9-3-86
•
•
TC 17-6-5
9-4321
9-4322
9-4355
TF
•
•
• • • •
•
•
•
•
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•
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•
•
•
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•
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•
• • • •
17-3429
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17-4651
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TRAINING MATERIALS FOR FM TM Tl
MPS(O) TASKS - MOS19E/F
9-2350-257-10
9-2350-257-20
9-2350-215-10
020-171-1132
020-171-1684
020-171-1686
020-171-5306
020-171-1131
020-171-5305
020-171-5333
020-171-5334
TASKS BY EQUIPMENT
17-19E/CM
17-19F/CM
17-19F 1/2
17-19E 1/2
M60A1
PREVENTIVE MAINTENANCE
1. Before Operation Checks • • • • • • • •
2. During Operation Checks • • • • • • •
3« After Operation Checks • • • • •
4. Before Firing Checks • • • • • •
5. During Firing Checks •
6. After Firing Checks • • • • • •
7. Weekly Checks •
! 1
ü
19
r
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FM TM TEC VTR :ORCRSJ
«D O CO O» CO CO ^<
C» O O O rH T-1 tH
O r-l «H rH i-l O O
9-2350-257-10
9-2350-215-10
9-2350-257-20
C4(0'<i<tn<oco^rino>oê4<'«ot-ooo>o Nt- ? VV VV *? *? t- 00 CO <* u, *,

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17-19F/CM
17-19E/CM
r-itococorocococorocococococococococo iHOt-t-t- t-t-t-t-oooooo

17-19E 1/2
17-19F 1/2
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102
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451
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• • • • • • • • • • • • • • • •
• • • • • • • • •
• • • • • • • •
•1 • • • • • * • • • • • • • • • •
• • •
• • • • • • • • • • • • •
__ •
TRAINING MATERIALS FOR GTA TF
MPS(O) TASKS - MOS 19E/F
TASKS BY EQUIPMENT
TC 9-1-178
TC 17-6-8
SLC 3-4-9
SLC 9-9-4
TC 17-2-7
TC 17-6-5
M60A1
TC 9-9-3
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1. Before Operation Checks • • • •
2. During Operation Checks • • •
3. After Operation Checks • •
4. Before Firing Checks • • • • • • • • • <
5. During Firing Checks • • • •
6. After Firine Checks • • • • • •
7. Weekly Checks •
20
r
r--
i
i
CORRECTIVE MAINTENANCE JOB TASKS AND RELATED KEY STEPS

FOR
MOS45N
VEHICLE
TANK REPLACE TURRET a. Diagnose/verify fault.
M60A1 SLIP RING BOX b. Remove cover shield.
c. Turn off master switch and dis-
connect upper and lower electrical
connectors.
d. Remove locking wire, ground strap,
and cover plate.
e. Remove gas pa.-ticulate hoses.
f. Remove slip ring box and mounting
bracket from hull.
g. Remove all fittings from box.
Reinstall on replacement box.
h. Install in reverse order.
i. Test operation.
2. REPLACE SLIP RING a. Diagnose/verify fault.
INTERFERENCE b. Turn off master switch.
SWITCH. c. Drain hydraulic system.
d. Place gun in travel lock.
e. Remove slip ring cover shields
and plates.
f. Disconnect electrical connectors.
g. Remove defective switch.
i. Test and adjust.
REPLACE LOADER a. Diagnose/verify faal*.
SAFETY SWITCH. b. Turn off master switch.
c. Disconnect electrical connectors.
d. Remove safety switch and guard.
e. Remove switch lead clamps.
f. Remove defective switch.
h. Test operation.
4. REPLACE RESISTOR a. Diagnose/verify fault.
ASSEMBLY. b. Turn off master switch.
d. Remove control selector assembly.
e. Remove screws and nuts.
f. Remove gunner's control cover
assembly.
g. Remove the traverse control
bracket assembly.
I\
21
>
L
VEHICLE
TANK h. Remove the elevation control

M60A1 bracket.
i. Remove nut-retaining receptacle.
j- Remove the resistor assembly.
I. Test operation.
5. REPAIR MAIN GUN a. Diagnose/verify fault.
FIRING CIRCUIT. b. Repair faulty circuits.
c. Test operation.
6. REPAIR STABILIZA- a. Diagnose/verify fault.
TION SYSTEM. b. Replace faulty parts.
c. Reconnect all electrical connectors.
d. Test operation.
7. REPLACE SUPER- a. Diagnose/verify fault.
ELEVATION ACTUATOR. b. Release hydraulic pressure.
c. Remove flexible shaft.
d. Remove drive shaft.
e. Disconnect hydraulic line.
f. Plug open lines and ports.
S- Remove superelevation actuator.
i. Charge and bleed system.
j. Test operation.
8. PRIME (CHARGE) a. Diagnose/verify fault.
MANUAL ELEVATION b. Release gun travel lock.
SYSTEM. c. Elevate gun under power operation.
d. Bleed manual elevation system.
e. Prime manual elevation accumulator
and recheck manual elevation.
9. REPLACE ANTI- a. Diagnose/verify fault.
BACKLASH CYLINDER. b. Release hydraulic pressure.
c. Disconnect hydraulic lines.
d. Remove backlash cylinder.
e. Disassemble defective parts.
f. Assemble and install in reverse order.
g- Charge and bleed system.
h. Test operation.
10. ADJUST TRAVERSING a. Diagnose/verify adjustment needed.
BACKLASH GEAR, b. Remove traverse backlash assembly
cover.
c. Remove adjusting screw and spring.
d. Remove pinion guard plates.
22
VEHICLE
TANK e. Remove snap rings and drive pinions.
M60A1 f. Adjust hand-traversing drive.
h. Test operation.
11. REPAIR PIN LOCK. a. Diagnose/verify fault.
b. Turn off master switch.
c. Release hydraulic pressure.
d. Drain traversing gearbox.
e. Disconnect hydraulic lines.
f. Plug open lines and ports.
g. Remove pin lock and gasket.
h. Replace defective components.
j. Charge and bleed system,
k. Test operation.
12. REPLACE TURRET a. Diagnose/verify fault.
MOTOR. b. Turn off master switch.
c. Reduce hydraulic pressure.
d. Disconnect electrical connector.
e. Remove hoses.
f. Disconnect electrical ground lead.
g. Remove relay box cover,
h. Remove motor.
j. Charge and bleed system.
s k. Check for leaks.
13. REPAIR MAGNETIC a. Diagnose/verify fault.
BRAKE. b. Replace defective components.
c. Test operation.
14. SERVICE MAIN a. Diagnose/verify service needed.

ACCUMULATOR. b. Turn off turret power.
c. Check accumulator pressure.
d. Charge accumulator, if necessary
e. Check oil level in reservoir, and
fill if necessary.
f. Turn on turret power and recharge
hydraulic system.
Bleed air from system, if necessary.
15. REPLACE HYDRAULIC a. Diagnose/verify fault.
SYSTEM PRESSURE b. Release hydraulic pressure.
GAUGE. c. Loosen gauge locking nut.
d. Remove gauge and gasket.
f. Charge and bleed system.
g. Check for leaks.
23
VEHICLE
TANK 16. REPLACE GUNNER'S/ a. Diagnose/verify fault.

M60A1 COMMANDER'S POWER b. Turn off master switch.
c. Reduce hydraulic pressure.
d. Remove connecting rod lever.
e. Disconnect hydraulic lines.
f. Disconnect electrical connectors.
g. Remove gunner's switchbox control
selector box and mounting bracket.
h. Remove gunner's control from riser,
i. Coat replacement packings with
fire-resistant hydraulic fluid,
j. Install packings into replacement
gunner's control.
* k. Install in reverse order.
1. Charge and bleed system,
m. Check for leaks.
17. REPLACE SOLENOID a. Diagnose/verify fault.
VALVE. b. Turn off master switch.
c. Release hydraulic pressure.
d. Remove tee fitting and packing ("O"
ring).
e. Remove nipple and packing from valve.
f. Remove defective valve.
g. Install in reverse order.
h. Charge and bleed system.
i. Check for leaks.
18. SERVICE M32/M36 PERI- a. Diagnose/verify fault.
SCOPE. b. Make sure mount is seated.
c. Clean eye lens and head window.
d. Observe operation throughout full
diopter movement.
e. Check condition of optics.
f. Focus eyepiece to assure clear
definition.
g. Check reticle illumination.
h. Check for presence of parallax.
19. PERFORM SYNCHRONI- a. Diagnose/verify synchronization
ZATION CHECK - needed.
(RAMP METHOD). b. Place tank on level ground with
rear toward ramp.
c Remove firing mechanism.
d. Select a target at a range of
1,200 meters.
e. Remove superelevation from
computer.
f. Charge manual elevation system.
24
r-
VEHICLE
TANK g- Determine corrective factors using
M60A1 gunner's quadrant for end test.
h. Align boresight cross with target.
i. Adjust sights.
j. Boresight weapon at 89, 178, and
267 mils.
k. Back tank up on ramp.
1. Check backlash corrective factor
at 89, 178, 267 mils. .
m. Check superelevation,
n. Install firing mechanism.
20. REPLACE M13A2/M13A1D a. Diagnose/verify fault.
BALLISTIC COMPUTER. b. Turn off master switch.
c. Disconnect power cable.
d. Remove locking wire from couplings.
e. Remove flexible shaft.
f. Slide back collar.
g. Separate driveshaft and computer
output shaft.
h. Remove computer.
j. Test and adjust tolerance.
21, REPLACE BALLISTIC a. Diagnose/verify fault.
COMPUTER CIRCUIT b. Turn off master switch.
BREAKER. c. Disconnect power cable.
d. Remove housing.
e. Remove defective circuit breaker.
f. Disconnect electrical leads.
h. Test operation.
22. REPLACE RANGEFINDER. a. Diagnose/verify fault.
b. Turn off master switch.
c. Disconnect electrical lead.
d. Disconnect ground lead.
e. Disconnect mechanical linkage from
rangefinder to computer.
f. Disconnect on/off switch to computer
from rangefinder.
g. Remove ballistic shields.
h. Remove end housings.
i. Use rangefinder housing puller,
j. Remove rangefinder.
1. Test and adjust.
25
li
VEHICLE
TANK 23. REPLACE FIRING a. Diagnose/verify fault.
M60A1 SWITCH IN COM- b. Turn off master switch.
MANDER'S CUPOLA. c. Remove firing trigger switch.
d. Install replacement switch.
e. Test operation.
BLOCK GROUP. b. Remove breech block.
c. Disassemble breech block.
d. Replace defective parts.
e. Clean and lubricate components.
f. Assemble and install in reverse
order.
g. Test operation.
25. REPLACE BREECH a. Diagnose/verify fault.
OPERATING b. Remove firing pin components.
MECHANISM c. Install eyebolt.
d. Secure breech block with chain hoist.
e. Lower breech block onto turret floor.
f. Remove and inspect components.
g. Clean and lubricate components,
h. Replace unserviceable parts.
i. Assemble and install in reverse order,
j. Test operation
26. REPLACE REPLEN- a. Diagnose/verify fault.
ISHER ASSEMBLY. b. Drain oil.
c. Remove hose assembly.
d. Remove replenisher.
e. Remove elbow from replenisher.
f. Install in reverse order.
g. Fill replenisher.
h. Check for leaks.
27. ADJUST/REPLACE Performance steps for these minor jobs
MINOR COMPONENTS. consist basically of removing the
defective part and installing replace-
ment part. (See Technical Manual for
details.) Equipment components would
include, e.g.:
- Deck Clearance Switch
- Gas Particulate Heaters
- Controller Units
- No-back
- Magnetic Brake Switch
- Tank Commander's Override
- Periscopes and Sights
- Turret Relay Box
- Cupola Periscope Linkage
- Elevation Cylinder
- Palm Switch
n 26
TRAINING MATERIALS FOR SPA
MPS(0) TASKS - MOS 45N
r-IC»W^»<lO«0000>Or-tC»e«5^'lOb-OI
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TASKS BY EQUIPMENT t-lrHi-(i-li-t»-lr-li-<»-lr-lr-trHt-lrHrHr'
M60A1 Tank oooooooooooooooc
1 1 1 1 1 1 1 1 1 1 1 1 1 ' 1 1
eowcococjcocscocscjeococjeocser
<0<0(OCOCOCOCO<ÖCO(OCD<0<OCO<D<C

1. Replace Turret Slip Ring Box •
2. Replace Slip Ring Interference Switch •
3. Replace Loader Safety Switch
4. Replace Resistor Assembly •
5. Repair Main Gun Firing Circuit •
6. Repair Stabilization System •
7. Replace Superrelevation Actuator •
8. Prime (Charge) Manual Elevation System
9. Replace Anti-Backlash Cylinder •
10. Adjust Traversing Backlash Gear •
11. Repair Pin Lock •
12. Replace Turret Motor
13. Repair Magnetic Brake
14. Service Main Accumulator
15. Replace Hydraulic System Pressure Gauge
16. Replace Gun.'s/Commdr.'s Pwr Cntrl Handle
17. Replace Solenoid Valve •
18. Service M32/M36 Periscope •
19. Perform Synchronization Check (Ramp Method) •
20. Replace M13A2/M13AID Ballistic Computer •
21. Replace Ballistic Computer Circuit Breaker
22. Replace Range Finder •
23. Replace Firing Switch in Commander's Cupola
24. Repair Breech Block Group •
25. Replace Breech Operating Mechanism •
26. Replace Replenisher Assembly •
27
t
SPA GTA TF |
OOOOOOOOlHrHfHiHrHfHt-li-l
MF 9-5840
MF 9-5818
TC 9-3-76
TC 9-3-83
TC 9-3-86
TC 17-6-5
TC 9-665
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
17-6097
17-4651
9-4322
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i i i i i I i i i i i t i i i i
CO CO CO CO CO CO CO CO CO CO CO CO CO CO CO CO
tOCO<Ö<OCÖ<OtDtOCÖ(OCOCO(0(OtO(0
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27
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TRAINING MATERIALS FOR FM | TM j TEC
MPS(O) TASKS - MOS 45N
11-6625-366-35
9-2350-257-20
9-2350-215-10
9-2350-257-10
9-2350-215-20
029-171-5340
020-171-5344
101-113-4775
101-113-4776
020-171-5334
020-171-5335
020-171-5342
020-171-5341
i
i
2!Z
TASKS BY EQUIPMENT in ir <
750-116
38-750
MSOAl Tank o> 0
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r

1. Replace Turret Slip Ring Box c • • t
2. Replace Slip Ring Interference Switch » " i
3. Replace Loader Safety Switch • «
4. Replace Resistor Assembly • • 4
5. Repair Main Gun Firing Circuit • «
6. Repair Stabilization System — • •
7. Replace Superrelevation Actuator
8. Prime (Charge) Manual Elevation System
9. Replace Anti-Backlash Cylinder
10. Adjust Traversing Backlash Gear
11. Repair Pin Lock * • •
12. Replace Turret Motor • • •
13. Repair Magnetic Brake
14. Service Ma n Accumulator • • •
15. Replace Hydraulic System Pressure Gauge —^
16. Replace Gun.'s/Commdr.'s Pwr Cntrl Handle • • •
17. Replace Solenoid Valve • • •
18. Service M32/M36 Periscope • • • •
19. Perform Synchronization Check (Ramp Method) o • '
20. Replace M13A2/M13AID Ballistic Computer * • • • • • •
21. Replace Ballistic Computer Circuit Breaker e • • • •
22. Replace Range Finder • • • • • •
23. Replace Firing Switch in Commander's Cupola • • •
24. Repair Breech Block Group m • •
25. Replace Breech Operating Mechanism • •
26. Replace Replenisher Assembly • •
28
/
f-/*i.r^ ■>'■■}
1
1 FM| TM TEC VTR 1 COR.CRS. 1!
1
1
-2E/020-171-0026
r
-2E/020/171-1108
-2E/020/171-7047
-2E/020/171-1101
11-6625-366-35
9-2350-257-20
9-2350-215-10
9-2350-257-10
9-2350-215-20
FM 9-45N/CM
FM 9-45N 1/2
643-091-0180
640-171-9022
643-091-0148
643-091-0168
670-091-0042
020-171-9044
610-091-0795
020-171-9043
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ARO 451
I i I i I i i i i
OD 0008
OD 0102
HK 4503
HK 4501
HK 4502
SY 6301
.-If-lTHr-li-Hr-ICOCOeO
750-116
t-t-c-e-t>t-iHt-i.-t
38-750
1 1 1 t 1 1 1 1 1
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• • •
• • • • • • • • • •
• • • • • • •
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. • • • • • • • • •
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TRAINING MATERIALS FOR FM TM TEC
co <
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11-6625-366-35
9-2350-215-10
9-2350-215-20
FM 9-45N/CM
9-2350-257-10
9-2350-257-20
O i
FM 9-45N 1/2
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M60A1 Tank ^Hl—l»HiHl-MrHCOCOeO o <
750-116
38-750
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27. Adjust/Replace Minor Components

- Desk Clearance Valve Solenoid • • • • •
- Gas Particulate Heaters • • • • •
- Controller Units • • •
- No-back • • • • •
- Magnetic Brake Switch • • • • •
- Tank Commander's Override • • • • •
- Periscopes and Sights • • • • • • •
- Turret Relay Box • • • • •
- Cupola Periscope Linkage (M36) • •
- Elevation Cylinder • •
- Palm Switch • • •
29
FM 9-45N 1/2
FM
•
FM 9-45N/CM
38-750
750-116
•
9-2350-215-10
•
• •
•
•
•
•
TM
9-2350-215-20
• •
•
•
•
• •
•
9-2350-257-10
• •
9-2350-257-20
•
•
•
•
•
•
•
11-6625-366-35
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-2E/020/171-1101
-2E/020/171-1108
-2E/020/171-7047
020-171-9043
020-171-9044
VTR
•
•
•
•
•
•
•
•
610-091-0795
640-171-9022
643-091-0148
643-091-0168
643-091-0180
670-091-0042
ARO 451
•
•
•
•
•
•
•
•
•
»
•
HK 4501
HK 4502
•
•
•
HK 4503
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OD 0008
COR.CRS.
OD 0102
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SY 6301
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27. Adjust/Replace Minor Components

- Desk Clearance Valve Solenoid
- Gas Particulate Heaters
- Controller Units
- No-back •
- Magnetic Brake Switch •
- Tank Commander's Override
- Periscopes and Sights •
- Turret Relay Box
- Cupola Periscope Linkage M36)
• Elevation Cylinder
- Palm Switch -
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PREVENTIVE MAINTENANCE JOB TASKS AND RELATED KEY STEPS
FOR
MOS45N
VEHICLE
TANK 1. TURRET INSPECTION a. Check gun shield cover.

M60A1 b. Check gun shield cover.
c. Check ammunition racks and stowage
boxes,
d. Check main accumulator.
e. Check turret traversing and
hydraulic system.
f. Check elevating mechanism.
g. Check dischargers and covers.
h. Check grenade launcher harnesses,
harness guards, and harness housing
assembly cover.
i. Check discharger brackets and
grenade stowage bins.
j. Check push button unit.
INSPECTION OF INFRA- a. Check M36 commander's periscope.
RED SIGHTING AND b. Check M32 gunner's periscope.
FIRE CONTROL.
3. MAIN GUN AND GUN a. Check bore evacuator chamber.
MOUNT INSPECTION. b. Check gun tube.
c. Check breech operating mechanism.
d. Check breechblock closing mech-
anism and operating handle.
e. Check firing contact.
f. Check replenisher assembly.
g. Check emergency firing device
(blasting machine).
CUPOLA INSPECTION. a. Check hatch assembly.
b. Check cupola access doors.
c. Check terminal board assembly.
d. Check cupola assembly ring gear.
e. Check azimuth lock assembly.
f. Check cradle assembly.
g. Check cupola attaching screws,
h. Check azimuth gear box.
i. Check elevation screw jack,
j. Check electrical parts.
5. MACHINE GUN a. Check machine gun functioning.
INSPECTION. b. Lubricate if necessary.
c. Check cover assembly.
d. Check jacket assembly with flash
hider or suppressor.
e. Check receiver assembly.
31
VEHICLE
TANK 6. INSPECTION OF CON- a. Check M28C commander's periscope.
M60A1 VENTIONAL SIGHTING b. Check M31 gunner's periscope.
AND FIRE CONTROL c. Check sighting system super-
SYSTEM. elevation check.
d. Check periscope M31 and peri-
scope mount M115.
e. Check infinity sight M44C and
8635446,
f. Check telescope M105C or M105D
and telescope mount M114.
g. Check rangefinder M17A1 or M17L.
h. Check ballistic computer M13A1D or
M13A2.
i. Check gunner's quadrant,
j. Check elevation quadrant M13A1 or
Ml 3 A3.
I k. Check azimuth indicator M28A1.
1. Check sighting system.
32
TRAINING MATERIALS FOR FM| TM 1 TE(
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020-171-5340
020-171-5334
020-171-5335
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1. Turret Inspection
a. Check gun shield cover •
b. Check ammunition racks and storage boxes #
c. Check main accumulator • • -

d. Check turret traversing &. hydraulic system
e. Check elevating mechanism
f. Check dischargers and covers • • 1
g. Check grenade launcher, etc.
h. Check discharger brackets & grenade
storage bins
i. Check push button unit
2. Inspection of Infrared Sighting & Fire Control
a. Check M36 commander's periscope j •
b. Check M32 gunner's periscope • • •
3. Main Gun & Gun Mount Inspection
a. Check bore evacuator chamber •
b. Check gun tube
c. Check breech operating mechanism •
d. Check breechblock closing mechanism &
operating handle • •
e. Check firing contact •
f. Check replenisher assembly •
g. Check emergency firing device
33
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TF 17-4651
TASKS BY EQUIPMENT
SLC 9-9-4
TC 9-3-76
TC 17-6-5
TC 9-3-80
TC 9-3-83
TF 9-3216
TF 9-3334
TF 9-3335
TF 9-4322
TC 9-665
TC 9-9-3
M60A1 Tank

1. Turret Inspection
a. Check gun shield cover
b. Check ammunition racks and storage boxes
c. Check main accumulator
d. Check turret traversing & hydraulic system •
e. Check elevating mechanism •
f. Check dischargers and covers
g. Check grenade launcher, etc.
h. Check discharger brackets & grenade
storage bins
i. Check push button unit
2. Inspection of Infrared Sighting & Fire Control
a. Check M36 commander's periscope • •
b. Check M32 gunner's periscope • ...
3. Main Gun & Gun Mount Inspection
a. Check bore evacuator chamber
b. Check gun tube
c. Check breech operating mechanism • •
d. Check breechblock closing mechanism & • •
operating handle
e. Check firing contact
f. Check replenisher assembly •
g. Check emergency firing device •
34
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9-2350-215-20
9-2350-257-10
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020-171-5340
020-171-5341
020-171-5344
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4. Cupola Inspection
a. Check hatch assembly • •
b. Check cupola access doors • •
c. Check terminal board assembly • •
d. Check cupola assembly ring gear • •
e. Check azimuth lock assembly • • • •
f. Check cradle assembly • c •
e. Check cupola attaching screws • •
h. Check azimuth gear box • •
i. Check elevation screw jack • •
j. Check electrical parts • • • •
5. Machine Gun Inspection
a. Check machine gun functioning • • • • • •
b. Lubricate, if necessary • •
c. Check cover assembly • • • •
d. Check jacket assembly with flash hider/suppressor • •
e. Check receiver assembly • • • •
6. Conventional Sighting/Fire Control Inspection
a. Check M28C commander's periscope • • • •
b. Check M31 gunner's periscope • • • •
c. Check sighting system superelevation • •
d. Check M31 periscope and M115 mount • • • •
e. Check infinity sight M44C and 8635446 • • • •
f. Check telescope M105C/D and mount M114 • • • •
g. Cheek rangefinder M17A1 or M1TL • • • • • • •
h. Check ballistic computer M13A1D • • • • • •
i. Check gunner's quadrant • •
1. Check elevation quadrant M13A1 or M13A3 • • • •
k. Check azimuth indicator M28A1 • • • •
1. Check sighting system • • Lr.
,
35
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TRAINING MATERIALS FOR GTA iTF 1
TC 9-1-168
SLC 9-9-4
TC 9-3-76
TC 9-3-80
TC 9-3-83
TC 17-6-5
TASKS BY EQUIPMENT
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4. Cupola Inspection
a. Check hatch assembly
b. Check cupola access doors
c. Check terminal board assembly
d. Check cupola assembly ring gear
e. Check azimuth lock assembly
f. Check cradle assembly
g. Check cupola attaching screws
h. Check azimuth gear box
i. Check elevation screw jack
i. Check electrical parts
5. Machine Gun Inspection
a. Check machine gun functioning
b. Lubricate, if necessary
c. Check cover assembly
d. Check jacket assembly with flash hider/suppressor
e. Check receiver assembly
6. Conventional Sighting/Fire Control Inspection
a. Check M28C commander's periscope
b. Check M31 gunner's periscope
c. Check sighting system superelevation
d. Check M31 periscope and MUS mount
e. Check infinity sight M44C and 8635446
f. Check telescope M105C/D and mount MI14
g. Check rangefinder M17A1 or M1TL •
h. Check ballistic computer MI3A10 r»
i. Check gunner's quadrant r-
1. Check elevation quadrant M13A1 or M13A3 r r-
k. Check azimuth indicator M28A1 n

1. Check sighting system 1 1
36
FOR
MOS 63N
VEHICLE
TANK 1. REPLACE POWERPACK. a. Diagnose/verify fault.
M60A1 b. Block tank front and rear.
c. Traverse turret 90 degrees to left
or right.
d. Put transmission lever in park and
turn off master switch.
e. Remove top deck and transmission
shroud.
f. Remove access plates.
g. Disconnect generator air duct,
h. Disconnect tachometer.
i. Disconnect fuel lines.
j. Disconnect air cleaner hoses and
fire extinguisher tubing,
k. Disconnect brake control rods,
steering and shifting linkage.
1. Disconnect brake cylinder and
lines,
m. Disconnect universal joint and
final drive adapter,
n. Disconnect transmission mounting
bracket.
o. Install sling and raise power
plant slightly,
p. Disconnect wiring harness,
q. Remove powerpack,
r. Install in reverse order.
2. REPLACE VOLTAGE a. Diagnose/verify fault.
CONTROL BOX. b. Turn master switch off and disconnect
battery.
d. Remove control box.
e. Install new control box and adjust,
if appropriate.
f. Reconnect electrical connectors.
3. REPLACE STARTER. a. Diagnose/verify fault.
b. Remove powerpack.
c. Remove cable.
d. Remove starter.
e. Install replacement starter.
f. Check starter operation (via
"ground-hop").
g. Replace powerpack.
37
VEHICLE
TANK 4. REPLACE GENERATOR. a. Diagnose/verify fault.

M60A1 b. Remove powerpack.
c. Remove clamps and boot.
d. Disconnect electrical connectors.
e. Remove cradle and ground strap.
f. Remove generator.
e- Install in reverse order.
5. REPLACE ENGINE OIL a. Diagnose/verify fault.

COOLER, b. Remove powerpack.
c. Drain engine oil cooler.
d. Disconnect oil lines.
e. Remove wiring harness and bracket.
f. Remove screen.
g. Remove oil cooler.
h. Install replacement oil cooler.
i. Ground-hop and check for leaks.
j. Install powerpack.
6. REPLACE AIR CLEANER a. Diagnose/verify fault.

BLOWER MOTOR. b. Turn master switch off.
c. Remove air cleaner cover.
d. Remove rubber bushing.
e. Disconnect electrical connectors.
f. Disconnect hose.
g. Remove blower motor.
7. REPLACE FAN TOWER a. Diagnose/verify fault.

t
SEAL. b. Remove back deck.
c. Remove fan tower shield.
d. Cut lacing wire.
e. Remove bolts.
f. Remove fan tower.
g- Remove seal.
8. REPLACE OIL COOLER a. Diagnose/verify fault.

LINES. b. Remove transmission shroud and
back deck.
c. Remove line.
9. ADJUST STEERING a. Diagnose/verify fault.

CONTROLS AND b. Remove transmission shroud.
LINKAGE. c. Disconnect rear steering and
shifting rods.
d. Disconnect batteries.
e. Remove powerpack, if necessary.
38
VEHICLE
TANK f.Adjust upper steering tube.

M60A1 g.Adjust lower tube.
h.Adjust rear steering rod.
i.Replace transmission shroud/
powerpack,
j. Road test.
10. ADJUST SERVO BANDS. a. Diagnose/verify fault.

b. Remove transmission shroud.
c. Remove lock plate.
d. Position lock nut.
e. Adjust adjusting screw by torquing
and backing off.
f. Align adjusting screw with lock
plate and secure lock nut.
g. Install lock plate.
h. Adjust as necessary.
i. Replace transmission shroud.
11. ADJUST HYDRAULIC a. Diagnose/verify fault.

BRAKE CONTROLS b. Remove transmission shroud.
AND LINKAGE. c. Disconnect cable rod end and bell-
crank, and insert pins.
d. Remove powerpack.
e. Remove brake housing covers.
f. Adjust brakes.
12. REPLACE FIXED FIRE a. Diagnose/verify fault.

EXTINGUISHERS. b. Unscrew connecting head from cylinder.
c. Remove discharge line.
d. Release straps and remove.
f. Check and reset release valve if
necessary.
13. REPLACE ROAD WHEELS a. Diagnose/verify fault.

AND/OR BEARINGS. b. Break track, if necessary.
c. Remove road wheel.
d. Inspect hub and bearings.
e. Remove and replace hub/bearings,
if necessary.
f. Install replacement parts in
reverse order.
g. Join track.
h. Adjust track tension.
14. REPLACE ROAD WHEEL a. Diagnose/verify fault.
ARM. b. Break track.
c. Remove road wheel and hub.
d. Remove torsion bar.
39
VEHICLE
TANK e. Disconnect retainer.

M60A1 f. Use adapter and puller to remove
arm.
g. Remove old gaskets and seals,
if required.
h. Install new gaskets and seals,
i. Replace arm, torsion bar and
road wheel,
j. Join track,
15. REPLACE TORSION BAR. a. Diagnose/verify fault.
b. Block up support arm.
c. Screw adapter onto end of
torsion bar.
d. Attach puller.
e. Remove torsion bar.
f. Partially install replacement
torsion bar.
g. Align splines of bar and
anchor.
h. Completely install torsion bar.
i. Pack cavity with lubricant.
16. REPLACE SHOCK a. Diagnose/verify fault.
ABSORBERS. b. Remove cotter pins.
c. Remove shock absorber.
d. Install in reverse ordere

SATING IDLER WHEEL b. Break track.
HUB AWD ARM/ c. Remove compensating idler wheel.
BEARING. d. Remove hub.
e. Remove outer bearing.
f. Remove inner bearing.
g- Replace inner bearing cup.
h. Install replacement parts in
reverse order.
i. Join track.
i ..
18. REPLACE COMPENSAT- a. Diagnose/verify fault.
ING IDLER ASSEMBLY. b. Break track.
e. Remove compensating idler wheels.
d. Remove track adjusting link
assembly.
e. Remove hub.
I f. Remove compensating idler.
Remove packing from hull.
11 40
I
VEHICLE
TANK h. Disassemble idler.
M60A1 i. Replace components as necessary.
j. Install spacer.
k. Lubricate all bearing surfaces.
1. Install in reverse order of removal.
m. Adjust track tension.
19. REPLACE DRIVE a. Diagnose/verify fault.
SPROCKET/HUB. b. Remove rear fender.
c. Break track.
d. Remove hub and sprocket assembly.
f. Torque mounting bolts.
g. Adjust track tension.
I |
I
I
41
■I
I
Ä.-
TRAINING MATERIALS FOR IFM | TM TEC
11-6625-366-35
9-2350-215-20
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2. Replace Voltage Control Box • • • • • • • • • • • • •
3. Replace Starter • • • • • • • • • • • • • • • • •
4. Replace Generator • • • • • • • • • • • •
5. Replace Engine Oil Cooler • • •
6. Replace Air Cleaner Blower Motor • • • • • • • •
7. Replace Fan Tower Seal •
8. Replace oil Cooler Lines •
9. Adjust Steering Controls and Linkage • • •
10. Adjust Servo Bands • • •
11. Adjust Hydraulic Brake Controls and •
Linkage
12. Replace Fixed Fire Extinguishers •
13. Replace Road Wheels and/or Bearings • • •
14. Replace Road Wheel Arm • • • • •
IP, Replace Shock Absorbers •
17. Replace Compensating Idler Wheel Hub • • • • •
and Arm/Bearing
■-
18. Replace Compensating Idler Assembly • • • • •
19. Replace Drive Sprocket/Hub • •1 • • •
42
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IFM | TM TEC
1
11-6625-366-35
9-2350-215-20
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TRAINING MATERIALS FOR 1 VTR
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CORRECTIVE MAINTENANCE TASKS t-HtOCO<OCOCOCO<0<OCOCOtOCO<0<OCOCO(OCOCOCOCO
1. Replace Powerpack • • •
2. Replace Voltage Control Box • • • • • • • • • • • •
3. Replace Starter • • • • • • • • • • • • •
4. Replace Generator • • • • • • • • • • • • •
5. Replace Engine Oil Cooler •
6. Replace Air Cleaner Blower Motor • • • • • • •
7. Replace Fan Tower Seal • •
8. Replace oil Cooler Lines •
9. Adjust Steering Controls and Linkage •
10. Adjust Servo Bands • • • •
11. Adjust Hydraulic Brake Controls and •
Linkage
12. Replace Fixed Fire Extinguishers •
13. Replace Road Wheels and/or Bearings •
14. Replace Road Wheel Arm •
17. Replace Compensating Idler Wheel Hub •
and Arm/Bearing
:■ ( 18. Replace Compensating Idler Assembly •
19. Replace Drive Sprocket/Hub •
43
/
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FOR
MOS 63N
VEHICLE
TANK 1. BEFORE ROAD TEST a. Lubricate the vehicle.
M60A1 INSPECTION. b. Check wheels, rollers, arms and
(Hull) hubs, and sprockets.
c. Check shock absorber, bumper
springs, and torsion bars.
d. Check tracks, track components,
and tension adjuster.
e. Check access covers, fenders,
and fender storage boxes.
f. Check air cleaner.
g. Check external telephone.
h. Check tow pintle, hooks, and
lifting eyes.
i. Check lights,
j. Check top deck, grille doors, and
gun travel lock,
k. Check oil coolers, shroud seal,
■
and air cleaner hoses,
1. Check power plant,
m. Check oil levels,
n. Check engine, transmission, u-
joints, final drive, and fuel
system,
o. Check seats,
p. Check batteries and electrical
wiring and components,
q. Check fire extinguisher system,
r. Check gas particulate filter and
assembly.
s. Check driver's hatches and peri-
scope,
t. Check drain valves and hull
turret seal,
u. Check hydraulic brake system,
v. Check personnel heater and interior
lights, rheostats, and switches.
2. DURING ROAD TEST a. Check starter switch, fuel shut-
INSPECTION. off, and purge pump.
b. Check instrument gages and warn-
ing light.
c. Check steering controls.
; i. d. Check shifting controls.
e. Check brake controls.
f. Check RPM of governed engine and
performance.
44
n
!l
VEHICLE
TANK 3. AFTER ROAD TEST a. Check tf -"perature of wheel hubs

M60A1 INSPECTION. and sho ' absorbers.
b. Check '.,.- leaks.
c. Confirm corrections made for
operational deficiencies via
final road test.
i •
! fi
45
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9-63N/CM
r-l e^tococococoocococouscoco o
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M60A1 Tank C>1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1
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it BEFORE ROAD TEST INSPECTION
a. Lubricate the vehicle •
b. Check wheels, rollers, arms and
hubs, and sprockets
c. Check shock absorber, bumper springs
and torsion bars
d. Check tracks, track components, and
tension adjuster
e. Check access covers, fenders, and
fender storage boxes
f. Check air cleaner • •
g. Check external telephone

h. Check tow pintle, hooks, and lifting eyes
i. Check lights
gun travel lock
k. Check oil coders, shroud seal, and •
air cleaner hoses
1. Check power plant
m. Check oil levels and service oil filter •
n. Check engine, transmission, U-joints, • • • • • • •

final drive, fuel system, and filters
46
Ü TM TBC i VTR COR.CRS. !
-2E/020-171-0245
-2E/020-171-0246
-2E/020-171-0248
-2E/020-171-0247
-2E/020-171-0249
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611-171-1174
611-171-0153
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610-091-0110
611-171-0045
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_
TRAINING MATERIALS FOR COBJ
FM TM TEC CRS TF
611-091-6109
611-091-6110
611-091-6104
611-091-6105
611-091-6112
611-091-6111
TASKS BY EQUIPMENT in
o
9-63N/CM
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9-63N 1/2
m
HC 6306
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DURING ROAD TEST INSPECTION
a. Check starter switch, fuel shutoff, and
•
puree pump
b. Check instrument jjafces and warning light • •
c. Check steering controls • • • • • •
d. Check shifting controls • • • • • • •
e. Check brake controls • • • • • • • • • •
f. Check RPM of governed engine and •
performance
AFTER ROAD TEST INSPECTION
a. Check temperature of wheel hubs and
• •
shock absorbers
b. Check for leeks •
c. Confirm corrections made for operational •
deficiencies via final road test.
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FM TM TEC CRS TF VTF. GTA
o
611-091-6104
611-091-6105
611-091-6109
611-091-6110
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C4
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TASKS BY EQUIPMENT «n
M60A1 Tank •* 1 1 1 1 1 1 1 O O
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BEFORE ROAD TEST INSPECTION
a. Lubricate the vehicle
b. Check wheels, rollers, arms and •
hubs, and sprockets
c. Check shock absorber, bumper springs *
and torsion bars •
d. Check tracks, track components, and •
tension adjuster
e. Check access covers, fenders, and
fender storage boxes
f. Check air cleaner •
g. Check external telephone
h. Check tow pintle, hooks, and lifting eyes

i. Check lights
gun travel lock
k. Check oil coders, shroud seal, and
air cleaner hoses
1. Check power plant
m. Check oil levels and service oil filter •

n. Check engine, transmission, U-joints,
• • • • • •
final drive, fuel system, and filters
48
TRAINING MATERIALS FOR
MPS(O) TASKS - MOS 63N FM TM TEC
-2E/020-171-0245
-2E/020-171-0246
9-2350-215-20
Or-tcêsicooiocoînoJOtHWi-t<
oininco<oina>ooooiHrHfH<i
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9-63N/CM
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9-63N 1/2
t i i i i i i i i i r i i i i
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f*0>0>0>0>CM05050iO>0>0>0>0> t*
38-750
v-tOOOOOOOOOOOOOrH
1 1 1 1 1 8 1 1 1 1 1 1 1 1 1
OOOOOOi-t.-l.-l.Hr1.-l.-liH.-t
C4.H.H.H.H.H.H.H.H<HiHiHiH.HiH
oocoocotoooocootoooô
o. Check seats
p. Check batteries and electrical • • • • • • • • • •
wirinjr and components
q. Check fire extinguisher system
r. Check gas particulate filter and assembly
s. Check drivers hatches & periscope
t. Check drain valves and hull-turret seal
u. Check hydraulic brake system • • • • • •
lights, rheostats and switches _J
49
r
TM TEC VTR COR.CRS.
-2E/020-171-0245
-2E/020-171-0247
-2E/020-171-0246
-2E/020-171-0248
-2E/020-171-0249
-2E/020-171-1099
o
OiHe^cJocnoM^mwor-icflf-i
611-171-1174
611-171-0156
611-171-0165
611-171-1175
611-171-9030
611-171-0045
611-171-0153
610-091-0110
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TRAINING MATERIALS FOR UTA Tf
TASKS BY EQUIPMENT
&
M60A1 Tank ■* 1
O
1 1 1 1 1 1 O O «o
1
CoVVVVVVVlV
1-1
jüOÜUÜÜUOÜ
o. Check seats
p. Check batteries and electrical
wiring and components
q. Check fire extinguisher system
r. Check gas particulate filter and assembly
-1
s. Check drivers hatches & periscope
-1
t. Check drain valves and hull-turret seal
u. Check hydraulic brake system
lights, rheostats and switches
•Training materials apply to tasks a - n only.
50
—w
■ -y-s-^'fea
FOR
MOS 63N/T
VEHICLE
CARRIER 1. REPLACE POWER a. Diagnose/verify fault.
M113AI PLANT. b. Turn master switch off.
FAMILY c. Disconnect battery ground lead.
d. Remove bulkhead cables.
e. Drain cooling system.
Remove air cleaner assembly and
hose.
S- Disconnect exhaust system.
h. Remove radiator hoses and tubes.
i. Remove fan and drive belts.
j. Disconnect fuel hose.
k. Disconnect accelerator pedal linkage
and fuel shutoff.
1. Disconnect shifting linkages.
m. Remove propeller shaft, oil temperature
wire, and oil hoses from transmission
differential.
n. Disconnect starter ground wire.
o. Remove mounting bolts.
P. Attach power plant sling to
power plant and remove
Install in reverse order.
2. REPLACE FUEL TANK. a. Diagnose/verify fault.
b. Drain fuel tank.
c. Lower ramp door.
d. Disconnect batteries.
e. Remove fuel filler neck.
f. Remove wiring harness guard.
g- Remove fuel line guard and ground
strap.
h. Remove inboard shield and top retaining
plate.
i. Remove fuel tank.
Install in reverse order.
3. REPLACE FUEL SHUT- a. Diagnose/verify fault
OFF CONTROL. b. Remove all engine access panels.
if,
c. Remove fuel shutoff control.
h d. Install replacement fuel shutoff control.
e. Check for proper adjustment.
f. Replace panels.
I1 4. REPLACE HAND
THROTTLE CONTROL.
a. Diagnose/verify fault.
b. Remove panel in driver's compartment
T
51
[
at, i
"*-^3ifflSK8
VEHICLE
CARRIER c. Remove hand throttle control.
M113A1 d. Install replacement throttle control.
FAMILY e. Check for proper adjustment.
f. Replace panel.
REPLACE COOLING a. Diagnose/verify fault.
FAN TOWER. b. Turn master switch off.
c. Raise engine deck assembly and secure.
d. Drain cooling system.
e. Disconnect rectifier cable, if installed.
f. Disconnect exhaust pipe.
g. Remove radiator hoses and fan belts,
h. Remove fan assemblies.
i. Replace washers, gaskets and bushings.
j. Install in reverse order.
k. Torque mounting bolts to specifications.
REPLACE RADIATOR. a. Diagnose/verify fault.
b. Drain cooling system.
c. Disconnect rectifier cables, if fitted.
d. Disconnect exhaust pipe.
e. Remove radiator vent hoses.
f. Remove fan belts.
g. Raise and secure engine deck assembly,
h. Remove radiator.
j. Fill cooling system,
k. Check for leaks.
7. REPLACE COOLANT a. Diagnose/verify fault.
PUMP. b. Drain cooling system.
c. Remove coolant pump drive belts.
d. Remove coolant pump and gasket.
f. Adjust pump drive belt.
g. Fill cooling system,
h. Ciieck for leaks.
8. REPLACE STARTER. a. Diagnose/verify fault.
b. Disconnect battery cable.
c. Drain cooling system.
d. Disconnect radiator tubes.
e. Remove exhaust pipes.
f. Disconnect electrical leads.
g. Remove starter.
52
I f
EL
VEHICLE
CARRIER 9. REPLACE VOLTAGE a. Diagnose/verify fault.
M113A1 REGULATOR. b. Remove voltage regulator.
FAMILY c. Install replacement.
d. Adjust voltage.
10. ADJUST TRANS- a. Diagnose/verify fault.
MISSION LINKAGE. b. Remove driver's compartment engine
access panel.
c. Place transmission in neutral.
d. Remove nuts/bolts on range selector
link.
e. Adjust range selector link.
f. Check selector position.
g. Replace link bolt and nut.
h. Replace panel.
11. REPLACE TRANS- a. Diagnose/verify fault.
MISSION CROSS b. Remove engine compartment panel.
SHAFT. c. Remove accelerator, pedal link, shift
link, and throttle valve link.
d. Remove power plant wiring harness.
e. Remove cross shaft to transmission,
i". Remove cross shaft throttle arm.
g. Remove transmission control outer
cross shaft,
12. REPLACE TRANS- a. Diagnose/verify fault.
MISSION OIL COOLER b. Remove power plant.
HOSE AND FITTINGS. c. Remove transmission oil cooler hoses.
d. Remove fittings from transmission.
e. Replace faulty parts.
g. Check for leaks.
13. ADJUST DIFFERENTIAL a. Diagnose/verify fault.
CONTROL. b. Lowek- trim vane.
3. Block tracks.
d. Disconnect oil inlet Kne (M578
only).
e. Remove differential access plugs.
f. Turn brake band adjusting nut and
position steering lever.
g. Measure steering lever release pressure
with a pull scale.
h. Adjust brake band nut.
i. Install access plugs,
j. Connect oil inlet line,
k. Check for leaks.
53
VEHICLE
CARRIER 14. REPAIR POWER PLANT a. Diagnose/verify fault.
M113A1 WIRING HARNESS. b. Disconnect engine wiring harness.
FAMILY c. Test wires for continuity.
d. Isolate faulty wire.
e. Install replacement wire and check
for continuity,
f. Reconnect power plant wiring harness.
15. ADJUST STEERING a. Diagnose/verify fault.
BRAKE BAND. b. Block tracks.
c. Position steering levers.
d. Measure pressure required to release
levers.
e. Adjust differential brake.
f. Road test.
16. REPLACE IDLER WHEEL a. Diagnose/verify fault.
ARM AND SPINDLE. b. Remove track shroud.
c. Break track.
d. Remove idler wheel and spindle.
e. Remove hub bearings and seal.
f. Remove track adjuster.
g. Tighten screws to specified torque,
h. Remove idler wheel arm assembly.
17. ADJUST U-JOINT BOLTS. a. Diagnose/verify fault.
b. Remove left front access cover.
c. Torque bolts to specifications.
I d. Replace cover.
18. REPLACE HOSES/FUEL a. Diagnose/verify fault.
LINES/DRAINCOCKS. b. Check for leaks.
c. Remove power plant if necessary.
d. Remove defective hose/fuel line/
draincock.
e. Install replacement hose/fuel line/
draincock in reverse order.
f. Replace power plant (if removed).
19, REPLACE EXHAUST a. Diagnose/verify fault.
SYSTEM COMPONENTS. b. Disconnect exhaust pipe.
c. Remove flange from muffler.
d. Remove grille.
e. Remove muffler.
54
TRAINING MATERIALS FOR FM TM
MPS(0) TASKS - MOS 63N/T
TASKS BY EQUIPMENT
11-6625-366-10
9-2300-224-20
9-2300-257-20
<
101-113-4775
101-113-4776
101-113-4777
M113A1 <
i
9-63N/CM
9-63T/CM
i
9-63N 1/2
9-63T 1/2
<
38-750
r
T
C
r
1. Replace Power Plant • •
2. Replace Fuel Tank • •
3. Replace Fuel Shutoff Control
4. Replace Hand Throttle Control
5. Replace Cooling Fan Tower • •
6. Replace Radiator
7. Replace Coolant Pump
8. Replace Starter • • • • • • i
9. Replace Voltage Regulator • • • • •
10. Adjust Transmission Linkage • •
11. Replace Transmission Cross Shaft • •
12. Replace Transmission Oil Cooler Hose • •
and Fittings
13. Adjust Differential Control • •
14. Repair Power Plant Wiring Harness • • • • • • •
15. Adiust Steering Brake Band • •
16. Replace Idler Wheel Arm and Spindle • • • •
17. Adjust U-joint Bolts
18. Replace Hoses/Fuel Lines/Drain Cocks
19. Replace Exhaust System Components • • ^
55
>
■■
FM TM
11-6625-366-10 TEC VTR
9-2300-224-20
9-2300-257-20
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TRAINING MATERIALS FOR COR.CRS.
TASKS BY EQUIPMENT
M113A1
c*t-e>»ioot-opo>,-itou>oa_«i
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1. Replace Power Plant • • •
2. Replace Fuel Tank .
3. Replace Fuel Shutoff Control
4. Replace Hand Throttle Control
5. Replace Cooling Fan Tower 1•
6. Replace Radiator
7. Replace Coolant Pump •
8. Replace Starter • • • • • • • • •
9. Replace Voltage Regulator • • • • • • •
10. Adjust Transmission Linkage •
11. Replace Transmission Cross Shaft
12. Replace Transmission Oil Cooler Hose
and Fittings
13. Adjust Differential Control
14. Repair Power Plant Wiring Harness • • • • <
IS. Adjust Steering Brake Band •
16. Replace Idler Wheel Arm and Spindle • •
17. Adjust U-joint Bolts
18. Replace Hoses/Fuel Lines/Drain Cocks
—i
19. Replace Exhaust System Components • '~ -J
56
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•_ 1 _ __ _ -«.
mmmm H. «M
n M.
— —— — — — - —t— —
i ■
•_ _j
e^-
FOR
MOS 63N/T
VEHICLE
CARRIER 1. BEFORE ROAD TEST a. Lubricate the vehicle.
M113A1 INSPECTION. b. Check wheels, rollers, arms and
FAMILY hubs, and sprockets.
c. Check shock absorber, bumper
springs, and torsion bars.
d. Check tracks, track components,
I and tension adjuster.
I e. Check access covers.
f. Check tow pintle, hooks, and
lifting eyes.
g. Check lights,
h. Check trim vane.
| i. Check power plant door, grille,
| cargo hatch cover, and ramp
I door.
I j. Check cooling system radiator
I cap, hoses, and drive belts.
k. Check air cleaner and hoses.
1. Check final drives and universal
joints,
m. Chcik oil levels,
n. Check oil and fuel filters.
o. Check engine,
p. Check air box heater,
q. Check exhaust system, transmission,
differential, and transfer gear-
case,
r. Check ramp and hydraulic system,
s. Check bilge pump and torsion bar
anchors,
t. Check fuel system,
u. Check batteries and electrical
wiring, interior light and
switches.
v. Check fire extinguisher.
If. w. Check commander's cupola, hatch
cover, and platform.
x. Check seats, stowage boxes, clamps,
straps, tables, racks, and map
I I board,
y. Check driver's hatch and periscopes.
z. Check throttle and accelerator
I controls and linkage, and neutral
start switch.
I 57
I
L
VEHICLE
CARRIER 2. DURING ROAD TEST a. Check instruments, gages, and

M113A1 INSPECTION. warning lights.
FAMILY b. Check differential steering and
brakes.
c. Check pivot steer and reservoirs.
d. Check transmission.
e. Check RPM of governed engine and
performance.
3. AFTER ROAD TEST a. Check temperature of wheel hubs
INSPECTION. and shock absorbers.
b. Check for leaks.
c. Insure correction of operational
deficiencies with a short final
road test.
58
i i
TRAINING MATERIALS FOR _ FM I TM 1 TEC 1
MPS(O) TASKS - MOS 63N/T
-2E/020-171-0246
-2E/020-171-0245
-2E/020-171-0248
-2E/020-171-0247
o c
610-091-6259
610-091-6262
610-091-6263
610-091-6052
611-171-0141
es e^
610-091-6051
i i
TASKS BY EQUIPMENT ■»* t-
9-63N/CM
e«) ir
9-63T/CM
9-63N 1/2
9-63T 1/2
M113A1 es ev
i i
o o c
in o c
l> cs c
00 1 I
PS o» o
Before Road Test Inspection
a. Lubricate the vehicle
b. Check wheels, rollers, arms, hubs and sprockets • • • • •
c. Check shock absorber, bumper springs ic torsion bars • • • • •
d. Check tracks, track components <5c tension adjuster • • • • •
e. Check access covers
f. Check tow pintle, hooks, & lifting eyes
K. Check lights
h. Check trim vane
i. Check power plant door, grille, cargo hatch
cover &. ramp door
j. Check cooling system radiator cap. hoses. & • • • • •
drive belts
k. Check air cleaner & hoses • • •
1. Check final drives and universal joints • • • •
m. Check oil levels
n. Check oil and fuel filters » • • • •
o. Check engine
p. Check air box heater
q. Check exhaust system, transmission, differential & • • • •
gearcase
r. Check ramp & hydraulic system 1
s. Check bilge pump & torsion bar anchors
t. Check fuel system • • • • • •
u. Check batteries, elec. wiring, lights & switches • » • • •
v. Check fire extinguisher
w. Check Cmdr. cupola, hatch cover and platform
x. Check seats, stowage boxes, etc.
y. Check driver's hatch and periscopes "
z. Check throttle/accelerator controls & linkage, etc.
59
i
:
>■
r
E:
I[bars
9-63N 1/2
• •
9-63N/CM
FM
9-63T 1/2
• • • •
• • • •
• • • •
• • • •
• • • •
• • • •
9-63T/CM
•
38-750
•
TM
9-2300-224-20
•
i
9-2300-257-20
•
610-091-6051
• •
610-091-6052
•
•
610-091-6259
TEC
• •
• •
610-091-6262
„
•
610-091-6263
—i
• •
1
611-171-0141
—
-2E/020-171-0245
•
-2E/020-171-0246
•
•
•
-2E/020-171-0247
•
-2E/020-171-0248
-2E/020-171-0249
•
•
VTR
-2E/020-171-1099
•
610-091-0066
61Ü-091-U117
• •
610-091-0118
1 1
611-171-0153
611-171-0156
• • •
i
611-171-0165
•
•
•
•
•
•
•
• •
• •
•
«
•
_
•
•
• •
•
•
CÖR.CRS.
• •
■
•
•
•
.... •
•
cst-C'»inoeoesr-4Coo,-itDc_
•
COOOOOOOOOr-tr-i^to
eooooo^TTrmt-Oooeo
OOOPOOOiOiHCOCSrHt-t-o
• • • •
ffiOOOOOOOOPJwcoto
•
•
• •
TC 9-1-178
1^
•
TC 9-105-12
GTA
•
~
TC 9-106-31
TC 9-109-5
1
• •
•
TF 9-3129
TF 9-3146
TF
TF 9-3147
,•
'-
•
1
TF 9-3794
TRAINING MATERIALS FOR m i TM 1 TfiC
m
^ <o
^ t»
^. a
^
es es es es
o o o c
9-2300-257-20
9-2300-224-20
610-091-6263
610-091-6052
610-091-6259
610-091-6262
611-171-0141
i i i i
610-091-6051
TASKS BY EQUIPMENT r-t tH rH r-
t- t" t~ t»
M113A1
9-63N/CM
rH iH rH r-
9-63T/CM
9-63N 1/2
9-63T 1/2
1 1 1 1
oooa
es es es es
38-750
o ooo
w
«s w
es w
es W
es
1 l 1 l
During Road Test Inspection
a. Check instruments, gages & warning lights • • •
b. Check differential steering and brakes • • t • • • •
c. Check pivot steer and reservoirs • • •
d. Check transmission • • • • • • •
e. Check engine performance • • •
After Road Test Inspection
a. Check temp, of wheel hubs/shocks • • • •
b. Check for leaks • • •
c. Ensure deficiency correction with short road test • • •
60
mmmmmmm
-*>,;•■■;. ,^3
m TM TEC VTR COR.CRS. GTA TF 1
m co t» oo cr> <n
■<r ^ Tf r? ^r o>
W M M W W O
O O O O O i-t
9-2300-257-20
9-2300-224-20
i i i i i i co t- oo co co m
610-091-6259
610-091-6263
610-091-6052
610-091-6262
610-091-6051
611-171-0141
TC 9-105-12
r
TC 9-106-31
rHt-lr-ttHrHt-ICOrHi-tminCO
TC 9-1-178
TC 9-109-5
9-63N/CM
TF 9-3129
TF 9-3146
TF 9-3794
TF 9-3147
9-63T/CM
rH»-l»-Hr-lr-lr-IOOOOOO
9-63N 1/2
9-63T 1/2
1 • » 1 1 1 1 1 1 1 i 1 c<it~C4inocoeî-iooOf-icotN.
OOOOOOt-li-trHi-trHi-l OOCOOOWOi-HCOe^r-tt-t^c,
38-750
0O0O0O00O<-l<-)i-4 cooooo^^rint-ooom
COOOOOOOOOr-lrHr-lto
wc^pê^c>^c^'r-l•-^'-"•-*'-''-, üQQQQQQQQÜSSJH
i i i i i i co co co co co co SOOOOOOOOtfcococa
•
• • • • • • • • • • •
•
• • • • • • • • • •
• e •
• • • • •]
•
^m mmm !• JZ, •1 l^ ^_ _ _ _J
f
TRAINING MATERIAL FOR M60A1/M113A1 MAINTENANCE TASKS
LISTED BY CATEGORY, NUMBER, TTTLE
6i
NUMBER TTTLE
CORRESPONDENCE COURSES (COR CRS)
ARO 100 Operator/Crew Maintenance Fundamentals
ARO 101 Scout Vehicle Maintenance
ARO 102 Tank Crew Maintenance
ARO 451 Tank Gunnery-Materiel
ARO 452 Tank Gunnery-Conduct of Fire
HC 6302 Organizational Maintenance of the M113 Carrier Family
HC 6306 Organizational Maintenance of the M60-Series Tanks and
the M728 Combat Engineer Vehicle
HK 4501 Introduction to Tank Turret Maintenance
HK 4502 Fundamentals of Tank Turret Components and System
HK 4503 Introduction to 105MM Gun Tank M60A1 Turret
INO 316 Tracked Vehicles
OD 0004 Tank Turret Materiel
OD 0007 Tracked Vehicle Organizational Maintenance
OD 00C8 Organizational Maintenance of Tracked Vehicle Armament
OD 0082 Tracked Vehicle Electrical System
OD 0085 Tracked Vehicle Suspension System
OD 0090 Light Tracked Vehicle Transmissions
OD 0102 Turret Artillery Tanks M60 and M60A1
OD 0403 Principles of Fuels and Fuel Systems
OD 0411 Machine Guns
OD 0412 Tracked Vehicle Engines (Compression Ignition)
OD 0420 Medium Tracked Vehicle Transmission
OD 0531 Mechanical Maintenance of Tactical Wheeled and Tracked
Vehicles
OD 0727 Electrical Systems and Components
OD 0728 Mechanic Devices and Components
OD 0729 Tracked Vehicle Maintenance
RC 1010 Lead Acid Battery Maintenance
SM 1071 Use and Care of the Optical Antifreeze and Battery Tester
SM 1076 Use and Care of the Battery Hydrometer
SM 1085 Troubleshooting the Ignition System of Tactical Vehicles
SM 1092 Using the LVCT to Test Batteries Under Load
SS 9448 Multimeter TS-352/U
SY 6301 Organizational Maintenance for the Systems Mechanic
of the M60A1 and M60A3 Tank and M728 CEV
SY 6304 Test, Iv. .asurement, and Diagnostic Equipment (TMDE)
(STE/ICE) for the Systems Mechanic
SY 6307 Organizational Maintenance for the Systems Mechanic
of the M113A1 Series Vehicle and the M548 Cargo
Carrier
FIELD MANUALS (FM)
7-11C 1/2 Indirect Fire Infantryman
7-11C/CM Infantryman
62
NUMBER TITLE
FIELD MANUALS (FM) (Continued)
9-45N 1/2 Tank Turret Mechanic

9-45N/CM Tank Turret Mechanic
9-63N 1/2 M60A1/A3 Tank System Mechanic
9-63N/CM M60Ä1/A3 Tank System Mechanic
9-63T 1/2 ITV/M113/IFV/CFV Systems Mechanic
9-63T/CM ITV/M113/IFV/CFV Systems Mechanic
17-19D 1/2 Cavalry Scout
17-19D/CM Armor Crewman
17-19E 1/2 Armor Crewman (Gunner Loader) M48A5, M60A1, M60A3
Tanks
17-19E/CM Armor Crewman
23-65 Browning Machinegun, Caliber .50 HE, M2
31-70 Basic Cold Weather Manual
GRAPHIC TRAINING AIDS (GTA)
C 9-1-183 Starting System - TrouDleshooting

C 17-2-3 Troubleshooting Guide M60/M60A1 Tank Crew (Turret)
SLC 3-4-9 Gas Particular Filter Unit, Preventive Maintenance
SLC 9-9-4 Machine Gun 7.62mm M219
TC 9-1-146 CD-850-5, 6, 6A Transmissions - Power Flow
TC 9-1-147 CD-850-5, 6, 6A Transmissions - Oil Flow
TC 9-1-158 AVDS, 1790 Engine (MS0 Tank)
TC 9-1.-167 Tank, M60A1, Organizational Maintenance - Hull
TC 9-1-168 Tank Combat Full Tracked 105MM Gun M69A1 - Organiza-
tional Maintenance - Turret
TC9- 1-169 Tank M60A1, Organizational Maintenance - Fire Control
TC9- 1-170 Engine, AVDS 1790-2A (M60A1 Tank)
TC9- 1-171 Transmission, Organizational Maintenance, M60 Tank
TC9- 1-178 Air Cleaners
TC9- 1-184 Troubleshoot Air Cleaner Blower on M60 Series Tank
TC9- 3-76 Rangefinder M17C (M60 Tank)
TC9- 3-80 Telescope, Mount, M21A1
TC9- 3-83 Computer Ballistic M3
TC9- 3-86 M36 Periscope (M60 Tank)
TC9- 9-3 Machine Gun, Caliber .50, M85
TC9- 100-31 Differential, Controlled-Tracked Vehicle
TC9- 104-39 Generating System, 24 Volt
TC9- 105-12 Torsion Bar Suspension
TC9- 109-5 Filter, Oil, Automobile Engine
TC9- 665 Turret Traversing and Gun Evaluating System M48 and
M60 Tanks
TC 17-2-7 M60/M60A1 Walk Around Inspection Card
63
NUMBER TITLE
GRAPHIC TRADFÜJG AIÖS (GTA) (Continued)
TC 17-6-5 Tank Gunnery: Dfttection and Correction of Tank Gun
Malfunction
TC 17-6-8 Tank Gunnery: Turret Inspection and Preventive Mainte-
nance Services
SKILL PERFORMANCE AID/EXTENSION TRAINING
MATERIALS (SPA)
643-019-9401 Replace Turret Electrical Slipring
643-091-9402 Service 105MM Gun Breech Assembly
643-091-9403 Service 105MM Gun Replenisher
643-091-9404 Troubleshoot Main Gun Firing Circuit
643-091-9405 Replace Elevation Shut-Off Valve Solenoid
643-091-9406 Replace Superelevation Actuator
643-091-9408 Replace M13 Ballistic Computer
643-091-9409 Replace M17 Rangefinder
643-091-9410 Synchronization and Backlash Check
6^3-091-9411 Replace Gunner M32 Periscope Infinity Sight and Perform
Parallel Check
643-091-9412 Replace Gunner's Control Handle Magnetic Brake Switch
643-091-9413 Replace No-back Assembly
643-091-9414 Replace Anti-backlash Cylinder
643-091-9415 Perform Pinlock Test
643-091-9417 Replace Resistor Assembly (Hurdle Shaping)
643-091-9418 Troubleshoot Stabilization System
TRAINING EXTENSION COURSES fTEC)
020-171-1131 Clearing, Disassembly, and Assembly of the Coax Machinegun

020-171-1132 Clean, Inspect, ani Lubricate M73/M219 Coaxial Machine
Gun
020-171-1133 Troubleshooting the Coax Machinegun
020-171-1656 Remove Track on M60 Series Tank
020-171-1657 Install Track on M60 Series Tank
020-171-1684 Assembly/Disassembly Breechblock of 105MM Gun
020-171-1686 Maintenance of Breechblock and Bore Evacuator
020-171-2000 Use the -10 Tech Manual and -12 Lube Order, M60 Tank
020-171-2101 Boresight Main Gun, Rangefinder, General Telescope,
and Periscope
020-171-5305 Air Cleaner Maintenance M60A1/A2, Pt. 1
020-171-5306 Air Cleaner Maintenance M60A1/A2, Pt. 2
020-171-5333 Place Turret in Power Operation M60/M60A1
020-171-5334 Prep Ballistic Computer for Operation; M60A1 Tank
020-171-5335 Operation of the Rangefinder
020-171-5339 Place Turret in Power Operation
64
NUMBER TITLE
TRAINING EXTENSION COURSES (TEC) (Continued)
020-171-5340 Rangefinder, Pt. 1 - Familiarization
020-171-5341 Preparing the Ballistic Computer for Operation
020-171-5342 Preparing the Ballistic Computer for Operation
020-171-5344 Rangefinder, Pt. 2
020-171-5349 Boresighting the Main Gun, M60/M60A1 Tank, Pt. 1
020-171-5350 Boresighting the Main Gun, M60/M60A1 Tank, Pt. 2
020-171-5351 Boresight Main Gun, Rangefinder, Telescope & Periscope
020-171-5352 Boresighting the Machine Guns M60/M60A1 Tank
020-171-5354 Boresighting the Xenon Searchlight, M60/M60Ai Tank
020-171-5355 Boresighting the Main Gun, Rangefinder, Telescope/
Periscope, Pt. n
020-171-5366 Before Operations Maintenance, Pt. 1 (M60A1/A2)
020-171-5367 Before Operations Maintenance, Pt. 2 (M60A1/A2)
020-171-5368 During Operations and at Halt Maintenance Checks
and Services (M60A1/A2)
020-171-5369 After Operations Maintenance Checks and Services
Pt. 1 (M60A1/A2)
020-171-5370 After Operations Maintenance Checks and Services
Pt. 2 (M60A1/A2)
101-113-4775 Multimeter, TS-352, Pt. 1 - Resistance
101-113-4776 Multimeter, TS-352, Pt. 2 - Voltage
101-113-4777 Multimeter, TS-352, Pt. 3 - Current
101-113-7160 Measure Resistance and Voltage Using AN/URM 105
610-091-0085 Tracked Vehicle Charging System Testing
610-091-6051 Use and Care of Optical Antifreeze/Battery Tester
610-091-6052 Use and Care of the Battery Hydrometer
610-091-6053 Using the LVCT to Test Batteries Under Load, Pt. 1
610-091-6054 Using the LVCT to Test Batteries Under Load, Pt. 2
610-091-6259 Use Flow Chart to Troubleshoot and Maintain Fuel,
Air and Exhaust System
610-091-6068 Troubleshoot Ignition System - Tactical Vehicle, Pt. 1
610-091-6069 Troubleshoot Ignition System - Tactical Vehicle, Pt. 2
610-091-6262 Inspect, Repair Air Intake, Exhaust Systems
610-091-6263 Inspect Fuel System of Detroit Diesel Engine
611-091-0090 Stall Test M60 Series Tank
611-091-6056 Troubleshooting the Starting System, Pt. 1
611-091-6057 Troubleshooting the Starting System, Pt. 2
611-091-6101 Test/Adjust Generator Output, M60 Series Tank
611 -091-610 2 Troubleshoot A ir Cleaner Blower
611-091-6103 Stall Test M60 Series Tank CD850 Transmission
6U-091-6104 CD850 Transmission (M60), Oil Pressure C.^cks
611-091-6105 CD850 Transmission (M60), Check, Adjust, Shift
Linkage
611-091-6106 GD850 Transmission (M60), Adjust Low and Reverse
Range Bands
65
I
NUMBER TITLE
TRAINING EXTENSION COURSES (TEC) (Continued)
611-091-6109 M60A1 Tank Brakes
611-091-6110 M60A1 Tank Brakes
611-091-6111 Aline Service Brake Linkage
611-091-6112 Adjust Service Brakes and Brake Air Valve, Pt. 2
611-171-0141 M60A1, Changing the Main Oil Filter
611-171-0144 Test/Adjust Charging Circuit Voltage, M60A1 Tank
611-171-1600 Remove/Install Suspension System, M60, Pt. 1
611-171-1601 Remove/Install Suspension System, M60, Pt. 2
941-171-0116 Caliber .50 Machinegun, Mechanical Training
941-171-0117 Caliber .50 Machinegun, Head Space and Timing
945-171-0051 Before Operations Maintenance M113A1/M577A1, Pt. 1
945-171-0052 Before Operations Maintenance M113A1/M577A1, Pt. 2
945-171-0053 During Operations Maintenance M113A1, M577A1
945-171-0054 During, After Operation Maintenance M113A1, M577A1
945-171-0055 After Operation Maintenance M113A1, M577A1
945-171-0400 Remove Power Plant M60A1 AVDS 1790 2A
945-171-0401 Install Power Plant M60A1 AVDS 1790 2A
945-171-0402 Remove Power Plant M60A1 RISE
945-171-0403 Install Power Plant M6CA1 RISE
TRAINING FILMS (TF)
9-3129 Organizational Maintenance of the A710B Engine
(M113 APC)
9-3146 Armored Personnel Carrier M113, Pt. I, Steering Brake
Band Adjustments
9-3147 Armored Personnel Carrier M113, Pt. n, Shift, Steering
and Throttle Control Linkage Adjustments
9-3216 Machinegun, 7.62mm
9-3334 Machinegun, Cal. 50, M85, Pt. I
9-3335 Machinegun, Cal. 50, M85, Pt. il
9-3536 Low Voltage Circuit Tester
9-3650 Tank, M60 and M60A1 - Adjustment of Steering, Shift-
ing and Accelerator Linkages
9-3691 Front End Alignment
9-3794 Lubrication of Military Vehicles - Principles of Engine
Lubrication
9-4321 M60/M60A1 and M48A3 Tank Fire Control with Infrared
Part II - Power Supplies and Periscopes
9-4322 M60/M60A1 and M48A3 Tank Fire Control with Infrared
Part in - Care and Handling of Periscopes
9-4355 Mg0/M60A1 and M48A3 Tank Fire Control with Infrared
Part i - Introduction to Infrared (and Visible)
Fire Control System
9-4434 Training Film on Daily Crew Maintenance, M113A1
66
JSM
NUMBER TITLE
TRAINING FILMS (TF) (Continued)
9-4926 Low Voltage Circuit Tester - Starting System Testing

9-4934 Low Voltage Circuit Tester - Charging System Testing
9-5818 Gun Stabilization System, M60A1 Tank, Pt. 1
9-5840 The M80A1 Tank Gun Stabilization System - Pt. 2
17-2726 Commander's Cupola, Ml, Machinegur«
17-2727 Commander's Cupola, Ml, Machinegun
17-3429 Crew Maintenance Services, MBT MS9 and M60A1
17-4651 Disassembly and Assembly of M68 Tank Gun Breech
Mechanism
17-4667 Mechanical Training Cal 50, HB, M2 Machinegun -
Part I - Disassembly and Assembly
17-4668 Mechanical Training Cal 50, HB, M2 Machinegun -
Part H - Headspace, Timing Operation and
Immediate Action
17-6097 Operator Maintenance of Gas~Particulate Filter
TECHNICAL MANUALS
9-1005-213-10 Operator's Manual, Machinegun, Cal .50, Browning, M2

9-2300-224-10 Operator's Manual, M113 Family
9-2300-224-20 Organizational Maintenance Manual, M113 Family
9-2300-257-10 Operator's Manual, M113 Family
9-2300-257-20 Organizational Maintenance Manual, M113 Family
9-2350-215-10 Operator's Manual, M60A1 Tank
9-2350-215-20 Organizational Maintenance Manual, M60A1 Tank
9-2350-257-10 Operator's Manual, MoOAl (RISE) Tank
9-2350-257-20 Organizational Maintenance Manual, M60A1 (RISE) Tank
11-6625-366-10 Multimeter TS-352/U
11-6625-365-35 Multimeter, TS-352/U (Calibration)
38-750 The Army Maintenance Management System (TAMMS)
750-116 Purging and Charging of Fire Control Instruments
VIDEO TAPE RECORDINGS (VTR)
TVT 17-106 M60A1 Quarterly Service, Part 1, Before Road Test Inspec-
tion
T 17-107 M60A1 Quarterly Service, Part 2, During and After Road
Inspection
-2E/020-171-0009 Boresighting and Zoroing the M60Ä1
-2E/02Ö-171-0026 Searchlight Set and Infrared Sight and Fire Control
Equipment M60A1
-2E/020-171-0245 Battery Electrical (PM;
-2E/020-171-0246 Air Induction
-2E/020-171-0247 PM Track Susoension
67
i
NUMBER TITLE
I VIDEO TAPE RECORDINGS (VTR) (Continued)
1 -2E/020- 171-0248
-2E/C20- 171-0249
-2E/020- 171-1099
PM Cooling Systems
PM Fuel and Oil Filters
Suspension and Track
"2E/02fl- 171-1100 Coincidence Rangefinder
-2E/020- 171-1101 Concidence Rangefinder
-23/020- 171-1103 M85 Machinegun
-2E/02Ö- 171-1108 Recoil System and Computer
-2E/C2D- 171-1109 Placing Turret Into Power Operation
-2E/020 171-1112 Eoresighting M68
-2E/020 ■171-1113 Loading and Cleaning M85 Machinegun
-23/020- 171-5013 Familiarization with the Turret Fire Control
-2E/020 171-5014 Turret Power Operation
-2E/020 171-5023 Eoresighting the Main Gun
-2E-171 •0010 Introduction to Eoresighting and Zeroing the M60A1
-2E-171 •0182 Primary Direct Fire Control Syctem
-2E-171 ■7047 Detection and Correction of Tank Gun Malfunction
020-171 -0017 M60A1 Operator/Crew Maintenance
020-171 0054 M85 Machinegun PL El
020-171 0055 M8o Machinegun Pt. I
020-171 0172 M113A1, Before Operation Check
020-171 1075 Eoresighting the M60A1 Tank
020-171 8028 M240 Machinegun, Cleaning, Disassembly and Assembly
020-171 9022 M68 Gun, 105MM, Description and Functioning
020-171 9043 M68, 105MM Gun. Removal and Installation of Breech-
block Group
020-171-9044 M68, 105MM Gun, Removal and Installation of Breech
Operating Mechanism
113-091- 0027 TS 352 Multimeter, Review of Test Equipment Operation
310-091- 0013 CD850 Band and Brake Adjustment
610-091- 0066 STE/ICE - Preventive Maintenance Checks and Services
610-091- 0093 CD850 Transmission, End Cover, Brake Operation
610-091 0110 Introduction to CD850 Transmission
610-091- 0117 TX-100-1 Transmission Linkage and Adjustment
610-091- 0118 TX-100 Transmission Linkage and APC's
610-091- 0239 STE/ICE Basic Connections and Tests
610-091- 0546 TS-352 Multimeter, Construction, Function and Use
610-091- 0649 TS-352 Multimeter, Demonstration
610-091- 0771 Introduction to STE/ICE
610-091- 0795 TS~352 Multimeter, Interpretation of Meter Readings
611-171- ■004o Preventive Maintenance: Fixed Fire Extinguisher System,
M60
611-171-0142 Changing the Vertict! Shaft Oil Seal, M60A1
611-171-0152 Polarizing a DC Generator
611-171-0153 Battery Voltage Check
68
[
I
NUMBER TITLE
I VIDEO TAPE RECORDINGS (VTR) (Continued)
611-171-0154 Voltage Line Loss Check
I 611-171-0155
611-171-0156
UncontroUed Voltage Cheek
Battery Specific Gravity Test
611-171-0157 Continuity Test
I' 611-171-0165
611-171-0166
Battery Specific Gravity Test, DUO Check
Starter Relay Resistance Test
611-171-1092 Troubleshooting TM Procedures M60
611-171-1174 Combat Vehicle Power Plant M60A1 Series, Pt. 1
611-171-1175 Combat Vehicle Power Plant M60A1 Series, Pt. 2
611-171-6012 M113A1 APC Power Plant Removal
611-171-8022 Troubleshooting the M60A1 (RISE) 650 Amp Charging
System
611-171-8024 Low Voltage Circuit Tester
611-171-9030 Power Plant Removal and Tests, Part I and U, M60A1
641-091-0065 M73 Machingun, Disassembly and Assembly
641-091-0382 M85 Machinegun, Operation
641-091-0387 M73 Machinegun, Functioning
643-171-0048 M85 Machinegun Pt. II
643-171-0049 M85 Machinegun Pt. IV
643-171-0050 M85 Machinegun P. V
643-091-0148 M60 Tank, Charging the Manual Accumulator
643-091-0168 Synchronization and Alinement of M60 Tank
643-091-0180 M60A1 Tank, 105MM, Replenisher-Disassembly and As-
sembly
643-091-0451 M60A1 Tank Turret Inspection
643-091-1004 M60 Tank Turret Traversing Mechanism, Installation
646-081-0546 TS-352 Multimeter, Construction, Function, and Use
670-091-0042 Introduction to M13 Series Ballistic Computers
920-091-0565 M60A1, Powerpack Removal, Role of Enlisted Women
in Maiiuenance
921-091-0012 M60AL Powerpack Removal by All Woman Team
941-171-8071 M2, Cal .5 MB, RB, TT, Clearing, Assembly, Headspace
and Timing Adj.
69

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RESEARCH NOTE 84-14

Michael Drillings and Melissa Berkowltz,

Robert J. Seidel, Chief

Harold F. O'Neil, Jr., Director

Apprewd for public raltatt: distribution unlimittd.

Thto ripen, M tubmimd by tlM cmitraetw. to ton dMrtd for rtlMw to ^

Walter R. Harper MDA 903-81-C-0032

I«. DISTRIBUTION STATEMENT fef Ml« JttparO

Approved for public release; distribution unlimited.

IS. SUPPLEMENTARY NOTES

This project was monitored technically by Dr. Michael Drillings and

Maintenance, Management Information System, Maintenance Training

jl Where Are These Training Materials? , 2

Graphic Training Aids 62

11 Video Tape Recordings 66

1 corrective and preventive maintenance training on two items of equipment—the

uc Indirect Fire Infantryman

Training goes on continuously at unit level. Personnel from AIT must be

! ( Figure 1. Listing breakdown for training materials identification.

A Note on the Training Materials

• COR CRS - Correspondence Course

PREVENTIVE MAINTENANCE TASKS

TANK 1. REPLACE TRACK OR a. Diagnose/verify fault.

2. REPLACE ROAD WHEEL a. DiagiiOse/verify fault.

3. REPLACE ROAD WHEEL a. Diagnose/verify fault.

\ •Mechanic task - done by crew.

5. REPLACE SHOCK a. Diagnose/verify fault.

•Mechanic task - done by crew.

r 'Mechanic task - done by crew.

TANK 16. REPLACE THE M37 a. Hold periscope and push up on

•Mechanic task - done by crew.

TANK 1. BEFORE OPERATION a. Check torsion bars.

•NOTE: Common to all tasks:

TANK g- Check shifting control.

1. Replace Track or Track Block • • • • • • • «

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r-itococorocococorocococococococococo iHOt-t-t- t-t-t-t-oooooo

CORRECTIVE MAINTENANCE JOB TASKS AND RELATED KEY STEPS

TANK h. Remove the elevation control

14. SERVICE MAIN a. Diagnose/verify service needed.

TANK 16. REPLACE GUNNER'S/ a. Diagnose/verify fault.

CORRECTIVE MAINTENANCE TASKS

CORRECTIVE MAINTENANCE TASKS

27. Adjust/Replace Minor Components

27. Adjust/Replace Minor Components

TANK 1. TURRET INSPECTION a. Check gun shield cover.

c. Check main accumulator • • -

PREVENTIVE MAINTENANCE TASKS

k. Check azimuth indicator M28A1 n

TANK 4. REPLACE GENERATOR. a. Diagnose/verify fault.

5. REPLACE ENGINE OIL a. Diagnose/verify fault.

6. REPLACE AIR CLEANER a. Diagnose/verify fault.

7. REPLACE FAN TOWER a. Diagnose/verify fault.

8. REPLACE OIL COOLER a. Diagnose/verify fault.

9. ADJUST STEERING a. Diagnose/verify fault.

TANK f.Adjust upper steering tube.

10. ADJUST SERVO BANDS. a. Diagnose/verify fault.

11. ADJUST HYDRAULIC a. Diagnose/verify fault.

12. REPLACE FIXED FIRE a. Diagnose/verify fault.

13. REPLACE ROAD WHEELS a. Diagnose/verify fault.

TANK e. Disconnect retainer.

17. REPLACE COMPEN- a. Diagnose/verify fault.

TANK 3. AFTER ROAD TEST a. Check tf -"perature of wheel hubs

g. Check external telephone

C4(0'<i<tn<oco^rino>o^e4<'«ot-ooo>o Nt- ? VV VV ? ? t- 00 CO <* u, *,