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CHAPTER IV
EXISTING INDUSTRIAL SCENARIO - A REVIEW
v. Leather Products
Cotton Textiles
Textile industry is the oldest and one of the biggest industries in the
district. It provides large scale employment and is a source of
foreign exchange earner. Textile industry has developed in all the
three segments namely mill sector, handloom and powerloom in
this district.
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a. Mill Sector
The units in this sector mainly spinning oriented. Out of the 47 units
in the medium and large scale sector, 36 units are coming under
spinning sector, one unit is a composite unit, 7 units are engaged in
textile processing activities like bleaching, dyeing, calendering,
mercerising, printing etc, and two units are coming under knitting
activities. Besides these, there are number of powerloom and
handloom units functioning in this district.
The profit in the spinning mills has been declining since 1990.
According to SITRA, the net profit in the first half of the 90s has
averaged about 2% of sales and between 1999 and 1998, the mills
have incurred a loss of about 3% due to steep increase in the input
cost namely cotton, power, interest and overheads without any
commensurate increase in yarn selling prices. Hence, nearly 60%
of the units are in the red.
b. Handlooms
Handloom industry is the traditional industry in Tamilnadu providing
employment to 10 lakh persons. In Erode district, there are a
number of villages wherein the handloom sector tends to
concentrate as indicated below.
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Year Export
Quantity Value
Metres in lakhs) (Rs.in lakhs)
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c. Powerlooms
Powerloom sector plays a major role in the country. The quantum of
production of fabrics in the powerloom sector works out to 57% of
the overall production. The powerloom industry provides one of the
basic necessities of life. But the most significant contribution is that
it provides employment to more than 75 lakhs workers in our
country. As the powerloom units are situated mostly in semi urban
and rural areas, it contributes substantially to the growth of the
economy in those areas.
The industry is endowed with availability of raw cotton and the raw
materials indigenously, in adequate quantity at reasonable cost.
Labour is available at lower wages. Overhead costs of the unit are
relatively lower. The industry is in a position to offer products at
competitive rates as compared to the mill products. These are
essentially strength of the industry.
A major draw back is that the industry has not been modernised
adequately. The machinery installed is obsolete, which needs
replacement immediately. The technology employed in the industry
for manufacture of textiles is outdated, resulting in increased cost
and lack of sufficient demand for the products manufactured. The
immediate task is therefore upgradation and modernisation of the
textile industry at a faster pace. The need for immediate
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modernisations of the industry arises from the fact that by the end
of 2004, quota restriction imposed by certain developed countries
like USA & European Union, will be completely phased out.
In the post quota regime, i.e. from 2005 onwards, there will be
intense competion from the supplying countries to increase the
respective market shares. In such a situation, only those countries,
which have products qualitatively superior and are in a position to
offer products at competitive rates will survive. The need for
undertaking modernisation at faster pace is therefore assumes
greater importance.
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Quantity Value
(Metres in Lakhs) Rs. In lakhs)
(Figures in Million)
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Major markets for cotton textiles (including cotton yarn) are the
countries U.S.A., Hongkong, Bangladesh, U.K., Germany, Italy,
Korea Republic, Japan, Mauritius, Belgium and U.A.E.
Textile Processing
The main problem of the tiny units engaged in dyeing are pollution
and effluent disposal problem. Two common effluent treatment
plants are yet to function. The concept of CETP is not worked out
well in this district due to wide dispersal of units. Hence these units
are establishing separate effluent treatment plant on their own.
These units are not modernised and using the obsolete machinery.
Considering the cost of modernisation, huge investment, the cost of
production is high for tiny units due to less volume of business &
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heavy competition. The dyeing and printing units are working on job
order basis for the fabric & garment manufactures. The main
products from the printing units are sarees and lungies. Apart from
this, Bed spreads, Pillow covers and Printing on Hosiery cloth are
also done here.
Readymade Garments
Edible oils like Gingelly Oil, Coconut Oil, Groundnut Oil, Sunflower
Oil, Refined oil are the one and important among the food products
units. There are about 494 edible oil mills are in this district. The
main area of concentration for Gingelly Oil units are Erode &
Vellokoil. Groundnut oil & Refineries are concentrated in Erode,
Perundurai Taluks. Coconut oil units are concentrated in Kangayam
Taluk. These units are facing heavy competition from imports,
especially cheap imports of Palmoil & Refined palmolein. The
imported edible oil are sold at cheaper rates affected the local oil
mills. Considering the comparatively higher cost of edible oils like
groundnut oil, gingelly oil & coconut oil people prefer the imported
oil, which is available at lower rates. The imported oil penetrated
the market deeply upto the rural outlets. These created the lower
productivity of existing oil mills. Some of the Groundnut oil &
Refineries were closed due to the above problem. In Gingelly oil
manufacturing units the problems are not that much deeper like
Groundnut oil units. However, Gingelly oil units are also suffering
due to lower price realised in the market.
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Rice Mills
Rice Mills are another important industry among the food products.
The mills are concentrated at Kangayam, Kodumudi, Modakurichi,
Gobichettipalayam, Uthukuli blocks. There are about 834 Rice mills
functioning in the District. Among them about 500 Rice mills are
functioning in Kangayam Taluk itself. Though the district is
producing Paddy around 311865 tonnes it is not sufficient to feed all
the mills. The entrepreneurs are sourcing their raw materials i.e.
Paddy from the
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not allowed to sell outside the state, as per Government policy. The
units may be allowed to sell their products outside the state, like
procuring the raw materials from outside the state. This will help the
units to get better price and better profit in the way of increased
turnover.
Dairy Products
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Apart from this the cooperative sector introduced the products like
Dairy Whitener, buttermilk etc during this year. They are having a
plan to introduce Rose Milk and Ice Cream in the coming years.
The cooperative fold is facing heavy competition from imported milk
powder.
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i. Beverages
i. Food Products
It stands fourth in
Area of Concentration
The following table shows that different type of industries and their
area of concentration. It may be seen that food products are
concentrated at Erode, Perundurai & Kangayam, beverages are
concentrated in all the 3 blocks of Erode Taluk namely,
Modakurichi, Erode & Kodumudi. Cotton Textiles and Readymade
Garments are concentrate in Erode Taluk. Erode Taluk is also
having the maximum number of industries in Leather & Leather
Products, Non metallic mineral products apart from Food Products.
Next to Erode, Perundurai taluk stands second in Food Products,
Cotton Textiles, Chemical & Chemical Products and Transport
Equipments.
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The total number of registered SSI units has increased from 645 in
1990-91 to 23918 in 1999-2000. Almost all the sectors are
registered a growth rate of more than 100% except Rubber &
Rubber Products which shows the growth of 96%. The period 1990
to 2000 is a milestone in Erode District for the growth of SSI units.
Like the SSI sector the SSSBE sector has also grown considerably
in this district. There are 6165 registered SSSBE units as on
31.3.2000 in this district. Group wise number of units in this
segment are given below.
50 Digging of Bore-wells --
76 Communication 90
Total 6165
The notable feature of the SSI sector is its easy dispersal in wide
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The total investment in plant & machinery in the SSI sector in Erode
District is Rs.46868.26 lakhs as on 31.3.2000. The average
investment in plant & machinery per unit is estimated around 1.96
lakhs. Total employment generated directly by the registered SSI
units in this district is 99850 persons, which works out an average
of 4 persons, during 1999 - 2000.
From the above table it can be seen that Erode Taluk is leading
among other taluks in terms of number of units, investment level
and employment. Erode Taluk is having 41.5% of registered SSI
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Hosiery & 34 19 6 3 -- 1 1 64
Readymade
Garments
Paper 18 10 2 2 4 8 3 47
Products &
Printing
Leather & 28 -- -- -- -- -- -- 28
Leather
Products
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Basic 20 7 1 4 2 7 3 44
Chemical &
Chemical
Products
Non metallic 5 5 1 8 8 5 12 44
mineral
products
Basic Metal, 17 9 -- -- -- -- -- 26
Alloys & Metal
Products
Machinery & 11 4 -- -- -- 4 1 20
Parts, Elect-
rical
machinery
parts
Transport -- 2 -- -- 1 -- -- 3
Equipments &
Parts
Miscellaneous -- -- -- -- -- 1 -- 1
manufacturing
industries
Repair of 26 -- 2 2 2 2 2 36
capital goods
Other 9 1 -- 1 1 2 5 19
industries (non
manufacturing)
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products units are 437 Nos, both are having the share of 37.2%,
35.6% respectively, which shows that these two sectors alone
dominating in this district, in factory sector.
Erode Taluk is having 458 No.of units occupies the first place with
37.3% of the total units in the district, followed by Perundurai Taluk
with 232 units. Bhavani Taluk is having 74 units, which is the lowest
No.of units among all other talukes.
Khadi & Village Industries are patronised by the Khadi & Village
Industries Board (KVIB) in this district. It is the nodal agency at the
local level. KVIB has two offices in this district, one at Erode and
another at Dharapuram. It has own production centres in this
district. Cotton yarn spinning centres, Polyester yarn spinning
centres, Cotton Khadi & Polyester Khadi Weaving Centres, Silk
Saress Weaving Centres, Soap manufacturing unit, Leather units
and Handmade paper units are functioning under Khadi and Village
Industries Board. In addition to that, there are some co-operative
societies functioning under KVIB. KVIB have sales outlets to extend
marketing assistance to the units functioning under them.
6 Woolen -- 0.96 -- --
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9 Carpentry -- -- -- --
There are 59 Large Scale Industries in this district. Most of the units
are cotton textile units. 47 units are textile industries. The following
table shows the number of large scale units product wise.
1 Textile Industries 47
2 Engineering Industries 3
3 Machinery manufactures --
8 Sugar Mills 2
9 Oil Extraction --
10 Distilleries --
Total 59
Among the Large Scale units, the Textile Industry is the traditional
one. It is mostly spinning oriented. Out of the 47 units, 36 units are
spinning oriented, one unit is a composite unit. 7 units are engaged
in Textile processing and two units are coming under knitting
activities. The remaining industries are chemical product 4 Nos,
Engineering Industries 3 Nos, Sugar mills 2 Nos, Food Products
Industry 2 Nos and Paper Products 1 No.
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COTTAGE INDUSTRIES
12 Pottery 85 97
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13 Bamboo Baskets 68 73
11 Hand Printing 82 82
12 Wood Work 82 92
Ind.code Name of Erode Moda- Kodu- Perun- Chenni- Uthu- Gobi Nambi-
Industry kruhi mudi durai malai kuli yur
22 Beverages 58 138 68 56 12 4 20 12
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25 Jute, Hemp 1 4 7 8 -- 2 5 2
and Mesta
Products
29 Leather & 63 28 16 72 38 65 14 40
Leather
Products
30 Rubber & 6 41 24 12 28 15 4 25
Rubber
Products
32 Non-Metallic/ 18 46 64 22 16 20 14 12
Mineral
Products
36 Electrical 36 76 72 90 55 36 13 26
Machinery &
Apparatus
37 Transport 22 22 54 160 50 85 17 35
Equipment
& Parts
Table Continues
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Ind.code Name of Sathy Bhavani- Thala- Bhavani Amma- Anthi- Dhara- Kunda-
Industry Sagar vadi pet yur puram dam
20-21 Food 55 34 18 72 38 91 21 29
Products
22 Beverages 17 5 - 12 14 28 28 18
25 Jute, Hemp -- -- -- 12 14 14 6 --
and Mesta
Products
29 Leather & 12 3 3 32 17 14 7 7
Leather
Products
30 Rubber & 4 2 4 38 13 2 8 --
Rubber
Products
31 Chemical & 18 2 2 26 15 14 6 5
Chemical
Products
32 Non-Metallic/ 31 1 2 23 7 12 7 7
Mineral
Products
36 Electrical 9 3 5 38 9 10 24 12
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Machinery &
Apparatus
37 Transport 28 12 11 44 18 26 19 30
Equipment
& Parts
38 Misc. Mfg. 35 15 26 77 31 88 58 41
Industries
Table Continues
22 Beverages 59 37 18 14
23 CottonTextiles 68 35 1131 86
25 Jute, Hemp 14 -- 7 5
and Mesta
Products
30 Rubber & 7 20 10 12
Rubber
Products
31 Chemical & 87 49 60 27
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Chemical
Products
32 Non-Metallic/ 24 50 85 13
Mineral
Products
36 Electrical 116 65 26 22
Machinery &
Apparatus
37 Transport 58 26 85 36
Equipment
& Parts
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