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In some forms of the invention, the control arrangement may include an energy dissipation element
for dissipating energy generated during the braking mode of operation of the motor. In a typical
hydrocarbon well, the rod string 82 may be several thousand feet long and the pump stroke 84 may
be several feet long. The upper sensor flag extends substantially from the upper end of the rack to a
lower edge of the upper sensor flag defining an upper end of the gap between the upper and lower
sensor flags, and the lower sensor flag extends substantially from the lower end of the rack to an
upper edge of the lower sensor flag defining the lower end of the gap between the upper and lower
sensor flags. Specifically, as shown in FIG. 8, the upper end 236 of the rack 206 includes a top plate
238 having a hole 240 extending therethrough and defining an upper load bearing surface 241 of the
upper end 236 of the rack 206. The traveling valve also includes a check-valve function, which
works substantially oppositely to the check-valve function of the standing valve. A calibrated model
called PROSPER was used to analyze the two artificial lift methods using the same well parameters
in each case. By virtue of this arrangement, the output bearing 264 of the gearbox 210 serves two
functions and provides a more compact assembly than would be achievable in an embodiment of the
invention having an additional bearing attached to the middle housing 216 for supporting the drive
end 260 of the pinion 208. On the contrary, the intent is to cover all alternatives, modifications and
equivalents as included within the spirit and scope of the invention. As the actuator rod 242
approaches a predetermined bottom of stroke position, which may be vertically above the fully
lowered position of the actuator rod 242, the motor 212 is operated in a braking mode, to provide a
velocity profile, such that the actuator rod 242 is decelerated to substantially zero velocity at the
desired bottom of stroke position. A pneumatic storage apparatus 414, such as an accumulator, is
connected to the pneumatic cylinder chamber 412 through a conduit 416, and a regulator 418 is
disposed between the accumulator 414 and the cylinder 412 for regulating pressure and volume of
the gas stored in the pneumatic cylinder and accumulator 412, 414. This shows great animations that
intuitively help in understanding Pump Card Shapes (the few words that are written in the video are
in Spanish, but the visualizations are in English). Table 1 lists the properties of the grades of rod used
most frequently. In wells with viscous oil, many a times a chemical injection line is lowered along
with the tubing string to inject chemicals to reduce the viscosity of oil. The stuffing box is the
housing that holds the plunger in place and prevents oil from leaking out of the pump. The
fabrication of magnet can be empirically designed from the miniature experiment. Look at the
example Gas Interference Dyno Report at the top of the page: due to the small pumping unit, this
well as loosing 7% of its total downhole stroke-length as a result of the tag. This progressive
technology removes solids from the slippage flow to enhance fluid lubrication in the plunger and
barrel regions of the pump, resulting in industry-leading performance, increased uptime, and longer
pump life. Unlocking the Cloud's True Potential: Why Multitenancy Is The Key. This research
project aims to compare the simulation results of both lifting system and select the best option for
lifting oil wells in the oil province considered. It is also the most widely used in terms of the number
of installations worldwide, accounting for about 80% of total artificial lift completions. During this
downward motion of the plunger, the SV is closed; thus, the fluid is forced to pass through the TV.
And approximately, 50% of the SRP failures are due to tubing leakage and sucker rod string failure.
The rod clamping arrangement 812 is clamped to the polished rod 52 of the pumping system. You can
download the paper by clicking the button above. The added fluid load adds stress to the rod string
and that axial stress causes a proportional radial diameter change. Conversely, when the pressure
within the down-hole pump below the traveling valve is greater than the pressure within the tubing
above the traveling valve, the traveling valve opens and allows fluid movement through the traveling
valve, so that the traveling valve can descend through the fluid in the down-hole pump. Similarly, a
Standing Valve Test can be performed by stopping the rods during the down-stroke to see if the
pump's Standing Valve is leaking. Utility in India A lmost 80% of wells dependent on artificial lift in
India use SRP as primary mechanism. Matching the pump mode to well and reservoir conditions
reduces the pumping cost and increases the efficiency of production. On the up-stroke, by pulling
down on the end of a beam, a man is lifting a bucket full of water having a combined weight of 150
lbs.
The second, drive end 260 of the pinion 208, in the linear mechanical actuator 204 of the second
exemplary embodiment 200, is adapted for connection to an output element 262 of the gearbox 210
and is supported by an output bearing 264 of the gearbox 210. Mechanical failures account for a
large percentage of the total number of all rod string failures. The 2nd to last page is filled with
common reference tables listing Rod, Tubing, and Casing specs. If there is complete liquid fillage in
the pump, the rod string is being stroked more than necessary. It is quiet, unobtrusive, and does not
require site grading, mounting pads, or other well site disruptions. As the plunger is moved
downward by the sucker rod string, the TV is open, which allows the fluid to pass through the
valve, which lets the plunger move to a position just above the SV. Majority of wells in which SRP is
installed are not vertical. The upper sensor flag extends substantially from the upper end of the rack
to a lower edge of the upper sensor flag defining an upper end of the gap between the upper and
lower sensor flags, and the lower sensor flag extends substantially from the lower end of the rack to
an upper edge of the lower sensor flag defining the lower end of the gap between the upper and
lower sensor flags. The inner tubular wall of the sump may have, an inner periphery thereof disposed
about the pump rod, and an outer periphery thereof disposed within the opening in the rack. In this
way, the friction between the rod and tubing string will be eliminated, resulting in reduced fatigue,
corrosion, and mechanical failure of SRP. Installation is significantly less expensive because the unit
is so easy to transport and set up. In this paper, developing history of ESPCP is introduced and the
structure and principle are analyzed. Some forms of a method, according to the invention, may
include removal of the walking beam pump, while operating the well with the linear rod pumping
apparatus. The terms “comprising,” “having,” “including,” and “containing” are to be construed as
open-ended terms (i.e., meaning “including, but not limited to,”) unless otherwise noted. Look at the
example Gas Interference Dyno Report at the top of the page: due to the small pumping unit, this
well as loosing 7% of its total downhole stroke-length as a result of the tag. A pitman arm is attached
to the crank and it moves upward when the. Home Biography Services Fluid Level Shots
Dynamometer e-Course Resources Oilfield Pics Blog Contact Podcasts More Use tab to navigate
through the menu items. Two guide bars 252, operatively extending from the middle section 216 of
the housing and substantially opposite from one another, are provided for urging the rack 206 into
alignment with the pinion 208. That means sucker rod string needs some centralizing component to
keep it aligned to the centre of the tubing string. When such strip, run on a sucker rod, enters the
tubing string, the magnetic strip will cause a repulsive force inside the tubing that will result in
central alignment of the complete rod string. Learn more here. What is the difference between the
pricing plans. Instead of running 80% of the day, it could produce that volume in 40% of the day
with a full pump. We work with you to understand your needs and then design and deliver the best
system for your well. The control arrangement may operate the motor in a driving mode to urge
upward movement of the rack on a lifting portion of the stroke of the pump rod. It will be noted,
however, that in other embodiments of the invention, other arrangements for providing lubrication of
the rack in a sump may be utilized, wherein it would be desirable to provide a packing between the
rod 52, 242 and the lower end of the lower section 218 of the housing of the linear mechanical
actuator arrangement 204. Once the actuator rod 242 has reached the fully lowered position, the
method may then return to step 1 above. Such a rod securing clamp or collar may have a lower load
bearing surface thereof adapted for bearing contact with the upper load bearing surface of the upper
end of the rack for transferring force between the rod and the upper end of the rack when the lower
load bearing surface of the collar is in contact with the upper load bearing surface of the upper end of
the rack. In the exemplary embodiment shown in FIG. 13, the interior of the lower section 410 of the
housing is vented to atmosphere above the highest level of travel of the piston plate 404.
Consequently, a plunger consisting of travelling valve is run on a sucker rod string that moves inside
the tubing string. The outer tubular wall of the sump may have an inner periphery thereof disposed
about the rack.
By virtue of this arrangement, it is not necessary, in the exemplary embodiment 204 of the linear
actuator arrangement of the second exemplary embodiment 200 of the invention, to provide any sort
of packing between the lower end of the lower section 218 of the housing and the polished rod 52,
or the actuator rod 242. The sump and the volume of lubricant therein may be configured and
positioned such that the portion of the rack is immersed into the lubricant during at least a portion of
each stroke of the pump. And yet it remains a fact that the number of SRP wells requiring frequent
servicing is growing. At the moment all of our mobile-responsive ePub books are available to
download via the app. This embodiment includes a pulley support frame 714 attached to the base
plate 718 of the arrangement supporting two pulleys 706 at a point above the uppermost extension of
the rack 716. I am crazy about gathering latest information around the world. At the top of the
upstroke, this will cause the plunger to move into an unswept area of the barrel —which can be
problematic if the pump has been downhole a while and built-up scale deposits exist here. The linear
mechanical actuator arrangement may include a substantially vertically movable member configured
for attachment to the rod of the sucker-rod pump for imparting and controlling vertical motion of the
rod of the sucker-rod pump. With locations in the Dongying City where is Shengli Oilfield located,
this philosophy led us to become one of the largest and premier Intl Standard SUCKER ROD PUMP
manufacturers and pump repair facilities in the China. But opting out of some of these cookies may
affect your browsing experience. Instead of running 80% of the day, it could produce that volume in
40% of the day with a full pump. All these types require specific conditions for subsurface and
surface parameters to apply in oil wells. Gas Interference keeps Pumpers on their toes because the
well's pump performance is often erratic. An optional push device allows the rod to be gently pushed
during the downstroke to mitigate rod hang-up. However, the PRT is sufficiently accurate for 95%
of most work unless more precise measurements are needed for a particular situation, for example:
when performing a scientific analysis on the acquired data or when greater clarity in the numbers are
needed for a well that is difficult to accurately diagnose. As the actuator rod 242 approaches a
predetermined bottom of stroke position, which may be vertically above the fully lowered position
of the actuator rod 242, the motor 212 is operated in a braking mode, to provide a velocity profile,
such that the actuator rod 242 is decelerated to substantially zero velocity at the desired bottom of
stroke position. The first and second sensor flags 286, 288 are positioned along the first leg 244 of
the rack 206 in such a manner that the flags 286, 288 are brought into juxtaposition with, and sensed
by, the sensor 284 during each complete pumping stroke. Look at the example Gas Interference
Dyno Report at the top of the page: due to the small pumping unit, this well as loosing 7% of its
total downhole stroke-length as a result of the tag. We work with you to understand your needs and
then design and deliver the best system for your well. The read-aloud tool reads text aloud for you,
highlighting the text as it is being read. Alternatively, all tubings manufactured of copper can be run
in if the commercial feasibility permits. The rack 206 is also operatively connected to the polished
rod 52 of the sucker- rod pump 68, such that the rack 206 cannot exert a substantially vertically
downward directed force on the polished rod 52. Hence, the magnet needs to be fabricated in a
manner so that it does not get attracted by steel but does repel the copper that can be placed at
suitable locations inside tubing. A first anti-drive end of the pinion may be journaled in a pinion
bearing disposed in and mounted to the pinion housing. If the Standing Valve is leaking (which
allows fluid to drain out of the tubing), the Dynamometer will measure a load increase during the
test. The motor may include a reversibly rotatable element thereof, operatively connected to the
substantially vertically movable member of the linear mechanical actuator arrangement in a manner
establishing a fixed relationship between the rotational position of the motor and the linear position
of the vertically movable member. A rod clamp 248 is fixedly attached below the upper end 246 of
the actuator rod 242 and above the upper end 236 of the rack 206. A magnetic strip can be attached
at key locations, where normally guides or rollers are coupled, and these strips can create a repulsive
force within the tubing composed of diamagnetic material like copper and ensure centralized
alignment of the rod string, thereby reducing mechanical wear and tear of various components.
Majority of wells in which SRP is installed are not vertical. A magnetic strip of thickness upto 0.5
inches can be used for this purpose.