* ena TORO ON La Se NN eared eg MACHINE DESIGN REVIEWER BY JAS TORDILLO TNR Coupling - a mechanical device which is used to connect lengths of shafting permanently, 1. Rigld Couplings - couplings that do not allow angular, axial or rotational flexibility, used with collinear shafts. ‘A. Flange Coupling - type of rigid coupling which consists of two halves of flanges conne, to each other by bolts. B. Sleeve or Collar Coupling - rigid coupling which is a cylindrical collar pressed over ends of two collinear shafts. 2, Flexible Couplings - ‘couplings which allow angularity to take care of misalignment of shafts. Oldham coupling, chain coupling, flexible disk coupling, flexible gear type:coupling, hydrs coupling, universal joints, are examples of flexible couplings. — Flange Coupling Sleeve Coupling Oldham Coupling Flexible Disc Universal Joint Chain Coupling ous Flexible Gear Type Flexible Jaw Type Hydraulic Coupling Coupling Coupling Scanned with CamScannerP= 2nTN F = total transmitted load on bolts Torque Fe > Flange Coupling % EB Fo = force per bolt = ————— no. of bolts Ss = shear stress nbolts = —“ kw: © ‘Se = compressive stress on flange = 4 Flange Coupling: where: D = diameter of the bolt circle Ds = diameter of the shaft t = thickness of the flange = diameter of the bolt tence Oke T =FRn = 2a) Torque Capacity of Coupling (Two Concentric Rows): T = Fain +FaRim= F2im +h, 2em Scanned with CamScanner‘MAC! et a] ee HINE DESIGN REVIEWER BY JAS TORDILLO Li na ANE DR REE ieee) Where: ‘T= torque capacity of coupling or torque transmitted by shaft F = shearing force of one bolt R= radius of bolt circle D= diameter of bolt circle n= umber of bolts Relation of Shear Strain and Radial distances from the axis of the shaft: Aen RR Relation of Shear Stress and Radial distances from the axis of the shaft: Sa__ Sa GR GaR Relation of Shearing Force and Radial distances from the axis of the shaft: Le RR Where: y = shear strain 1 R’= radius of bott circle S, = shear stress G = modulus of rigidity Scanned with CamScanner1. A flanged bolt coupling has ten (10) steel 25.4 mm diameter bolts evenly tighten around a 41S mm bolt circle. Determine the torque capacity of the connection if the allowable shearing stress In the bolt is 50 MN/m?. (ME Bd. Oct 97). ‘A. 59.95kN-m_ C, 46.15 kN-m B. S2.6kN-m* D, 43.8 ki-m Selacion: Sse = shearing stress per bolt = A Sse = 50 MN/m? = 50,000 kN/m? 50,000 = ——/e (Hjooase Fe = force per bolt = 25.335 kN F = force on all bolts = 25.335 x 10 = 253.35 kN Gy | Tis torque 2 F x bolt circle radius = 253.35 x (244) = 5257 kN-m 2, A flange coupling has an outside diameter of 200 mm and connects two 40 mm shafts. There are four 16 mm bolts on a 140 mm bolt circle, The radial flange thickness is 20 mm. If _ the torsional stress in the shaft is not to exceed 26 MPa, determine the shearing stress in the bolts if uniformly distributed. (ME Bd. Oct 90). A. 8.5 N/mm? ©. 6.5 N/mm? 8. 5.8N/mm** D. 7.5 N/mm? Solution: Sz = Xshearing stress of the shaft ler x(0.40P T = 03267256 kN-m 26,000 Torque _ 03267256 De . 4 F = 4.6675 KN = 4,667.5N F = force on bolts = 4,667.5 4 Fo = 1,167N Scanned with CamScannerMACHINE DESIGN REVIEWER BY JAS TORDILLO shearing Stress onbott = Fe. = M87 - 5.8 W/m? (=) oF nt 3, A flange coupling connects two 2” diameter shafts. The flanges are fitted with 6 bolts of; 11040 steel on a 7” bolt circle. The shaft runs.at 300 rpm and transmits 45 Hp. Assume 2 far of safety of 5, ultimate tension of 70,000 psi, and ultimate shear of 55,000: psi.What is) torque transmitted? Seton: Power = 2nTN pce ccm [77774 .45(33,000) = 2nT (300) T= 787.817 ft-lbs = 9,453.8 in-Ibs = ‘4, From the Previous Problem, Determine the diameter of bolts required. Seaton: T=F() F =9453.8/3.5 = 2701 Ibs F per bolt = 2701/6 = 450.17 Ibs S=F/A 55,000__45017 d=0.228 in. 5 (way? 5, From the Previous Problem, How thick should the flange,be? Sela: S=F/A 70,000 _ 45017 3 0228) t20.141 in 6. A flange coupling is to connect two 57 mm shafts. The hubs of the coupling are each! mm in diameter and 92 mm thick and the flange webs are 19 mm thick. Six 16 mm boltsi 165 mm diameter circle connect the flanges. The keyway is 6 mm shorter than the bi thickness and key 14 mm x 14 mm., Coupling isto transmit 45 KW at 160 rpm. .For all ps yield point value In shear is one-half the yield point in tension or compression Which is! MPa, Find the stress and factors of safety based on yield point shear in key. Scanned with CamScanner‘Setation: Length of key = 92~6 =86 mm Power = 2nTN AS = 2nT (160/60) 530 Ce eemeedl Lema T= 2.686 kN-m_ 57 dit = =28.5mm ere de '86 mm _ torque 2.686 Force on shafts = Vadis 0.0285 94.246 kN force __ 94246 sheararea 0.040.086) Shear in key = 78,277 KPa = 78.277 MPa 7. From the Previous Problem, Find the stress and factors of safety based on yield point bearing in the key. Selation: i a force 9246 og 5 5 Bearing tes ney pogo.osd) ~ SOSSS KPa 156555 MPa 448 156555” 8, Find the stress and factors of safety based'on yield point shear in bolts. Salation: torque Force on coupling = radius where: radius He =82.5mm = 0.0825 m torque 2.686 —— 2 ———— 9 82,557 it radius’ 0.0825" Force on coupling = Force per bolt = 32,557/6 = 5.426 kN Shear in bolts =- 2702 _ 3426, __5.426 26,067 xpa = 26.987 MPa sheararea (n/4)d? (/4)o0.016 224 FS.= te 26987 °°? Scanned with CamScannerima MACHINE DESIGN REVIEWER BY JAS TORDILLO 9. Two short shafts having identical diameters of 38.1 mm and rotating at 400 rpm are ‘connected by a flange coupling having 4 bolts with a 100 mm bolt circle. The design shearing stress of the bolt is 12 N/mm? and design compressive stress of the flange Is 15 N/mm’. What iy the power transmitted by the short shaft in KW? ‘Saati, a Using PSME Code, Eq. 6a, p. 18: 3 381 38.1mm DN (3) (409) a a8 = 35,526 HP = 26.502 KW 100 mm P 10. From the Previous Problem, What diameter of bolt should be used? Solation: P=2nTN 26.502 =. aa() 60 T= 0.632689 kN-m radius= s = 50mm =0.050m _ forque _ 0.632689 Fforces | adius” 0.050 = 12.654 KN = 12,654N Force per bolt = 12,654/4 = 3,163.5 N S=F/A 3,163.5 zp 4 d= 18.32 mm=0.72in. From Table 6-1, p. 130, Doughtie and Vallance: Bolt Diameter = 3 In, (19.05 mm) 11. From the Previous Problem, How thick should be the flange in mm? Seton: S=F/A : | = 31635 1905 ¢ {t=11.07 mm thickness of flange Scanned with CamScanneree ran Zz ZA flanged bolt coupling has a bolt circle 360 mm in diameter where eight steel 25-mm- diameter bolts are evenly spaced. Determine the torque transmitted by the coupling if the. design shearing stress in the bolts is 60 MPa. Sedation: = torque transmitted by the coupling =PRn= Fd (SaaNR\n) = lorsss(asp(o( 22 (8) = 4241.15 x 10" N-mm 1 242.411 kN-m, 13, A solid circulat shaft 90 mm*in diameter is connected by a rigid coupling to a hollow shaft 100 mm in outside diameter and 90 mm in inside diameter. If the allowable stress in shear in he shafts and bolts Is 70 MPa, determine the number of 12-mm-diameter steel bolts to be ised on a 240-mm-diameter bolt circle so that the coupling will be as strong as the weaker S,= sor the hollow shaft: = 1 = 50mm 2 = Loot -*)= % (oo! -0*) he in that could be transmitted by the hollow shaft 6 =“ £10") 405.1476 10 Nemm = 4.0515 kim 337.623 x 10° mm* ‘or the solid shaft: =90/2= 45mm = Hoyt = 644.125 x 10'mm* 32 += torque that can be transmitted by the solid shaft. af ae 210°) .5.7295.x 40 Nm #7.7295 KN {ollow shafting is weaker. \= area of one bolt = 0.7884 (12°) = 113.1 mm? ‘olving for thé force per bolt: =, (A)=70(113.1) = 7917 N 4051476104 ‘otal force on bolts = = 33,762.29N 120 Scanned with CamScanner33,762.29 7, No. of bolts =, #426 Use 5 bolts 14, Eight 10-mm-diameter steel bolts on a bolt circle 150 mm in: radius, and, six, 20-n, diameter steel bolts on a concentric bolt circle 100 mm in radius were used in a rigid coupt, If the design stress in the bolts is 60 MPa, determine the torque capacity of the coupling. Solution: 2, a) (R, Re 4) (5 (a) , Where the subscripts 1 and 2 refer to the bolts in the outer and inner circles: fae (22) (22g ase PONTO) A180) Fy = Ay Ss1 = 0.7854(10")(60) = 4712.4 N “T= torque capacity of coupling T=FiRiM + FaRane = 4712.4(150)(8). +(2.66)(4712.4)(100)(6) 513.175 x 10° N-mm =13.175 kN-m 15. A flanged coupling having an outside diameter of 190 mm connects two 40-mm shi There are three 16-mir bolts on a 134-mm bolt circle. The radial flange thickness is 20 ma the torsional stress in:the’ shaft is not to exceed 30 MPa, determine the power that can transmitted at 900 rpm. Sedation: 3 FeTorque trinsmited« 25, HO" ]R0) 16 16 = 376,991 x 10° N-mm = 376.991 N-m Power transmitted, P= 2nTN = 27(37699: i) = 35,530.56 W = 35.53 kw 16. From the Previous Problem, determine the shearing stress in the bolts if uniformly distributed. Solution: Fe shearing force per bolt = iT = 376991) = 1875,57N @ @ ‘Ss = shearing stress in the bolts = Scanned with CamScanner‘COUPLINGS i I 11 17, From the Previous Problem, determine the maximum shearing stress induced nthe bolts, Selation: } 4 P)_4 Saran) = 4(4)-4 (9.3) = 12.43MPa 18. From the Previous Problem; determine the bearing pressure in the bolts. Sotutions Shearing force __ 187557 Projected area of bolt 16 x 20 Bearing pressure = =5.8MPa 19. Two 38.1 mm shafts are connected by a flanged coupling. The flanges are fitted with 6 bolts of SAE 1020 steel on a 152.4 mnrbolt circle. The shafts run at 260 rpm and transmit a ‘torque of, 850,000 N-mm. Assuming a factor of safety of 5, ultimate tension, 430 MPa, and ultimate shear, 330 MPa, what power is transmitted? Station: P= 2ntn= 2(850) 22 20 23,143 W= 23.1 kw 20. From the Previous Problem, Determine the diameter of the bolts required. Solution: n= number of bolts = 6 De = diameter of bolt circle = 152.4 mm a: F= shearing force per bolt = = £859,000) = 1859,14N 1524 2 Design stress, Ss= 8 = 66MPa F =A(Se) 1859.14= 4466) d=5,98mm. use 6 mm bolt 21, From the Previous Problem, How thick should the flange be? Scanned with CamScannera MACHINE DESIGN REVIEWER BY JAS TORDILLO: i MAY F = 1859.14 N per bolt F =d{t) (Sa) 218584 scram 6x86 22, Two solid shafts 120 mm in diameter are coupled by bolts 30 mm in diameterwith centy 120 mm from the axls. How many bolts are necessary? Seaton: d= diameter of bolts = 30 mm D. = diameter of bolts circle = 120x 2 = 240 D = shaft diameter = 120 mm n= number of bolts T= torque transmitted by bolts = Be Es, T= torque of shaft _ D'S, 16 (120 4 1200.7854:307 |16) Use 4 bolts 23; A flanged bolt coupling consists of eight steel 25-mm diameter bolts spaced evenly aroun a bolt circle 320 mm in diameter. Determine the torque capacity of the coupling if the allowable shearing stress in the bolts is 50 MPa. Seton: id Te Fa?8,Rn Ts £ (corsPlconiot}o.160)6) T's 31,415.9N-m 24, A langed bolt coupling is used to connect a solid shaft 75 mm in diameter to a hollow ‘shaft 90 mm in outside diameter and 75 mm in inside diameter. If the allowable shearing stress in the shafts and bolts is 70 MPa, how many 12-mm diameter steel bolts niust be used ona 220-mm diameter bolt circle so that the coupling will be as strong as the weaker shaft? Solution: _ Seri? _ 70x10°(2)(0.075° Tsod = 16". 16 = 5798.44 N-m Scanned with CamScanner‘) te de , 0.079 2 = 5187.67 Nm r Use the smaller value of T: Ts Fd?S,Rn s187.67.+ {0} (rst [2220 220), nm = 5.95 or USEn = 6 bolts 25: A flanged bolt coupling consists of six 12-mm dlameter steel bolts on a bolt circle 300 mm in diameter, and four 12:mm diameter steel bolts on a concentric bol circle 200 mm in diameter. What torque can be applied without exceeding a shearing stress of 70 MPa in the bolts? T = PaRum + PaRana 2 Ts (am +2am) tT Soors7oad'[26}-3(%2 | T = 10,291.85N-m 26. From the Previous Problem, determine the number of 12-mm diameter steel bolts that must be uséd on the 300-mm bolt circle to increase the torque capacity to 15 kN-m. Solution: T = PiRim + PR, Te A(am+22m) 14,000 = FloorsHroact[ 2 %3(y)+2(%234) = 10.01 USE 10 bolts Scanned with CamScannerMACHINE DESIGN REVIEWER BY JAS TORDILLO 27, A flanged bolt coupling consists of six 12-mm diameter steel bolts everily spaced a, bolt circle 300 mm in diameter, and the four 25-mm diameter aluminum bolts on 2 coy, bolt circle 200 mm in diameter, What torque can be applied without exceeding a shex stress of 60 MPa in the steel or 40 MPa in the aluminum? Use G of steel = 83 GPa and; aluminum = 28 GPa, Sebo: £8 2 fa Rs Ry 6 PS esos SS L IE E Ss__ Sa EsRs EqRa Ss Sa 3x10°(015) 2811001) Ss = 4.44642857 S, IfS, = 40MPa > Ss = 177.86 MPa (overstressed) IfS, = 60MPa > Ss = 13.49 MPa (Governs) T = PaRang + PsRsls T © AaSa Rana + AsSs Rsrs Ts £ (crs? (osloha4nno®)+ * (0012?(0.1346 60x08) T = 8756 N-m Scanned with CamScanner