PRODUCTION TECHNOLOGY – II

IMPORTANT QUESTIONS

SHORTS ANSWER QUESTIONS

Chapter-01
1. Explain the working principle of milling with a neat sketch.
2. What are the different types of milling machines.
3. How is milling machine designated?
Or
Write the specifications of milling machine.
4. List the various work holding devices used in milling.
5. What is a milling cutter? And list the types of milling cutters?
6. What are the different cutter materials used in milling?
7. List different milling operations.
8. Define: a. Cutting speed
b. Feed
c. Depth of Cut
9. What is indexing. What are the different methods used?

Chapter -02
1. What are the methods of making gear.
2. With a neat sketch explain principle of gear shaping.
3. What are the advantages and disadvantages of gear hobbing.
4. What are the different methods used for finishing of gears.
5. what are different gear materials.
6. Why are the gears heat treated? What are heat treatment processes.

Chapter -03
1. Explain the principle of grinding with a neat sketch.
2. What are the advantages and disadvanatagaes of grinding.
3. What is a abrasive material and what are its types.
4. What is a bond material and what are its types.
5. Define: a. Grit
b. Grade
c. Structure
6. List the common shapes of grinding wheels.
7. What are the factors to be considered for selecting a grinding wheel.
8. list different methods of grinding.
9. What are the tpes of grinding machines.
10. What are advantages and disadvantages of centreless grinding over conventional centre type
grinding.
11. what is the function of coolants or cutting fluids used in grinding.
12. What are the advantages and disadvanatages of lapping process.
13. State the differences between lapping and honing.
14. what area the functions of surface coating.
15. what are the different of surface fininshing methods.
16. what ar e different materioals used for organic coating.

Chapter -04
1. State the Difference between jigs and fixture.
2. What are the design factors for jigs and fixtures.
3. What are the factors to be considered for clamping a workpiece.
4. What is a drill bush? List its types.
5. what are the different types of clamp.
6. what is a drill jig? And state its types.
7. What is a jig boring machine?
8. write the principle of button boring on lathe.
9. List out the methods for locating the position of hole.

Chapter -05
1. Compare modern machining process with traditional machining process.
Or
Compare non-conventional machining process with conventional machining process.
2. What are the advantages and disadvantages of modern machining process
Or
What are the advantages and disadvantages of non-conventional machining process.
3. write the classification of non-conventional machining process.
4. What is the principle of ultrasonic machining with a neat sketch.
5. What is the principle of abrasive jet machining with a neat sketch.
6. What is the principle of electric discharge machining with a neat sketch.
7. What is the principle of laser beam machining with a neat sketch.
8. What is the principle of chemical milling with a neat sketch.
LONG ANSWER QUESTIONS
Chapter-01
1. Explain the construction and working of horizontal milling machine with a neat sketch.
2. Explain the construction and working of vertical milling machine with a neat sketch.
3. What are the different types of tool holding devices. Explain them briefly.
4. What are the different types of milling cutters explain any five of them.
5. Explain the nomenclature of milling cutter.
6. What are the different milling operations explain any five of them.
7. Explain vertical milling attachment and slotting attachment.
8. Explain the different methods of indexing.
9. explain spur gear cutting with a neat sketch.
10. explain helical gear cutting with a neat sketch.

Chapter -02
1. Explain briefly the terminology of gears with a neat sketch.
2. Explain briefly the different methods of making gears.
3. What is form cutting method? Explain different methods.
4. Explain gear shaping using a pinion cutter? Also its advantages and disadvantages.
5. Explain gear hobbing with a neat sketch.
6. explain briefly different methods of gear finishing.
7. What are the different heat treatment of gears explain any three.

Chapter -03
1. What is an Abrasive material? Explain its types briefly.
2. Explain types of bonds used in grinding wheel.
3. what are different methods of grinding explain them each.
4. Explain center type cylindrical grinding with a neat a sketch.
5. Explain centreless grinding with a neat sketch and explain its types.
6. explain briefly surface grinding machine.
7. Explain lapping process with a neat sketch. State its advantages and disadvantages.
8. Explain honing process with a neat sketch. State its advantages and disadvantages.
9. What is a Electro plating. Explain it with a neat sketch.
10. Explain the different methods in hot dipping .
11. Explain the different metal spraying methods .
Chapter-04
1. Explain six degree of freedom with a neat sketch.
Or
Explain 3-2-1 principles of locations.
2. Explain briefly the different types of drill bushes with a neat sketch.
3. Explain briefly the different types of clamps used.
4. Explain briefly the different types of drill jigs with neat sketch.
5. What is a fixture? Explain different types of fixtures used.
6. Explain button boring on lathe with a neat sketch.
7. Explain the construction and working of jig boring machine with a neat sketch.
8. Explain open-front and cross-rail jig boring machine.
9. Explain different methods of locating holes in a jig boring machine.
10. what are the different jig boring machine accessories explain them briefly.

Chapter -05
1. Describe ultrasonic machining with a neat sketch also state its advantages, disadvantages and
applications.
2. Describe abrasive jet machining with a neat sketch also state its advantages, disadvantages and
applications.
3. Describe electric discharge machining with a neat sketch also state its advantages,
disadvantages and applications.
4. Describe laser beam machining with a neat sketch also state its advantages, disadvantages and
applications.
5. Describe chemical milling with a neat sketch also state its advantages, disadvantages and
applications.