4201, A.K.

T MEMORIAL COLLEGE OF ENGINEERING AND TECHNOLOGY

DEPARTMENT OF MECHANICAL ENGINEERING
ME6302- MANUFACTURING TECHNOLOGY – I
QUESTION BANK
YEAR/SEM: II/III
UNIT-I (METAL CASTING PROCESSES)
Part-A
1. Name the various pattern materials?
2. What are the different types of patterns used in foundries?
3. Explain the core making process?
4. What are the requirements of core sand?
5. Name the different types of core binders?
6. Mention the specific advantages of CO2 process?
7. What are the different types of moulding sand?
8. List out any five moulding tools?
9. State the various methods for testing moulding sand?
10. Mention any two different between green sand mould and dry sand mould?
11. What are the different types of furnaces used for casting?
12. Write a short note on chilled casting?
13. What is the necessity of sand testing?
14. What do you mean by core and core print?
15. What is mean by precision investment castings?
16. State any four properties of moulding sand.
17. Which type of furnaces are suitable for melting of ferrous material and why?
Part-B
1. What are the types of pattern allowances?
2. Differentiate ‘Green sand mould’ and Dry sand mould?
3. Explain the various non –destructive inspection methods of cast products?
4. Explain casting defects and its remedies?
5. What are the different types of furnace used in foundry?
6. Explain Shell casting and investment casting?
7. Discuss Pressure die casting in detail?
8. Explain Centrifugal casting?
9. Enumerate with neat sketches various steps involved in making investment casting.
10. Explain any four casting defects with causes and their remedies.

AKTMCET/MECH/MT-I/R-2013
 UNIT-II (JOINING PROCESSES)
Part-A
1. Define welding process?
2. Define fusion welding?
3. What are different methods of welding?
4. What are the equipment used in Arc welding and Gas welding?
5. Mention any two advantages of D .C and A. C welding?
6. Define Resistance Welding?
7. Define Brazing and Soldering?
8. What is the purpose of coating on electrode?
9. Differentiate Consumable electrode and non –Consumable electrode?
10. What are the welding defects?
11. What is the main different between upset butt welding and flash butt welding?
12. What are the various types of flame?
13. Define plasma arc welding?
14. Why is flux used in Soldering and Brazing?
15. What are the special features of friction welding?
Part-B
1. Explain Laser beam welding and give their applications?
2. Explain Electron beam welding and Electro slag welding with its advantages and disadvantages?
3. Describe plasma Arc welding with its advantages and disadvantages?
4. Describe and explain Ultrasonic welding and give their applications?
5. Explain Thermit welding and given their applications?
6. Draw and explain the Friction and Explosive Welding Processes?
7. Describe and explain submerged welding and give their applications?
8. Draw and explain the TIG and MIG Welding Processes?
9. Discuss about Welding defects. Explain?
10. What are the types of adhesive and bonded joints? Write the application?

AKTMCET/MECH/MT-I/R-2013
 UNIT-III (METAL FORMING PROCESSES)
Part-A

1. Differentiate Hot working and cold working of metals

2. What is Re -crystallization temperature?
3. Give some basic forging operation?
4. Name four different press-working operations?
5. Differentiate tube drawing and wire drawing?
6. What are the advantage and disadvantages of forging processes?
7. What are the defects in forging operations?
8. Differentiate hot extrusion and cold extrusion?
9. What are the types of rolling mills?
10. What is upset forging?
11. Explain the term extension processes?
12. Define open die forging and closed –die forging?
13. List the important tools used in hand forging?
14. What is the merit of super plastic forming?
15. Why are a number of passes required to roll a steel bar?
Part-B

1. Explain the hot working and cold working with suitable examples.
2. Define rolling and discuss according to the classification.
3. Discuss the various forging operations and its types.
4. Draw and explain the shape rolling operation?
5. Draw and explain the tube piercing?
6. State the different types of Extrusion and Explain?
7. List out the various classifications in drawing? Explain?
8. List out the various defects in rolled parts and explain?
9. What are equipments used in drawing? Explain?
10. Draw and explain the closed die forging?

AKTMCET/MECH/MT-I/R-2013
 UNIT: 4 (SHEET METAL PROCESSES)
Part-A

1. What is meant by clearance?

2. What is stretch forming?
3. Define the term “spring back?
4. How force exerted on the form block is calculated?
5. What is super plasticity?
6. Differentiate Hydro forming & Rubber pad forming?
7. Name some components made by Metal spinning?
8. What is principle of Explosive forming?
9. What is principle of Magnetic pulse forming?
10. Explain Peen forming?
11. Give the differentiate between Punching and Blanking.
12. What are the various Forming Defects?
13. What do you mean by minimum Bend Radius?
14. What will be effects of Cold Working on metals?
15. What is Superplastic Forming Operations?
Part-B
1. Describe shearing operations in a sheet metal work with a neat sketch?
2. Describe various types of bending operations with its neat sketches?
3. Explain any one method of stretch forming operation with a neat sketch?
4. What is stretch forming? Discuss its parameters?
5. Explain peen forming process with a neat sketch?
6. Explain the power spinning process with a neat sketch .give their applications?
7. How magnetic pulse forming process is carried out on sheet metal?
8. Write short notes on super plastic forming?
9. Explain the principle of Hydro forming and Rubber pad forming?
10. Describe explosive forming process?

AKTMCET/MECH/MT-I/R-2013
 UNIT: 5 (MANUFACTURING OF PLASTIC COMPONENTS)
Part-A

1. How the plastic is defined?

2. Differentiate thermosetting plastics and thermo plastics
3. Give some examples for thermosetting plastics.
4. Give some example of thermo plastics.
5. What are the foamed plastics?
6. What are the types of compression moulding?
7. What are the processes of thermoplastics?
8. Define co polymerization
9. What is Blow moulding?
10. What is the difference between Rotational moulding & Film blowing?
11. Explain the characteristics of thermoplastics
12. Classify the types of extrusion.
13. Write a short note on plaster moulding.
14. List the materials for processing plastics.
15. What are the major considerations in the design of plastic parts?
Part-B
1. Explain working and principle of compression moulding?
2. Explain working and principle of Transfer moulding?
3. Explain Working principles and typical applications of - Injection moulding?
4. Discus the Types of plastics?
5. List out the Characteristics of the forming and shaping processes?
6. Enumerate with a neat sketch working principle of reciprocating screw injection moulding machine.
7. Explain the working principle of transfer moulding process. State its advantages and limitations.
8. Describe with neat sketches various steps involved in rotational moulding. State its applications.
9. What are the methods of bonding thermoplastics? Explain any one method.
10. Explain hot and cold extrusion with neat sketch.

AKTMCET/MECH/MT-I/R-2013