TECNICAL DATA TYPE 149 5 TORQUES: Thread Nm

N 20 / N 25
5.1 Drive - motors:
1 PRESSURE SETTINGS bar bar
1.2 Pressure limiter Maxi/mini
5.2 Drive - Gearboxes:
Start of opening 195
Full opening 215
5.3 Chassis:

2 SETTINGS mm 5.4 Steering axle and steering-wheels:

2.1 Electromagnetic brake Driving wheel
Maxi gap 0,5 Wheel nuts 140
Normal gap 0,2 Stabilizer wheel
Pivot attachment screw 125
3 WEAR LIMITS mm mm Load bearing wheel
3.1 Motor brushes New / mini lenght Mounting bolt 50
Traction motor 32 15
5.5 Electrical system:
Steering motor 22 11

5.6 Hydraulic system:

4 FILLING QUANTITIES Litres Lubricant*
149 804 3501.0304

4.1 Gearbox 1,5 Gear oil

5.7 Mast and tilt cylinders:
4.2 Hydraulic system 1,25 Hydraulic
fluid
4.3 Battery electrolyte As Distilled
required water
4.4 Lubricate
Pinion and steering gear As Silicone
required grease
Various hinge pins As Lithium
required grease

* See recommanded lubricants

6 RECOMMENDED LUBRICANTS: 9 MAINTENANCE AND INSPECTION CHART

Hydraulic fluid Maintenance as required

ISO VG 46 H-L or H-LP (DIN 51524). Manufacturer’scode, 5-litre cans: FM 8101521. - Cleaning the truck
For cold-room operation: FM 8101489 (25-litre cans). - Checking the tightness and condition of the wheels
- Adjusting height of the stabiliser wheel
Gearbox oil - Fuse check
SAE 80 W 90, API. GL5, MIL.L 21DSC. Manufacturer’s code, 5-litre cans: 8100560. - Cleaning of steering ring and pinions
- Checking level of electrolyte and water supplement
Multi-purpose grease - Checking electrolyte s.g.
Lithium-based grease, high-pressure with anti-wear additive: Standard DIN 51825 - KPF 2K - 30, - Checking condition of battery connector, terminals and cables
KPF 2K - 20, KPF 2N- 30. - Cleaning the battery and battery compartment
Manufacturer’s code, cartridge: 7.337.475 140. - Truck operation tests

Chain spray Inspection and maintenance ervery 500 hours or every 6 months
Manufacturer’s code: 7326300602 - Greasing the turntable bearing of the motor unit
For cold-room operation: 7326300615 - Cleaning of steering ring and pinions
- Checking hydraulic oil level
Grease for steering ring and pinion - Checking tightness of hydraulic circuits
Aerosol silicon grease (600 ml) - Checking the condition, tightness of electrical connections and cables
Reference : FM 8 107 219 - Cleaning the drive unit plate
- Checking wear of contacts
7 SERVICES AFTER THE FIRST 50 SERVICE HOURS - Checking, and if necessary changing, traction motor brushes
- Checking the braking system - Checking and, if necessary, changing steering motor brushes
- Checking tightness of the wheels - Adjusting the electrohydraulic brake
- Checking the state of the wheels - Checking the various hinges
- Checking hydraulic oil level - Adjusting the sensitivity of the battery cover grip
- Checking tightness of hydraulic circuit - Truck operation tests
- Cleaning the hydraulic filter (sieve) - Checking reduction gear oil level
- Check level and s.g. of battery electrolyte
- Checking the condition and tightness of cables & electrical connections Inspection and maintenance every 1000 hours or one years
- Checking mechanical fixings of chassis, lifting system and locking of battery cover - Checking and if necessary changing pump motor brushes
- Greasing the turntable bearing of the motor unit, overall greasing - Cleaning the hydraulic filter (sieve)
- Replacing the reduction gear oil - Check the mechanical parts
- Truck operation tests - Truck operation tests

8 DAILY CHECKS Inspection and maintenance every 2000 service hours or 2 years
- Check forward/reverse and lift/lower controls - Replacing the hydraulic oil
- Check steering operation - Replace the gear reducer oil
- Check braking - Truck operation tests
- Check emergency stop button
- Check horn operation NOTE
- Check battery charge state In case of malfunctions and all truck servicing, always first disconnect the battery
plug.
Due to the danger of a short, never place tools on the battery.