TECNICAL DATA TYPE 149 5 TORQUES: Thread Nm

N20V / N20VI
5.1 Drive - motors:
1 PRESSURE SETTINGS bar bar
1.2 Pressure limiter Maxi/mini
5.2 Drive - Gearboxes:
Initial lift circuit ( end of opening ) 235
High lift circuit ( end of opening ) 220
5.3 Chassis:

2 SETTINGS mm 5.4 Steering axle and steering-wheels:

2.1 Electromagnetic brake Driving wheel
Maxi gap 0,5 Wheel nuts 140
Normal gap 0,25 Stabilizer wheel
Pivot attachment screw 125
3 WEAR LIMITS mm mm Load bearing wheel
3.1 Motor brushes New / mini lenght Mounting bolt 50
Traction motor 32 15
5.5 Electrical system:
Pump motor
High lift 22,5 14
5.6 Hydraulic system:
Initial lift 27 8
149 804 3521.0304

Steering motor 16 5,5

5.7 Mast and tilt cylinders:

4 FILLING QUANTITIES Litres Lubricant*

4.1 Gearbox 1,5 Gear oil
4.2 Hydraulic system 6.8 Hydraulic
fluid
4.3 Battery electrolyte As Distilled
required water
4.4 Lubricate
Pinion and steering gear As Silicone
required grease
Various hinge pins As Lithium
required grease
4.5 Flyer chain protection As Chain
required spray

* See recommanded lubricants

6 RECOMMENDED LUBRICANTS: 9 MAINTENANCE AND INSPECTION CHART

Hydraulic fluid Maintenance as required

ISO VG 46 H-L or H-LP (DIN 51524). Manufacturer’s code, 5-litre cans: FM 8101521. - Truck cleaning
For cold-room operation: FM 8101489 (25-litre cans). - Chain cleaning and lubrication
- Mast lubrication
Gearbox oil - Wheel condition and fixing check
SAE 80 W 90, API. GL5, MIL.L 21DSC. Manufacturer’s code, 5-litre cans: 8100560. - Stabilising wheel height adjustment
- Electrolyte level check and top-up
Multi-purpose grease - Electrolyte specific gravity check
Lithium-based grease, high-pressure with anti-wear additive: Standard DIN 51825 - KPF 2K - 30, - Fuse check
KPF 2K - 20, KPF 2N- 30. - Check on condition of cables, terminals and battery connector
Manufacturer’s code, cartridge: 7.337.475 140. - Battery and battery compartment cleaning
- Truck operation tests
Chain spray
Manufacturer’s code: 7326300602 Inspection and maintenance ervery 500 hours or every 6 months
For cold-room operation: 7326300615 - Drive unit steering bearing lubrication
- Steering ring gear pinion cleaning
Grease for steering gear and pinion - Hydraulic oil level check
Silicone grease in aerosol (600 ml) - Hydraulic circuit leak check
Reference: FM 8 107 219 - Check on condition and fixing of electrical cables and connections
- Check on condition and fixing of mast and chains
7 SERVICES AFTER THE FIRST 50 SERVICE HOURS - Chain length adjustment
- Braking system check - Variator panel cleaning
- Wheel fixing check - Contact wear check
- Wheel condition check - Traction motor brush check and replacement if necessary
- Hydraulic oil level check - Steering motor brush check and replacement if necessary
- Hydraulic circuit leak check - Electromagnetic brake adjustment
- Hydraulic filter cleaning - Articulation check
- Replace the L.S.L. (Linde Soft Lifting ) distributor filter - Gearbox oil level check
- Battery electrolyte level and specific gravity check - Truck operation tests
- Check on condition and fixing of electrical cablesand connections
- Mechanical and chassis fixing check Inspection and maintenance every 1000 hours or one years
- Check on condition of mast and chains - Check and replace if necessary pump motor brush
- General lubrication - Cleaning the high pressure hydraulic filter
- Lubrication of drive unit steering bearing - Replace the L.S.L. (Linde Soft Lifting ) distributor filter
- Battery charger check - Check the mechanical parts
- Truck operation tests - Truck operation tests

Inspection and maintenance every 2000 service hours or 2 years

8 DAILY CHECKS - Hydraulic oil replacement
- Check forward/reverse and lift/lower controls - Gearbox oil replacement
- Check steering operation - Truck operation tests
- Check braking
- Check emergency stop button
NOTE
- Check horn operation
In case of malfunctions and all truck servicing, always first disconnect the battery
- Check battery charge state
plug.
- Check on battery cover locks
Due to the danger of a short, never place tools on the battery.