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Management
System
Power Management System
Features
The Mega-Guard Power
Management System (PMS) is
an advanced system for full
automation of power plant,
including power management,
diesel engine control, generator
control, synchronizing, generator
protection and optional diesel
engine safety system.
Each generator set is equipped
with its own independent and
autonomous PMS system.
This ensures the highest degree
of reliability and availability.
The Mega-Guard PMS is supplied
as a complete product and no
additional components are
needed for automation of a low
voltage switchboard up to 690VAC.
2
Application
Mega-Guard PMS can be configured for a Installation and commissioning of Mega-Guard PMS can be
mixture of the following applications: executed by switchboard builder and does not require special skills.
The technician can easily set switchboard and power plant
diesel generator
parameters in the Mega-Guard PMS with the user friendly
shaft generator
PMS Operator Panel with touchscreen. Parameters such as
automatic bus tie breaker
generator power, number of generators, bus tie breaker, busbar
emergency generator
nominal voltage, alarm limits, type of generator etc. can easily
shore connection
be entered in the menu driven operator interface.
Mega-Guard PMS provides for auto
starting, synchronisation and load
sharing functions. Metering functions
include 3 phase voltage, current,
A CONSUMER BLOCK CONSUMER BLOCK A
frequency and power measurement, 1 15
B REQUEST 1 ACCEPT 1 B
calculation of power factor and running A CONSUMER BLOCK CONSUMER BLOCK A
2 16
hours. Diesel engine, generator and B REQUEST 2 ACCEPT 2 B
B REQUEST 3 ACCEPT 3 B
monitored by Mega-Guard PMS. Safety
A SAFETY SYSTEM A
functions are executed in accordance 4 18
B SHUTDOWN B
A CB OPEN PREFERENTIAL A
6 20
B ALL GENERATORS TRIP 2 B
Other functions include black-out start, A CB CB A
7 21
consumer enable when enough power B REV. POWER TRIP ABNORMAL TRIP B
A ENGINE ENGINE A
which is not needed for most switchboard 11 25
B START FAIL INC. SPEED B
applications. Special applications can be A READY ENGINE A
12 26
programmed with the built-in and optional B TO START DEC. SPEED B
B SELECT START B
with the IEC61131 standard.
A ENGINE ENGINE A
14 28
B REMOTE CTRL STOP B
functions: CURRENT L1
L1- GENERATOR VOLTAGE GL2
GENERATOR
Safety system for diesel engine L2+ GL3
CURRENT L2
Differential tripping L2-
GENERATOR BL1
Check synchronizer with back-up VOLTAGE
L3+ BL2
CURRENT L3 BUSBAR
measurement of kW, V, A, Hz and Cos φ
L3-
GENERATOR BL3
Analog control for frequency and voltage
Additional Controllers for user
PMS Controller
functionality (requires PLC programming
option)
Ship automation
3
PMS system lay-out
The PMS Operator Panel is available in three versions for the following market segments:
Bus-Tie Breaker
L1
L2
L3
ETHERNET ETHERNET ETHERNET
ETHERNET ETHERNET ETHERNET
M B M B M B
PMS PMS PMS
Operator Operator Operator
Panel Panel Panel
L1 L1 L1
L2
A
A
1
2
CONSUMER BLOCK
REQUEST 1
CONSUMER BLOCK
CONSUMER BLOCK
ACCEPT 1
CONSUMER BLOCK
15
16
A
A
PMS L2
A
A
1
2
CONSUMER BLOCK
REQUEST 1
CONSUMER BLOCK
CONSUMER BLOCK
ACCEPT 1
CONSUMER BLOCK
15
16
A
A
PMS L2
A
A
1
2
CONSUMER BLOCK
REQUEST 1
CONSUMER BLOCK
CONSUMER BLOCK
ACCEPT 1
CONSUMER BLOCK
15
16
A
A
PMS
REQUEST 2 ACCEPT 2 REQUEST 2 ACCEPT 2 REQUEST 2 ACCEPT 2
L3 A
B
3
CONSUMER BLOCK
REQUEST 3
CONSUMER BLOCK
ACCEPT 3
17
A
B L3 A
B
3
CONSUMER BLOCK
REQUEST 3
CONSUMER BLOCK
ACCEPT 3
17
A
B L3 A
B
3
CONSUMER BLOCK
REQUEST 3
CONSUMER BLOCK
ACCEPT 3
17
A
CB Status A
B
5
BUS TIE CLOSED
(GX AND GX-1)
PREFERENTIAL
TRIP 1
19
A
B CB Status A
B
5
BUS TIE CLOSED
(GX AND GX-1)
PREFERENTIAL
TRIP 1
19
A
B CB Status A
B
5
BUS TIE CLOSED
(GX AND GX-1)
PREFERENTIAL
TRIP 1
19
A
B BT
A CB OPEN PREFERENTIAL A A CB OPEN PREFERENTIAL A A CB OPEN PREFERENTIAL A
A
6
7
ALL GENERATORS
CB
TRIP 2
CB
20
21
B
A
Circuit Trip Status B
A
6
7
ALL GENERATORS
CB
TRIP 2
CB
20
21
B
A
Circuit Trip Status B
A
6
7
ALL GENERATORS
CB
TRIP 2
CB
20
21
B
A
Trip
B REV. POWER TRIP ABNORMAL TRIP B B REV. POWER TRIP ABNORMAL TRIP B B REV. POWER TRIP ABNORMAL TRIP B
L1 A
A
11
ENGINE
START FAIL
ENGINE
INC. SPEED
25
A
B L1 A
B
11
ENGINE
START FAIL
ENGINE
INC. SPEED
25
A
B L1 A
B
11
ENGINE
START FAIL
ENGINE
INC. SPEED
25
A
L2 B
A
12
TO START
SWBD/PMS
DEC. SPEED
ENGINE
26
B
A
L2 B
A
12
TO START
SWBD/PMS
DEC. SPEED
ENGINE
26
B
A
L2 B
A
12
TO START
SWBD/PMS
DEC. SPEED
ENGINE
26
B
A
13 27 13 27 13 27
L3 B
A
14
SELECT
ENGINE
START
ENGINE
28
B
A L3 B
A
14
SELECT
ENGINE
START
ENGINE
28
B
A L3 B
A
14
SELECT
ENGINE
START
ENGINE
28
B
L1 L1+
BARCODE LABEL PRODUCT LABEL
GL1
L1 L1+
BARCODE LABEL PRODUCT LABEL
GL1
L1 L1+
BARCODE LABEL PRODUCT LABEL
GL1
CURRENT L1 CURRENT L1 CURRENT L1
L1- VOLTAGE GL2 L1- VOLTAGE GL2 L1- VOLTAGE GL2
L2 L2+
GENERATOR
CURRENT L2
GENERATOR
GL3
L2 L2+
GENERATOR
CURRENT L2
GENERATOR
GL3
L2 L2+
GENERATOR
CURRENT L2
GENERATOR
GL3
L2-
GENERATOR BL1 L2-
GENERATOR BL1 L2-
GENERATOR BL1
L3 L3+
CURRENT L3
VOLTAGE
BUSBAR
BL2 L3 L3+
CURRENT L3
VOLTAGE
BUSBAR
BL2 L3 L3+
CURRENT L3
VOLTAGE
BUSBAR
BL2
L3-
GENERATOR BL3 L3-
GENERATOR BL3 L3-
GENERATOR BL3
Inc./Dec.
Running
Start/Stop
Remote
Shore SG G
~ ~ ~
Shore Connection Shaft Generator 1 Generator 1 Bus-Tie B
The colour touch screen continuously displays metering values (kW, Hz, V, A, pf, kVAr), circuit breaker status,
standby generator number and alarms. Operator mode selection can be executed with pushbuttons or the
touchscreen. The rear side of the PMS Operator Panel is equipped with detachable terminal strips, four Ethernet
ports and a USB port. Communication between Mega-Guard PMS systems takes place via Ethernet wired in a
loop and occupies two Ethernet ports on each PMS Operator Panel. The two remaining Ethernet ports can be used
for connection to e.g. an external monitoring system and/or to the diesel engine. RS485 and CAN bus
communication are supported as well. The USB port is used for a memory stick to upload or download an
application program. Terminal strips are available to connect the 24VDC power supply and a number of inputs and
outputs. The switchboard can be configured in such a way that installation of separate gauges is not required
with Mega-Guard PMS.
4
PMS Controller
The PMS Controller is installed on a TS35 DIN rail inside main switchboard at each generator section. I/O signals
from generator, busbar, circuit breaker and engine are directly connected to this Controller. The PMS Controller
is equipped with a powerful ARM microprocessor executing metering, safety and generator control functions.
The PMS Controller can also be delivered as an independent check synchronizer.
3 phase busbar voltage (0~690VAC) 3 phase generator current (0~5A) 14 digital inputs
3 phase generator voltage (0~690VAC) 14 relay outputs
r Isolation Breaker
L1
L2
L3
ETHERNET ETHERNET ETHERNET
ETHERNET ETHERNET ETHERNET
M B M B M B M B
PMS PMS PMS PMS
Operator Operator Operator Operator
Panel Panel Panel Panel
L1 L1 L1 L1
L2
A
A
1
2
CONSUMER BLOCK
REQUEST 1
CONSUMER BLOCK
CONSUMER BLOCK
ACCEPT 1
CONSUMER BLOCK
15
16
A
A
PMS L2
A
A
1
2
CONSUMER BLOCK
REQUEST 1
CONSUMER BLOCK
CONSUMER BLOCK
ACCEPT 1
CONSUMER BLOCK
15
16
A
A
PMS L2
A
A
1
2
CONSUMER BLOCK
REQUEST 1
CONSUMER BLOCK
CONSUMER BLOCK
ACCEPT 1
CONSUMER BLOCK
15
16
A
A
PMS L2
A
A
1
2
CONSUMER BLOCK
REQUEST 1
CONSUMER BLOCK
CONSUMER BLOCK
ACCEPT 1
CONSUMER BLOCK
15
16
A
A
PMS
REQUEST 2 ACCEPT 2 REQUEST 2 ACCEPT 2 REQUEST 2 ACCEPT 2 REQUEST 2 ACCEPT 2
L3 A
B
3
CONSUMER BLOCK
REQUEST 3
CONSUMER BLOCK
ACCEPT 3
17
A
B L3 A
B
3
CONSUMER BLOCK
REQUEST 3
CONSUMER BLOCK
ACCEPT 3
17
A
B L3 A
B
3
CONSUMER BLOCK
REQUEST 3
CONSUMER BLOCK
ACCEPT 3
17
A
B L3 A
B
3
CONSUMER BLOCK
REQUEST 3
CONSUMER BLOCK
ACCEPT 3
17
A
B
4
SHUTDOWN
18
B B
4
SHUTDOWN
18
B B
4
SHUTDOWN
18
B
BT Status B
4
SHUTDOWN
18
B
T Status A
5
BUS TIE CLOSED PREFERENTIAL
19
A
CB Status A
5
BUS TIE CLOSED PREFERENTIAL
19
A
CB Status A
5
BUS TIE CLOSED PREFERENTIAL
19
A A
5
BUS TIE CLOSED PREFERENTIAL
19
A
A
(GX AND GX-1)
CB OPEN
TRIP 1
PREFERENTIAL
B
A
B
A
(GX AND GX-1)
CB OPEN
TRIP 1
PREFERENTIAL
B
A
B
A
(GX AND GX-1)
CB OPEN
TRIP 1
PREFERENTIAL
B
A CB Status B
A
(GX AND GX-1)
CB OPEN
TRIP 1
PREFERENTIAL
B
p Status B
6
ALL GENERATORS TRIP 2
20
B
B
7
CB
REV. POWER TRIP
CB
ABNORMAL TRIP
21
A
B
A
B
7
CB
REV. POWER TRIP
CB
ABNORMAL TRIP
21
A
B
A
B
7
CB
REV. POWER TRIP
CB
ABNORMAL TRIP
21
A
B
Circuit Trip Status A
B
7
CB
REV. POWER TRIP
CB
ABNORMAL TRIP
21
A
B
8
SHORT CIRCUIT TRIP AUTO SYNC. FAIL
22
B B
8
SHORT CIRCUIT TRIP AUTO SYNC. FAIL
22
B B
8
SHORT CIRCUIT TRIP AUTO SYNC. FAIL
22
B
Close CB B
8
SHORT CIRCUIT TRIP AUTO SYNC. FAIL
22
B
Open CB
A
A
9
CB
STATUS
ENGINE
CB
CLOSE
CB
23
A
A
Open CB
A
A
9
CB
STATUS
ENGINE
CB
CLOSE
CB
23
A
A
Open CB
A
A
9
CB
STATUS
ENGINE
CB
CLOSE
CB
23
A
A
Breaker Open CB
A
A
9
CB
STATUS
ENGINE
CB
CLOSE
CB
23
A
A
10 24 10 24 10 24 10 24
L1 B
A
RUNNING
ENGINE
OPEN
ENGINE
B
L1
B
A
RUNNING
ENGINE
OPEN
ENGINE
B
L1
B
A
RUNNING
ENGINE
OPEN
ENGINE
B
A
B
A
RUNNING
ENGINE
OPEN
ENGINE
B
L2
B
A
11
START FAIL
READY
INC. SPEED
ENGINE
25
B
A
B
A
11
START FAIL
READY
INC. SPEED
ENGINE
25
B
A
B
A
11
START FAIL
READY
INC. SPEED
ENGINE
25
B
A
L1 B
A
11
START FAIL
READY
INC. SPEED
ENGINE
25
B
B
12
TO START DEC. SPEED
26
B
L2 B
12
TO START DEC. SPEED
26
B
L2 B
12
TO START DEC. SPEED
26
B
L2 B
12
TO START DEC. SPEED
26
B
L3 A
13
SWBD/PMS
SELECT
ENGINE
START
27
A
L3
A
13
SWBD/PMS
SELECT
ENGINE
START
27
A
L3
A
13
SWBD/PMS
SELECT
ENGINE
START
27
A A
13
SWBD/PMS
SELECT
ENGINE
START
27
A
L3
B B B B B B B B
L1+
BARCODE LABEL PRODUCT LABEL
GL1
L1 L1+
BARCODE LABEL PRODUCT LABEL
GL1
L1 L1+
BARCODE LABEL PRODUCT LABEL
GL1 L1 L1+
BARCODE LABEL PRODUCT LABEL
GL1
CURRENT L1 CURRENT L1 CURRENT L1 CURRENT L1
L1- VOLTAGE GL2 L1- VOLTAGE GL2 L1- VOLTAGE GL2 L1- VOLTAGE GL2
L2+
GENERATOR
CURRENT L2
GENERATOR
GL3
L2 L2+
GENERATOR
CURRENT L2
GENERATOR
GL3
L2 L2+
GENERATOR
CURRENT L2
GENERATOR
GL3 L2 L2+
GENERATOR
CURRENT L2
GENERATOR
GL3
L2-
GENERATOR BL1 L2-
GENERATOR BL1 L2-
GENERATOR BL1 L2-
GENERATOR BL1
L3+
CURRENT L3
VOLTAGE
BUSBAR
BL2 L3 L3+
CURRENT L3
VOLTAGE
BUSBAR
BL2 L3 L3+
CURRENT L3
VOLTAGE
BUSBAR
BL2 L3 L3+
CURRENT L3
VOLTAGE
BUSBAR
BL2
L3-
GENERATOR BL3 L3-
GENERATOR BL3 L3-
GENERATOR BL3 L3-
GENERATOR BL3
Inc./Dec.
Inc./Dec.
Running
Running
Start/Stop
Remote
Start/Stop
Remote
G SG EG
~ ~ ~
Breaker Generator 2 Shaft Generator 2 Emergency Generator
PMS Controller typical functions relay outputs PMS Controller typical functions digital inputs
The PMS Controller is connected to the PMS Operator Panel via an I/O Cable. The I/O Cable is standard available
in two lengths: 3m and 5m.
Ship automation
5
PMS configuration
PMS configuration
The PMS can be configured for the particular application
via the touch screen or through an external PC
connected with Ethernet communication link. All power
plant functions, parameters, inputs and outputs can be
configured with a menu driven and user friendly
operator interface. This can easily be executed by
switchboard builder as no specific programming
knowledge is required. Unauthorized access is prohibited
by password protection. The following configuration
pages are available:
5,7" Touchscreen with 6 pushbuttons metal front size 144x144x50mm Engine over-speed 12*
5,7" Touchscreen with glass front size 144x144x50mm Engine under-speed 14*
8" Touchscreen with 6 pushbuttons metal font size 144x216x50mm Matching device 15
I/O Bus connector ü Overexitation 24
Ethernet ports 4 Automatic synchronizing 25
RS485 ports 2 Generator undervoltage 27
USB maintenance port 1 Busbar undervoltage 27B
PWM output 1 Generator overload /rev. power 32
Relay output 2 Generator reverse current 37
Analog input 2 Generator loss of excitation 40
Digital input 2 Current unbalance 46
Micro processor ARM Phase sequence voltage 47
PLC programming with graphic editor option Thermal overload protection 49*
Power supply 24Vdc (-25% ~ +30%) Generator overcurrent 50
Mounting flush panel Fast overcurrent 51
Mounting bracket 2 Voltage dependent overcurrent 51V*
Power factor 55
Generator overvoltage 59
Busbar overvoltage 59B
PMS Controller and IO Cable
Voltage unbalance 60
3 phase voltage input up to 690VAC 2 Ground overvoltage 64*
3 phase current input up to 5A 1 Start inhibit 66
Relay output (configurable) 14 Auto reclosing 79
Digital input (configurable) 14 Generator under-frequency 81
I/O Board connector 2 Generator over-frequency 81
Micro processor ARM Busbar under-frequency 81B
Text window for each I/O point ü Busbar over-frequency 81B
DIN rail mounting with clips TS35 rail Non preferential tripping 86
Dimensions 200x127x34 Di erential protection 87*
Power supply via I/O Cable 24VDC Trip circuit supervision 94
I/O Cable with 2x 9 pole connector 3m or 5m length Inrush blocking 95
* = optional
6
Mounting & dimensions
144 216
144
144
50
50
Connection to Connection to
PMS Controller Mounting bracket PMS Controller Mounting bracket
34 127
PMS environmental and approvals
Connected to Text sheet insertion
PMS Operator Panel Environmental conditions IEC60945
Safety IEC60255
Accuracy Class 1.0
Ambient temperature -25 ~ 70°C
A CONSUMER BLOCK CONSUMER BLOCK A
1 15
B REQUEST 1 ACCEPT 1 B
B
3
CONSUMER BLOCK
REQUEST 3
CONSUMER BLOCK
ACCEPT 3
17
A
B
Class approval LRS, DNV-GL, ABS
A SAFETY SYSTEM A
4 18
I/O Cable
B
B
5
SHUTDOWN
BUS TIE CLOSED
(GX AND GX-1)
PREFERENTIAL
TRIP 1
19
B
B
RINA, BV, RMRS,
L=3m or 5m A CB OPEN PREFERENTIAL A
A
6
7
ALL GENERATORS
CB
TRIP 2
CB
20
21
B
A
CCS, NKK, PRS, KR
B REV. POWER TRIP ABNORMAL TRIP B
A
8
CB
SHORT CIRCUIT TRIP
CB
AUTO SYNC. FAIL
22
A
A
Incl. DP1, DP2, DP3
CB CB
9 23
STATUS CLOSE
Measuring voltage 0 -690VAC +/-20%
220
280
B B
A ENGINE CB A
10 24
B RUNNING OPEN B
A ENGINE ENGINE A
A
11
12
START FAIL
READY
INC. SPEED
ENGINE
25
26
B
A
Measuring current and protection
PMS specification 0 – 5A nominal
B TO START DEC. SPEED B
A
13
SWBD/PMS
SELECT
ENGINE
START
27
A
A
Measuring current max up to 200%
ENGINE ENGINE
14 28
L1+ GL1
CURRENT L1
L1-
L2+
GENERATOR
CURRENT L2
VOLTAGE
GENERATOR
GL2
GL3
Digital inputs N.O. or N.C. jumper selectable
GENERATOR
L2-
L3+
CURRENT L3
VOLTAGE
BUSBAR
BL1
BL2
Relay outputs potential free outputs
L3-
GENERATOR BL3
Ship automation
7
Vessel Power BNWAS Watch Navigation Light
Management System Management System Alarm System Control
Ship automation
Terasaki Electric Co., (Far East) Pte Ltd
17, Tuas Street, Singapore 638454
Phone (+65) 65611165, Fax (+65) 65612166, Email tefe@terasaki.com.sg, Web www.terasaki.com.sg
05-2019