AUTOMATİC SPİRAL MİXER WİTH FİXED

BOWL

USAGE-MAİNTANENCE-ASSEMBLY AND
TECHNİCAL SERVİCE GUİDE

Brand : PANEMOR

Product type : BREAD AND PASTRY BAKİNG OVENS AND EQUİPMENT

Model : PSPM 80 - PSPM 130 – PSPM 160 – PSPM 250

Sub Model : AOTOMATİC SPİRAL MİXER

Service life : SERVİCE LİFE OF THİS PRODUCT İS 10 YEARS

Manufacturer:

PANEMOR MAKİNA SAN. TİC. LTD. ŞTİ.

Büyükkayacık Mahallesi 4. Organize Sanayi Bölgesi 103. Cadde No:7/A
Selçuklu / KONYA
Tel: 90 332 271 31 99 Fax: 0850 302 20 16
BEFORE USING THIS MACHINE,
READ CAREFULLY THE PRESENT
INSTRUCTIONS MANUAL
This document is subject to copyright. May not be reproduced without written permission, on the changes made and be given to third
parties. Text, drawings (structural) adjustments to change without notice or may not appear in this document. This user manual has
been prepared with care. However PANEMOR MACHINERY LTD. ŞTİ. is not responsible for typographical errors or missing.

PREMISE

PANEMOR thanks you for choosing its machine. In order to obtain the best
performance, this manual describes all necessary information to set up the machine
and all the required devices for a right and prolonged usage. We invite you to read
this manual carefully and follow it thoroughly. PANEMOR will not be responsible for
any damage to persons and/or things, caused by the misuse of the machine due to
the inattention and neglect of the suggestions written and shown in this manual.
PANEMOR Bakery Machinery Co., which was established in 2016, is a leading
company in the production of bakery machinery and equipment in Turkey. With its
wide range of production capacity which contains more than fifty-five different types
of bakery machines from A to Z, Panemor is able to meet many craftsman baker’s
and confectioner's needs in the entire world.
PANEMOR produces high quality and qualified to apply ISO 9001:2000 Quality
Management System. The machine has been built according to the required TSE,
TSEK, CE and GOST-R.

WARRANTY
PANEMOR guarantees that the machine has been tested very carefully before
delivery and gives warranty for the machine for 12 (twelve) months. The electrical
parts of the machine are out of the scope of this warranty.
Removing the protective parts of the machine, especially the safety devices,
will cancel the guarantee condition and consequently the manufacturer will not be
responsible from any damage caused to persons and/or things due to this pilfering or
cancellation.
When delivered, check immediately if the machine has been damaged during
the transport and, in such case inform the forwarder;
-Transportation Company
-Insurance Company
-Agency
 Then, check whether the required optional parts are complete and if some
parts are missing, declare it within 3(three) days.

INDEX

1. MACHINE DESCRIPTION

1.1 GENERAL PREMISE

1.2 GENERAL INFORMATION
1.3 USAGE AND RESTRICTIONS
1.4 TECHNICAL DATA

2. SAFETY DEVICES

2.1 MECHANICAL DEVICES

3. TRANSPORT AND LIFTING

3.1 INSTRUCTIONS
3.2 INSTALLATION
3.3 ELECTRICAL LINK

4. MACHINE USE

4.1 CONTROL PANEL

4.2 SETTING UP
4.3 OUT OF SERVICE

5. MAINTENANCE AND CLEANING

5.1 GENERAL INFORMATION

5.2 ORDINARY MAINTENANCE
5.3 EXTRAORDINARY MAINTENANCE

6. SPARE PARTS

6.1 HOW TO ORDER

6.2 SPARE PARTS TABLE
 FIG.1

7. ADJUSTMENT

7.1 ADJUSTMENT OF SPIRAL BELT

7.2 ADJUSTMENT OF BOWL BELT
7.3 MACHINE COMPONENTS

1. MACHINE DESCRIPTION

1.1 General Premise

This machine has been built according to the required safety and hygienic
norms of the MACHINES DIRECTIVE 89/68 CEE (and following modifications 91/368/
CEE and 93/68/CEE) and according to the EN REGULATIONS (European Norms)
referred to the Automatic Spiral Mixer with Fixed Bowl for the production of bread,
pastry and other oven products.

All the machine data are written on an aluminium plate applied on the backside of
the Spiral Mixer, as described in Fig.1

1.2 General Information

 The Spiral Mixer’s main structure is composed of a spiral arm, safety equipment, a
turning bowl and mechanisms that move the bowl and the spiral arm. The dough is
put inside the bowl which contains a spiral rotating arm on its axis. The machine has
two speed control option in order to improve the mixing and the processing of the
dough. The bowl and spiral measures are indicated in Table-1

1.3 Usage and Restrictions

Spiral Mixer has been designed and manufactured only and exclusively for mixing
flour, water, salt, sugar, fat and oil. Other kinds of products are considered improper
and should not be used with this machine.

Restriction: There are no particular usage restrictions for the spiral mixer except
the dough flour-water hardness ratio which should be less than 50%.

Attention: This machine must be exclusively used by professionally qualified

operators over 18 years of age.

1.4 Technical Data

Dough Flour Bowl Machine

MODEL Weight
Capacity Capacity Dimensions Dimensions
Kg Kg Kg OxH A x B x H mm
PSPM 80 80 50 500 700 x 360 700 x 1300 x 1350

PSPM 130 130 80 530 800 x 430 800 x 1400 x 1350

PSPM 160 160 100 840 900 x 430 900 x 1420 x 1530

PSPM 250 250 150 950 1000 x 480 1000 x 1420 x 1530

Table-1

2. SAFETY DEVICES

During the design and construction of this machine the manufacturer has adopted all
the criteria and necessary devices imposed by the Machinery Safety Directive
89/392/EEC, Low Voltage Directive 73/23/EEC and Electromagnetic Compatibility
Directive 89/336/EEC including all subsequent amendments.

The careful risk analysis carried out by the manufacturer has eliminated most of the
risks (predicted or reasonably predictable) linked to the machine operation.

The manufacturer strongly recommends customers to read this manual which

includes instructions, procedures, recommendations and current safety regulations
regarding the work environment. This manual also helps using the personal safety
equipment and machine protection devices in a correct way.

Danger: Do not wear loose clothes, ties, chains, or watches that could get caught
by the moving parts of the machine.

NOTE: PANEMOR will not be responsible for any damage or injury to persons,
animals or things caused by the misuse of the machine due to the inattention to
safety rules and neglect of the suggestions written and shown in this manual.

2.1 Mechanical Devices

While the machine is operating, security of the working area is ensured by a

protective cover placed upon the bowl, which is made up of a special anti-impact
material according to EN 294 measurements.

In case the protective cover is lifted, the machine stops working. In order to restart
the machine press “START” button.

All transmitting elements are placed and closed inside the main body of the mixer
and they can only be reached if the security elements are deactivated.
3. TRANSPORTS AND LIFTING

3.1 Instructions

The weight of Spiral Mixer depends on its model. You can see the weights of each
model from Table-1.

Carriage of the spiral mixer should be done on pallets and the machine should be
packaged with nylons and papers for delivery. (FIG 2-4) The machine can also be
lifted by means of ropes. (FIG. 3-5)

On request the spiral mixer can be packed with a box pallet refer to Figure-4.

ATTENTION: Check the capacity, which will have to be adequate to the mixer
weight indicated related table.

Fig. 2 Fig. 3
 Fig. 4 Fig. 5

3.2 Installation

Place the Spiral Mixer in a suitable and safe place for its use. The room will have to
be sufficiently ventilated and lighted.

Respect the minimum distance from walls to have the necessary space for the
working, cleaning and maintenance operations. (FIG. 6)

This distance will allow the machine to operate in safe conditions, avoiding any
possible scrapings between the machine and the wall.After placing the machine in
site; fix it with the fixing pedal on the wheels and fixing feet.
 Fig. 6

3.3 Electrical Link

Power supply should be 3x380 VAC –220 VAC 50 Hz. (3x420 VAC – 240 VAC 60 Hz.
on request). The energy connection must be done in a proper phase sequence. In
the case of wrong rotation change the two phases A –B that are located on the
switch plug.(FIG. 7) This process should not be done with the switch plug located on
the oven.

The electrical input is provided by a unique electrical link cable located at the back of
the machine.
Check that the plate tension corresponds to the mains voltage, that the plate power
is the same of interior to that of the mains.

When necessary, in order to cut the connection between the machine and the feeder
mains, you may use the manual cutoff socket device located on the machine. (When
cleaning)

4.

Fig.7

MACHINE USAGE

4.1 Control Board

1. First Speed Timer

2. First Speed Start Button
3. Bowl Rotation Selector
4. Bowl Impulse Rotation
5. Second Speed Timer
6. Second Speed Button
7. Power On Lamb
8. Emergency Button
 5 6
2
3 4 8
1
7

123
4.2 Setting Up
The machine has only one connection to the mains electricity supply as, three phase
380 VAC 50 Hz. (3x420 VAC – 240 VAC 60 Hz. on request).

DANGER: Make sure that the value of your mains electricity supply complies with
the power specifications of the machine.
Make sure the machine is adequately earthed before making any other connection to
the mains power supply.

4.3 Out Of Service

In case of out service empty the dough from the bowl. Keep the bowl grid lid closed
and leave the machine clean.

You may stop the machine in three ways:

- Lifting the bowl grid lid protection;

- Pressing the emergency button;
- Turning off the main switch.

5 – MAINTENANCE AND CLEANING

5.1 General Information

Due to its construction characteristics, heavy maintenance operations will not be

necessary for this machine.

CAUTION: All check up and maintenance operations should only be carried out
when the machine is switched off and disconnected from the electric power supplies.
After you finish controlling the machine, protective lids that had been disassembled
should be detached and fixed in their original positions.

Two types of maintenance:

- Ordinary maintenance, to be done periodically respecting the specified expirations;
- Extraordinary maintenance, when pieces of the machine must be substituted.

5.2 Ordinary Maintenance

Every day:
- Safety systems must be checked before daily maintenance.
- This machine, especially all dough touching surfaces, should be cleaned
every day.
- Don’t use steel scrapers and poisonous chemicals or soap for cleaning
purposes
- Do not use toxic solutions for cleaning.
Every week:
- Outer sides should be cleaned by a wet cloth.

DANGER: Cleaning operations should only be carried out when the machine is
switched off and disconnected from the electric power supplies.

BEWARE:
-Don’t use jets of water to clean the control panels and the electric control box.
-Don’t use solvents, which could damage the paint and synthetic materials.
-Avoid especially petrol derivated materials such as nitro-per chlorate, thinners and
tri-chloromethane.

Every two months:

Motors, electrical components and steel structural work parts should be checked.

5.3 Extraordinary Maintenance

Specialized and trained staff, who have a command of setting up and operating the
machines and who follows the instructions given in this manual, must carry out
extraordinary maintenance.

6 - SPARE PARTS

6.1 How To Order

Please order spare parts on the basis of the following items:

-Model and serial number of the machine.

-Motor voltage and speed.
-Name of spare part.
-Specify the kind of transport required.
-Explain the delivery address.

In the following you will find some of the most commonly used spare parts and their
order numbers.
 6.2 Spare Parts Table

SPARE PART I. GROUP (ESPM 60) II. GROUP (ESPM 80)

NAME CODE – NR. QUANTITY CODE – NR. QUANTITY

V. Belt for spiral arm XPZ 1500 5 Pcs. XPZ 1587 5 Pcs.

V.Belt for bowl arm XPZ 1587 2 Pcs. XPZ 1437 5 Pcs.

V.Belt for bowl arm XPZ 1437 5 Pcs. XPZ 1700 2 Pcs.

H3CR-A H3CR-A
Timer Unit 2 Pcs. 2 Pcs.
24 VAC 24 VAC

SPARE PART III. GROUP (ESPM 130) IV. GROUP (ESPM 160)

NAME CODE – NR. QUANTITY CODE – NR. QUANTITY

V. Belt for spiral arm XPZ 1587 5 Pcs XPZ 1800 8 Pcs

V.Belt for bowl arm XPZ 1700 2 Pcs XPZ 1800 7 Pcs

V.Belt for bowl arm XPZ 1500 5 Pcs XPZ 1850 3 Pcs
H3CR-A H3CR-A
Timer Unit 2 Pcs 2 Pcs
24 VAC 24 VAC

SPARE PART V. GROUP (ESPM 250)

NAME CODE – NR. QUANTITY

V. Belt for spiral arm XPZ 1850 8 Pcs

V.Belt for bowl arm XPZ 1850 7 Pcs
V.Belt for bowl arm XPZ 1900 3 Pcs
H3CR-A
Timer Unit 2 Pcs
24 VAC

Tablo 2
 7. ADJUSTMENTS

7.1 Adjustment of Spiral Belt

The following should be done if the spiral arm is noticed to be slowing down.

Step 1: Take off the upper cover (See Figure 8)

Step 2: Loosen the four screws (See Figure 8-A) of the motor support without
unscrewing them completely, then unscrew the nut (Figure 8-B)

Step 3: Set the correct belt tension with the screw (Figure 8-C) and fasten the nut
(Figure 8-C)

Step 4: Fasten the four motor support screws (Figure 8-A)

Step 5: Fix the upper cover on again

FIG. 8
7.2 Adjustment of Bowl Belt

FIG. 9

7.3 Machine Components

 6
2

5
4

FIG. 10

MACHINE COMPONENTS

DESCRIPTION

1 Main Body

2 Head Cover

3 Bowl

4 Bowl Roller

5 Safety Cover

6 Control Panel

7 Adjustable Feet