Installation- and maintenance manual

Automatic cleaning Neoflux® EasyClean magnet,

SECA series
Magnetic separator with permanent magnet

Descriptions and drawings in this manual are used for explanation purposes and
can differ from your version. The as-built drawing(s) of the ordered device are included.

GOUDSMIT Magnetic Systems B.V.

P.O. box 18, 5580 AA Waalre  +31 (0)40 221 32 83
Petunialaan 19, 5582 HA Waalre www.goudsmitmagnets.com
The Netherlands info@goudsmitmagnets.com
Disclaimer

© Copyright 2023 Goudsmit Magnetics Group B.V.

All rights reserved.

Version history

Version Date Description

1.0 09/2019 First version.

1.1 05/2020 ATEX information added.

1.2 07/2020 Free-fall height limit for ATEX added.

• Maximum product temperature modified.
• Ambient temperature marking added.
• Removed text about surface temperatures.
• Restriction on entry of bulk material when explosives gases, vapours or mist
1.3 10/2020
added.
• ATEX option table added for assembled equipment and mechanical
assembly level.
• Full product key description added as appendices.
1.4 10/2022 Connection box with terminals for sensors and magnetic bars updated.
• Allowed maximum medium/product temperature increased to 100°C for
1.5 05/2023 ATEX dust environments.
• Sigmatek PLC control unit added.

Foreword

This manual contains information for the correct installation and maintenance of the device. This manual
contains instructions on how to avoid possible injuries or damage and provides a safe and trouble free
operation of the device. Read this manual carefully and make sure you understand the content before you
install and operate the device.

All information in this manual is based on the information that was available at the moment of delivery.
We reserve the right to change or adapt our devices at any time, without obligation to adapt previously
delivered devices accordingly.

For more information, please contact GOUDSMIT Magnetics Systems. All contact information is on the title
page of this manual. Please refer to the order number, the name of the device and/or article number to
re-order the manual.

In this manual, the SECA EasyClean magnet is referred to as "device".

• This manual and the statement(s) of the manufacturer must be regarded as a part
of the device.
• The manual has to remain with the device if the device is sold.
• The manual must be available to operating personnel, service technicians and
others operating the device for the service life of the device.

2 SECA EasyClean Cleanflow magnet – 05/2303 – v1.5

 Table of contents

Disclaimer ............................................................................................................................................................ 2
Version history ..................................................................................................................................................... 2
Foreword .............................................................................................................................................................. 2
Table of contents ................................................................................................................................................. 3
Safety ................................................................................................................................................................... 5
General safety instructions ............................................................................................................................................... 5
In case of emergency ....................................................................................................................................................... 5
Damage by magnetic field ................................................................................................................................................ 5
Product Standards and Directives ....................................................................................................................... 6
CE Marking ....................................................................................................................................................................... 6
Directives .......................................................................................................................................................................... 6
Occupational and public exposure limit values for (electro) magnetic fields ..................................................................... 6
General information ............................................................................................................................................. 7
Ferromagnetism................................................................................................................................................................ 7
Sale and warranty terms and conditions ........................................................................................................................... 7
Other remarks/warnings.................................................................................................................................................... 7
Specifications ....................................................................................................................................................... 8
Function description .......................................................................................................................................................... 8
Scope of application ......................................................................................................................................................... 8
Food contact application ................................................................................................................................................... 8
Temperature ..................................................................................................................................................................... 8
Supply voltage .................................................................................................................................................................. 8
Air pressure ...................................................................................................................................................................... 8
Air quality (compressed air) .............................................................................................................................................. 8
ATEX.................................................................................................................................................................... 9
Markings ........................................................................................................................................................................... 9
ATEX options description.................................................................................................................................................. 9
Assembled equipment level product key: ................................................................................................................... 10
Mechanical assembly level product key: .................................................................................................................... 10
ATEX Measures.............................................................................................................................................................. 11
Product information............................................................................................................................................ 12
Device overview.............................................................................................................................................................. 12
Scope of delivery ............................................................................................................................................................ 12
Type plate ....................................................................................................................................................................... 13
Accessories .................................................................................................................................................................... 13
Transport and installation .................................................................................................................................. 14
Transport ........................................................................................................................................................................ 14
Installation of the device ................................................................................................................................................. 14
Preventing electrostatic discharge .................................................................................................................................. 15
Cleaning before use ........................................................................................................................................................ 15
Controlling the device ........................................................................................................................................ 16
Connection box for integration into central control .......................................................................................................... 16
The pneumatic and electrical control can be fully configured and controlled by your system. The cabinet shown below is
the connection box of the device. ................................................................................................................................... 16
The control of the device can be integrated into your own central control system. The device is then operated and
controlled from, for example, your control room.............................................................................................................. 16
The coils on the pneumatic valves and the position sensors can be connected via the terminal strip in the connection
box. For specifications, see the supplied electrical diagram. .......................................................................................... 16

SECA EasyClean Cleanflow magnet – 05/2303 – v1.5 3

 Connection procedures ................................................................................................................................................... 16
Electrical connection................................................................................................................................................... 16
Pneumatic connection ................................................................................................................................................ 16
Cleaning cycle ................................................................................................................................................................ 17
Maintenance and inspection .............................................................................................................................. 18
Daily/weekly maintenance and inspection ...................................................................................................................... 18
Magnetic bars ................................................................................................................................................................. 19
Flux density measurement of the magnetic bars ............................................................................................................ 20
Cleaning instructions ...................................................................................................................................................... 21
Wet or dry cleaning..................................................................................................................................................... 21
Malfunctions ....................................................................................................................................................... 22
Local control unit (Sigmatek) ............................................................................................................................. 23
Operation ........................................................................................................................................................................ 23
Status lights and manual disposal cycle triggering ......................................................................................................... 23
Service, storage and disassembly ..................................................................................................................... 25
Customer service ............................................................................................................................................................ 25
Spare Parts ..................................................................................................................................................................... 25
Storage and disassembly................................................................................................................................................ 25
Terminology / abbreviations .............................................................................................................................. 26
Appendices ........................................................................................................................................................ 27
Appendix 1: Product key description SECA .................................................................................................................... 27
Appendix 2: Product key description SECA/MA.............................................................................................................. 28

4 SECA EasyClean Cleanflow magnet – 05/2303 – v1.5

Safety

This chapter describes the safety risks of the device. Warning decals can be found on the device where
applicable. This chapter explains the meaning of these decals.

Know your decals

• Carefully read the warnings and instructions on the decals of the device.
• Regularly check if the decals on the device are still present, intact and clearly legible.
• Keep the decals clean.
• Replace missing or illegible decals with new ones and make sure to put them in the same
place.

General safety instructions

• The instructions in this manual must be observed. If not, material damage, physical harm or life
threatening situations may occur.
• The device may only be used to filter dry powders and granulates. Any other use does not comply
with the regulations. Damage which results from this use is not covered by the manufacturer's
warranty.
• The device is equipped with safety and shielding devices. Make sure all personnel working with or in
the direct vicinity of the device are wearing sufficient safety equipment. Always leave all safely and
shielding devices at their original location when it is not necessary to remove them.
• Take extra safety precautions when the device is still easily accessible for personnel. If this is not
possible, make sure clear instructions are given about the installation if which the device is a part.
• The device may only be used remotely when all shields are installed and moving parts are not
accessible.
• Danger of crushing! Do not clean or do any maintenance work while the device is still running.
• All work on the device must only be done by qualified personnel. Maintenance work should preferably
be done by Goudsmit Magnetic Systems personnel.
• Always apply local safely and environmental regulations.

In case of emergency
Switch off in case of emergency
The device does NOT have a safety switch. It is very important your installation has the possibility
to switch off the electrical and air supply to the device in case of emergency.

Damage by magnetic field

The magnets create a strong magnetic field that attracts ferromagnetic parts. Always use none ferromagnetic
tools and work benches with a wooden counter top and a none ferromagnetic base. Do not bring any other
ferromagnetic items, such as keys, coins and tools, into the magnetic field as they can be forcefully attracted
by the magnet, which can cause serious damage.

Strong magnetic field

During maintenance and measuring checks of the magnet components of the magnetic bars,
injuries can occur. Make sure your fingers cannot get caught between the components.

SECA EasyClean Cleanflow magnet – 05/2303 – v1.5 5

 Product Standards and Directives

CE Marking
This device complies with all the European and national requirements for construction and operation.

The CE marking confirms the compliance of the device with all the for this marking applicable
EU regulations.

Directives
The standard version of this device complies with the requirements of these European Directives:
- Machinery Directive 2006/42/EC;
- EMC Directive 2014/30/EU;
- ATEX Directive 2014/34/EU (if applicable).

Occupational and public exposure limit values for (electro) magnetic fields
The limit values of magnetic fields are defined by the EMV-guideline 2013/35/EU as follows:
Directive 2013/35/EU of the European Parliament and of the Council of 26 June 2013 on minimum health and
safety requirements regarding the exposure of workers to the risks arising from electromagnetic fields.
Observe the following measures regarding exposure to magnetic fields according to EN12198-1 (machine
category = 0, no restrictions) of the device:

Life danger for persons with implanted medical

devices
0
25
R Persons with active implanted medical devices (i.e.
pacemaker, defibrillator, insulin pump) must not enter
within a radius "R" of 250 mm from the device.

0
25
R

Damage to magnet sensitive objects

95
Objects which contain ferromagnetic parts, such as
R
bank, credit or chip cards, keys and watches can be
irreparably damaged when they come within a radius "
"R" of 95 mm from the device.

95
R

Pregnant personnel should keep a minimal distance of

40 mm from the magnet bars.
R40

Occupational exposure limit values (general and for limbs) are not exceeded.

6 SECA EasyClean Cleanflow magnet – 05/2303 – v1.5

 General information

Ferromagnetism
The principle operation of the device is based on ferromagnetism. Ferro-magnetism is the property that is
possessed by certain materials, such as iron, cobalt and nickel. These materials can be magnetized when
exposed to an externally applied magnetic field. Materials that remain magnetized after the external magnetic
field has been removed are called permanent magnets or hard magnetic.
Most magnetic materials however, lose their magnetism after the external magnetic field is removed.
These are called ‘weak magnetic’. Most alloys of iron, cobalt and nickel are magnetic.
However, some stainless steel alloys such as AISI304 or AISI316 are only weakly magnetic.

Sale and warranty terms and conditions

The sales terms and conditions are the 'General terms and conditions for the supply and assembly of
mechanical, electrical and electronic devices' (SE01), published by Orgalime in Brussels.
You can request these conditions in writing from Goudsmit Magnetics Group B.V., as mentioned in our written
offer. This document also contains the warranty terms and conditions.
The device warranty is void if:
- service and maintenance are not done in compliance with the user manual or done by personnel that is not
specifically trained for this purpose. Goudsmit Magnetics Group B.V. advises to have service and
maintenance done by Goudsmit service mechanics.
- modifications are made to the device without prior written consent.
- parts of the device are replaced by none-OEM or none-identical parts.
- other lubricants are used than the prescribed lubricants for the device.
- parts of the device are damaged because the device is used with a (permanent) malfunction.

All parts subject to wear and tear are excluded from the warranty.

Other remarks/warnings
• Do not use the device if this is damaged.
• Only use the device for the purpose for which it is designed.
• Check that all protective covers (including all safety circuits) are correctly fitted and installed.
• Make sure that the device is maintained correctly and in accordance with the instructions in this manual.
Fix any fault before using the device. If the device is used with the fault after you have carried out a risk
assessment, warn the operator and maintenance personnel about the fault and the possible risks that may
result from it.

SECA EasyClean Cleanflow magnet – 05/2303 – v1.5 7

 Specifications

Function description
The device is suitable for filtering out ferromagnetic particles of 30 µm and larger from product flows.
The maximum particle size is 10 mm. The product can not contain any ferromagnetic parts large enough or
heavy enough to cause damage to the magnetic bars.
 Preferably place a sieve in front of the product inlet of the device in your installation.

Scope of application
The device can be used for free-flowing or poorly-flowing (e.g. oily) powder and granular products (up to
10 mm grain size) such as flour, sugar, coffee beans, plastics and ceramics.

Food contact application

As standard, the device is delivered in stainless steel with a 3 µm ceramic-blasted finish. This finish is suitable
for normal food contact applications. All contact materials comply with EU regulation EC1935/2004.
Higher quality finishes are available for applications with higher requirements. Refer to the data sheet for
specifications.

Temperature
The device is equipped with standard Neodymium (NdFeB) magnets and is suitable for the following ambient
and product temperatures:
Max. product Max. product
Applied Max. ambient Max. product
Ambient temp. temp. (ATEX Gas temp. (ATEX Dust
magnet quality temp. (ATEX) temp.
environment) environment)
GSN-42SH -10 °C to +60 °C -5 °C to +40°C 130°C 80°C 100°C
GSN-52 -10 °C to +60 °C -5 °C to +40°C 60°C 60°C 60°C

The device must be protected against higher temperatures than prescribed (refer to data sheet), because the
magnet will permanently lose magnetic power when exposed to higher temperatures.

Supply voltage
The supply voltage for the magnet valve and the (proximity) sensors is 24 VDC.

Air pressure
Use an air pressure of 4 to 6 bar on the pneumatic connection(s).

Air quality (compressed air)

Goudsmit Magnetic Systems advises to use compressed air of ISO 8573-1 (2:4:1) for normal food
applications. It is the responsibility of the user to choose the appropriate air quality for their specific product.
There is no direct contact between air and product. The used air is ventilated outside the device. If this is not
desired, the exhaust air can be discharged in a return circuit or away from the equipment.

8 SECA EasyClean Cleanflow magnet – 05/2303 – v1.5

ATEX

Markings
When the equipment is suitable for use in potentially explosive atmospheres (ATEX) the type plate will feature
an Ex Marking specifying the environment for which the equipment is suitable (gas or dust), the specific
device category and other criteria that the equipment satisfies.

• Ex marking example dust: II 1/2D Ex h IIIC T105°C Da/Db Ta = -5°…+40°C

• Ex marking example gas: II 1/2G Ex h IIB T4 Ga/Gb Ta = -5°…+40°C

Explanation:
II  Explosion group (I is underground mining, II is other)
G/D  Type of ATEX environment G(as) or D(ust)
1/2D  Equipment Category (Ignition protection level: 1=very high, 2=high, 3 = normal)
or 1/2G

Dust Gas
Equipment category 1D 2D 3D 1G 2G 3G
Suited for ATEX zone(s) 20 (21 & 22) 21 (22) 22 0 (1 & 2) 1(2) 2

[inside device / outside device]

h  Type of Ex protection
h = non-electrical equipment (protection method not specified further)
T105°C  Maximum surface temperature for dust atmosphere

T4  Temperature class for gas atmosphere

IIB  Gas group where the equipment is suitable for

Da/Db  Equipment Protection Level (EPL).

or Ga/Gb

Dust Gas
EPL Da Db Dc Ga Gb Gc
Suited for ATEX zone(s) 20 (21 & 22) 21 (22) 22 0 (1 & 2) 1(2) 2
[Da inside device / Db outside device]

Ta  Ambient temperature range; only displayed when the range deviates from the standard
temperature range for ATEX of -20 … +40°C

If the device is externally certified, then the ATEX certificate number is added to the type plate. Next to the CE
mark the identification number of the Notified Body that certified our ATEX quality assurance system is
displayed.

ATEX options description

SECA EasyClean Cleanflow magnet – 05/2303 – v1.5 9
To have more configuration options this equipment has been ATEX certified at the mechanical assembly level.
This gives more flexibility, but also introduces some complexities for the paperwork and markings on the
equipment. We have two levels of markings: 1) for the full assembled equipment, and 2) for the Ex certified
mechanical assembly. The latter does not include the sensors, terminal/control box and the pneumatic
components. Below is an description of the ATEX options on both levels.

Assembled equipment level product key:

The EX item in the product key denotes the following ATEX options:

Value Ex marking
NA No ATEX version
EX II 1/2D Ex h IIIC T105°C Da/Db
Ta = -5°…+40°C
X4 II 1/3D Ex h IIIC T105°C Da/Dc
Ta = -5°…+40°C
G1 II 1/2G Ex h IIB T4 Ga/Gb
Ta = -5°…+40°C
G4 II 1/3G Ex h IIB T4 Ga/Gc
Ta = -5°…+40°C
Y II 1/2D Ex h IIIC T105°C Da/Db
II 1/2G Ex h IIB T4 Ga/Gb
Ta = -5°…+40°C
Y4 II 1/3D Ex h IIIC T105°C Da/Dc
II 1/3G Ex h IIB T4 Ga/Gc
Ta = -5°…+40°C

Mechanical assembly level product key:

The EX item in the product key denotes the following ATEX options:

Value Ex marking
NA No ATEX version
EX II 1/2D Ex h IIIC T105°C Da/Db

Y II 1/2D Ex h IIIC T105°C Da/Db

II 1/2G Ex h IIB T4 Ga/Gb

For a complete description of all the product key option see the appendices

10 SECA EasyClean Cleanflow magnet – 05/2303 – v1.5

ATEX Measures
• The maximum allowed product temperature is dependent on the type of ATEX environment and may not
exceed the temperatures listed in the table below:
ATEX Dust environment (D) ATEX Gas environment (G)
100°C 80°C

• For ATEX Dust environment:

o The ignition temperature of the dust must be greater than 157°C.
o The smouldering temperature of a dust layer must be higher than 180°C.
o No dust layers thicker than 5 mm may accumulate on the equipment.
• For ATEX Gas environment:
o The occurring gasses or vapours must be in temperature class T4, T3, T2 or T1.
o The occurring gasses must have an ignition temperature higher than 135°C.
• Make sure no particles > 10 mm are present in the product flow. These can damage the magnet or
extractor bars or cause impact sparks.
• If necessary install a mechanical filter (sieve) before the separating equipment !
• The free-fall height above the equipment may not exceed 10 m.
• The ATEX certified magnetic device requires additional purchase parts to be certified to the ATEX
Directive. This includes control units, connection box(es), switch(es), sensor(s) and pneumatic parts, etc.
Make sure that these are fitted by qualified personnel!
• If the device is placed in storage or has a longer standstill, make sure the device is emptied and cleaned.
• The device must be grounded. The electrical resistance to earth must be below 1 MΩ. If a gasket is used
between the device and the larger installation, provide a means for equalization of potential electrostatic
charges with a maximum electrical resistance to the installation of 25 Ω. This can be done by applying a
braided bonding cable or other means.
• No paint or coatings may be applied on the inner surface of the product chute.
• On the outside of the equipment no insulating paints or coatings may be applied with a thickness
exceeding 2 mm.
• All screw connections inside the device must be secured against loosening.
• Prevent ignition sources like glowing particles, flames or hot gasses from entering the equipment. If
explosive gases, vapours or mists are present in the equipment, the entry of electrically charged bulk
materials must be prevented. Substances susceptible for accumulating an electric charge can be an
ignition source for gases, mists and vapours (e.g. chargeable plastic granulates with solvent vapours).

The ATEX purchase parts are provided with their own ATEX markings.

SECA EasyClean Cleanflow magnet – 05/2303 – v1.5 11

 Product information

Device overview

6
5

3
2
1

14 10
13
12 11

1. Magnetic bar 6. Sensor drainage and cleaning 11. Connection box (24 VDC)
2. Product tray 7. Support point 12. On/Off valve
3. Sealing ring 8. Warning decals 13. Pneumatic cylinder
4. Inspection hatch 9. Drainage channel 14. Sensor production
5. Magnet insert 10. Magnet valve

Scope of delivery
Check the shipment immediately upon delivery for:
- possible damage and/or shortcomings due to transport. If damaged, ask the transporter for a damage
report.
- completeness of the delivery. Check if all the ordered accessories are delivered.

In case of damage or wrong delivery, immediately contact Goudsmit Magnetic Systems.

12 SECA EasyClean Cleanflow magnet – 05/2303 – v1.5

Type plate
The device has a type plate with identification data as shown below.
The identification data is very important for the maintenance of the machine.
 Never remove the type plate.
 Always keep the type plate clean and legible.

Always mention the article and serial number when ordering spare parts, requesting service or in
case of failure.

Accessories
A complete overview of the available accessories for this device can be found on the website.

 For the website address, refer to the title page of this document.

SECA EasyClean Cleanflow magnet – 05/2303 – v1.5 13

Transport and installation

Transport

Caution
Lift the device by lifting eyes. Take the centre of gravity into account.
 Danger of entrapment: do not put your hands inside the crate during lifting.
Keep a minimum distance of 1 meter.
 Make sure that, during transport, the area surrounding the device is clear.
 Avoid any impact during transport to prevent damage, especially to the magnetic bars. If the
tubes are damaged, the magnetic packages may not be able to move or move badly in the
tubes.

Installation of the device

Take the following precautions:
• Only allow qualified personnel to work on the installation.
• The product channels must be strong enough to carry the combined weight of the device
and the raw product.
• Provide inspection hatches directly above or below the device to check for blockages in
the product inlet or product outlet of the device.
• Shut off the compressed air supply with the on/off valve on the control panel while working
on the device.
• Make sure there is at least 1 meter of free space around the installation to be able to place
the device in the installation.
• Permanent magnetic force is present on the magnetic insert. See chapter “Safety“ for the
precautions to take when working on the device.

2
1

 The device is delivered in a wooden crate. Open the crate and remove the 2 bolts [1] on the corner of the
device.
 Mount an M8 lifting eye at all 4 corners [2] of the unit. Use gloves and pay attention to the magnetic
attraction of the tool.

14 SECA EasyClean Cleanflow magnet – 05/2303 – v1.5

 Lift the device out of the box evenly. Use lifting equipment that supports the weight of the device.

 Lift the device up and move it to the installation

Detail A
position. Preferably use lifting equipment depending
on the size and weight.
 Install the device at the correct working height for the
operating personnel. Make sure each corner is at the
same height for proper alignment during installation.
 Tighten the bolts [1] in the flanges of the device to X
the inlet and outlet flanges of the product duct (see
detail A). Incorrect alignment and/or loose fastening
may cause leakage.
 Preferably place a support at the back of the device
(see “Device overview”, [7]) to relieve the product
channel. Depending on the situation, the support for
the device can be standing or hanging.
Caution!
To avoid leakage from the magnetic insert, let the bolts
protrude a maximum of 5 mm below the flange (detail A,
distance X)
 Only remove the lifting equipment with lifting eyes
after the device is completely installed in the product 1
channel.

Preventing electrostatic discharge

To prevent electrostatic discharge, make provisions to prevent potential differences between the installation
and the device. This can be done by attaching a connecting cable to the installation. The electrical resistance
must be less than 25 Ω.

Cleaning before use

After installation of the device, clean it thoroughly. Use a detergent suitable for the product material to be
filtered.

SECA EasyClean Cleanflow magnet – 05/2303 – v1.5 15

Controlling the device

Connection box for integration into central control

 Use the supplied electrical and pneumatic diagrams to connect the device.

The pneumatic and electrical control can be fully configured and controlled by your system. The cabinet
shown below is the connection box of the device.
The control of the device can be integrated into your own central control system. The device is then operated
and controlled from, for example, your control room.
The coils on the pneumatic valves and the position sensors can be connected via the terminal strip in the
connection box. For specifications, see the supplied electrical diagram.

Connection procedures
After the device is installed, the compressed air and power supply must be connected to the unit to start it up.

Electrical connection

LN
24V
0V

24V 0V PE 1 2 3 4 5 6 7 10 11 12 13 20 21 22 23 24 25 26 PE

X1 X4
30 31 32 33

X4

 Connect the electrical components to the central control unit and in the connection box according to the
supplied electrical diagram.
 Connect your 24 VDC supply voltage to terminals X1-L, X1-N and ground (PE) in the connection box.
 Connect the feedback of sensors S1, S2 and S3 to the central control via terminals X4-20 to 26.
 Connect the magnet insertion control valves and the magnetic bars to X4-30 to 33.

Pneumatic connection
For air quality, see section "Air quality (compressed air)".
Use an air pressure of 4 to 6 bar on the pneumatic connection(s). 1
 Connect an air supply hose of at least Ø 6 mm to the input
connection [1] of the on/off valve.
Ø 6 mm
 Bring the system up to pressure (max. 6 bar).
 Check if the device works correctly.
 Check all connections for air leakage.

16 SECA EasyClean Cleanflow magnet – 05/2303 – v1.5

Cleaning cycle
The cleaning cycle (and times) below is valid for 1 row of magnetic bars. You can adjust the time the total
cleaning cycle takes. This cycle must be programmed in the central control system.

 Stop the product flow and make sure the product trough is depressurized before starting a
cleaning cycle.

• S1 = sensor Production mode

• S2 = sensor Drainage mode (magnetic insert)
• S3 = sensor Cleaning mode (magnetic insert)
• 1 = high (i.e. [S1] [1])
• 0 = low (i.e. [S3] [0]) S2
S3

S1

1. When the device is in operation (magnetic insert in S1 1

the product chute) sensor S1 will be "high" and S2 S2 0
S1
sensor S2 and S3 will be "low"
S3
S3 0

2. After the drain signal is given, the magnetic insert is S1 0

S2
moved to the drain position (duration 2 sec.). S1
S2 1
Sensor S1 will be "low", the position of the drain
sensor S2 will be "high", but the solenoid cleaning S3 S3 0
sensor S3 will still be "low".
3. The magnetic package in the magnetic bar is S1 0
S2
moved to the other side of the magnetic bar S1
S2 1
(duration 10 sec.).
The "caught" ferromagnetic parts fall into the drain S3 S3 1
channel. Sensor S1 will be "low", but sensor S2 and
S3 will both be "high".
4. After the discharge time (time duration ±30 sec.) the S1 0
S2
magnetic package is moved to the other side of the S1
S2 1
magnetic bar (time duration ±10 sec.).
Sensor S3 will be "low" again, but sensor S2 will S3 S3 0
remain "high". Sensor S1 will still be "low".
5. The magnetic insert moves back into the product S1 1
chute (duration 2 sec.). S2 S2 0
S1
Sensor S1 will be "high", but sensor S2 and S3 will
be "low". S3
S3 0

SECA EasyClean Cleanflow magnet – 05/2303 – v1.5 17

 Maintenance and inspection

Clamping / crushing hazard

Due to the extremely strong magnetic force on the magnetic bars, it is very dangerous to replace
the magnetic bars and/or the magnetic packages. Replacing the bars and/or packages should
ONLY be done by qualified personnel or (preferably) by mechanics from Goudsmit Magnetic
Systems.
If replacement is done by none-qualified personnel, the warranty is cancelled.
Goudsmit Magnetic Systems is not liable for any consequential damage to persons and/or
materials in the event of failure to comply with this prohibition.

Caution
• Do all work on the device while the product flow is stopped and the compressed air is switched
off via the on/off valve.
• Be careful with tools. Even when the power is off, the magnetic force is still present.
• During maintenance, place the magnetic insert on a non-ferromagnetic surface.

Magnetic systems attract ferromagnetic particles. These particles are removed during the cleaning of the
magnetic insert (cleaning cycle). A small part of your product also "sticks" to the magnetic insert and in the
drain channel. These particles are not removed with the cleaning cycle and must therefore be removed
manually. A clean magnet works considerably better!

Daily/weekly maintenance and inspection

 Always inform the operating personnel of planned inspections, maintenance, repairs or in the event of
malfunctions.
Exterior of device
 Regularly check that all warning decals and the rating plate are in the correct place on the device.
If the warning decals or the rating plate are lost or damaged, apply new decals to the original location
immediately.
 Check that there are no faults on the outside of the device (e.g. loose pneumatic line, inspection hatch not
completely closed or not present).
 Make sure that the outside of the device is clean. Remove dust, dirt and parts on the device that do not
belong there.
Interior of device
 Check the sealing rings around the magnetic bars for wear and presence.
If necessary, install new sealing rings.
 Check the tubes of the magnetic bars for wear.
The cleaning frequency depends on the capacity of your product flow 2
and the contamination with ferromagnetic parts.
 Regularly remove the trapped particles on the magnetic bar tubes 1
to maintain maximum performance. For manual cleaning, take the
following steps (also refer to “Cleaning cycle”.
• Stop the product stream.
• Make sure that there are no signals sent from the central
operating system to the device.
• Move the magnetic insert with the set screw [1] on the
magnet valve to the drain position.
• Move the magnetic packages in the magnetic bars with the set screw [2] to the drain position.
The ferromagnetic particles are released and fall into the sump via the drain chute or the drain.

18 SECA EasyClean Cleanflow magnet – 05/2303 – v1.5

 • Stop the air supply on the magnet valves.
• Remove the cover plate from the drain channel.
• Remove any trapped particles on the magnetic bar tubes with a linen cloth or compressed air.
• Manually clean the inner walls from the drain channel with a linen cloth or compressed air.
• Put the cover plate back on the drain channel. Make sure that all bolts are hand-tightened.
• Put the air supply back on the magnet valves.
• Move the magnetic packages and the magnetic insert back to the production position using the
setscrew [2] and [1] respectively.
• The product stream can be restarted.

Goudsmit Magnetic Systems offers an annual inspection, including replacement of the seals and an
inspection report with certificate for the magnets.

Magnetic bars

Damage to magnetic bars

 Avoid heavy and/or large parts in your product flow. These can damage the tubes of the
magnetic bars.

1
2

5
3

The magnetic insert [1] consists of a magnetic bar unit with 2 or more magnetic bars [2].
The magnetic insert is moved in and out of the product flow by pneumatic cylinders [3]. In the magnetic bars,
magnetic packages [4] move in a thin-walled tube [5]. The wall thickness of the tube is 0.7 or 1.2 mm,
depending on the version. Heavy and/or large parts in the product flow can cause dents in the pipes.
These can obstruct and/or damage the movement of the magnet package in the tube. Refer to paragraph
”Specifications” for the maximum size of the particles that may be present in the product flow.

SECA EasyClean Cleanflow magnet – 05/2303 – v1.5 19

Flux density measurement of the magnetic bars
The flux density of the magnetic bars must be periodically measured to check whether the magnetic force has
decreased. Use a suitable Gaussmeter/teslameter to measure the poles of the magnetic bars on the surface
of the magnetic bar tubes (unit is tesla, gauss, kA/m or oersted). Goudsmit can carry out magnetic
measurements on location on request. Follow these steps for a flux density measurement:

• Stop the product flow.

• Make sure that there are no signals sent from the central operating system to the device.
• Use the set screw [1] on the magnetic valve to move the magnetic insert to the drain position.
• Move the magnetic packages in the magnetic bars to the drain
position with the set screw [2]. The ferromagnetic particles are
released and fall into the sump or drain via the drain channel.
• Stop the air supply on the magnet valves.
• Remove the cover plate from the drain channel. 2
• Use a linen cloth or compressed air to remove the trapped 1
particles on the magnetic bar tubes.
• Move the Gaussmeter/teslameter along the poles of the
magnetic bars. Write down the highest value measured.
• Check with the corresponding data sheet whether the measured
values are within the permissible values specified on the data sheet.
• Put the cover plate back on the drain channel. Make sure that all bolts
are hand-tightened.
• Move the magnetic packages and the magnetic insert back to the production position
using the set screws [2] and [1] respectively.
• The product stream can be restarted.

It is also possible to include these steps in the operating software.

20 SECA EasyClean Cleanflow magnet – 05/2303 – v1.5

Cleaning instructions

Cleaning the inside of the product chute requires the customer to make a provision to enable
access to the inside of the product chute.

Cleaning and disinfecting methods and agents used for cleaning should be adapted to the specific type of
soiling that occurs (carbohydrates, proteins, fatty substances etc.) and the level of cleanliness required for
your application. The type of product being processed therefore determines to a great extent what
combination of cleaning agents are suited. Consult your supplier of cleaning agents to select the right cleaning
agents for your specific situation.
The materials of construction are stainless steels 1.4301/SAE 304L and 1.4404/SAE 316L. Check with your
cleaning agent supplier for compatibility with the material of the seals that was selected (Silicone, NBR or
VITON).

Wet or dry cleaning

When use fluids is not allowed in your installation use no-rinse sanitizing wipes, suitable for food contact,
when necessary.
Frequency of cleaning is dependent on the level of cleanliness required for the product processed.
In applications where sensitive foodstuffs are processed the cleaning frequency should be increased.
Perform a hygiene risk assessment to determine the requirements in your case.

SECA EasyClean Cleanflow magnet – 05/2303 – v1.5 21

Malfunctions
Use the table below to find the malfunctions, determine the possible cause and find the remedy. In the event
of a malfunction that is not listed in the table, please contact the Goudsmit Magnetics Systems customer
service.
Malfunction
Magnet does not separate
ferromagnetic particles or separates
them poorly.
Magnets are not in the right
position.
Magnets do not move in their
housing.
Leakage from product chute to drain
chute in production mode.
Leakage from product chute to drain
chute during cleaning.
22
Possible cause
Magnetic bar is overloaded with
ferromagnetic parts.
Non-attracted objects are not
ferromagnetic enough.
Ferromagnetic parts in the vicinity
of the magnets reduce the Fe-
separation capacity.
Magnets are not all in the product
gutter while the filter is active.
Magnets do not go to the cleaning
chute during the cleaning cycle.
Dents in the magnetic bars.
Air pressure is too low or not
available.
Sealing rings worn.
Product chute not pressureless.
Product flow not stopped.
SECA EasyClean Cleanflow magnet – 05/2303 – v1.5
Remedy
Clean the magnetic bar more frequently.
Use a permanent magnet to check if the to
be separated parts are ferromagnetic.
Check the magnetic behaviour of the
installed parts by holding an iron part close
to the magnets. If there are parts that react
to the magnet, replace them with non-
magnetic parts, such as those made of
stainless steel.
Check the sensor (the sensor in the
product chute has an LED).
Check the sensor.
Contact Goudsmit Magnetics Systems.
Repair or replace the air connection if
necessary.
Replace sealing rings.
Make product chute pressureless.
Stop product flow for cleaning.
Local control unit (Sigmatek)

The SECA magnetic separator has a Sigmatek PLC integrated in its control unit. It has been pre-configured
and normally would not require the user to change settings.

Operation
In normal default operation mode the magnet bars are positioned in the product channel to capture
ferromagnetic parts from the product flow. A disposal cycle can be started to dispose of the captured particles.
Note: this requires the product flow to be stopped. This disposal cycle can be triggered locally by pushing this
disposal cycle button [3] or remotely from the central control system.

Status lights and manual disposal cycle triggering

1. Green indicator – normal operation

2. Red indicator – error indication (blinks)
3. Pushbutton manual disposal cycle
1

During normal operation the green status indicator will light up. The magnet bars are in production position
and the device is ready to capture ferromagnetic particles. The product flow can be resumed, in case it is
currently stopped.
When a disposal cycle is being executed the green indicator will turn off until the cycle is completed.
In case the control system detects an error the red indicator will start to blink. The pattern indicates the
specific error. The pattern will consist of short pulses followed by a long pulse (5 sec). The number of short
pulses encodes a specific error according to the following table:

#
Error description Cause Solution
pulses
1 Single (or upper) Sensor to detect magnets in production Adjust sensor to detect magnets in product
layer magnets not position is not properly aligned. position. Make sure the orange LED is lit.
back in production
No air supply to solenoid valve for Recover air supply.
position. moving the magnets.
Magnets are stuck inside bar tubes. Contact Goudsmit Magnetics Systems to
service the device.

2 (optional) second Sensor to detect magnets in production
layer magnets not position is not properly aligned.
back in production No air supply to solenoid valve for
position.
moving the magnets.
Magnets are stuck inside bar tubes.
Adjust sensor to detect magnets in product
position. Make sure the orange LED is lit.
Recover air supply.
Contact Goudsmit Magnetics Systems to
service the device.

3 (optional) third layer Sensor to detect magnets in production
magnets not back in position is not properly aligned.
production position. No air supply to solenoid valve for
moving the magnets.
Magnets are stuck inside bar tubes.
Adjust sensor to detect magnets in product
position. Make sure the orange LED is lit.
Recover air supply.
Contact Goudsmit Magnetics Systems to
service the device.

SECA EasyClean Cleanflow magnet – 05/2303 – v1.5 23

4 Single (or upper) Sensor to detect magnets in disposal
layer magnets not in position is not properly aligned.
disposal position.
No air supply to solenoid valve for
moving the magnets.
Magnets are stuck inside bar tubes.
Adjust sensor to detect magnets in disposal
position. Make sure the orange LED is lit.
Recover air supply.
Contact Goudsmit Magnetics to service the
device.

5 (optional) second Sensor to detect magnets in disposal
layer magnets not in position is not properly aligned.
disposal position. No air supply to solenoid valve for
moving the magnets.
Magnets are stuck inside bar tubes.
Adjust sensor to detect magnets in disposal
position. Make sure the orange LED is lit.
Recover air supply.
Contact Goudsmit Magnetics to service the
device.

6 (optional) third layer Sensor to detect magnets in disposal
magnets not in position is not properly aligned.
disposal position.
No air supply to solenoid valve for
moving the magnets.
Magnets are stuck inside bar tubes.
Adjust sensor to detect magnets in disposal
position. Make sure the orange LED is lit.
Recover air supply.
Contact Goudsmit Magnetics to service the
device.

7 Single (or upper) Cylinder has not reached end sensor in Make sure the air supply is sufficient to
layer cylinder time. move cylinder fast enough.
movement time-out.
Adjust sensor to detect cylinder.
Make sure the orange LED is lit.

8 (optional) second Cylinder has not reached end sensor in Make sure the air supply is sufficient to
layer cylinder time. move cylinder fast enough.
movement time-out. Adjust sensor to detect cylinder.
Make sure the orange LED is lit.

9 (optional) third layer Cylinder has not reached end sensor in Make sure the air supply is sufficient to
cylinder movement time. move cylinder fast enough.
time-out. Adjust sensor to detect cylinder.
Make sure the orange LED is lit.

10 Single (or upper) Magnets have not reached end sensor Make sure the air supply is sufficient to
layer internal in time. move magnets fast enough.
magnets movement Adjust sensor to detect magnets.
time-out.
Make sure the orange LED is lit.

11 (optional) second Magnets have not reached end sensor Make sure the air supply is sufficient to
layer internal in time. move magnets fast enough.
magnets movement Adjust sensor to detect magnets.
time-out.
Make sure the orange LED is lit.

12 (optional) third layer Magnets have not reached end sensor Make sure the air supply is sufficient to
internal magnets in time. move magnets fast enough.
movement time-out. Adjust sensor to detect magnets.
Make sure the orange LED is lit.

13 (optional) cover not Cover is not closed. Close cover.

closed.
Sensor to detect cover is not properly Align sensor.
aligned. Make sure the orange LED is lit.

24 SECA EasyClean Cleanflow magnet – 05/2303 – v1.5

 Service, storage and disassembly

Customer service
Please have the following information at hand when contacting customer service:
• All the details on the type plate.
• Type and extent of the problem.
• Assumed cause.

Spare Parts
Due to the quality of the products of Goudsmit Magnetic Systems the device has a high operational reliability.

Spare parts are usually parts that are subject to wear and tear:
- sealing rings (various types can be ordered). It is recommended to replace them every 6 months.
- magnetic bars.

Depending on your (abrasive) product and the capacity of your product flow, the magnet sealing rings will
wear out accordingly. Several types of sealing rings are available for this device. See the data sheet for the
exact specifications. Please contact us for the availability of the sealing rings.

When replacing magnetic bars, we recommend replacing the (complete) magnetic insert.
When ordering, please state the article and serial number on the type plate.
Please contact us for more information (+31 (0)40 22 13 283).

Storage and disassembly

The device must be disposed of correctly at the end of its service life in accordance with local regulations.

SECA EasyClean Cleanflow magnet – 05/2303 – v1.5 25

Terminology / abbreviations

SECA Separating Easy Clean Automatic

Magnetic bar Stainless steel tube, filled with a magnet package
Magnetic insert Magnetic unit consisting of a row of magnetic bars containing magnet packages, possibly
controlled with pneumatic cylinders.
PLC Programmable Logic Controller
Abrasive Wearing by solid particles (granular). Wearing away of the surface by mechanical
movement such as friction, scraping or erosion.

26 SECA EasyClean Cleanflow magnet – 05/2303 – v1.5

Appendices

Appendix 1: Product key description SECA

Product key
Cleanflow magnet static – Automatic cleaning – Discontinuous
SECA 2020 04V ES F1M W P HS B SR B B C EX

Product
SECA Cleanflow magnet static, Auto cleaning - discontinuous
SECAZ Special Cleanflow magnet static, Auto cleaning - discontin.

Connection size
…. Square in/outlet … x … [cm] (2020 = 200 x 200 mm)

Magnetic bars
05 … Number of magnetic bars
…U Magnetic bars Pneumatically operated Ø51.4 mm (tube 0.7 mm)
…V Magnetic bars Pneumatically operated Ø52.4 mm (tube 1.2 mm)
…Z Magnetic bars special

Magnet quality
HT N44SH, Br 13.600 gauss, Tmax 150 °C
ES N52, Br 14.800 gauss, Tmax 80 °C [Standard]

Finishing: Surface treatment & Welds

See info chart “Finishing: Surface treatment & Welds”

Coating
B Basic - no coating H Hard inchromating on magnet
W Wear resistant with Tungsten carbide coating on magnet I Hard inchromating on magnet+housing
T Wear resistant with Tungsten carb. coating on magnet+housing Z Special coating

Control
P Pneumatic (+ electronic components) L Sigmatec PLC control

Covering (top + side)

S… Stainless steel cover on top …S Stainless steel cover on side
T… Transparent grighen cover on top …T Transparent grighen cover on side
H… Inspection hatch on top ZZ Special cover (top + side)
I… Inspection hatch on top incl. safety switch

Fe-collection
B Basic - no collecting container D Dust proof Fe-collector
C Collecting box Z Special tray

Seal ring housing - magnet

SR Silicone red (standard) SW Silicone white NB NBR blue

Guiding flange (deflector)

B Basic - no flange G Guiding flange

Flange gasket
B Basic - no gasket E EPDM (EC1935/4) S Silicone 4 mm gasket set (EC1935/4)

Detection / sensors
C Slider + single bar detection F Slider + Full bar detection

ATEX
NA Not explosion safe (no Atex) G1 Ex II 1/2G IIB T4 Y Ex II 1/2G IIB T4 IIIC T105
Ex Ex II 1/2D (zone 20/21) G4 Ex II 1/3G IIB T4 Y4 Ex II 1/3G IIB T4 IIIC T105
X4 Ex II 1/3D (zone 20/22)

SECA EasyClean Cleanflow magnet – 05/2303 – v1.5 27

Appendix 2: Product key description SECA/MA

Product key
Cleanflow magnet static – Automatic cleaning – Discontinuous
SECA/MA XXXX XXX XX XXX X XX X XX XX

Product
SECA/MA Cleanflow magnet static, Auto cleaning - discontinuous

Connection size
…. Square in/outlet … x … [cm] (2020 = 200 x 200 mm)

Magnetic bars
05 … Number of magnetic bars
…U Magnetic bars Pneumatically operated Ø51.4 mm (tube 0.7 mm)
…V Magnetic bars Pneumatically operated Ø52.4 mm (tube 1.2 mm)

Magnet quality
HT N44SH, Br 13.600 gauss, Tmax 150 °C
ES N52, Br 14.800 gauss, Tmax 80 °C [standard]

Finishing: Surface treatment & Welds

See info chart “Finishing: Surface treatment & Welds”

Coating
B Basic - no coating H Hard inchromating on magnet
W Wear resistant with Tungsten carbide coating on magnet I Hard inchromating on magnet+housing
T Wear resistant with Tungsten carb. coating on magnet+housing

Covering (top + side)

S… Stainless steel cover on top …S Stainless steel cover on side
H… Inspection hatch on top …T Transparent grighen cover on side *
I… Inspection hatch on top incl. safety switch
* not possible in combination with ATEX option Y (for gas)

Fe-collection
B Basic - no collecting container D Dust proof Fe-collector
C Collecting box Z Special tray

Seal ring housing - magnet

SR Silicone red (standard) SW Silicone white NB NBR blue

ATEX
NA Not explosion safe (no Atex)
Ex Ex II 1/2D Ex h IIIC T105°C Da/Db
Ex II 1/2D Ex h IIIC T105°C Da/Db
Y Ex II 1/2G Ex h IIB T4 Ga/Gb

28 SECA EasyClean Cleanflow magnet – 05/2303 – v1.5