4-1. Electrical System

SECTION 4 ELECTRICAL SYSTEM
Group 1 Component Location -------------------------------------------------------------------------------------- 4-1

Group 2 Monitoring system ------------------------------------------------------------------------------------------ 4-3
Group 3 Electrical Circuit ---------------------------------------------------------------------------------------------- 4-59
Group 4 Electrical Component Specification -------------------------------------------------------------- 4-75
Group 5 Connectors ------------------------------------------------------------------------------------------------------ 4-82
Group 6 Fault codes ------------------------------------------------------------------------------------------------------ 4-100
SECTION 4 ELECTRICAL SYSTEM
GROUP 1 COMPONENT LOCATION
1. LOCATION 1
10
11
12
20
1 21
2 22
3
4
5
6 18
7 Switch 14
panel 2
Switch
panel 1
14
8
15
16
13
9 24
CALL
MUTE
MODE
SEEK
V
VOL
23
17
19
60CR9A4EL03
1 Illumination switch 9 Accel dial switch 17 Horn switch

2 Work light switch 10 Quick clamp switch 18 Radio & USB player
3 Travel alarm switch 11 Wiper switch 19 Aircon & heater controller
4 Cab light switch 12 Washer switch 20 Boom offset switch(-#0014)
5 Beacon lamp switch 13 Master switch 21 DPF switch
6 Breaker selection switch 14 Speaker 22 Overload switch
7 Start switch 15 Fuse box 23 Cluster
8 Breaker operation switch 16 Cigar lighter 24 Machine control unit
4-1
2. LOCATION 2
1
8
2
4
60CR9A4EL031
1 Water temp sender 6 Back buzzer

2 Washer tank assy 7 Fuel filler pump
3 Battery 8 Power relay
4 Battery relay 9 Engine control unit
5 Horn
4-2
GROUP 2 MONITORING SYSTEM (machine serial No.: ~#1865)
1. OUTLINE
Monitoring system consists of the monitor part and switch part.
The monitor part gives warnings when any abnormality occurs in the machine and informs the
condition of the machine.
Various select switches are built into the monitor panel, which act as the control portion of the
machine control system.
2. CLUSTER
1) STRUCTURE
The cluster consists of LCD and switches as shown below. The LCD is to warn the operator in case
of abnormal machine operation or conditions for the appropriate operation and inspection.
Also, The LCD is to set and display for modes, monitoring and utilities with the switches.
The switches or touch screen are to set the machine operation modes.
※ The cluster installed on this machine does not entirely guarantee the condition of the machine.
Daily inspection should be performed according to chapter 6, Maintenance.
※ When the cluster provides a warning immediately check the problem, and perform the required
action.
Warning lamps Time dispaly

(See page 4-6)
1 Pilot lamps
(See page 4-11)
Gauge(See page 4-4)

Main menu(See page 4-15)
Pilot lamps
(See page 4-11)
Switches
(See page 4-13)
80CR9A4EL21
※ The warning lamp pops up, lights ON (on the left-top side) and the buzzer sounds when the
machine has a problem.
The warning lamp lights ON until the problem is cleared. Refer to page 4-6 for details.
4-3
2) GAUGE
(1) Operation screen
When you first turn starting switch ON, the operation screen will appear.
Default (A type) Option (B type) Option (C type)
5
3 1
3 2
1 2 3
1 2 4
5 5
4 4
559A3CD07A 559A3CD07B 559A3CD07C
1 Engine coolant temp gauge 3 Fuel level gauge 5 Accel dial

2 Hydraulic oil temp gauge 4 Engine rpm
※ Operation screen type can be set by the screen type menu of the display.
Refer to page 4-25 for details.
(2) Engine coolant temperature gauge

① This gauge indicates the temperature of coolant.
·Black range : 40-115˚C (104-239˚F)
·Red range : Above 115˚C (239˚F)
② If the indicator is in the red range or lamp lights ON in red,
turn OFF the engine and check the engine cooling system.
※ If the gauge indicates the red range or lamp lights ON in
red even though the machine is on the normal condition, check
55I3CD07G
the electric device as that can be caused by the poor
connection of electricity or sensor.
(3) Hydraulic oil temperature gauge

① This gauge indicates the temperature of hydraulic oil.
·Black range : 40-105˚C (104-221˚F)
reduce the load on the system. If the gauge stays in the red
range, stop the machine and check the cause of the problem.
55I3CD07E
4-4
(4) Fuel level gauge
① This gauge indicates the amount of fuel in the fuel tank.
② Fill the fuel when the red range, or lamp lights ON in red.
55I3CD07F
(5) Engine rpm display

① This displays the engine speed.
559A3CD35
(6) Accel dial display

① This displays acceleration dial level from 0 to 10 step.
55I3CD07C
3) COMMUNICATION ERROR AND LOW VOLTAGE WARNING POP-UP

(1) Communication error pop-up
① Cluster displays this communication error pop-up when it has
communication error with MCU.
② Communication error pop-up displays at operation screen only.
Just buzzer alarm at the other screen.
③ If communication with MCU become normal state, it will
disappear automatically.
559A3CD71
(2) Low voltage warning pop-up

① Cluster displays this low voltage warning pop-up when the
battery voltage is low.
② Low voltage warning pop-up displays at operation screen only.
③ This pop-up will disappear with using touch screen or buzzer
stop switch. While the battery voltage is low, buzzer sounds
every minute.
559A3CD72
④ When the battery voltage is higher than 11.5 V, the pop-up off.
4-5
4) WARNING LAMPS
HEST warning lamp

DPF regeneration acknowledge warning lamp
DPF regeneration inhibit warning lamp
Battery charging warning lamp
Emergency warning lamp
PF warning lamp (-#1279)

(#1280-)
DPF warning lamp

Overload warning lamp
Air cleaner warning lamp
Engine stop warning lamp
Check engine warning lamp
Engine oil pressure warning lamp
Engine coolant temp warning lamp Hyd oil temp warning lamp
Fuel level warning lamp 559A3CD08E
※ Each warning lamp on the left-top of the LCD pops up on the center of LCD and the buzzer
sounds when the each warning is happened. The pop-up warning lamp moves to the original
position and lights ON when the buzzer stop switch is pushed or the pop-up is touched. And the
buzzer stops. Refer to page 4-14 for the switch.
※ When the warning lamps light ON more than 4, you can check all lamps with next page button
( , ) near the warning lamps.
(1) Engine coolant temperature warning lamp
① The lamp pops up on the center of LCD and the buzzer
sounds when the engine coolant temperature is over 115˚C.
② The pop-up lamp moves to the original position and lights ON
when the buzzer stop switch is pushed or pop-up is touched.
Also, the buzzer stops and lamp keeps ON.
③ Check the cooling system when the lamp keeps ON.
(2) Hydraulic oil temperature warning lamp

sounds when the hydraulic oil temperature is over 105˚C.
③ Check the hydraulic oil level and hydraulic oil cooling system.
(3) Fuel level warning lamp

① This warning lamp lights ON and the buzzer sounds when the
level of fuel is below 10%.
② Fill the fuel immediately when the lamp is ON.
4-6
(4) Emergency warning lamp
① This lamp pops up and the buzzer sounds when each of the
below warnings are happened.
- Engine coolant overheating (over 115˚C)
- Hydraulic oil overheating (over 105˚C)
- MCU input voltage abnormal
21093CD30
- Accel dial circuit abnormal or open
※ The pop-up warning lamp moves to the original position and
lights ON when the buzzer stop switch is pushed or pop-up is
touched. Also the buzzer stops.
This is same as following warning lamps.
② When this warning lamp lights ON, machine must be checked
and serviced immediately.
(5) Engine oil pressure warning lamp

① This lamp lights ON when the engine oil pressure is low.
② If the lamp lights ON, shut OFF the engine immediately. Check
oil level.
21093CD32
(6) Check engine warning lamp

① This lamp lights ON when the communication between
MCU and engine ECM on the engine is abnormal, or if the
cluster received any fault code from engine ECM.
② Check the communication line between them.
If the communication line is OK, then check the fault codes on
the cluster.
③ Also, this lamp pops up when the level of DPF soot is high.
※ Refer to the page 4-8 for the DPF warning lamp.
(7) Battery charging warning lamp

① This lamp lights ON when the battery charging voltage is low.
② Check the battery charging circuit when this lamp is ON.
21093CD34
(8) Air cleaner warning lamp

① This lamp lights ON when the filter of air cleaner is clogged.
② Check the filter and clean or replace it.
4-7
(9) Overload warning lamp (opt)
① When the machine is overload, the overload warning lamp
lights ON during the overload switch is ON. (if equipped)
② Reduce the machine load.
Initiate a manual regeneration
21093CD36
(10) DPF (diesel particulate filter) warning lamp

① This warning lamp lights ON or OFF when the regeneration is
needed.
② This warning lamp lights ON while DPF regeneration inhibit
switch is in "Regeneration ingibited" state, when stationary
regeneration is permitted.
2609A3CD19 ③ This warning lamp lights ON during reset regeneration standby
or in back up mode.
④ This warning lamp lights flash during reset regeneration
standby DPF regeneration inhibit switch is in "Regeneration
inhibited" state.
※ Consequences of delaying regeneration
- Poor performance caused by increasing exhaust gas
pressure.
- Higher fuel consumption
- Shorter filter lifetime
Warning lamp
DPF Check engine Stop engine
Condition Remedy
or STOP or
(pop up) (pop up)
Normal Off Off Off · Automatic regeneration

· Push DPF switch to OFF position if DPF switch
Soot low On Off Off is in inhibit position.
· Engine power may be reduced automatically
(soot medium)
Soot midium Blink Off Off
· Engine power and speed will be reduced

Soot high On On Off automatically
· Initiate a manual regeneration
· Stop the engine immediatary.
Stop On Off On · Please contact your Hyundai service center or
local dealer.
4-8
※ Manual regeneration method of DPF
Safety button
※ Manual regeneration applies if the machine is in a fireproof
1
area and there is no plan to turn off the maching during the
2
regeneration.
① Stop and park the machine.
② The accel dial to the lowerest position and operate the engine
in idling.
③ Pull the safety button and push the switch to position ② to
initiate the manual regeneration of DPF.
※ Refer to the page 4-58 for the switch operation.
ACK
※ The engine speed may increase gradually to high idle rpm and
HEST warning DPF regeneration
lamp ON ACK lamp ON DPF regeneration begins and it will take approximately 25~30
minutes.
④ When the manual regeneration starts, the DPF warning lamp
turns OFF and the regeneration acknowledge lamp and
ACK HEST warning lamp will light ON during the regeneration
HEST warning DPF regeneration function is operating.
lamp OFF ACK lamp OFF
⑤ The regeneration acknowledge lamp and HEST warning lamp
559A3CD143 will light OFF when the regeneration function is completed.
(11) HEST (High exhaust system temperature) warning lamp

① This warning lamp indicates, when illuminated, that exhaust
temperatures are high due to regeneration of the DPF.
② The lamp will also illuminate during a manual regeneration.
③ When this lamp is illuminated, be sure the exhaust pipe outlet
is not directed at any surface or material that can melt, burn,
2609A3CD21 or explode.
When this lamp is illuminated, the exhaust gas temperature
could reach 600
600˚˚C [1112
[1112˚˚F],
], which is hot enough to ignite or
melt common materials, and to burn people.
※ The lamp does not signify the need for any kind of equipment
or engine service; It merely alerts the equipment operator to
high exhaust temperatures. It will be common for the lamp to
illuminate on and off during normal equipment operation as
the engine completes regeneration.
(12) Emission system fail warning lamp

① This warning lamp indicates there are faults related to the
emission system.
② The lamp lights ON when each of the below warnings is
happened.
a. The EGR valve malfunctions.
300A3CD15
b. Electrical malfunction of the EGR control sensors.
(disconnection, short)
c. Tampering with the EGR control sensors.
③ This warning lamp can be shown together with DPF warning
lamp or engine fail lamp or engine stop warning lamp when
diagsis DPF systems.
※ Please contact your Hyundai service center or local dealer.
4-9
(13) DPF regeneration inhibit warning lamp
① This warning lamp indicates, when illuminated, the DPF
switch is pushed inhibit position, therfore automatic and
manual regeneration can not occur.
※ Refer to the page 4-58 for the DPF switch.
2609A3CD20
(14) DPF regeneration acknowledge warning lamp

① This warning lamp lights ON stationary regeneration is in
process.
② This warning lamp lights ON, when stationary regeneration is
in process after DPF regeneration request switch is pressed
ACK
and hold for more than 3 seconds.
559A3CD10 ③ This warning lamp lights flash when stationary regeneration
standby or regeneration interlock switch is in "regeneration
permitted (interlock enabled) status.
④ This warning lamp lights flash while stationary regeneration
standby or back mode, when DPF regeneration inhibit switch
in "Regeneration permitted" status and regeneration interlock
switch is in regeneration permitted status.
(15) Stop engine warning lamp

① If the lamp lights ON, stop the engine immediately and check
the engine.
STOP ② Check the fault codes on the monitor.
4-10
5) PILOT LAMPS
Preheat pilot lamp Maintenance pilot lamp

(#1280-)
1
Power mode pilot lamp Travel speed pilot lamp

(#1280-) Auto idle mode pilot lamp
Warming up pilot lamp Auto idle status pilot lamp
559A3CD02E
※ When the pilot lamps light ON more than 3, you can check all lamps with next page button
( , ).
(1) Mode pilot lamps

No Mode Pilot lamp Selected mode
Heavy duty power work mode

1 Power mode
Standard power mode
Low speed traveling

2 Travel mode
High speed traveling
Auto idle status

3 Auto idle mode
Auto idle mode
(2) Preheat pilot lamp

① Turning the start key switch ON position starts preheating in
cold weather.
② Start the engine after this lamp is OFF.
55I3CD39
(3) Warming up pilot lamp

① This lamp is turned ON when the coolant temperature is below
30˚C (86˚F ).
② The automatic warming up is cancelled when the engine
coolant temperature is above 30˚C, or when 10 minutes have
passed since starting the engine.
21093CD40
4-11
(4) Auto idle status/ mode pilot lamp
① The auto idle pilot lamp will be ON when the idle mode is
selected.
AUTO ② The auto idle status pilot lamp will be ON when all levers and
pedals are at neutral position, and the auto idle mode is
n/min
selected.
(5) Maintenance pilot lamp

① This lamp will be ON when the consuming parts are needed
to change or replace. It means that the change or replacement
interval of the consuming parts remains below 30 hours.
② Check the message in maintenance information of main
menu.
Also, this lamp lights ON for 3 minutes when the start switch is
※ ON position.
Refer to the page 4-
4-19.
19.
4-12
6) SWITCHES
Main menu quick

touch switch
Power mode pilot lamp Travel speed pilot lamp

Auto idle pilot lamp
Power mode switch Escape(previous or parent menu)

Rear camera(option)
Travel speed switch Auto idle/Buzzer stop switch
Select switch
559A3CD47
※ When the switches are selected, the pilot lamps are displayed on the LCD. Refer to the page 4-11
for details.
(1) Power mode switch

① This switch is to select the machine power mode and selected
power mode pilot lamp is displayed on the pilot lamp position.
・P : Heavy duty power work.
・S : Standard power work.
② The pilot lamp changes S → P → S in order.
559A3CD25
(2) Select switch

① This switch is used to select or change the menu and input
value.
② Knob push
·Long (over 2 sec) : Return to the operation screen
·Medium (0.5~2 sec) : Return to the previous screen
55I3CD50C ·Short (below 0.5 sec) : Select menu
③ Knob rotation
This knob changes menu and input value.
·Right turning : Down direction / Increase input value
·Left turning : Up direction / Decreased input value
4-13
(3) Auto idle/ buzzer stop switch
① This switch is used to activate or cancel the auto idle function.
※ Refer to the page 4-12 for details.
② The buzzer sounds when the machine has a problem.
In this case, push this switch and buzzer stops, but the warning
lamp blinks until the problem is cleared.
559A3CD50D
(4) Travel speed control switch

① This switch is used to select the travel speed alternatively.
· : Low speed
· : High speed
55I33CD50B
(5) Escape/ Camera switch

① This switch is used to return to the previous menu or parent
menu.
② In the operation screen, pushing this switch will display the
view of the camera on the machine (if equipped).
Please refer to page 4-23 for the camera.
559A3CD50E
③ If the camera is not installed, this switch is used only ESC
function.
4-14
7) MAIN MENU
· Operation screen
559A3CD32A Tap Main menu screen Sub menu screen

or
Press
Press
559A3CD32B
559A3CD32D 559A3CD32E
559A3CD32C
※ Please refer to select switch, page 4-13 for selection and change of menu and input value.
(1) Structure
No Main menu Sub menu Description
Active fault - Machine MCU
Active fault - Engine ECU
Logged fault - Machine MCU
1 Logged fault - Engine ECU
Monitoring (Analog) Machine information
Monitoring Monitoring (Digital) - Input Switch status
55I3CD51A Monitoring (Digital) - Output Output status
ESL mode setting ESL mode setting
Change password Password change
Maintenance information Replacement, Change interval oils and filters
2 Machine Information Cluster, MCU, Engine, Machine
A/S phone number A/S phone number, A/S phone number change
Management
Service menu Delete logged faults, Software download,
55I3CD51B Operating hour, power shift
Clock Clock
Screen type A type, B type, C type
Brightness setting Manual, Auto
H H
E F
3 C C
Unit setting Temperature, Pressure

Display Language 12 language
55I3CD51C Calibration Calibrating the touch screen
Camera setting Number of active, Display order, Camera No.
Mode Operation mode select
4 Video Play music and video file
Utilities
55I3CD51D
4-15
(2) Monitoring
① Active fault - Machine
559A3CD50
559A3CD50A
· The active faults of the MCU can be checked by this menu.
② Active fault - Engine
559A3CD50B
559A3CD50C
· The active faults of engine ECU can be checked by this menu.
③ Logged fault - Machine/ Engine
559A3CD51
559A3CD50A
· The logged faults of the MCU or engine ECU can be checked by this menu.
· Only for the service person.
④ Monitoring (Analog)
559A3CD52
559A3CD52A
· The machine status such as the engine rpm, oil temperature, voltage and pressure etc. can
be checked by this menu.
4-16
⑤ Monitoring (Digital) - Input
559A3CD53
559A3CD53A
· The switch status can be confirmed by this menu.

· The activated switchs are blue light ON.
⑥ Monitoring (Digital) - Output
559A3CD54
559A3CD54A
· The output status can be confirmed by this menu.

· The output pilot lamps are blue light ON.
4-17
(3) Management
① ESL mode setting
559A3CD55
559A3CD55A 559A3CD55B
· ESL mode setting

- ESL : Engine Starting Limit
- ESL mode is desingned to be a theft deterrent or will prevent the unauthorized operation of
the machine.
- If the ESL mode was selected Enable, the password will be required when the start switch is
turned ON.
- Disable : Not used ESL function
Enable (always) : The password is required whenever the operator starts engine.
Enable (Interval) : The password is required when the operator starts engine first.
But the operator can restart the engine within the interval time without in-
putting the password.
The interval time can be set maximum 2 days.
※Default
Default password : 00000
※Password
Password length : 5~10 digit
② Change password
- The password is 5~10 digits.
559A3CD56
559A3CD56A 559A3CD56B
Enter the current password Enter the new password
559A3CD56D 559A3CD56C
The new password is stored in the MCU. Enter the new password again
4-18
③ Maintenance information
559A3CD57
559A3CD57A 559A3CD57B
· Elapse : Maintenance elapsed time.

· Interval : The change or replace interval can be changed in the unit of 50 hours.
· History-Hour : Maintenance replacement history.
· Replacement : The elapsed time will be reset to zero (0).
· Change or relpace interval
No Item Interval
1 Engine oil 500
2 Final gear oil 1000
3 Swing gear oil 1000
4 Hydraulic oil 5000
5 Pilot line filter 1000
6 Hydraulic oil return filter 1000
7 Engine oil filter 500
8 Fuel filter 500
9 Pre-filter 500
10 Hydraulic tank breather 250
11 Air cleaner 500
12 Radiator coolant 2000
13 Swing gear pinion grease 1000
④ Machine Information
559A3CD58
559A3CD58A
· This can confirm the identification of the cluster, MCU, engine and machine.
4-19
⑤ A/S phone number
559A3CD59
559A3CD59A 559A3CD59B
· The A/S phone number can be checked and changed.
⑥ Service menu
559A3CD60
Enter the password 559A3CD60A 559A3CD60B
· Delete logged fault : Logged faults of MCU or engine ECU can be deleted.
· S/W download : Update and display software about operating system, application, image
and font.
· Operating hours : Operating hours since the machine line out can be checked.
· Power shift : Set power shift mode (standard/option)
(4) Display
① Clock
559A3CD61
559A3CD61A
· The first line's three spots "****-**-**" represent Year/Month/Day each.

· The second line shows the current time. (AM, PM/0:00~12:59)
4-20
② Screen type
559A3CD62
559A3CD62A
· The screen type (A,B,C) of the LCD can be selected by this menu.
③ Brightness setting calibration
559A3CD63
559A3CD63A
Manual (1st~10th step)
559A3CD63B 559A3CD63C
Auto (day/night) Auto (time)
· If "Auto" is chosen, brightness for day and night can be differently set up. Also, users can de-
fine which day time interval. (Set day starting time and ending time)
④ Unit setting
559A3CD64
559A3CD64A 559A3CD64B
· Temperature : ˚C ↔ ˚F
· Pressure : bar ↔ MPa ↔ kgf/cm2 ↔psi
4-21
⑤ Language
559A3CD65
559A3CD65A
· User can select preferable language and all displays are changed the selected language.
⑥ Calibration
· When touch awareness goes wrong, this function use.
Fall in the next step if touches the middle point of cross with fingernail.
If touches total five points as follows, the setting is completed.
559A3CD66
2609A3CD149-153
4-22
(5) Utilities
① Camera setting
· Three cameras can be installed on the machine and the display order can be set by this
menu.
· If the camera was not equipped, this menu is not useful.
559A3CD67
559A3CD67A
· In the operation screen, if the ESC/CAM switch is pushed, rear view camera display or stop.
· Turnning the select switch in clockwise direction, the next ordered will be shown and in counter-
clockwise direction, the previously ordered will be shown. Also, you can change camera
channel using touch the screen.
· Push the select switch or touch the screen, the displayed screen will be enlargement.
559A3CD68
559A3CD68A 559A3CD68B
② Mode
559A3CD69
559A3CD69A
· When this cluster's buttons are not work, you can control using touch screen instead of
these buttons.
· You can only control in this mode screen.
4-23
③ Video
· Play MP4 or codec file of external hard disk through USB port.
· The USB port is located under the cluster.
9 10 8 1 3
2
4
5
6
559A3CD70
11 7
559A3CD70A
Touch Press
or
559A3CD70C
559A3CD70B
· Over 1100 engine rpm, the screen turns into the operation screen with MP4 or codec file
playing for the safety.
No. Function Control No. Function Control
Power mode switch or

1 Previous track 7 Sound volume Speed switch or touch
touch
2 Next track Speed switch or touch 8 Stop ESC/CAM button or touch
3 Play Touch 9 File name -
Current time/
4 Pause Touch 10 -
Total time
Current playing
5 Contents display Touch 11 -
time
6 Mute Touch - - -
4-24
MONITORING SYSTEM (machine serial No.: #1866~)
1) STRUCTURE
The cluster consists of LCD and switches as shown below. The LCD is to warn the operator in case
of abnormal machine operation or conditions for the appropriate operation and inspection.
Also, The LCD is to set and display for modes, monitoring and utilities with the switches.
The switches or touch screen are to set the machine operation modes.
※ The cluster installed on this machine does not entirely guarantee the condition of the machine.
Daily inspection should be performed according to chapter 6, Maintenance.
※ When the cluster provides a warning immediately check the problem, and perform the required
action.
Warning lamps Main menu Warning lamps

(See page 4-28) (See page 4-38) Time display (See page 4-28)
Gauge(See page 4-26)
Pilot lamps(See page 4-33)
Switches(See page 4-36)
HX60A3CD100F
※ The warning lamp pops up, lights ON (on the left-top side) and the buzzer sounds when the
machine has a problem.
The warning lamp lights ON until the problem is cleared. Refer to page 4-28 for details.
4-25
2) GAUGE
(1) Operation screen
When you first turn starting switch ON, the operation screen will appear.
3 5 4 6
HX60A3CD101A
1 Engine coolant temp gauge 3 Fuel level gauge 5 Accel dial

2 Hydraulic oil temp gauge 4 Engine rpm 6 Clinometer
※ Operation screen type can be set by the screen type menu of the display.
Refer to page 4-45 for details.
(2) Engine coolant temperature gauge

① This gauge indicates the temperature of coolant.
·Black range : 40-115˚C (104-239˚F)
turn OFF the engine and check the engine cooling system.
290F3CD53
(3) Hydraulic oil temperature gauge

① This gauge indicates the temperature of hydraulic oil.
·Black range : 40-105˚C (104-221˚F)
reduce the load on the system. If the gauge stays in the red
range, stop the machine and check the cause of the problem.
290F3CD54
4-26
(4) Fuel level gauge
① This gauge indicates the amount of fuel in the fuel tank.
② Fill the fuel when the red range, or lamp lights ON in red.
HX60A3CD55A
(5) Engine rpm display

Clinometer ① This displays the engine speed.
Engine rpm
HX60A3CD105K
(6) Accel dial display

① This displays acceleration dial level from 0 to 10 step.
290F3CD59
3) COMMUNICATION ERROR AND LOW VOLTAGE WARNING POP-UP

(1) Communication error pop-up
① Cluster displays this communication error pop-up when it has
communication error with MCU.
② Communication error pop-up displays at operation screen only.
③ If communication with MCU become normal state, it will
disappear automatically.
HX60A3CD107A
(2) Low voltage warning pop-up

① Cluster displays this low voltage warning pop-up when the
battery voltage is low.
② Low voltage warning pop-up displays at operation screen only.
③ This pop-up will disappear with using touch screen or buzzer
stop switch. While the battery voltage is low, buzzer sounds
every minute.
HX60A3CD108
④ When the battery voltage is higher than 11.5 V, the pop-up off.
4-27
4) WARNING LAMPS
Battery charging Emergency warning lamp Emission system fail warning lamp
warning lamp
Check engine Air cleaner warning lamp

warning lamp Overload warning lamp
Engine oil pressure Engine coolant temp warning lamp
warning lamp DPF regeneration inhibit warning lamp
Engine stop DPF regeneration acknowledge
warning lamp warning lamp
Fuel level warning lamp DPF warning lamp

Hyd oil temp warning lamp HEST warning lamp
HX60A3CD109C
※ Each warning lamp on the left-top of the LCD pops up on the center of LCD and the buzzer
sounds when the each warning is happened. The pop-up warning lamp moves to the original
position and lights ON when the buzzer stop switch is pushed or the pop-up is touched. And the
buzzer stops. Refer to page 4-37 for the switch.
※ When the warning lamps light ON more than 4, you can check all lamps with next page button
( , ) near the warning lamps.
(1) Engine coolant temperature warning lamp

sounds when the engine coolant temperature is over 115˚C or
more.
290F3CD61
③ Check the cooling system when the lamp keeps ON.
(2) Hydraulic oil temperature warning lamp

sounds when the hydraulic oil temperature is over 105˚C or more.
290F3CD62
③ Check the hydraulic oil level and hydraulic oil cooling system.
(3) Fuel level warning lamp

① This warning lamp lights ON and the buzzer sounds when the
level of fuel is below 10%.
② Fill the fuel immediately when the lamp is ON.
290F3CD63
4-28
(4) Emergency warning lamp
① This lamp pops up and the buzzer sounds when each of the
below warnings are happened.
- Engine coolant overheating (over 115˚C)
- Hydraulic oil overheating (over 105˚C)
290F3CD64
- MCU input voltage abnormal
- Accel dial circuit abnormal or open
※ The pop-up warning lamp moves to the original position and
lights ON when the buzzer stop switch is pushed or pop-up is
touched. Also the buzzer stops.
This is same as following warning lamps.
② When this warning lamp lights ON, machine must be checked
and serviced immediately.
(5) Engine oil pressure warning lamp

① This lamp lights ON when the engine oil pressure is low.
② If the lamp lights ON, shut off the engine immediately. Check
oil level.
290F3CD65
(6) Check engine warning lamp

① This lamp lights ON when the communication between
MCU and engine ECM on the engine is abnormal, or if the
cluster received any fault code from engine ECM.
② Check the communication line between them.
If the communication line is OK, then check the fault codes on
290F3CD66
the cluster.
③ Also, this lamp pops up when the level of DPF soot is high.
※ Refer to the page 4-30 for the DPF warning lamp.
(7) Battery charging warning lamp

① This lamp lights ON when the battery charging voltage is low.
② Check the battery charging circuit when this lamp is ON.
290F3CD67
(8) Air cleaner warning lamp

① This lamp lights ON when the filter of air cleaner is clogged.
② Check the filter and clean or replace it.
290F3CD68
4-29
(9) Overload warning lamp (option)
① When the machine is overload, the overload warning lamp
lights ON during the overload switch is ON. (if equipped)
② Reduce the machine load.
Initiate a manual regeneration
21093CD36
(10) DPF (diesel particulate filter) warning lamp

① This warning lamp lights ON or OFF when the regeneration is
needed.
② This warning lamp lights ON while DPF regeneration inhibit
switch is in "Regeneration ingibited" state, when stationary
regeneration is permitted.
2609A3CD19 ③ This warning lamp lights ON during reset regeneration standby
or in back up mode.
④ This warning lamp lights flash during reset regeneration
standby DPF regeneration inhibit switch is in "Regeneration
inhibited" state.
※ Consequences of delaying regeneration
- Poor performance caused by increasing exhaust gas
pressure.
- Higher fuel consumption
- Shorter filter lifetime
Warning lamp
DPF Check engine Stop engine
Condition Remedy
(pop up) (pop up)
Normal Off Off Off · Automatic regeneration

· Push DPF switch to OFF position if DPF switch
Soot low On Off Off is in inhibit position. (see 4-57 page)
· Engine power may be reduced automatically
(soot medium)
Soot midium Blink Off Off
· Engine power and speed will be reduced

Soot high On On Off automatically
· Initiate a manual regeneration
· Stop the engine immediatary.
Stop On Off On · Please contact your Hyundai service center or
local dealer.
4-30
※ Manual regeneration method of DPF
※ Manual regeneration applies if the machine is in a fireproof
Safety button area and there is no plan to turn off the maching during the
1
2 regeneration.
① Stop and park the machine.
② The accel dial to the lowerest position and operate the engine
in idling.
③ Pull the safety button and push the switch to position ② to
initiate the manual regeneration of DPF.
※ Refer to the page 4-58 for the switch operation.
ACK ※ The engine speed may increase gradually to high idle rpm and
HEST warning DPF regeneration DPF regeneration begins and it will take approximately 25~30
lamp ON ACK lamp ON
minutes.
④ When the manual regeneration starts, the DPF warning lamp
turns OFF and the regeneration acknowledge lamp and HEST
ACK warning lamp will light ON during the regeneration function is
HEST warning DPF regeneration
operating.
lamp OFF ACK lamp OFF ⑤ The regeneration acknowledge lamp and HEST warning lamp
HX603CD143 will light OFF when the regeneration function is completed.
(11) HEST (High exhaust system temperature) warning lamp

① This warning lamp indicates, when illuminated, that exhaust
temperatures are high due to regeneration of the DPF.
② The lamp will also illuminate during a manual regeneration.
③ When this lamp is illuminated, be sure the exhaust pipe outlet
is not directed at any surface or material that can melt, burn, or
2609A3CD21 explode.
When this lamp is illuminated, the exhaust gas temperature
could reach 600
600˚˚C [1112
[1112˚˚F],
], which is hot enough to ignite or
melt common materials, and to burn people.
※ The lamp does not signify the need for any kind of equipment
or engine service; It merely alerts the equipment operator to
high exhaust temperatures. It will be common for the lamp to
illuminate on and off during normal equipment operation as the
engine completes regeneration.
4-31
(12) Emission system fail warning lamp
① This warning lamp indicates there are faults related to the
emission system.
② The lamp lights ON when each of the below warnings is
happened.
a. The EGR valve malfunctions.
300A3CD15
b. Electrical malfunction of the EGR control sensors.
(disconnection, short)
c. Tampering with the EGR control sensors.
③ This warning lamp can be shown together with DPF warning
lamp or engine fail lamp or engine stop warning lamp when
diagsis DPF systems.
(13) DPF regeneration inhibit warning lamp

① This warning lamp indicates, when illuminated, the DPF switch
is pushed inhibit position, therfore automatic and manual
regeneration can not occur.
※ Refer to the page 4-58 for the DPF switch.
2609A3CD20
(14) DPF regeneration acknowledge warning lamp

① This warning lamp lights ON stationary regeneration is in
process.
② This warning lamp lights ON, when stationary regeneration is
in process after DPF regeneration request switch is pressed
ACK
and hold for more than 3 seconds.
559A3CD10 ③ This warning lamp lights flash when stationary regeneration
standby or regeneration interlock switch is in "regeneration
permitted (interlock enabled) status.
④ This warning lamp lights flash while stationary regeneration
standby or back mode, when DPF regeneration inhibit switch
in "Regeneration permitted" status and regeneration interlock
switch is in regeneration permitted status.
(15) Engine stop warning lamp

① If the lamp lights ON, stop the engine immediately and check
the engine.
② Check the fault codes on the monitor.
4-32
5) PILOT LAMPS
Maintenance pilot lamp
Engine preheat pilot lamp
Power mode pilot lamp Auto idle mode pilot lamp

Fuel warmer pilot lamp Travel speed pilot lamp
Optional flow control pilot lamp Auto idle status pilot lamp
HX60A3CD112C
※ The left and the right movement buttons ((◀ and ▶)) are activated when nine indicator or more
light, and touching the button shifts to the previous/next page. The buttons are not activated when
eight indicators or less light.
(1) Mode pilot lamp

Sequence Mode Pilot lamp Selected mode
Heavy duty power work mode

1 Power mode
Standard power mode
Low speed traveling

2 Travel mode
High speed traveling
Auto idle mode

3 Auto idle mode
Auto idle status
(2) Engine preheat pilot lamp

① Turning the start switch ON automatically starts preheating.
② Start the engine after this indicator turns off.
See Page 4-4.
290F3CD79
4-33
(3) Warming up pilot lamp
30˚C (86˚F ).
② The automatic warming up is cancelled when the engine
coolant temperature is above 30˚C, or when 10 minutes have
passed since starting the engine.
290F3CD80
(4) Auto idle status/ mode pilot lamp

Mode pilot lamp ① The auto idle mode pilot lamp will be ON when the idle mode
is selected.
AUTO
② The auto idle status pilot lamp will be ON when all levers and
n/min pedals are at neutral position, and the auto idle mode is
Status pilot lamp selected.
③ One of the lever or pedal is operated, the status lamp will be
OFF and the engine speed returns to the previous conditions.
n/min
85A3CD106
(5) Maintenance pilot lamp

① This lamp will be ON when the consuming parts are needed to
change or replace. It means that the change or replacement
interval of the consuming parts remains below 30 hours.
② Check the message in maintenance information of main menu.
Also, this lamp lights ON for 3 minutes when the start switch is
HX60A3CD116
ON position.
※ Refer to the page 4-42.
4-34
(6) Fuel warmer pilot lamp
10˚C (50˚F ) or the hydraulic oil temperature 20˚C (68˚F ).
② The automatic fuel warming is cancelled when the engine
coolant temperature is above 60˚C, and the hydraulic oil
HX60A3CD111 temperature is above 45˚C since the start switch was ON
position.
(7) Optional flow control pilot lamp

① The indicator lights when activating (performing) the optional
flow control function.
※ Refer to the Page 4-42.
HW60A3CD48A
4-35
6) SWITCHES
Power mode switch Escape switch

Travel speed switch Camera switch
Auto idle switch Buzzer stop switch
Select switch
HX60A3CD117D
※ Selecting the switch displays the indicator on LCD. See Page 4-34 for further information.
(1) Power mode switch

① This switch selects the system power mode, and the selected
power mode indicator is displayed on the indicator position.
·P : High-load work
·S : Standard load work
② The indicators shifts in the sequence of S → P → S.
HX60A3CD118
(2) Select switch

① The switch is used for selecting or changing the menus and in-
put values.
② Knob pressing
·Pressing short (0.5 sec. or less) : Menu selecting
③ Knob turning
This knob is used for changing menus and input values :
·Right turning : Increasing downward direction and input value
HX60A3CD119
·Left turning : Decreasing upward direction and input value
4-36
(3) Auto idle switch
① This switch is used for operating or canceling the auto idle
function.
※ See Page 4-34 for further information.
HX60A3CD120
(4) Buzzer stop switch

① The buzzer sounds when the system fails.
In such a case, press the switch to stop the buzzer. The alarm
indication is kept lit until trouble is resolved.
HX60A3CD121
(5) Camera switch

① Pressing this switch on the operation screen of the main menu
displays the area illuminated by the camera mounted on the
system (if the camera is mounted).
See Page 4-52 for information of the camera.
HX60A3CD122
(6) Escape switch

① This switch is used for return to the previous or the next menu.
HX60A3CD123
(7) Travel speed switch

① This switch is used for changing driving speed.
: High speed
: Low speed
※ Do not operated the driving speed switch during driving.
System stability may adversely be affected.
Rapid change of system stability may cause injury or death of
driver.
HX60A3CD104
4-37
7) MAIN MENU
Tap
Main menu screen or Sub menu screen
Press
Press
HX60A3CD124A HX60A3CD125A
※ See “Selection Switch” on page 4-36 for further information on selection and change of the menus
and input values.
※ Touching the main menu switch, or pressing the selection switch prompts the sub-menu screen.
(1) Structure
No. Main menu Sub-menu Description
Active fault List of active fault of system/engine
Logged fault List of logged fault of system/engine
1 Delete logged fault Deleting specifics of logged fault (system/engine)
Monitoring Monitoring (conditions of system, switch, and output)
Monitoring
Maintenance info. Checking and initialization of service lnterval of oil

and filters
Aux flow setting Optional attachment setting
ELS mode setting ELS mode setting/user password changing
Machine information Information of cluster, MCU, engine system
2 Contact Display and change of contact information for after-
sales services
Management Cluster update System and application updating
Service menu Power shift, Operation hours, Main gauge type,
Display RPM, DPF filter exchange, AVCU setting,
Adding language
Clock adjust Current time setting
Brightness setting Manual, auto
3 Unit setting Temperature, Distance, Pressure, Flow, Volumn
Language selection 24 languages
Display
Entertainment Video/music file playing

Camera setting Setup of number of active cameras, display sequences,
4 and camera numbers
Clinometer setting Initializing slope sensor
Utilities Emergency mode Back-up switch for failed cluster switch
4-38
(2) Monitoring
① Active fault - system
HX60A3CD130A
HX60A3CD131A
· You may use this menu to check active fault of MCU.
② Active fault - engine
HX60A3CD130A
HX60A3CD133A
· You may use this menu to check active fault of engine ECM.
③ Logged fault - system/engine
or
HX60A3CD134A
· You may use this menu to check fault logged on system MCU or engine ECM.
· The menu is accessible by maintenance engineer only.
4-39
④ Delete logged fault
HX60A3CD143A
· Delete logged fault: You are allowed to delete fault logged on system MCU or engine ECM.
(Deletion can be deleted only while the engine is kept stopped.)
⑤ Monitoring (system conditions)
HX60A3CD137A
HX60A3CD138A
· You may use this menu to check the system conditions such as engine rotation rate, oil tempera-
ture, voltage and pressure.
⑥ Monitoring (switch conditions)
HX60A3CD137A
HX60A3CD140A
· You may use this menu to check digital switch information of the system.
· The operation switch lights blue.
4-40
⑦ Monitoring (output conditions)
HX60A3CD137A
HX60A3CD142A
· You may use this menu to check digital output information of the system.
· Output lights blue.
4-41
(3) Management
① Maintenance info.
HX60A3CD158A
· Elapsed: Time elapsed since inspection and maintenance is displayed.

· Change interval: You are allowed of changing exchange cycle in 50 hours.
· History-Hourmeter: History of inspection, maintenance and exchange is displayed.
· Replacement: Elapsed time is reset to zero.
· Change or replace interval
No Item Interval
1 Engine oil 500
2 Final gear oil 1000
3 Hydraulic oil 5000
4 Pilot line filter 1000
5 Hydraulic oil return filter 1000
6 Engine oil filter 500
7 Fuel filter 500
9 Pre-filter 500
10 Hydraulic tank breather 1000
11 Air cleaner 500
12 Radiator coolant 2000
② Aux flow setting

a. Optional attachment setup
HW60A3CD33OA
HW60A3CD41OA HW60A3CD42O
- Setup up to three optional attachments.

ⓐ Rotary grapple (4-way)
ⓑ Grapple (2-way)
ⓒ Auger (2-way)
※ Each option attachment operating in one of two user modes (Type A and B)
4-42
b. Proportional flow control setting
You may use this menu to set the values of individual option attachments.
a) Rotary setup
·Rotary selecting
RCV, button, and flow setup.
HW60A3CD42O
HW60A3CD51OA
·RCV setup
- It is possible to set operating RCV for
rotary operation to LH or RH .
- Selecting rotary RCV to LH automatically

sets grapple RCV to RH.
HW60A3CD52OA
·Button setup (rotating clockwise)

- Selecting clockwise rotating direction to
LH automatically sets counterclockwise
rotating direction to RH.
HW60A3CD53OA
·Flow setup
- You may set flow between Level
1 and 5.
HW60A3CD54OA
4-43
b) Grapple setting
·Grapple selection
RCV, button and flow setup
HW60A3CD42O
HW60A3CD61OA
·RCV setup
- It is possible to set RCV for
grapple operation to LH or RH.
- Selecting grapple RCV to RH au-

tomatically sets rotary RCV to LH.
HW60A3CD62OA
·Button setup (Close)

- Setting Close to RH automati-
cally sets Open to LH.
HW60A3CD63OA
·Flow setup
- Setting between Level 1 and 5.
HW60A3CD72OA HW60A3CD64OA
·Never forget to select Change

button once flow setting is
complete.
HW60A3CD42O HW60A3CD71OA
※ Saved setting is stored in each icon, and value finally stored becomes active.
※ You may use any stored values by pressing Icon button.
※ It is possible to perform two user’s settings per attachment (A and B), and to store up to six values.
(Two for 4-way, four for 2-way)
4-44
c) Checking settings
HX60A3CD81OA
HW60A3CD71OA
※ Operating optional attachment function activates the symbol on the bottom of the main screen.
※ You are allowed of checking settings as follows in the course of Menu - Administrator Functions -
Optional Attachment.
(a) Rotary setup
- Rotary RCV setup : LH
- Rotary flow level : 3
- CW direction control : LH
- CCW direction control : RH
(b) Grapple setup
- Grapple RCV setup : RH
- Grapple flow level : 3
- Open control : LH
- Close contro l: RH
③ ESL mode setting
HX60A3CD148A
- The ESL mode setting is designed to prevent theft and unauthorized operation of the system.
- When selecting the ESL mode setting to continuous operation, password should be entered when
turning the Start button ON.
- Disabled : The ESL mode setting function does not operate.
Continuous operation : Password should be entered whenever operator starts the engine.
Enable(interval): Password should be entered when operator starts the engine first. It is not re-
quired to enter the password until restart within specified time.
You may set the specified time up to two days.
※ Default
efault password : 00000
※ Length of password : 5-10 digits
4-45
④ Changing password
- The length of the password is between 5 and 10 digits.
HX60A3CD151A
Entering current password Selecting Change Password
HX60A3CD156A HX60A3CD155A HX60A3CD149A
Storing new password in MCU Entering new password again Entering new password
⑤ Machine information
HX60A3CD160A
· On this screen, you may check information of the instrument panel, the system controller (MCU),
the engine and the system.
⑥ Contact
HX60A3CD163A
· You may check or change the contact information for after-sales services.
4-46
⑦ Cluster update
HX60A3CD169A
Selecting Cluster Update Entering user’s password
· It is possible to update the cluster and CAN.

※ Do not turn power off while updating.
a. Application update
HX60A3CD172A
Selecting application items Selecting files to update Selecting OK
HX60A3CD176 HX60A3CD175A
Completed In progress
4-47
b. System update
HX60A3CD177A
Selecting system items Selecting files to update Selecting OK
HX60A3CD176 HX60A3CD175A
Completed In progress
4-48
⑧ Service menu
HX60A3CD165A
Entering service password
· Power shift : Set the power shift mode (default/option).

· Operating hours : You may check operating hours of the system in individual modes after
acceptance of the system.
· Main gauge type : It is possible to display engine rotation rate or fuel level on the main gage of
the main screen.
· Display RPM : It is possible to set display of numeric value of engine rotation rate on the main
gauge of the main screen.
· DPF filter exchange : You may initialize parameters relevant to DPF of engine ECU after cleaning
the DPF filter.
· AVCU setting : You may select Standard, 2-Way or 4-Way dependent upon the system options.
· Adding language : It is possible to update language displayed on the cluster when it is required
to correct language.
※ The service menu is accessible by maintenance engineer only. Do not attempt unauthorized
adjustment.
4-49
(4) Display
① Clock adjust
HX60A3CD191A
HX60A3CD192A
· "****-**-**” on the first line indicates year/month/day.

· The second line indicates current time (00:00 - 12:59 am/pm)
② Brightness setting
HX60A3CD193A
Manual (Level 1 to 10)
Auto (day/night) Auto (daytime)
· Selecting “Auto” allows setting brightness different in day and night. It is also allowed to set hours
in daytime. (Setting beginning day time and ending day time)
4-50
③ Unit setting
HX60A3CD198A
HX60A3CD199A
- Metric: Units are changed to metric units.

- U.S. units: Units are changed to U.S. units.
- User setting : Units are changed to user setting.
Item Metric system U.S. unit User’s setup

Temperature ˚C ˚F ˚C, ˚F
Distance km mile km, mile
Pressure bar Mpa bar, Mpa, kgf/cm2, psi
Flow lpm gpm lpm, gpm
Volume l gal l, gal
④ Language selection
HX60A3CD200A
HX60A3CD201A
· You may select your language (from 24 languages), and all the information is displayed in the
selected language.
4-51
(5) Utilities
① Entertainment
HX60A3CD70A
HX60A3CD208A
HX60A3CD209A
· You may play MP4 or CODEC files of detachable hard disk through USB port.
· USB port is on the left of the instrument panel.
· When engine rotation rate exceeds 1100 rpm or higher, the screen is switched to the operation
screen even while MP4 or CODEC file is played for safety. When engine rotation rate drops to
1100 rpm or lower, animation clip is played again.
Do not play animation clip while operating the system to prevent risks of accident.
② Camera setting
HX60A3CD202A
HX60A3CD203A
· You may install three cameras on the system, and set display sequence on this menu.
· If no camera is installed, this menu is disabled.
· When rotating Select switch clockwise, the screen of the next camera is displayed. When rotating
the switch counterclockwise, the screen of the previous camera is displayed. You may also
change the camera channel by touching the screen.
· You may display or hide the mini instrument panel by pressing Select switch or touching the
screen.
(Mini instrument panel displayed → hidden → displayed)
HX60A3CD204
· Pressing ESC switch or touching X icon on the screen terminates the camera mode.
4-52
③ Clinometer setting
HX60A3CD210A
HX60A3CD211A
· Pressing “Default” when the system is kept on flat surface resets X and Y values to zero.
· You may check gradient of the system on the operating screen of the instrument panel.
④ Emergency mode
HX60A3CD205A
HX60A3CD206A
· When the switch or the acceleration dial of the monitor fails, the switch is displayed on LCD, and
you are allowed to perform operation by touching the screen.
· Such operation is allowed only on this mode screen.
4-53
3. SWITCHES
Quick clamp switch(opt)

Wiper switch
Illumination switch Washer switch
Work light switch Boom offset switch(-#0014)
Travel alarm switch DPF switch
Cab light switch Overload switch(opt)
Beacon switch(opt)
Breaker selection switch(opt)
Start switch Switch
panel 2
Switch
panel 1
Breaker operation switch

Accel dial switch
Master switch
CALL
MUTE
MODE
SEEK
V
VOL
Horn switch
60CR9A3CD02
1) STARTING SWITCH
(1) There are three positions, OFF, ON and START.
· (OFF) : None of electrical circuits activate.
· (ON) : All the systems of machine operate.
· (START) : Use when starting the engine.
Release key immediately after starting.
※ Key must be in the ON position with engine running to maintain
21073CD27 electrical and hydraulic function and prevent serious machine
damage.
4-54
2) ACCEL DIAL
(1) There are 10 dial setting.
Increase (2) Setting 1 is low idle and setting 10 is high idle.
·By rotating the accel dial to right : Engine speed increased.
·By rotating the accel dial to left : Engine speed decreased.
Decrease
235Z93CD46A
3) ILLUMINATION SWITCH
(1) This switch is used to operate the illumination.
(2) Press the switch once, the below illumination lamps come ON.
(3) Press the switch once more, the below illumination lamps turn off.
· Air conditioner and heater controller
· Radio and USB player
· USB socket, DPF switch, accel dial and cigar lighter
555C93CD80
4) WORK LIGHT
(1) This switch is used to operate the work light.
·Press the switch once, the work light comes ON and the pilot lamp
ON.
·Press the switch once more, the work light and pilot lamp turn off.
555C93CD80A
5) TRAVEL ALARM SWITCH

(1) This switch is used to alarm surroundings when the machine travels
to forward and backward.
(2) On pressing this switch, the alarm operates only when the machine
is traveling.
555C93CD83
6) CAB LIGHT SWITCH

(1) This switch turns on the cab light on the cab.
B
A
C
555C93CD83A
4-55
7) BEACON SWITCH (option)
(1) This switch turns ON the rotary light on the cab.
(2) The below indicator lamp is turned ON when operating this switch.
555C93CD30
8) BREAKER SELECTION SWITCH (option)

(1) This switch is used to operate breaker.
※ The breaker operates only when this switch is pressed.
※ This switch applies to single action hydraulic attachment circuit.
555C93CD37
9) WIPER SWITCH
(1) This switch is used to operate the wiper.
The wiper operates.
※ Wiper motor doesn't operate with front sliding door open.
※ If wiper does not operate with the switch in the ON position, turn the
switch off immediately. Check the cause. If the switch remains ON,
motor failure can result.
555C93CD91
10) WASHER SWITCH

(1) This switch is used to operate the washer.
·The washer liquid is sprayed and the wiper is operated only while
pressing this switch. If release the switch, return to the first position.
555C93CD92
11) QUICK CLAMP SWITCH (option)

(1) This switch is used to engage or disengage the moving hook on
Lock quick clamp.
Unlock
※ Refer to the operator's manual page 8-6 for details.
555C93CD93
4-56
12) BOOM OFFSET SWITCH (machine
(machine serial NO:-#0014
NO:-#0014)
(1) This switch is used to swing the boom to the right or left direction.
(2) The indicator lamp turned ON when selected this switch.
※ Refer to the operator's manual page 4-7 for the operation.
5593CD21A
13) MASTER SWITCH

(1) This switch is used to shut off the entire electrical system.
(2) I : The battery remains connected to the electrical system.
O : The battery is disconnected to the electrical system.
※ Never turn the master switch to O (OFF) with the engine running. It
could result in engine and electrical system damage.
OFF 13033CD81
14) HORN SWITCH

(1) This switch is at the top of left side control lever.
Horn switch
On pressing, the horn sounds.
LH RCV lever
5593CD31
15) BREAKER OPERATION SWITCH

Breaker (1) On pressing this switch, the breaker operates only when the breaker
operation switch selection switch on the switch panel is selected.
※ This switch applies to single action hydraulic attachment circuit.
RH RCV lever
5593CD32
2-way (2) This switch operates the clamshell or shear.

operation switch
※ This switch applies to double action hydraulic attachment circuit.
RH RCV lever (opt)

80CR9A3CD08
4-57
16) DPF (diesel particulate filter) SWITCH
Safety button (1) This switch is used to select the regeneration function of the DPF.
1 (2) Inhibit position (①)
2
① The inhibit position disallows any automatic or manual regeneration
of the DPF.
② This may be used by operator to prevent regeneration when the
2609A3CD10
machine is operating in a hazardous environment concerned about
high temperature.
③ It is strongly recommended that this position is only activated when
high temperatures may cause a hazardous condition.
(3) OFF position
This position will initate a automatic regeneration of the DPF.
(4) Manual regeneration position (②)
① This position will only initate a manual regeneration of the DPF
when the machine is in non-mission condition, engine must run at
low idle speed and DPF soot levels are high enough to allow
regeneration.
② HEST lamp will be illuminated during the entire regeneration.
※ Refer to the page 4-9 for details.
※ This switch can be move to the manual regeneration position ((②))
only when the safety button is pulled to backward.
※ Also, this switch return to the OFF position when released the
manual regeneration position ((②).
).
17) OVERLOAD SWITCH (option)

(1) When this switch pressed ON position, buzzer makes sound and
overload warning lamp comes ON in case that the machine is
overload.
(2) When it pressed OFF position, buzzer stops and warning lamp goes
out.
559A3CD39
4-58
·ELECTRICAL
CR-85
87a 30 86
8R 63 85 0.8L
85
1.2Y 64 102 0.8V
1 87
8W 22 60A 0.8GW
12
3
86
3
4
9
12
2
10
WB 15 60 0.8GW 87a 87 85
INLET MOTOR(REC) 1 16 BW
3 30
BW 16 18 WOr
1
2
4
14
16
5
7
9
3
8
13
15
18
10
11
1
12
17
19
INLET MOTOR(FRE) 2
2
20
BEACON LAMP
86
86
85
85
86
85
12V SOCKET
4
M
LR 17
INLET M/ACT
TEMP MOTOR ACT(+) 3
30
30
30
5
CN-139
BG 18
TEMP MOTOR ACT(-) 4
7
11
2
7
8
86
87 87a
87 87a
85
87 87a
86
HARNESS-CABIN
85
6
20A
10A
20A
GL
20A
10A
20A
20A
20A
86
30A
30A
20A
30A
20A
20A
85
20A
19
20A
20A
20A
20A
20A
0.8R
TEMP M/ACT(PBR) 5 15 WB
30
30
7
0.8B G
10
11
5
9
12
4
8
CL-7
1
2
3
6
7
Y
30
20 CN-6
87a
87a
87a
86
86
85
85
30
30
86
87
87
85
30
87
MOTOR ACT(REF) 6 102 0.8V 1.2Y 1 1 1.2Y
CR-9
CS-67
BREAKE RY1
HORN RY
CR-2
87 87a
CR-62
87 87a
GW
51
1
ECU
21
87 87a
17 LR
CABIN LAMP RY.
MCU
MCU
QUICK COUPLER SW
MODE M/ACT(DEF) 7 M
1
1 G 2B 2B G G3 0.8B
SPARE
LAMP
ELECTRICAL CIRCUIT (1/2)
BG 22 20 Y 2
87a
86
85
87a
30
87
86
85
30
87
87a
MODE M/ACT(FOOT) 8
86
85
30
87
2 51 0.8R 1.2R 2
1.2L
SOLENOID
PRE-HEAT
PRE-HEAT RY
CR-5
BEACON
1.2Or
0.8Or
CR-36
WR 3
START KEY
CR-12
23
M
ANTI-RESTART RY
HEAD LAMP
84 0.8G
AC& HEATER
WORK LAMP
MODE M/ACT(M+) 9
SAFETY SOL
3 1.2L 3
0.8B G
101 0.8W
4
LB 4
62 0.8VW
24 18 BG
BEACON LAMP
62A 0.8VW
0.8L 38
FUEL P/P.HORN
0.8R 36
CL-1
TRAVEL HI-LO SOL RY

0.8Or 40
MODE M/ACT(M-) 10
0.8Y 39
4 0.85
0.8R 83
0.8R 36A
0.8L 26A
CASSETTE RADIO
YB 5
2
0.8GW 34
25 19 GL G2 1.2B
28
MODE M/ACT(PBR) 11
26B
5 0.85 1
28A
5
TEMP M/ACT
CLUSTER,CASSETTE
CLUSTER,SW PANEL
CN-36
LG 26 6 2 1.2R
CABIN LAMP/FEED PUMP
FUSE BOX
ROOM LAMP&AC HEATER
5W 88
CIGAR ,WIPER MOTOR
0.8G 1
0.8R 9
101 0.8W
0.8B G
BLOWER RELAY(LO) 12
0.8Br 30
6 0.85 2
0.8Gr 31
LAMP
0.8L 26E
0.8Y 27A
0.8L 26D
7
0.8LW 33
YBr
0.8RW 32
ROOM
27 9A GB
0.8LW 61
7
BLOWER RELAY(M1) 13 7 0.85
BG 28 8
0.8L
0.8L
0.8Y
0.8V
0.8R
2.0G
ALT,ANT-RESTART RY. 0.8G
0.8Br
BLOWER RELAY(M2) 14
1.25R
1.25R
0.8YW
0.8VW
2.0VW
1.25Gr
0.8GW
YB
0.8RW
0.8BrW
29 1
1.25LW
1.25RW
BLOWER RELAY(HI) 15
3
LW 30 2 G4
COMPRESSOR(DPS) 16 21 GW
LY 31 3
49
50
51
17
52
53
16
54
56
57
44
58
59
60
61
62
1A
CONDENSER FAN 17
36B
26C
TRAVEL SOL
4
CL-9
M
G1 1.2B
GROUP 3 ELECTRICAL CIRCUIT
18 1
5
MODE(D/FOOT)
3 1.2L
7
BR 1 6 2
GND 1
LH,RH
22 BG
BR 2 7
GND 2 G5 1.2B
RW 3 23 WR 1
1
BATTERY(+) 3 1 3A 1.2L
CABIN LAMP
AC & HEATER CONTROLLER

RW 4 20A Y 2
BATTERY(+) 4 2
G
M
5 CL-10
ILLUMINATION 5 3
4
RY 6 24 LB
POWER IG 6 4
CN-113
2
25 YB
NC 7 5
5
0.8L 103
MODE(VENT)
BrR 8 2 CN-249
86
85
DUCT SENSOR(+) 8 6 0.8B G 1 0.8W
GB 9 9B GB 1 1 s(-)
30
7
DUCT SENSOR(GND) 9 7 2 0.8B
BUZZER
GB 10 2 GND
87 87a
REVERSE FAN SIG 10 26 LG 3 0.8Y
3 s(+)
NC 11 1 Lo 1
87a
0.8R
86
85
4
30
87
AC COMP RY
35 YW 4
CAMERA
CR-7
Àü¿ø
NC 12 MH 3
27 YBr
NC 13 3 ML 2
36A L
RESISTOR
NC 14 4 Hi 4
29 YB
0.8V 41
0.8Gr 58
1 2 1
0.8GW 45
0.8Gr 58A
1.25LgB 9
1 33 R
1.25G 8 2
DUCT
2 6B RY
CS-47
SENSOR
3
RELAY(HI)
36 L 1
4 4 3
1 12
2
28 BG 89 5R
1 2 1 3
5
6
31
30
33
10
33A R 94 0.8V
32
1,2
2 4
6A RY 5
3
RELAY(M2)
35 YW
G
6
LY
2B
2R
RY
4 4 3
LW
RW
3
1.25B
G31 0.8B
7 7
32 2B 9
1 M 26 0.8L
36 L 8
8
7
6
5
4
3
2
1
8
7
6
2
5
4
3
1
2 4
NO.
CN-7
9 8
BOOM SWING SW
BLOWER
10
10
AIR CON
94 0.8V
2B
11
MCU
G32 0.8B 11 12
1.25 B
12
25E 0.8G
0.8B 51A
FUSE(IG)
0.8LW 46
0.8Gr 58B
FUSE(Battery)
ILLUMINATION
CR-71
GND(BLOWER)
87a 30 86
DESTINATION
CONDENSOR FAN
BL
GND(CONTROLLER)
85
DPS(COMPRESSOR)
24 0.8R
87
CN-24 94A 0.8V
86
94B 0.8V 87a 87 85
2 30
L
BOOM SWING RY.
1
YW
CN-23 CS-2
49 0.8YW
2 1
H0 I
G
1 42A 0.8Br
R 2
0, I
64 1.2Y
H
3 4
SPEAKER RH SPEAKER LH
B
CN-27 4 1 2
0.8B 37 27 0.8Y
START SW
GND 16 5 3
BR ACC
NC 15 6
0.8W 16
SPK FRT LH+ 14 5
ST C
0.5Y 57 6
REMOCON GND 13
0.5L 56
REMOCON+ 12
0.8V 53
SPK FRT RH+ 11 CN-116
0.8W 87
NC 10 ILL LAMP OUT 1
0.8ROr 12 0.8Y 86
ILL+ 9 WORK LIGHT OUT 2
0.8Y 35 63 8.0R
BACK UP+ 8 NC 3 1
23 8.0R
ANT 12V 7 NC 4 2
0.5RW 54
TEL MUTE 6 NC 5 CS-74
MASTER SW
0.8R 17 0.8L 85
SPK FRT LH- 5 BEACON 6
0.8G 51 0.8G 84
SPK FRT RH- 4 CABIN LIGHT OUT 7
RADIO & USB PLAYER

0.8Gr 12
NC 3 TRAVEL ALARM 8
0.8B 37E 0.8R 83
ILL- 2 BREAKER 9
SWITCH PANEL
0.8V 36 0.8L 53A CS-3
ACC 1 POWER 12V(IG) 10
0.8B G 1
CN-144A GND 11
2
I
NC
20 NC 12 95 0.8Or 3
0.8B
0
GND(MAIN)
19 37G
96 0.8Gr
18 0.8L 55 4
SPK(+)
52 5
SPK(-)
17 0.8Y CR-13 4
G 0.8B
16 0.8V 56 6 8
NC 30
85 87 87a 0.8V 56A 97 0.8R 7 10
15 0.5L 18 86
IND(+) 25 0.8G 96 0.8Gr 3
WIPER SW
14 0.5Y 25 8
TX(SEND) 87 7 6
0.8W 87 9
13
85 9
RX(SEND)
12 0.5BW 67 86 30 10
87a
ILL LAMP RY.

GND(JACK) 44A 0.8RW
11 0.5Y 31 11
TX(JACK) 96A 0.8Gr 11 12
12
G 0.8B
10 0.5L 34
MIC-
61A 0.8LW
9 0.8V 36A
POWER IG CR-3 CR-6
0.8Br 57
H/FREE
NC
8
30 97 0.8R
85 87 87a 0.8Br 57A 6
7 0.8W 16
86
1
2
CAR AUDIO(+) 44B 0.8RW

6 0.8R 17 0.8V 29 4
CAR AUDIO(-) 87
CN-170
5 0.5LgW 66 0.8Y 86
TX/S 85
86 30
SEAT HEATER
4 0.5RW 54 98 0.8G
TEL MUTE 87a 3
0.5BW 68
INT.WIPER RY
95 0.8Or
WORK LAMP RY.

3
GND(SEND) 1
2 0.5L 63
RX(JACK)
1 0.5Y 64 CR-4
MIC+
100 0.8Y
30
CN-144E 44C 0.8RW 87a 87 85
8 0.5BW 68 86
REMOTE AUDIO TX 44D 0.8RW
7 0.8W 16 87
RS232_GND 98 0.8G
6 85
NC
WIPER RY
99 0.8L 30 86
5 0.5LgW 66 87a
RS232_TX
4 0.5RW 54
REMOTE AUDIO RX
3
NC
H/FREE
NC
2 4 Lo M
1 0.5Y 64
RS232_RX
CN-21
CN-245A 100 0.8Y
0.5B 37H 4
GND
12 44E 0.8RW 3 B
57 3
11 0.5Y 87a 30 86 G 0.8B 1 Pf
REMOTE SIG-
WIPER MOTOR
0.8 2 2 E
10 0.5L 56 85 99 0.8L
REMOTE SIG+ 1
0.5ROr 12E 1.2
9 87
ILLUMINATION
0.5L 34 0.8
8 86
MIC- 87a 87 85 95A 0.8Or
0.5Y 64 1.2 1
7 30
ECU IG POWER
MIC+ 37A 0.8G
0.5B
DO-1
37J CR-45 2
2.0SQ
6
H/F IND-
5 0.5L 18
H/F IND+ HOUR METER
4 CS-30
NC (+)
1 1
3 0.5BW 68 (-) 1 12
SIG-
H
2 2
2 0.5Y 25
SIG+ SIG 3 3
1 0.5V 36E
POWER IG G 0.8B 4
CN-245E 5
PTT(SW SIG)
12 37 0.8G
6
11 0.5Y 57 4
AUDIO_RX 7 6
0.8
0.5L 56 CS-100 7
1.25
10
AUDIO_TX
39 0.85Y
8
38 0.85L
1
36 0.8R
41 0.85V
1 0.8G
40 0.85Or
9 0.8R
0.5ROr 12E
26 0.85L
37 0.85G
27 0.8Y
G1 8.0B
29 0.8V
42 0.85Br
G2 8.0B
44 0.8RW
43 0.85Gr
23 8.0R
20 0.5B
21 0.5R
19 1.2Br
9
30 0.8Br
22 8.0W
12 0.8Gr
46 0.85LW
28 1.2Or
24 0.8R
RS232_TX
25 0.8G
45 0.85GW
WASHER SW
9
16 0.8VW
62 0.8VW
2
60 0.8GW
34 0.8GW
8 0.5L 34
RS232_RX 10
3
0
7 0.5B 64
GND DPF REGEN 11
4
2
1
1
2
9
5
4
3
7
6
2
8
1
1
9
5
4
3
2
0.5Y 36J
7
6
12
11
10
6
5
3
5
3
4
1
12
11
10
4
1
9
8
7
6
2
9
8
7
2
15
14
13
12
11
10
11 12
15
14
13
12
11
10
6
CN-3
CN-2
POWER IG 12
CN-1
0,1
CN-4
CN-5
5
EARTH
5
EXT SPK MIC+ R
4 6
EXT SPK MIC-
4 CS-50
0.8
1.25
6 7
3
DPF COM 1
EXT SPK ON
8.0B G1
8.0B G2
0.85G 1
DPF SW
8 1 12
1.2Br 19
8.0R 23
1.25R 36
8.0W 22
0.85L 38
0.85G 37
0.8Br 30
0.8Y 27
0.85Y 39
2
0.85Br 42
0.85V 41
0.85Gr 44
0.85L 26
1.25Y 25
0.85R 24
0.85Or 40
1.25V 29
2
0.85Gr 12
0.85R 20
CAM 3 SIG
CAM 2 SIG
0.85Or 28
0.85LW 46
EXT VOLUME+
0.85RW 43
0.85B 21
0.85GW 45
61 0.8Or
0.85GW 34
9
0.85VW 80
1.25VW 16
10
CAM SHIELD
TRAVEL SOL
I 3
BOOM SWING
1
EXT VOLUME- DPF INHIBIR
CLUSTER GND
8 10 11 0.8Vr
4-59
4
mcu
CN-246 11 5
12 12 11
NC 12
6
12V IG
0.5BW 67 3
CAN2 L
11 27 1.2Br
CAN2 H
GND(JACK) 7
7
10 0.5V 36F 10 0.8V 9
2.0SQ
POWER IG
ps
CR-80 8
9 0.5LgW 66 4
TX/S 9 8
OVERLOAD SW
0.5B 37K 86 30 87a

GND
8 10
0.5ROr 0.85 10
12F 85
ILLUMINATION
7 61 0.8Or
1.25 11
0.5Y 31 87
TX
6 24R 0.8B 11 12
0.85 12
0.5L 63 86
85 87 87a
5
RX 1.25
0.5Lg 18 CN-56 30
EGR VALVE RY
4
USB(GND)
3 0.5BW 68 BATTERY 12V 1
USB(D+)
0.5LY 25 POWER_IG 2
USB & SOCKET ASSY

2
USB(D-)
6
5
3
4
1
9
8
7
2
16
15
14
13
12
11
10
1 0.5V CAMERA_3 3
CN-10
USB(+5V)
CAMERA_2 4
CN-27A CAM1-Diff-H 5
8
AUX GND Car_GND 6
7
CLUSTER
AUX R RS232_RX 7
6
AUX L RS232_TX 8
5
NC CAN_Lo 9
4 0.5Lg
USB GND CAN_Hi 10
0.8
0.8
0.8
0.8
0.8
0.8
3 0.5BW
USB D+
2 0.5LY
USB D-
REMOTE ASSY
CN-243
1 0.5V 0.8Gr 12D
USB 5V 1
9
8
7
6
5
4
3
1
2
12
11
10
0.8Or 95
2
0.8Gr 96
IG
RMS
3
CN-125A
B+
RS232
CONN.
GND
4 CABIN ROOM HARNESS

CAN_L
CAN_S
CAN_H
2.0B
CN-93A
2.0R K01
POWER 12V 1
2.0B K02
MAIN_GND 2
2.0R K03 BOTTOM HARNESS
POWER 12V 3
2.0B K04
MAIN_GND 4
2.0R K05
POWER 12V 5
2.0B K06
MAIN_GND 6
0.5Br K15
ENG. OIL PS 15 DESTINATION
CN-18
NC 16 1 1 ENG. OIL PS
NC 17
0.5LW K18 2 2 DPF PRESSURE SENSOR(24)
DPF REGEN SW 18 DPF PRESSURE SENSOR(63)
3 3
NC 19 DPF SENSOR_GND (77)
0.5G K20 4 4
INTAKE THROTTLE 20
0.5BW K21 5 5 DPF INTERMEDIATE TEMP (80)
NEW TEMP SENSOR 21
6 6 DPF INLET TEMP (81)
NC 22 DPF PRESSURE SENSOR (A12)
0.5R K23 7 7
INTAKE THROTTLE 23
0.5R K24 8 8 EGR VALVE RY_C
DPF PRESSURE SENSOR 24 COM IG POWER (A50)
0.5P K28 9 9
START RY COIL(-) 28
10 10 PREHEAT CONTACT
NC 29
0.5Y K31 11 11 DPF-INTERLOCK
NON DPF REGEN SW 31
12 12 START RY CONTACT
NC 32
0.5G K35 13 13 ACCEL_GND
KEY. START SIG. 35
0.5W K39 14 14 ACCELERATOR1(5v)
EGR PRESSURE SENSOR 39
0.5R K43 15 15 INTERLOCK-COM
ACCELERATOR1(5v) 43
16 16 ACCELERATOR1
NC 44
0.5R K45
EGR Ps SENSOR(5V) 45
ECU NC 49
0.5Br K52
INTAKE THROTTLE 52
0.5L K53
YDT(CAN2_L) 53
0.5P K54
EGR VALVE 54
0.5 K33
EGR TEMP SENSOR 33
0.5 K56
DPF OUTLET TEMP 56
0.5P K61
ACCELERATOR1 61
0.5B K62
ACCEL_GND 62
0.5L K63
DPF PRESSURE SENSOR 63
CN-51
3E 1.2B
0.5B K65 1 TRAVEL SPEED SOL(DO)
YDT(GND) 65
0.5RW K66 2 NC
ALT LEVEL 66
3 NC
NC 67
0.5L K68 4 NC
EGR VALVE RY(+) 68
0.5LW K70 5 NC
GLOW RY COIL(+) 70
1.25G K73 6 NC
START RY COIL(+) 73
0.5B K74 7 NC
0.5Y K75 8 NC
YDT(CAN2_H) 75
0.5L K76 9 NC
EGR VALVE 76
0.5B K77 10 BOOM SWING PS(DI)
DPF SENSOR_GND 77
0.5P K79 11 AIR CLEANER SW(DI)
NEW TEMP SENSOR 79
0.5Br K80 12 NC
DPF INTERMEDIATE TEMP 80
0.5RW K81 13 NC
DPF INLET TEMP 81 76
0.5Y K85 14 TRAVEL HI
0.5Or K86 15 NC
REGERATION INTERLOCK SW86 Gr
0.5B K87 16 WOKIG PS SENSOR(AI)
SWITCH COM 87
1.25Or K88 17 ACCEL DIAL SIG(AI)
IG POWER 88
18 FUEL SENDER(AI)
0.5Or K90 19 12V POWER OUTPUT
YDT(12V) 90 70 0.8V
20 ALT. LEVEL(AI)
CN-93B 21 NC
1.25Or A01
INJECTOR 2 1 22 BATTERY POWER
1.25Br A02 0.8L
2
2
INJECTOR 3 23 POWER IG
1.25Y A04
SUPPLY PUMP 4 41 HYD. TEMP SENSOR(AI)
1.25P A05
SUPPLY PUMP 5 42 5V POWER OUTPUT
0.5R A07
PRESSURE SENSOR_RAIL 7 38 BOOM UP PS
0.5RW A08
CAM SPEED SENSOR 8 44 NC
MCU
0.5L A11
FUEL TEMP SENSOR 11 45 NC
0.5G A12
DPF PRESSURE SENSOR 12 46 MAIN GND
47 MAIN GND
1.25R A16
INJECTOR 4 16 48 NC
1.25L A17
INJECTOR 1 17 49 NC
1.25Y A19
INTAKE THROTTLE 19 50 NC
1.25LW A20
INTAKE THROTTLE 20 51 HOUR METER
0.5BW A25
PRESSURE SENSOR_RAIL 25 52 PROGRAM DUMP(DI)
0.5G A26
ECU
PRESSURE SENSOR_RAIL 26 53 GND COM

0.5G A28
COOLANT WATER TEMP 28 54 NC
0.5L A29
COOLANT WATER TEMP 29 55 NC
56 RS232_RX(1)
1.25YG A31
INJECTOR 2 31 57 RS232_TX(1)
1.25G A32
INJECTOR 3 32 58 J1939 CAN_Lo(2)C
1.25LW A33
INJECTOR 4 33 59 J1939 CAN_Hi(2)
0.5 A59
IM TEMP SENSOR 59 60 J1939 CAN_Lo(1)E
0.5L A37
CAM SPEED SENSOR 37 61 J1939 CAN_Hi(1)
0.5B A38
CRANK REV SENSOR SHIELD 38 62 NC
0.5P A39
CRANK REV SENSOR 39 63 NC
1.25W A47
INJECTOR 1 47 64 OVERLOAD PS
1.25R A50
COM IG POWER 50 65 NC
0.5BrW A51
FUEL TEMP SENSOR 51 66 GND_SENSOR
0.5BL A52
CAM SPEED SENSOR 52 67 NC
0.5Or A54
CRANK REV SENSOR 54 68 NC
1.25R A60
COM IG POWER 60 69 NC
70 NC
SIG GND
12V SUPLY
ACEEL SIG
MAIN GND
ALT LEVEL
POT DIAL 5V
WORKING PS
CN-126
1
K90
K53
K75
K65
51 B
K33 0.5
A59 0.5
2.0 B
2
K76 0.5L
A29 0.5L
K54 0.5P
K79 0.5P
K85 0.5Y
K23 0.5R
0.5R K45
K20 0.5G
A28 0.5G
K74 0.5W
K39 0.5W
K52 0.5Br
25 1.2Y
K56 0.5
72 G
A19 1.25Y
29 1.2V
53 0.85L
38 0.85L
K21 0.5BW
A11 0.5L
A37 0.5L
58 0.85G
A05 1.25
A04 1.25
A38 0.5
41 0.85V
36 1.25R
A20 1.25LW
37 0.85G
A07 0.5R
24 0.85R
3
A26 0.5G
A17 1.25L
30 0.85Br
42 0.85Br
26A 0.85L
5-1A 0.8V
43 0.85Gr
A52 0.5BL
12 0.85Gr
G24 1.2B
A16 1.25R
40 0.85Or
1 0.85G
A32 1.25G
28 0.85Or
80 0.8VW
A39 0.5P
46 0.85LW
A47 1.25W
A02 1.25Br
A25 0.5BW
49 0.85YW
39 0.85Y
A01 1.25Or
A08 0.5RW
45 0.85GW
R
44 0.85RW
73
50 0.85BrW
A54 0.5Or
34 0.85GW
A51 0.5BrW
RS232
A31 1.25YG
3 0.85LW
6 0.85YW
8 0.85YW
A33 1.25LW
0.5
CONN.
0.5
0.5
0.5
4
57 BW
4
3
2
1
6
5
3
6
4
1
9
8
7
5
3
2
6
4
1
9
8
7
5
2
20
19
18
17
16
15
14
13
12
11
10
20
19
18
17
16
15
14
13
12
11
10
2
2
2
2
8
8
8
8
1
1
1
1
9
9
9
9
5
4
3
5
4
3
5
4
3
5
4
3
7
6
7
6
7
6
7
6
CN-8
12
11
10
15
14
13
12
11
10
15
14
13
12
11
10
10
CN-15
CN-17
CN-7A
CN-148
CN-13
CN-14
NC
NC
G1 8.0B
G2 8.0B
23 8.0R
22 8.0W
12V+
GND
CAN_L
CAN_H
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
12
11
10
15
14
13
12
11
10
15
14
13
12
11
10
10
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
20
19
18
17
16
15
14
13
12
11
10
20
19
18
17
16
15
14
13
12
11
10
NO.
NO.
NC
NC
NC
NC
NC
NC
1
1
2
2
WIPER
WIPER
CN-3
NC
FEED P/P
HORN RY
HORN RY
EARTH
AIR COMP
CAM 3 SIG
CAM 2 SIG
TRAVEL HI
ACEEL SIG
KEY SW BR
SAFTY SOL.
BRAKER RY
POT DIAL 5V
CAM SHIELD
CAM POWER
BOOM UP PS
TRAVEL SOL.
WORKING PS
BOOM SW RY
ALT. LEVEL 'L'
NO. DESTINATION
NO. DESTINATION
NO. DESTINATION
NO. DESTINATION
ALT. LEVEL 'S'
AIR CLEANER
ILLUMINATION
SUPPLY PUMP
SUPPLY PUMP
CLUSTER GND
ECU MAIN GND
SIG GND (MCU)

BRAKER(COIL-)
TRAVEL ALARM
WORK LAMP RY
MAIN GND (MCU)
INJECTOR 3
INJECTOR 3
INJECTOR 2
INJECTOR 2
INJECTOR 1
FUEL LV SENDER
QUICK COUPLER
EGR VALVE
EGR VALVE
INJECTOR 1
INJECTOR 4
INJECTOR 4
12V OUTPUT MCU
HYD TEMP SENDER
HORN RY CONTACT
BRAKER RY CONT.+
OVERLOAD SENSOR
CRANK REV SENSOR
CRANK REV SENSOR
IM TEMP SENSOR
AIR COMP RY CONTACT
DESTINATION
DESTINATION
INTAKE THROTTLE
INTAKE THROTTLE
AIRCON CONT.AIR COMP
INTAKE THROTTLE
INTAKE THROTTLE
INTAKE THROTTLE
DPF OUTLET TEMP

CRANK REV SENSOR SHIELD
EGR TEMP SENSOR

NEW TEMP SENSOR
NEW TEMP SENSOR
EGR Ps SENSOR(5V)
FUEL TEMP SENSOR

FUEL TEMP SENSOR
CAM SPEED SENSOR
CAM SPEED SENSOR

CAM SPEED SENSOR
COOLANT WATER TEMP
COOLANT WATER TEMP
EGR PRESSURE SENSOR
EGR PRESSURE SENSOR
EGR PRESSURE SENSOR
PRESSURE SENSOR_RAIL
60CR9A4EL01A
·ELECTRICAL
ELECTRICAL CIRCUIT (2/2)
QUICK
COUPLER SW
FUEL SENDOR
BREAKE SOL.
AIR CLEANER SW
R/DRYER
T
CONSOLE BOX LH,RH
AC COMP
OVERLOAD PS
93 6.0W
AUTO IDLE PS
FUEL FEED P/P

BOOM UP PS
Pa
CN-28
CS-67
C RETURN
A SUPPLY
C RETURN
C RETURN
HARNESS-EPPR 4WAY OR HARNESS-ANGLE DOZER
A SUPPLY
A SUPPLY
CN-66
CIGAR LIGHTER
Pa
LH RH 94 6.0R
1 SAFETY SW FUSIBLE LINK
WASHER P/P
SAFETY SOL
2b
FUEL PUMP
HYD OIL TEMP
HORN
CD-2
M
1
CN-20
CD-10
60R 60B
B sig
CN-145
CN-29
B sig
B sig
ACCEL DIAL
DO-2
2
2
1
2
CD-31
BOOM
1
2
2
CD-32
HORN
2
1
1
2a
2
BREAKER
1
SWING
CD-7
2
CN-61
CN-22
3
CN-68
1
0.75GW
2
1
cs-5
cs-26
CD-1
CR-1
0.75B
1
1
1b 4 BATTERY CIGAR LIGHTER
0.75GW
Gr
0.75W
0.75Or
1
0.75LW
1
2
1
2
Gr
CS-4A
0.75B
R
CN-95
R
L
L
3
0.75BrW
0.75V
1.0B
0.75Br
G15 0.75B
CN-60
0.75BrW
0.75BrW
1 5
0.75YW
CN-306(Black) CN-305(Gray)
0.75B
CS-4
CL-2
0.75YW
0.75YW
1a
1.0VW
1.0VW
1
0.75B
0.75B
0.75B
1
3
2
0.75B
0.75B
ANGLE DOZER
1
2
1
2
6 16 0.75Br TO:STARTER "B" TERM.
S
2
G21
1
+
CN-142
2 RCV LH (4-way)
-
RCV RH
1.0RW
0.75YW
LEVER
11
0.75G
0.75Y
0.75B
1
1
2
2
3
1.0R
EPPR RELEASE
1.0B
0.75B
G22
EPPR ROTATE
EPPR ROTATE
HORN
31
ERROR INPUT
BOOM
14
A
B
31B
1
SIG_INPUT RH
2
SENSOR_GND
BREAKER
EPPR CLAMP
15
PROPORTIONAL
PROPORTIONAL
SIG_INPUT LH
5
BATT RY SWING
19
20
G13
G14
30A
PROPORTIONAL
21B
12V POWER
12V POWER
2
31F
31D
21A
31E
10.0W
12V POWER
10.0R
30
10
5V OUTPUT
6.0W
21
22
25
6.0R
CL-2
G24
G23
18A
0.75RW
1
2
3
31A
92
13
12
SAFTY
CAN_H
CAN_L
0.75B
0.75B
RETURN
RETURN
Gr
Gr
3
3
1
1
CN-240
SIG
SIG
3
RETURN
5V
CN-241
5V
GND
SIG
CN-242
Service Tool
5V
87
93
88
94
CN-307
1.0RW
S
2
2
1
1
1
1
3
3
2
2
0.75GW
1
3
2
6A
1.0R
1.0B
10
12
0.75Or
11
1
G
11
3
12
1
10
9
5
0.75B
0.75B
4
3
9
8
1
2
0.75G
0.75R
0.75R
0.75B
0.75Y
0.75B
12E
0.75Or
G2
0.75Br
0.75V
13
0.75G
0.75R
0.75R
0.75Y
0.75V
G1
0.75Or
0.75L
0.75GW
0.75W
0.75RW
13
14
15
1.0B
0.75G
0.75R
0.75V
0.75Y
0.75B
0.75Gr
0.75Gr
0.75Or
0.75Or
0.75Br
1.0R
1.0B
0.75R
0.75B
0.75Y
CN-7A
0.75L
1 0.75RW
0.5G
11B
11A
G1
G1
10
5
6
1
2
3
4
9
12B
12A
G1
G2
G2
6A
7A
10
11
12
8
7
6
9
11
12
10
4
3
2
1
G
2
3
4
5
6
7
8
9
0.75GW
0.75Or
0.75B
0.75B
CN-7
16
10
11
12
13
14
15
1
2
3
4
5
6
7
8
9
0.75RW
12F
G42
37A
0.75Gr
0.75Or
0.75Gr
G2
112
111
0.75W
13
0.75Y
0.75B
G41 0.75B
0.75Y
0.75B
100 0.75L
0.75L
1.0G
8
7
6
0.75Br 5
4
3
2
1
1.0RW
1.0R
1.0B
92
17
50
52
36
23
18
89
90
91
0.75G
4
0.75Y
0.75V
0.75L
0.75Or
0.75W
0.75V
CL-3
CN-PVG/CN-8
1
EARTH
2
3
EARTH1
4
3
2
1
8
7
6
CN-284
CN-16
0.75R
0.75Y
0.75B
EARTH 2 1
1.0G
1.0V
1.0L
1.0L
6 124 1.0V
2
>
>
>
5 123 1.0L
3
CN-7 12(FUSE)
15A
14A
123
126
124
125
127
EARTH 1 4 127 0.75Y
CN-7 7(GND)
CN-7 11(ILL)
24 0.75L 0.75Gr 89 4
3 126 1.0L
27 0.75G 0.75W 90 5
2 125 1.0G
31C 0.75B 0.75B 91 6
1
EARTH
10.0B G1
GND 1 1 JUMP SHEET 1/2 CN-51(59)
10.0B G2
GND 2 2 JUMP SHEET 1/2 CN-51(58)
96 15.0R
B+
DESTINATION NO. CN-13 95 0.75Gr G
0.75G 1 2 L 3 ~
ALT. LEVEL 'S' 1 1 2 0.75LW
1 S
NC 2 2 U
0.75LW 2 P
ALT. LEVEL 'L' 3 3
0.75YW 3 CN-74
HYD TEMP SENDER 4 4
0.75Y 4
BRAKER(COIL-) 5 5
0.75W 5 95A 0.75Gr
FUEL LV SENDER 6 6 2
0.5R 6 1 0.75G DO-1
CRANK REV SENSOR A39 7 7 1
0.5B 7 2.0SQ
CRANK REV SENSOR A54 8 8
L 8 95 0.75Gr
CRANK REV SENSOR SHIELD 9 9 1
0.75Br 9 2A 0.75LW 3W/100?
RS-2
AIR CLEANER 10 10 2
96 15.0R
DESTINATION NO. CN-14
OVERLOAD SENSOR 1 1
0.75BrW 10 CN-45
1.0B G66
FROM BATT.RY
B+
ECU MAIN GND
SAFETY LEVER RY CONTACT
2
3
2
3
0.75BrW 131 M START
0.75GW 11 MOTOR
BRAKER RY 4 4 97 6.0W
HORN RY / FUEL P_P 5 5
1.0R 12 M
0.75G 13
WIPER 6 6 CR-23
0.75Or 14
HORN RY CONTACT 7 7 97 6.0W 30 86
0.75V 15 87
AIR COMP RY CONTACT 8 8 87A 6.0W
70A
0.75Br 16 30
KEY SW BR 9 9 G11 0.75B
0.75Gr 17 86
SAFTY SOL. 10 10 51 0.75Or
0.75RW 18 85 87 85
WIPER 11 11 START RY
0.75GW 19
R/DRYER 12 12
0.75LW 20 CR-24
R/DRYER 13 13
98 6.0W 30 86
NC 14 14 87
0.75YW 21 87B 6.0W
70A
12V OUTPUT MCU 15 15 30
G12 0.75B
86
49 0.75V
85 87 85
DESTINATION NO. CN-15
0.75BrW 22 AIR-HEATER RY.
WORKING PS 1 1
1.0G 23
ILLUMINATION 2 2 CN-80
0.75L 24
POT DIAL 5V 3 3 98 6.0W
0.75BrW 25 EARTH1
BOOM UP PS 4 4
1.0Gr 26 Pre-heater
CAM POWER 5 5
NC 6 6 CD-18
0.75G 27
ACEEL SIG 7 7 40 0.75L Pa
0.75L 100
HORN RY 8 8
0.75B G61
CLUSTER GND 9 9
0.75B G62 ENG OIL PRESS
CAM SHIELD 10 10
0.85R 28
CAM 2 SIG 11 11 RS-1
0.85W 29 48 1.0R
CAM 3 SIG 12 12 A A
1.0VW 30 40A 0.75L
FEED P/P 13 13 B 3W/120?
1.0B G63 C
MAIN GND (MCU) 14 14 B
1.0B 31
SIG GND (MCU) 15 15 RESISTER
DESTINATION NO. CN-17 CN-300A

0.75Gr 32 46 0.75G
TRAVEL ALARM 1 1 1
0.75L 99 43 0.75B
DPF PRESS
TRAVEL HI 2 2 2
0.75R 109 41 0.75R
B+ 3 3 3
1.0Y 33 42 0.75L
SUPPLY PUMP A04 4 4 4
1.0V 34 5
SUPPLY PUMP A05 5 5
0.75VW 108 45 0.75RW
IGNITION 6 6 6
44 0.75Br
NC 7 CN-300B
DPF INLET DPF MID

7 43A 0.75B
0.75L 36 1
TEMP
BRAKER RY CONT.+ 8 8
0.75LW 110 2
ALT LEVEL 9 9
1.0Or 37 CN-300C
QUICK COUPLER BZ 10 10 43B 0.75B
1.0V 38 1
TEMP
WORK LAMP RY 11 11
0.75Br 39 2
TRAVEL SOL. 12 12
POWER
10.0W 87
1 FUSE BOX-IG 1
EGR PRESS SENSOR

10.0R 88 CN-301
2 MASTER SW 2 53 0.75R 0.75R
1 1
54 0.75Y 0.75Y 54
CN-259 2 2
1.0B G64 55 0.75W 0.75W 55
MAIN_GND 1 3 3
1.0Gr 26 56 0.75B 0.75B 53
POWER_IG 2 4 4
57 0.75V 0.75V 56
NC 3 5 5
0.85R 28 58 0.75BW 0.75BW
CAMERA_2 4 6 6
0.85W 29 59 0.75G 0.75G
CAMERA_3 5 7
0.75B G65 60 0.75L 0.75L EGR TEMP IM TEMP
SHIELD 6 8
SENSOR SENSOR
AUX-CAMERA 36 40
1
2
1
2
2
1
2
1
EARTH2 EARTH2
DESTINATION CN-18 EARTH2
0.75L 40
ENG. OIL PS 1 1 WATER NEW
0.75R 41 TEMP TEMP
DPF PRESSURE SENSOR(24) 2 2
0.75L 42
DPF PRESSURE SENSOR(63) 3 3
0.75B 43
DPF SENSOR_GND (77) 4 4 CN-302
0.75Br 44
DPF INTERMEDIATE TEMP (80) 5 5 47 1.0Or
1
1.0
1.00r
0.75RW 45
DPF INLET TEMP (81) 6 6 61 0.75Gr 0.75Gr
0.75G 46 2
DPF PRESSURE SENSOR (A12) 7 7 62 0.75L 0.75L
1.0Or 47 3
EGR VALVE RY_C 8 8 G67 1.0B 1.0B
1.0R 48 4
COM IG POWER (A50) 9 9 63 0.75R 0.75R
0.75V 49 5
PREHEAT CONTACT 10 10 64 0.75G 0.75G
0.75Or 50 6
DPF-INTERLOCK 11
1
11 65 0.75Br 0.75Br
2
0.75Or 51 7
START RY CONTACT 12 12 66 0.75Y 0.75Y
0.75B 101 8
ACCEL_GND 13 13 67 0.75LW 0.75LW
0.75Gr 102 9
ACCELERATOR1(5v) 14 14 68 0.75Gr
10
0.75Gr
0.75B 52
INTERLOCK-COM 15 15 69 0.75L 0.75L
0.75W 103 11
ACCELERATOR1 16 16
12
1
2
3
4
5
6
1
2
3
4
37 41
DESTINATION CN-19
YANMAR SIDE
0.75R 53
EGR Ps SENSOR(5V) 1 1
0.75Y 54
EGR PRESSURE SENSOR 2 2
0.75W 55 INTAKE THROTTOLE EGR VALVE
EGR PRESSURE SENSOR 3 3
0.75B 56 CN-303
EGR PRESSURE SENSOR 4 4 70 0.75R 0.75R
0.75V 57 1
EGR PRESSURE SENSOR 5 5 71 0.75G 0.75G
0.75BW 58 2
DPF INLET TEMP (81) 6 6 72 0.75BW 0.75BW
0.75G 59 3
COOLANT WATER TEMP 7 7 73 0.75RW 0.75RW
0.75L 60 4
COOLANT WATER TEMP 8 8 74 0.75L 0.75L
5
9 9 75 0.75Gr 0.75Gr
6
10 10 6 0.5R 0.5R
0.75Gr 61 7
EGR VALVE 11 11 7 0.5B 0.5B
0.75L 62 8
EGR VALVE 12 12 8 L
0.75R 63 9
INTAKE THROTTLE 13 13 76 0.75Br 0.75Br
0.75G 64 10
INTAKE THROTTLE 14 14 77 0.75L 0.75L
0.75Br 65 11
INTAKE THROTTLE 15 15 78 0.75BrW 0.75BrW
0.75Br
0.75Y 66 12
INTAKE THROTTLE 16 16
0.75LW 67 38 42
INTAKE THROTTLE 17 17
0.75Gr 68
IM TEMP SENSOR 18 18
0.75L 69
EGR TEMP SENSOR 19 19 FUEL TEMP 1
20 20 SENSOR 2
CRANK 1
CK
1
2
1
2
3
DESTINATION CN-8 REV 2
0.75R 70
PRESSURE SENSOR_RAIL 1 1
˚C
0.75G 71 1 RP
PRESSURE SENSOR_RAIL 2 2 CAM SPEED
0.75BW 72 CM 2
PRESSURE SENSOR_RAIL 3 3 SENSOR PRESS EXT. TEMP
0.75RW 73 3
CAM SPEED SENSOR 4 4 SENSOR SENSOR
0.75L 74
CAM SPEED SENSOR 5 5 RAIL
0.75Gr 75
CAM SPEED SENSOR 6 6
7 7 CN-304
0.75B 111 79 0.75LW 0.75LW
QUICK COUPLER BZ 8 8 1 1
0.75Br 76 80 0.75R 0.75R
DPF OUTLET TEMP 9 9 2 2
0.75L 77 81 1.0W 1.0W
FUEL TEMP SENSOR 10 10 3 INJECTOR 4
0.75BrW 78 82 0.75L 0.75L
FUEL TEMP SENSOR 11 11 4
0.75GW 112 83 0.75YW 0.75YW
SOLENOID A-clamp
FUSE 12 5 1
SOLENOID B-release
12
SIG_INPUT GRAB
0.75LW 79 84 0.75Or 0.75Or
INJECTOR 4 13 13 CIGAR LIGHTER RCV-RH 6 2
SENSOR_GND
0.75R 80 85 0.75G 0.75G
12V POWER
INJECTOR 4 14 7 INJECTOR 2
5V OUTPUT
14 BREAKER
PROPORTIONAL
1.0W 81 86 1.0Br 1.0Br
2
INJECTOR 1 15 15 8
CAN LO
CAN HI
SAFTY
0.75L 82 33 1.0Y 1.0Y 1
16 9
GND
INJECTOR 1 16
0.75YW 83 33A 1.0Y 1.0Y 2
CN-305
Gr
RETURN
17 10
CN-241
1
INJECTOR 2 17
5V
SIG
0.75Or 84 34 1.0V 1.0V INJECTOR 1
CL-2
INJECTOR 2 18 18 11
11
12
1
8
2
9
3
6
7
3
4
34A 1.0V
1
1.0V
2
0.75G 85 1
S
2
2
1
1
3
2
INJECTOR 3 19 19 12
G31
1.0Br 86 2
38
INJECTOR 3 20 20
1.25RW
INJECTOR 3
0.85Br
0.85W
0.85W
1.25R
1.25B
0.85R
1.25R
0.85R
0.85B
1.25B
0.85B
1.25B
1.25V
0.85Y
1.25L
39 43
CN-284 CN-285
1.0V
1.0B
1 M
106 1.0G
1 1
G
2
G
9
3
6
7
8
3
6
7
8
2
1
4
5
1.0L 105A 107 1.0L
CN-12
2 2 SERVICE TOOL
1.0V 104A G74 1.0B SUPPLY PUMP
1
2
3 3 4 0.85Br
A
0.75Y 92A G75 1.0B 5 0.85Y
4 4 B
G81
102
103
101
109
110
108
1.0L 107
5 C
1.0G 106
6
CN-307
G34
0.75VW
0.75LW
99A
36A
G35
99B
36B
0.75Gr
0.75W
32
99
39
CL-3
0.75R
0.75B
0.75B
37
TWIST
1
2
3
CN-8
RL 2
1
RL
1.0V 104 A B
0.75Gr
0.75Br
A
1
1
2
B
0.75L
CN-8
0.75L
0.75L
CN-148A
0.75B
0.75L
0.75L
1.0Or
1.0B
CN-16B
>
>
>
1.0L 105
C
B
A
CL-5
3
CL-6
B
6
5
4
9
8
7
6
5
4
1
2
2
12
11
10
CN-7 12(FUSE)
1.0B G71
2
2
1
C EARTH
CN-7 7(GND)
CN-7 11(ILL)
CN-8
CN-81
CD-11
CN-70
CN-140
CD-12
1
2
1 1.25V
2.5k
2
1
2.5k
1
2
1
2
1
2
ROTATING (RH) OR ROTATING (LH) OR A

A1 A2 GPS 2 1.25L TO HARNESS-MAIN
1
1
2
ANGLE DOZER (RH) ANGLE DOZER (LH) HARNESS-CONSOLE B

G 1.25B
Pa
Pa
WORK WORK C
EARTH
EPPR
RELEASE V/V
EPPR
CLAMP V/V
TRAVEL BZ TRAVEL ALARM PS
TRAVEL
SOL.
QUICK COUPLER
SOL.
LAMP RH LAMP LH
2KQ1-96200-02
HARNESS-EPPR 2WAY
4-60
BOTTOM
HARNESS
59
CAN_H
58
CAN_L
CN-51(MCU)
余ELECTRICAL CIRCUIT (4-WAY)
PVG CONT.CN-305(3)
PVG CONT.CN-305(4)
8
7
6
5
4
3
2
1
NC
SAFTY
CAN_L
CAN_H
EPPR CLAMP
EPPR ROTATE
EPPR ROTATE
6
5
4
3
2
1
8
7
6
5
4
3
2
1
EPPR RELEASE
CN-284
CN-PVG/CN-8
CN-68(2)
SAFETY SOL
0.85
1 ERROR INPUT
0.85
12 12V POWER
0.85
1 11 12V POWER
0.85
2 6 EPPR RELEASE
EPPR
0.85
10 EPPR ROTATE
A1
0.85
RELEASE V/V
CN-306(Black)
5 EPPR CLAMP
0.85
9 EPPR ROTATE
CN-307
1 1
2 2
EPPR
3
CLAMP V/V
A2
Service Tool
0.85
12 SAFTY
MAIN HARNESS
0.85
4 CAN_L
0.85
3 CAN_H
0.85
CN-8(B)
CN-8(A)
11 SIG_INPUT RH
0.85
10 SIG_INPUT LH
0.85
9 SENSOR_GND
0.85
CN-305(Gray)
8 5V OUTPUT
1.25R
2 12V POWER
1.25B
1 GND
CL-3 CL-2
EARTH
1 1
2 2
3 3
CIGAR LIGHTER
CN-7 12(FUSE)
4
3
2
1
CN-7 11(ILL) CN-241

CN-7 7(GND) 1
CN-285
Gr 2
BREAKER
2
1
2
1
S 3
0.85 W
RCV RH
3 SIG
0.85 B PROPOR
2 TIONAL
RETURN
1 0.85 R
1 5V
2
A
1
ROTATING V/V
Gr 2
BOOM
SWING
2
1
HORN
2
1 1
S 3
0.85 W
2
RCV LH
3 SIG
0.85 B PROPOR
B
2 RETURN TIONAL
ROTATING V/V
0.85 R
1 5V
CN-240
60CR9A4EL02B
MEMORANDUM
4-61
1. POWER CIRCUIT
The negative terminal of battery is grounded to the machine chassis.
When the start switch is in the OFF position, the current flows from the positive battery terminal as shown
below.
1) OPERATING FLOW
Battery Battery relay (CR-1) Fusible link (CN-60) I/conn [CN-3 (2)] Master switch [CS-74]
Fuse box [No.1] Start switch [CS-2 (1)]
Fuse box [No.2] Radio & USB player [CN-27 (8)]
Cluster [CN-56 (9)]
Hour meter [CN-48(1)]
Fuse box [No.3] I/conn [CN-31 (5)] AC & Heater controller
I/conn [CN-6 (3)] Room lamp [CL-1 (2)]
12V socket [CN-139 (2)]
Fuse box [No.4] I/conn [CN-2 (7)] MCU [CN-51 (22)]
Fuse box [No.5] I/conn [CN-2 (2, 3)] ECU [CN-93A (1, 3, 5)]
※ I/conn : Intermediate connector
2) CHECK POINT
Engine Start switch Check point Voltage
① - GND (battery)
OFF OFF ② - GND (battery relay) 10~12.5V
③ - GND (fusible link)
※ GND : Ground
4-62
POWER CIRCUIT
8R
8W
1.2Y
CN-36
14
16
13
15
18
10
11
12
17
19
20
6
4
9
3
8
1
30A
20A
20A
10A
20A
20A
20A
20A
20A
30A
20A
30A
20A
20A
10A
20A
20A
20A
20A
20A
SOLENOID
ECU
CLUSTER, CASSETTE
CLUSTER, SW PANEL
START KEY
ROOM LAMP&AC HEATER
MCU
MCU
CASSETTE RADIO
SPARE
HEAD LAMP
WORK LAMP
FUEL P/P, HORN
CIGAR, WIPER MOTOR
AC & HEATER
ALT, ANT RESTART RY
SAFETY SOL
BEACON LAMP
PRE-HEAT

FUSE BOX
CR-80
87a 30 86
85
87
86
0.8Y
0.8BrW
1.25R
1.25R
2.0G
87a 87 85
1.25
30
EGR VALVE RY
CR-45
87a 30 86
85
87
86 87a 87 85
1.2
30
ECU IG POWER RY
CR-23
30 86
87
5W
70A
30
86
85 87 85
START RY
CR-24
30 86
CN-3 CN-19 87
5W 5W 8W 8W 5W
70A
1 1 30
5R 5R 8R 8R
2 2 86
85 87 85
R
AIR HEATER RY
CS-74
1
2
CN-95 60A
5W
2
5W
1
CS-74 CIRCUIT BREAKER
CN-60 MANUAL RESET
30A
CN-31 5R
2
1 5R
MASTER SW 2
1
3
1 2 1 4
R R R
2 5
3 6
3 4 4 2
RELAY (HI)
7
8
3 60R 60B
CR-1
1 2 1
R BATTERY
2
3
3 4 4
BATT RY 1
RELAY (M2)
RW CN-6
BATTERY(+) 3
RW 1 CL-1
BATTERY(+) 4
2 1
AC & HEATER CONTROLLER R R
3 2
4 ROOM LAMP
CN-2
10
11
12
3
CN-139
6
7
8
9
1
4
5
2
R
2
B
1
12V SOCKET
0.8L
0.8Y
CN-51
CN-93A
R
0.8YW
1.2Y
42
41
23
22
21
20
19
18
17
WORKING PS SENSOR(AI) 16
15
16
17
18
19
38
2
3
4
5
6
1
2
3
1
HYD.TEMP SENSOR(AI)
8
CS-2
12V POWER OUTPUT
ACCEL DIAL SIG(AIG)

5V POWER OUTPUT
5
4
1
6
2
3
(-)
(+)
SIG
BATTERY POWER
FUEL SENDER(AI)
SPEED SW2(OPT)
BATT. POWER 12V

SPEED SW1(OPT)
DPF REGEN SW
ALT. LEVEL(AI)
HIGH IDLE SW
B
BOOM UP PS
0, I
ENG. OIL PS
POWER 12V
POWER 12V
POWER 12V
BACK UP B+
EPPR(+)(AI)
POWER. IG
MAIN_GND
MAIN_GND
MAIN_GND
H
CN-56
CN-27
HOUR METER
I 0H
4
3
2
6
5
CST ACCBR H
MCU ECU START KEY SW RADIO & USB
CLUSTER
PLAYER
60CR9A4EL04
4-63
2. STARTING CIRCUIT
1) OPERATING FLOW
Battery (+) terminal Battery relay [CR-1] Fusible link [CN-60]
I/conn [CN-3 (2)] Master switch [CS-74] Fuse box No.1 Start key [CS-2 (1)]
※ Start switch : ON
Start switch ON [CS-2 (2)] ECU IG power relay [CR-45 (86)]
I/conn [CN-5 (9)]
Battery relay [CR-1]:Battery relay operating (all power is supplied with the electric component)
Start switch ON [CS-2 (3)] Fuse box (all power is supplied with electric component)
※ Start switch : START

Start switch START [CS-2 (5)] I/conn [CN-4 (6)] ECU [CN-93A (35) → (28, 73)]
I/conn [CN-10 (2, 3)] Anti-restart relay [CR-5 (30) → (87)] I/conn [CN-10 (12)]
I/conn [CN-18 (12)] Start relay [CR-23 (30) → (87)] Start motor operating
CHECK POINT
2)

① - GND (battery)
② - GND (start key)
③ - GND (battery relay M4)
Operating Start ④ - GND (starter B+) 10~12.5V
⑤ - GND (starter M)
⑥ - GND (start relay)
⑦ - GND (battery relay M8)
※ GND : Ground
4-64
5R
1.2Y
8W
4
14
16
5
7
9
3
8
13
15
18
10
11
12
17
1
19
2
20
85
85
86
86
30A
20A
20A
10A
20A
20A
20A
20A
20A
30A
20A
30A
20A
20A
10A
20A
20A
20A
20A
20A
30
30
87 87a
87 87a
ECU
MCU
MCU
CN-93A
2
1
85
85
30
30
86
87
86
87
87a
87a
SPARE
PRE-HEAT RY
POWER 12V 1
CR-5
CR-36
CN-170
ANTI-RESTART RY
SOLENOID
PRE-HEAT
FUSE BOX
START KEY
2
HEAD LAMP
MAIN_GND
WORK LAMP
SAFETY SOL
SEAT HEATER
AC & HEATER
BEACON LAMP
POWER 12V 3
FUEL P/P, HORN

0.8B
0.8Y
0.8R
0.8G
CASSETTE RADIO
0.8Gr
4
0.8LW
0.8LW
MAIN_GND
0.8RW
CR-45
CLUSTER, SW PANEL
CLUSTER, CASSETTE
5

POWER 12V
CIGAR, WIPER MOTOR

ALT, ANT RESTART RY
87a 30 86
ROOM LAMP&AC HEATER

CN-36
MAIN_GND 6 85
ENG. OIL PS 15 87
0.8G
SPEED SW2(OPT) 16 86
0.8YW
0.8VW
87a 87 85
1.25LW
HIGH IDLE SW 17 30
ECU IG POWER RY
DPF REGEN SW 18
SPEED SW1(OPT) 19
STARTING CIRCUIT
INTAKE THROTTLE 20
2
NEW TEMP SENSOR 21
ACCELERATOR3(OPT) 22
INTAKE THROTTLE 23 CS-2
DPF PRESSURE SENSOR 24 0.8YW
0.5P 1
H0 I
START RY COIL(-) 28 0.8Br

2
0, I
LAMP,SW COM 29 1.2Y

H
3 4
0.8G
NON DPF REGEN SW 31
B
4 1 2
0.8VW
ENG. STOP SW 1 32 0.8Y
3
START SW
0.5G 5
BR ACC
KEY. START SIG. 35
3
5
3
4
1
4
1
2
6
2
6
1
2
CN-2
CN-1
5
CS-74
ST C
ACCELERATOR1(5v) 43 6
0.8G
1.25VW
COOLANT TEMP W.(OPT) 49
ECU
CR-24
5R
INTAKE THROTTLE 52
5W
5R
0.8Y
30 86
MASTER SW
YDT(CAN2_L) 87
0.85Br
53
5W
EGR VALVE 54 30
70A
5
3
7
3
7
3
4
1
6
1
6
1
9
8
7
6
2
9
8
2
9
8
2
1
2
86
15
14
13
12
11
10
EGR TEMP SENSOR 33
CN-4 RW
CN-5
CN-3
CN-10
85 87 85
DPF OUTLET TEMP 56
AIR-HEATER RY
ACCELERATOR1 61
0.8Y
5R
5W
ACCEL_GND 62
0.85Br

YDT(GND) 65 CN-80
4-65
0.5RW
ALT LEVEL 66 5R
ENG STOP SW2 67
EGR VALVE RY(+) 68
PRE-HEATER
0.5LW
GLOW RY COIL(+) 70
1.25G
START RY COIL(+) 73
4

YDT(CAN2_H) 75
5W
EGR VALVE 76
8R
8W
CN-45
0.85G
0.8LW
DPF SENSOR_GND 77 60R
NEW TEMP SENSOR 79
B+
M
5
3
5
3
4
1
4
1
9
8
7
6
2
9
8
7
6
2
1
2
15
14
13
12
11
10
15
15
14
13
12
11
10
3
4
1
2
CN-18
CN-14
CN-19
START
5R
MOTOR
CN-13
DPF INLET TEMP 81
M
8R
8W
REGERATION INTERLOCK SW86
SWITCH COM 87
5
IG POWER 88
YDT(12V) 90
CR-23
5R 86
87 30
5W
30
B
70A
CN-51 86
HYD. TEMP SENSOR(AI) LW
41
START RY
85 87 85
POWER IG 23
BATTERY POWER 22
6
EPPR(+)(AI) 21
MCU
ALT.LEVEL(AI) 20
12V POWER OUTPUT 19
FUEL SENDER(AI) 18
1
CR-1
60R
G
CR-1
LW
B
15W
1
Br
5R
5R
5W
5W
2
1
1
2
1
2
RS-2
DO-1
1
1
2
2
BATT RY
S
L
P
B+
CN-95
CN-60
60CR9A4EL05
RESISTOR
BATTERY
CN-74
3
60B
MANUL RESET
3
~
7
ALT
G
U
CIRCUIT BREAKER
3. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the
ON position.
Charging current generated by operating alternator flows into the battery through the Battery relay
(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse
box.
1) OPERATING FLOW
(1) Warning flow
Alternator "L" terminal I/conn [CN-13 (3)] MCU [CN-51 (20)] Cluster warning lamp
(2) Charging flow
Alternator "B+" terminal Battery relay Battery (+) terminal
2) CHECK POINT
① - GND (battery voltage)
② - GND (battery relay)
Operating Start ③ - GND (alternator B+ terminal) 10~12.5V
④ - GND (alternator L terminal)
⑤ - GND (MCU)
※ GND : Ground
4-65
5R
1.2Y
8W
4
14
16
5
7
9
3
8
13
15
18
10
11
12
17
1
19
2
20
85
85
86
86
30A
20A
20A
10A
20A
20A
20A
20A
20A
30A
20A
30A
20A
20A
10A
20A
20A
20A
20A
20A
30
30
87 87a
87 87a
ECU
MCU
MCU
CN-93A
2
1
85
85
30
30
86
87
86
87
87a
87a
SPARE
PRE-HEAT RY
POWER 12V 1
CR-5
CR-36
CN-170
ANTI-RESTART RY
SOLENOID
PRE-HEAT
FUSE BOX
START KEY
2
HEAD LAMP
MAIN_GND
WORK LAMP
SAFETY SOL
SEAT HEATER
AC & HEATER
BEACON LAMP
POWER 12V 3
FUEL P/P, HORN

0.8B
0.8Y
0.8R
0.8G
CASSETTE RADIO
0.8Gr
4
0.8LW
0.8LW
MAIN_GND
0.8RW
CR-45
CLUSTER, SW PANEL
CLUSTER, CASSETTE
5

POWER 12V
CIGAR, WIPER MOTOR

ALT, ANT RESTART RY
87a 30 86
ROOM LAMP&AC HEATER

CN-36
MAIN_GND 6 85
ENG. OIL PS 15 87
0.8G
SPEED SW2(OPT) 16 86
0.8YW
0.8VW
87a 87 85
1.25LW
HIGH IDLE SW 17 30
ECU IG POWER RY
DPF REGEN SW 18
SPEED SW1(OPT) 19
INTAKE THROTTLE 20
CHARGING CIRCUIT
NEW TEMP SENSOR 21

INTAKE THROTTLE 23 CS-2
DPF PRESSURE SENSOR 24 0.8YW
0.5P 1
H0 I
START RY COIL(-) 28 0.8Br

2
0, I
LAMP,SW COM 29 1.2Y

H
3 4
0.8G
NON DPF REGEN SW 31
B
4 1 2
0.8VW
ENG. STOP SW 1 32 0.8Y
3
START SW
0.5G 5
BR ACC
KEY. START SIG. 35
3
5
3
4
1
4
1
2
6
2
6
1
2
CN-2
CN-1
5
CS-74
ST C
ACCELERATOR1(5v) 43 6
0.8G
1.25VW
ECU
COOLANT TEMP W.(OPT) 49
CR-24
5R
INTAKE THROTTLE 52
5W
5R
0.8Y
30 86
MASTER SW
YDT(CAN2_L) 87
0.85Br
53
5W
EGR VALVE 54 30
70A
5
3
7
3
7
3
4
1
6
1
6
1
9
8
7
6
2
9
8
2
9
8
2
1
2
86
15
14
13
12
11
10
EGR TEMP SENSOR 33 RW
CN-4
CN-5
CN-3
CN-10
85 87 85
DPF OUTLET TEMP 56
AIR-HEATER RY
ACCELERATOR1 61
0.8Y
5R
5W
ACCEL_GND 62
5
0.85Br

CN-80
4-66
YDT(GND) 65
0.5RW
ALT LEVEL 66 5R
ENG STOP SW2 67
EGR VALVE RY(+) 68
PRE-HEATER
0.5LW
GLOW RY COIL(+) 70
1.25G
START RY COIL(+) 73
YDT(CAN2_H) 75
5W
EGR VALVE 76
8R
8W
CN-45
0.85G
0.8LW
DPF SENSOR_GND 77 60R
NEW TEMP SENSOR 79
B+
5
M
3
5
3
4
1
4
1
9
8
7
6
2
9
8
7
6
2
1
2
15
14
13
12
11
10
15
15
14
13
12
11
10
3
4
1
2
CN-18
CN-14
CN-19
START
5R
MOTOR
CN-13
DPF INLET TEMP 81
M
8R
8W
REGERATION INTERLOCK SW86
SWITCH COM 87
IG POWER 88
YDT(12V) 90
CR-23
5R 86
87 30
5W
30
B
70A
CN-51 86
HYD. TEMP SENSOR(AI) LW
41
START RY
85 87 85
POWER IG 23
BATTERY POWER 22
EPPR(+)(AI) 21
MCU
ALT.LEVEL(AI) 20
12V POWER OUTPUT 19
FUEL SENDER(AI) 18
5
1
CR-1
4
60R
G
CR-1
LW
B
15W
3 1
Br
5R
5R
5W
5W
2
1
1
2
1
2
RS-2
DO-1
1
1
2
2
BATT RY
S
L
P
60CR9A4EL06
B+
CN-95
CN-60
RESISTOR
BATTERY
CN-74
3
60B
MANUL RESET
2
ALT
G
U
CIRCUIT BREAKER
4. ILLUMINATION AND WORK LAMP
LAMP CIRCUIT
1) OPERATING FLOW
Fuse box (No.10) Illumination lamp relay [CR-13 (30), (86)]
Fuse box (No.11) Work lamp relay [CR-3 (30), (86)]
(1) Illumination lamp switch ON
Illumination lamp switch ON [CN-116(1)] Illumination lamp relay [CR-13 (85) → (87)]
l/conn [CN-4 (2)] l/conn [CN-15 (2)] l/conn [CN-19 (11)] Cigar lighter [CL-2 (1)]
Accel dial [CN-142 (2)]
Remote controller illumination ON [CN-245A (9)]
Radio & USB player illumination ON [CN-27 (9)]
USB & Socket illumination ON [CN-246 (7)
DPF switch illumination [CS-100 (11)]
I/conn [CN-31 (8)] AC/Heater controller illumination ON
(2) Work lamp switch ON
Work light switch ON [CN-116 (2)] Work lamp relay [CR-3 (85) → (87)] l/conn [CN-4 (8)]
l/conn [CN-17 (11)] l/conn [CN-12 (2)] Work lamp ON [CL-5 (2), CL-6 (2)]
2) CHECK POINT

① - GND (fuse box)
② - GND (switch power input)
③ - GND (switch power output)
④ - GND (head light)
STOP ON 10~12.5V
⑤ - GND (fuse box)
⑥ - GND (switch power input)
⑦ - GND (switch power output)
⑧ - GND (work light)
※ GND : Ground
4-67
ILLUMINATION AND WORK LAMP CIRCUIT
0.8BrW
0.8L
0.8V
0.8Br
1 4 SWITCH PANEL
12 NC
11 GND
0.8L
10 POWER IG 12V
9 BREAKER
CN-1
8 TRAVEL ALARM
1
2 5 7 CABIN LIGHT OUT
3 6 BEACON
4 2 5 NC
5 4 NC
3 NC
6 0.8Y
7 2 WORK LIGHT OUT
CN-6 0.8W
8 1 ILL LAMP OUT
1
CN-116
2 9
3 10
CAMERA
0.8Gr
4 11 6 WORK LAMP RY
1 5 12
87a
0.8L 0.8Y 30 86
g2 6 85
0.8W 0.8V
s3 0.8Br
7
0.8Br
87
+4 8
0.8Br
86
87a 87 85
30
CN-249
CN-19 CN-15 CR-3
1 1
2
3 ILL LAMP RY
2
87a
3 3 0.8W 30 86
85
4 4 0.8G
87
0.8V
5 5 86
0.8V 87a 87 85
6 6 30
7 7 CR-13
CIGAR LIGHTER 8
8
B
3 9 9
2 10 10
0.8RW
1 11 11
CL-2 12 12
13 13
ACCEL DIAL 14 14
A + 15 15
B S 16
C - CN-4 CN-17
1 1 1
0.8G
2 2 2
CN-142 3 3
4 4
AUX-CAMERA 5 5
1.2B
MAIN_GND 1 6 6 CN-12 CL-5
1.2R 1.2B B
POWER_IG 2 7 7 1 1
0.8V 1.25V 1.2V RL
NC 3 8 8 2 2
0.8ROr
CAMERA_2 4 9 9
CAMERA_3
CN-31 WORK LAMP
5 1 10 10
0.8Gr CL-6
SHIELD 6 2 11 11 B
1
CN-259 3 12 12 RL
2
13
4
5 14
7
6 15
7
G G
ILLUMINATION 5 8
0.5ROr
0.5ROr
0.8ROr
AC & HEATER
0.8Y
CONTROLLER
CN-246
CN-245A
CN-56
CN-27
9
8
9
10
1
2
3
4
5
6
7
8
9
BATTERY 12V
CAMERA_1
POWER_IG
CAMERA_3
CAMERA_2
MAIN_GND
RS232_RX
RS232_TX
ILLUMINATION
ILLUMINATION
CAN_Lo
CAN_Hi
BACK UP+
ILL(+)
CLUSTER
REMOTE USB & RADIO & USB

60CR9A4EL07
ASSY SOCKET PLAYER
ASS'Y
4-68
5. BEACON LAMP AND CAB LAMP CIRCUIT
1) OPERATING FLOW
Fuse box (No.18) Beacon lamp relay [CR-85 (30), (86)]
Fuse box (No.20) Cab lamp relay [CR-9 (30), (86)]
(1) Beacon lamp switch ON
Beacon lamp switch ON [CN-116 (6)] Beacon lamp relay [CR-85 (85)→(87)]
I/conn [CN-6 (1)] Beacon lamp ON [CL-7]
(2) Cab lamp switch ON
Cab lamp switch ON [CN-116 (7)] Cab lamp relay [CR-9 (85)→(87)] I/conn [CN-6 (4)]
Cab lamp ON [CL-9 (2), 10 (2)]
2) CHECK POINT
STOP ON 10~12.5V
④ - GND (beacon & cab lamp)
※ GND : Ground
4-69
BEACON LAMP AND CAB LAMP CIRCUIT
0.8GW
2.0VW
1 1
4 CR-85
87a
0.8L 30 86
CL-7 CN-6 85
1.2Y 1.2Y 0.8V 0.8V
1 87
M 0.8B 2B 2B 0.8GW
2 86
0.8GW 87a 87 85
30
BEACON LAMP 3
1.2L 0.8W
4 BEACON LAMP RY
5
6
CL-9
1.2L
2
1.2B
7
8
3
1 CR-9
87a
0.8G 30 86
CABIN LAMP 0.8W
85
87
1.2L 0.8VW
2 86
1.2B 0.8VW 87a 87 85
1 30
CL-10 CABIN LAMP RY
CN-15 CN-4
1 1
2 2
3 3 CN-116
4 4 12 NC
5 5 11 GND
6 6 10 POWER IG 12V
7 7 9 BREAKER
8 8 8 TRAVEL ALARM
0.8G
9 9 7 CABIN LIGHT OUT
0.8L
10 10 6 BEACON
CN-145 11 11 5 NC
0.8B
M 1 12 12 4 NC
0.8VW
2 13 13 3 NC
FUEL FEED P/P 14

0.85VW
14
0.8VW
2 2 WORK LIGHT OUT
15 15 1 ILL LAMP OUT
DO-2
0.8B SWITCH PANEL
1
0.8VW
2
60CR9A4EL08
4-70
6. WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
(1) Key switch ON
Fuse box (No.13) Wiper relay [CR-4 (86)]
Int wiper relay [CR-6 (4)]
Wiper switch [CS-3 (11)]
Wiper motor [CN-21 (3)]
I/conn [CN-5 (11)] I/conn [CN-14 (11)] Washer pump [CN-22 (2)]
(2) Wipe switch ON : 1st step (low speed)
Wiper switch ON [CS-3 (8) → (7)] Int wiper relay [CR-6 (6) → (3)] Wiper relay [CR-4 (85) → (30)]
Washer motor operating [CN-21 (4)]
(3) Wiper switch ON : 2nd step (washer)
Wiper switch ON [CS-3 (7)] Int wiper relay [CR-6 (1)] Washer switch [CS-30 (6)]
Wiper relay [CR-4 (85) → (30)]
Wiper motor operating[CN-21(1)]
Washer switch ON [CS-30 (6)] I/conn [CN-5 (3)] I/conn [CN-14 (6)]
Washer pump operating [CN-22 (1)]
(4) Auto parking (when switch OFF)
Switch OFF Wiper motor [CN-21 (1)] Wiper switch [CS-3 (5) → (8)] Int wiper relay [CR-6 (6) → (3)]
Wiper relay [CR-4 (85) → (30)] Wiper motor [CN-21 (4)]
Wiper motor parking position by wiper motor controller
2) CHECK POINT

STOP ON 10~12.5V
④ - GND (wiper motor)
※ GND : Ground
4-71
WIPER AND WASHER CIRCUIT
1.25RW
1
CIGAR LIGHTER
CL-2
1
2
3
Gr
CS-3 3
1
2
Or
I 0
Gr
Gr
4
CN-19
5
10
11
12
13
14
15
4
6
7
8
9
1
4
3
5
8 6
B
R
10 7
RW
3 Gr
8
6 7
9 9
10
RW
11
12 11 Gr
12
WIPER SW 2
CR-6 Br
6
RW
4 CN-5 CN-14
1 1
G 2 2
3 0.85G G
Or 3 3
1
4 4
INT. WIPER RY 5 5
G G
6 6
7 7
CR-4 L
87a 8 8
30 86 G
85 9 9
RW CN-22
87 10 10
RW 0.8RW Gr RW RW ROr
86 11 11 2 M
87a 87 85 Y G
30 12 12 1
13 13
WIPER RY WASHER P/P
14 14
15 15
Lo 4
M
CN-21
Y
4
B 3 RW
3
Pf 1 B
E 2 2
L
1
WIPER MOTOR
4
DO-1
Or
1
G
2
CS-30
1
12 1
2
3
4
B
5
G
6
3
7 7
9
8
4
8 9
10
10
11
12 11
12
WASHER SW
60CR9A4EL10
4-72
NC
NC CN-51
BOOM UP PS 38
SHIELD
5V POWER OUTPUT 42
CAMERA_2
CAMERA_3
MAIN_GND
POWER_IG
HYD. TEMP SENSOR(AI) 41
POWER IG 23
BATTERY POWER 22
6
5
4
3
2
1
CAMERA
s3
21
+4
1
g2
EPPR(+)(AI)
AUX-CAMERA
CN-259
CN-249
ALT. LEVEL(AI) 20
12V POWER OUTPUT 19
FUEL SENDER(AI) 18
1.2B
1.2R
0.8L
0.8Gr
0.8W
0.8Br
0.8Gr
ACCEL DIAL SIG(AI) 17
0.8ROr
WOKIG PS SENSOR(AI) 16
BRAKE PS Lo(AI) 15
TRAVEL HI 14
13
MCU
AUTO CRUISE SELECT SIG(DI)
WATER SEPERATOR SIG(DI) 12

AIR CLEANER SW(DI) 11
BOOM SWING PS(DI) 10
MONITORING CIRCUIT
TRAVEL FWD SLECT SIG(DI) 9

TRAVEL NEUTRAL SLECT SIG(DI) 8
TRAVEL Lo SLECT SIG(DI) 7
FUSE BOX
TRAVEL HI SLECT SIG(DI) 6
E/G OIL PS(DI) 5
1
SPARE(D.I) 4 START KEY 30A
ANTI RESTART RY(D.O) 3 0.8BrW
2
20A
5
3
5
3
4
1
4
1
9
8
7
6
2
8
7
6
2
CLUSTER, CASSETTE
15
14
13
12
11
10
ENG. FEED P/P(DO) 2
CN-6
3
CN-15
TRAVEL SPEED SOL(DO) 1 ROOM LAMP&AC HEATER 30A
4
MCU 20A
CN-56 5
BATTERY 12V 1 ECU 20A
6
POWER_IG 2 0.8L CLUSTER, SW PANEL 20A
CAMERA_3 3 7
MCU 20A
CAMERA_2 4 8
CASSETTE RADIO 20A
CAMERA_1 5
9
MAIN_GND 6 SPARE 20A
4-73
10
CLUSTER
RS232_RX 7 HEAD LAMP 20A
RS232_TX 8 11
WORK LAMP 20A
CAN_Lo 9 12
FUEL P/P, HORN 20A
CAN_Hi 10 13
CIGAR, WIPER MOTOR 20A
0.85YW
0.85YW
14
AC & HEATER 20A
15
SOLENOID 10A
5
3
5
3
4
1
4
1
9
8
7
6
2
9
8
7
6
2
10
12
11
10
16
CN-1
CN-27
CN-13
ALT, ANT RESTART RY 20A
0.8Y
BACK UP+ 8 17
SAFETY SOL 10A
ILL(+) 9 18
BEACON LAMP 20A
PLAYER
19
PRE-HEAT 20A
(+) 20
1
RADIO & USB

CABIN LAMP/FEED PUMP 30A
H (-)
2 CN-36
SIG 3
HOUR METER
B
Y
B
G
Or
YW
0.8L
2
1
8
9
1
2
CD-1
1
2
3
7
CD-2
4
5
6
CD-10
10
11
12
CN-116
Pa
NC
NC
NC
NC
HYD OIL TEMP

GND
FUEL SENDOR
AIR CLEANER SW
BEACON
BREAKER
ILL LAMP OUT

POWER IG 12V
TRAVEL ALARM
60CR9A4EL11
CABIN LIGHT OUT
WORK LIGHT OUT
SWITCH PANEL
ELECTRIC CIRCUIT FOR HYDRAULIC
CN-36
14
16
13
15
18
10
11
12
17
19
20
6
4
9
3
8
1
30A
20A
20A
10A
20A
20A
20A
20A
20A
30A
20A
30A
20A
20A
10A
20A
20A
20A
20A
20A
SOLENOID
ECU
CLUSTER, CASSETTE
CLUSTER, SW PANEL
START KEY
ROOM LAMP&AC HEATER
MCU
MCU
CASSETTE RADIO
SPARE
HEAD LAMP
WORK LAMP
FUEL P/P, HORN
CIGAR, WIPER MOTOR
AC & HEATER
ALT, ANT RESTART RY
SAFETY SOL
BEACON LAMP
PRE-HEAT

SAFETY SW
RH
FUSE BOX
2
BREAKER
2
1
1
cs-26
3
Gr
B
R
L
CS-4A
CS-4
1
1
2
2
3
2
1
1
BW
BW
0.8L
0.8RW
GW
G
CS-50
1
CN-19
12 1
10
11
12
13
14
15
16
2
6
7
8
9
1
4
3
5
2
Or CN-5 CN-14
3
OVERLOAD SW
Vr 1 1
4 2 2
5 3 3
6 4 4
3 Br
7 7 5 5
9 V
8 6 6
4
8 9 7 7
10 8 8
10
Or 9 9
11
12 11 B 10 10
12
11 11
12 12 CN-68
GW
CN-116 13 13 2
14 14
B
HEAD LIGHT OUT 1 1
15 15
WORK LIGHT PUT 2 SAFETY SOL
CN-13
NC 3
1
NC 4
2
NC 5 3
BEACON 6 4
CABIN LIGHT OUT 7 5
Gr CN-121
TRAVEL ARARM 8 10 R
R CN-15 2
BREAKER 9 CN-1 B
1 1
POWER 12V(IG) 10 1
2
GND 11 2 CN-121
7 R
3
NC 12 8 2
4 B
SWITCH PANEL 9 1
5
15
12 BOOM SWING
CN-4 CN-17
CN-51
1 1
TRAVEL SPEED SOL(DO) 1 CN-140
2 2 Or
MCU 3 3 2
B
4 4 1
5 5 QUICK COUPLER SOL
CR-12 6 6
87a 7 7
30 86 5W CN-70
85 8 8 Br
0.8Br 2
87 9 9
0.8L B
86 10 10 1
87a 87 0.8L
85
30 11 11 TRAVEL SOL
12 12
TRAVEL
13 13 CN-66
HI-LO SOL 14 14 Gw
2
15 15 B
1
CR-62 BREAKER SOL
87a
30 86 0.8R
85
0.8GW
87 CN-2
0.8Y
86 1
87a 87 85 0.8L
30 2
BREAKER RY1 3
4
5
6
7
11
12
1.2Or
0.8Or
1.2L
0.8V
0.8V
0.8V
0.8V
Gr
0.8L
B
L
L
BL
B
B
R
CR-71
CD-11
CS-47
CS-67
CD-12
CN-81
87a
87
86
30
85
3
6
7
6
7
2
1
2
1
4
2
1
1
1
5
9
2
2
10
10
11
12
11
12
7
8
11
11
1
1
85
86
Pa
Pa
87a 87
30
TRAVEL TRAVEL
9
9
12
4
12
10
10
BOOM
12
12
BOOM SWING SW SWING QUICK COUPLER SW ALARM PS BZ
60CR9A4EL12
4-74
GROUP 4 ELECTRICAL COMPONENT SPECIFICATION
Part name Symbol Specification Check
※ Check specific gravity

1.280 over : over charged
Battery 12V × 100Ah
1.280 ~ 1.250 : normal
1.250 below : recharging
※ Check coil resistance

Rated load : 12V
1 Normal : about 12Ω
Battery relay 2 100A (continuity)
※ Check contact
1000A (30 second)
CR-1
CR-1 Normal : ∞Ω
※Check contact
H BR ACC ST C
5
6
2
3
4
H0 I
OFF : ∞Ω(for each terminal)

Start key 0, I 12V
1
B ON : 0Ω(for terminal 1-3 and 1-2)

CS-2
3
2
6
1
4
5
START : 0Ω(for terminal 1-5)
Pressure switch Pa 0.5 kgf/cm2 ※ Check resistance

(for engine oil) (N.C TYPE) Normal : 0Ω(CLOSE)
CD-18
※ Check resistance
1 C
Temperature 50˚C : 804Ω
-
sensor 80˚C : 310Ω
2
100˚C : 180Ω
CD-1 CD-8
4-75
Pa
Air cleaner 12-24V ※ Restriction limits
pressure switch Max. Load : 6W 6.2 kPa±8% at 23˚C
CD-10
2
Full : 100Ω
Fuel sender -
1 Low : 500Ω
Empty warning :700Ω
CD-2
87a 30 86
85
87
86 Normal : about 200Ω
Relay 30 87a 87 85 12V 20A (for terminal 85-86)
CR-2 CR-3 CR-4 CR-5 : 0Ω (for terminal 30-87a)
CR-7 CR-9 CR-12 CR-13 : ∞Ω (for terminal 30-87)
CR-24 CR33 CR-36 CR-45
CR-62 CR-71 CR-80 CR-85
C2 30 85
C1
Relay 1 12V 70A ※ Rated coil current 1.2±0.3A

2 37 86
CR-23 CR-24
2
Solenoid valve 1 12V 1.87A Normal : 15~25Ω
CN-66 CN-68 (for terminal 1-2)
CN-70 CN-121
CN-140
※Check resistance
Speaker 80±22dB
Normal : 4Ω
CN-23(LH)
CN-24(RH)
4-76
12
12
※ Check contact
10
3
4
9
Boom swing
and Normal
12V 16A
Overload OFF - ∞Ω (for terminal 1-5,2-6)
11
1
8
switch
10
11
12
- 0Ω (for terminal 5-7,6-8)
9
4
8
1
2
3
6
7
CS-47 CS-50
※ Check contact
Quick clamp Normal
12V 16A
switch OFF - ∞Ω (for terminal 1-5,2-6)
- 0Ω (for terminal 5-7,6-8)
CS-67
2
12V 55W ※ Check disconnection
Lamp
1 (H3 TYPE) Normal : 1.2Ω
CL-5 CL-6
CL-9 CL-10
1
※ Check disconnection
Room lamp 2 12V 10W
Normal : a few Ω
CL-1
1 M
12V ※Check operation
Fuel filler pump
2 35 ℓ/min Supply power (for terminal 1) : 12V
CN-145
1
100~115 dB (A)
Horn 2 12V 3.5A
(at 13V 2m)
CN-20 CN-25
4-77
※ Check contact
2 3 1 Normal : 0Ω(for terminal A-B)
Safety switch 2 Micro : ∞Ω(for terminal A-C)
3 Operating : ∞Ω(for terminal A-B)
1
CS-4 : 0Ω(for terminal A-C)
DC12V 2A
2 Pa ※ Check contact
Pressure switch 10bar
1 Normal : 0.1Ω
(N.O type)
CD-11 CD-12
A SUPPLY
B SIG ※ Check contact
Pressure sensor 8~30V
C RETURN Normal : 0.1Ω
CD-7
CD-7 CD-31
CD-32
M 12V ※ Check disconnection

Beacon lamp
(Strobe type) Normal : a fewΩ
CL-7
12
6
I 0
※Check contact
Wiper switch 12V 16A
11
8
9
4
3
7
Normal : ∞Ω
10
10
A
B
7
2
6
1
4
5
8
9
CS-3
M 2
※Check contact
Washer pump 1 12V 3.8A
Normal : 3Ω(for terminal 1-2)
CN-22
4-78
※Check coil resistance

3
Normal : about 1MΩ
2
Cigar lighter 12V 10A 1.4W ※ Check contact
1
Normal : ∞Ω
CL-2
CL-2 Operating time : 5~15sec
4 Lo
M
4
※Check contact
Wiper motor 3 B
12V 3A
3 Normal : 6Ω(for terminal 2-6)
1 Pf
2 2 E
1
CN-21
10
11
12
13
14
15
16
1
2
3
4
5
6
7
9
8
Radio & ※ Check voltage

REMOCON GND
SPK FRT RH+
SPK FRT LH+
12V 2A
SPK FRT RH-
SPK FRT LH-
REMOCON+
BACK UP+
TEL MUTE
USB player 10 ~ 16V

ANT 12V
GND
GND
ACC
ILL+
ILL-
NC
NC
CN-27
2 Pa
※ Check contact
Receiver dryer 1 12V
Normal : 0Ω
CN-29
M B+
※ Check contact
Starter 12V 3.0kW
Normal : 0.1Ω
M
CN-45
B+
G
2 s ※ Check contact
~3
Alternator 1 L 12V 80A Normal : 0Ω(for terminal B+-1)
U
P
Normal : 24 ~ 27.5V
CN-74
4-79
2
12V
Travel buzzer 1 -
107±4dB at 4ft
CN-81
Compressor 12V 38W -
CN-28
1 M
Air con
12V 17A -
fan motor 2
CN-83
M
12V
Fuel feed pump -
Max. 20A
CN-61
12V
180A
Master switch (In Countinous -
capaty)
1000A (In rush)
1
2
3
6
7
4
12
5
11
10
11
0,1
DPF switch 12V 16A -

R
0
8
6
10
4
12
CS-100
A A
B ※ Check resistance
Resistor 3W
A-B : 120Ω
C B
RS-1
CN-173
4-80
Preheater 12V 42A 500W -

CN-80
2
12V socket 12V 120W -
1
CN-139
Normal : 0Ω
1˚C OFF
Duct sensor (for terminal 1-2)
4˚C ON
the atmosphere temp :
over 4˚C
Input voltage : Normal : about 5kΩ
A + (for terminal A-C)
5Vdc±2%
B S ※ Check voltage
Accel dial Operating current :
C - Normal : about 5V
8 mA (Normal)
CN-142 (for terminal A-C)
10 mA (Max)
: 2~4.5V
(for terminal C-B)
6
4
Int wiper relay 12V 12A Wiper motor off time : 4.5±1 sec
3
1
CR-6
2 ※ Check disconnection
12V, 30A (CN-65) Normal : 0
Fusible link 1
12V, 60A (CN-95) (connect ring terminal and check
CN-60
CN-95 resist between terminal 1 and 2)
4-81
GROUP 5 CONNECTORS
1. CONNECTOR DESTINATION
Connector No. of Connector part No.

Type Destination
number pin Female Male
CN-1 AMP 12 Cabin room harness - Bottom harness S816-012002 174663-2
CN-2 AMP 12 Cabin room harness - Aircon harness S816-012002 S816-012002
CN-3 YAZAKI 2 Main harness - Bottom harness S813-030201 S813-130201
CN-4 AMP 15 Cabin room harness - Main harness 2-85262-1 368301-1
CN-5 AMP 15 Bottom harness - Cabin room harness 2-85262-1 368301-1
CN-6 DEUTSCH 8 Cabin room lamp harness - Cabin room harness DT06-8S DT06-8P
CN-7 AMP 20 Console harness - Main harness 936780-2 936787-2
CN-8 AMP 20 Main harness - Bottom harness 936777-2 936780-2
CN-10 AMP 16 Cab room harness - Bottom harness - 368050-1
CN-12 AMP 2 Main harness - Boom harness S816-002002 S816-102002
CN-13 AMP 10 Bottom harness - Main harness 174655-2 174657-2
CN-14 AMP 15 Bottom harness - Main harness 2-85262-1 -
CN-15 AMP 15 Main harness - Bottom harness 2-85262-1 368301-1
CN-16 AMP 6 Accel dial - S816-106002
CN-16B AMP 6 Accel dial S816-006002 S816-106002
CN-17 AMP 12 Bottom harness S816-012002 174663-2
CN-18 AMP 2 Bottom harness - Main harness 368047-1 368050-1
CN-19 YAZAKI 2 Bottom harness - S813-130201
CN-20 MOLEX 2 Horn 35825-0211 -
CN-21 AMP 4 Wiper harness 180900-0 -
CN-22 KET 2 Washer tank MG640605 -
CN-23 KET 2 Speaker LH MG610070 -
CN-24 KET 2 Speaker RH MG610070 -
CN-27 - 16 Radio & USB player PK145-16017 -
CN-27A AMP 8 Radio & USB player - S816-108002
CN-28 AMP 1 Air-con comp S810-001202 -
CN-29 KET 2 Receiver dryer MG640795 -
CN-31 DEUTSCH 8 Cabin room harness - Aircon harness DT06-8S-EP06 DT04-8S-EP06
CN-36 - - Fuse box 21L7-00250 -
CN-45 KET 1 Starter ST710246-2 -
CN-48 AMP 40 Hour meter 2-520193-2 -
CN-51 AMP 70 MCU 1-968879-1 -
CN-55 AMP 2 Travel alarm PS S816-002002 S816-102002
CN-56 AMP 10 Cluster - S816-110002
CN-60 YAZAKI 2 Fusible link - 7122-4125-50

Type Destination
CN-61 TERM 1 Fuel filler pump S822-014000 S822-114000
CN-66 DEUTSCH 2 Breaker solenoid DT06-2S-EP06 DT04-2P-E005
CN-68 DEUTSCH 2 Safety solenoid DT06-2S-EP06 -
CN-70 DEUTSCH 2 Travel HI-LO solenoid DT06-2S-EP06 -
CN-74 KET 2 Alternator MG640188-5 -
CN-76 KET 6 DC motor MG640515-4 -
CN-79 YAZAKI 3 Fuel cut-off solenoid S813-060300 -
CN-80 YAZAKI 1 Pre heater 7323-3010 -
CN-81 DEUTSCH 2 Travel buzzer DT06-2S-EP06 DT04-2P-E005
CN-83 AMP 2 Air-con fan MG640188-5 -
CN-92 KET 1 Anti-restart relay S814-001100 -
CN-93A AMP 94 ECU 3-1355136-3 -
CN-93B AMP 60 ECU 1897635-2 -
CN-95 YAZAKI 2 Fusible link - S813-130201
CN-116 AMP 12 Switch panel 368542-1 -
CN-121 DEUTSCH 2 Boom swing DT06-2S-EP06 DT04-2P-E005
CN-126 DEUTSCH 4 RS232 connector DT06-4S-EP06 DT04-2P-E005
CN-139 AMP 2 12V socket S810-002202 -
CN-140 DEUTSCH 2 Quick coupler DT06-2S-EP06 DT04-2P-E005
CN-142 DEUTSCH 3 Accel dial DT06-3S-EP06 -
CN-144A AMP 20 Handsfree MG610240 -
CN-144B AMP 8 Handsfree 175964-2 -
CN-145 KET 2 Fuel feed pump 7123-6423-30 -
CN-148 DEUTSCH 6 Service tool DTM06-6S -
CN-170 PACKARD 2 Seat heat switch 12162017 -
CN-243 DEUTSCH 4 RS232 connector DT06-4S-EP06 175964-2
CN-245 AMP 12 Remote controller assy 368542-1 -
CN-245B AMP 12 Remote controller assy 174045-2 -
CN-246 AMP 12 USB & Socket assy 174045-2 -
CN-249 DEUTSCH 4 Rear camera - DT04-4P
CN-258 KET 1 Aircon comp power MG640944-5 MG650943-5
CN-263 DEUTSCH 2 Aircon comp relay DT06-2S-EP06 DT04-2P-E005
CN-300A AMP 6 DPF pressure 1438153-5 -
CN-300B FCI 2 DPF mid temperature 54200206 -
CN-300C FCI 2 DPF inlet temperature 54200208 -
CN-301 AMP 8 EGR sensor 776532-1 -
CN-302 AMP 12 EGR valve 776533-1 -
CN-303 AMP 12 EGR sensor 776533-2 -
CN-304 AMP 12 Common rail 776533-3 -
4-83
Type Destination
·LAMP
CL-1 KET 2 Room lamp MG610392 -
CL-2 KET 3 Cigar light S810-003202 -
CL-3 DEUTSCH 2 Head lamp DT06-2S-EP06 DT04-2P-E005
CL-4 DEUTSCH 2 Head lamp DT06-2S-EP06 DT04-2P-E005
CL-5 DEUTSCH 2 Work lamp DT06-2S-EP06 -
CL-6 DEUTSCH 2 Work lamp DT06-2S-EP06 -
CL-7 - 1 Beacon lamp - S822-114000
CL-9 DEUTSCH 2 Cab lamp (front) DT06-2S-EP06 DT04-2P-E005
CL-10 DEUTSCH 2 Cab lamp (rear) DT06-2S-EP06 DT04-2P-E005
·RELAY
CR-1 AMP 2 Battery relay S816-002002 S816-102002
CR-2 HELLA 4 Horn relay SJA003526-001 -
CR-3 HELLA 4 Work lamp SJA003526-001 -
CR-4 HELLA 4 Wiper SJA003526-001 -
CR-5 HELLA 4 Anti-restart relay SJA003526-001 -
CR-6 KET 6 Int wiper relay S810-006002 -
CR-7 HELLA 4 Aircon component SJA003526-001 -
CR-9 HELLA 4 Cabin lamp SJA003526-001 -
CR-12 HELLA 4 Travel relay SJA003526-001 -
CR-13 HELLA 4 Head lamp SJA003526-001 -
CR-23 KET 4 Start relay MG612017-5 -
CR-24 KET 4 Air heater relay MG612017-5 -
CR-33 AMP 4 Air-con fan relay S810-004002 -
CR-36 HELLA 4 Pre-heater relay SJA003526-001 -
CR-45 HELLA 4 ECU power SJA003526-001 -
CR-47 KET 2 Fuel cut-off relay S814-002001 -
CR-62 HELLA 4 Breaker SJA003526-001 -
CR-71 HELLA 4 Boom swing SJA003526-001 -
CR-80 HELLA 4 EGR valve SJA003526-001 -
CR-85 HELLA 4 Beacon lamp SJA003526-001 -
·SENDER
CD-1 AMP 2 Hydraulic temp sender 85202-1 -
CD-2 AMP 2 Fuel sender - S816-102002
CD-7 DEUTSCH 3 Auto idle pressure switch DT06-3S-EP006 -
CD-10 AMP 2 Air cleaner switch 85201-1 -
CD-11 KET 2 Travel pressure switch MG640795 -
CD-12 KET 2 Travel pressure switch MG640795 -
CD-18 AMP 1 Engine oil pressure 17809-2 -

Type Destination
CD-30 AMP 2 Water temp 85202-1 -
CD-31 DEUTSCH 3 Overload pressure switch DT06-3S-EP006 -
CD-32 DEUTSCH 3 Boom up pressure switch DT06-3S-EP006 -
CD-45 - 2 WIF sensor - S816-102003
DO-1 - 2 Diode 21EA-50570 -
DO-2 - 2 Diode 21EA-50570 -
DO-3 - 2 Diode 21EA-50570 -
·SWITCH
CS-2 KET 6 Start key switch S814-006000 -
CS-3 SWF 12 Wiper switch 585790 -
CS-4 AMP 3 Safety switch S816-003002 -
CS-4A AMP 3 Safety switch - 174359-2
CS-5 - 1 Horn-LH switch - DT04-2P-E005
CS-26 DEUTSCH 2 Breaker switch DT06-2S-EP06 DT04-2P-E005
CS-30 SWF 12 Wiper washer 585790 -
CS-47 SWF 12 Boom swing switch 585790 -
CS-50 SWF 12 Overload switch 585790 -
CS-67 SWF 12 Quick coupler switch 589790 -
CS-74 YAZAKI 2 Master switch S813-030201 S813-130201
CS-99 SWF 12 Auto idle switch 589790 -
CS-100 SWF 12 DPF switch 589790 -

2. CONNECTION TABLE FOR CONNECTORS
1) PA TYPE CONNECTOR
No. of
Receptacle connector (female) Plug connector (male)
pin
2 5 1 3
1 3 2 5
S811-005002 S811-105002
3 7 1 4
1 4 3 7
S811-007002 S811-107002
4 9 1 5
1 5 4 9
S811-009002 S811-109002
5 11 1 6
11
1 6 5 11
S811-011002 S811-111002
4-86
No. of
pin
6 13 1 7
13
1 7 6 13
S811-013002 S811-113002
8 1 9
17
17
1 9 8 17
S811-017002 S811-117002
1 21
1 11
21
1 11 1 21
S811-021002 S811-121002
4-87
2) J TYPE CONNECTOR
No. of
pin
1 21
2 12
S816-002001
2 3 1
3 1 2
S816-003001 S816-103001
3 1 4 2
4 2 3 1
S816-004001 S816-104001
8 5 2
6 3 1
8 5 2 6 3 1
S816-008001 S816-108001
4-88
3) SWP TYPE CONNECTOR
No. of
pin
1 1
S814-001000 S814-101000
2 1
1 2
S814-002000 S814-102000
3 1
2 1 23
S814-003000 S814-103000
2 4
1 3
1 3 2 4
S814-004000 S814-104000
4-89
No. of
pin
3 6
1 4
1 4 3 6
S814-006000 S814-106000
4 8
1 5
1 5 4 8
S814-008000 S814-108000
4 12 1 9
12
1 9 4 12
S814-012000 S814-112000
1 11
3 14
14
3 14
1 11
S814-014000 S814-114000
4-90
4) CN TYPE CONNECTOR
No. of
pin
1
1
S810-001202 S810-101202
2 2
1 1
S810-002202 S810-102202
3 2
1 2 1 3
S810-003202 S810-103202
2 4
1 3
1 3
2 4
S810-004202 S810-104202
4-91
No. of
pin
3 6 1 4
1 4 3 6
S810-006202 S810-106202
4 8 1 5
1 5
4 8
S810-008202 S810-108202
4-92
5) 375 FASTEN TYPE CONNECTOR
No. of
pin
1 2 1 2
S810-002402 S810-102402
6) AMP ECONOSEAL CONNECTOR

No. of
pin
1
12
1 13
24
36
36
13 25 12
24
25
36
344111-1 344108-1
7) AMP TIMER CONNECTOR

No. of
pin
85202-1
4-93
8) AMP 040 MULTILOCK CONNECTOR
No. of
pin
12 1 6
7 12
174045-2
9) AMP 070 MULTILOCK CONNECTOR

No. of
pin
1 6
14
7 14
173852
10) AMP FASTIN - FASTON CONNECTOR

No. of
pin
3 1
6
6 4
1
4 6 3
925276-0 480003-9
4-94
11) KET 090 CONNECTOR
No. of
pin
6 1
MG610070
12) KET 090 WP CONNECTORS

No. of
pin
1
2
MG640605
2 1
MG640795
4-95
13) KET SDL CONNECTOR
No. of
pin
1
14
7
14 6
MG610406
4-96
14) DEUTSCH DT CONNECTORS
DT 06 - 3S -
Modifications (see below)

Number of contacts (P : Pin, S : Socket)
04 : Receptacle, 06 : Plug
Deutsch connectors
※ Modification
E003 : Standard end cap - gray
E004 : Color of connector to be black
E005 : Combination - E004 & E003
EP04 : End cap
EP06 : Combination P012 & EP04
P012 : Front seal enhancement - connectors color to black for 2, 3, 4 & 6pin
No. of
pin
1 2 2 1
2
DT06-2S DT06-2P
2 1 1 2
3 3
DT06-3S DT06-3P
4 1 1 4
3 2 2 3
DT06-4S DT06-4P
4-97
No. of
pin
6 1 1 6
4 3 3 4
DT06-6S DT06-6P
4 5 5 4
1 8 8 1
DT06-8S DT06-8P
6 7 7 6
12
1 12 12 1
DT06-12S DT06-12P
4-98
15) MOLEX 2CKTS CONNECTOR
No. of
pin
1 2
35215-0200
16) ITT SWF CONNECTOR

No. of
pin
2
10
1 10
SWF593757
17) MWP NMWP CONNECTOR

No. of
pin
1
1
NMWP01F-B
4-99
GROUP 6 FAULT CODES
1. MACHINE FAULT CODE
Fault code
Description
HCESPN FMI
3 Hydraulic oil temperature - voltage above normal, or shorted to high source
101
4 Hydraulic oil temperature - voltage below normal, or shorted to low source
0 Working pressure - data valid but above normal operational range
1 Working pressure - data valid but below normal operational range
105
2 Working pressure - data erratic, intermittent, or incorrect
4 Working pressure - voltage below normal, or shorted to low source
1 Overload pressure - data valid but below normal operational range
122 2 Overload pressure - data erratic, intermittent, or incorrect
4 Overload pressure - voltage below normal, or shorted to low source
0 Boom up pilot pressure - data valid but above normal operational range
1 Boom up pilot pressure - data valid but below normal operational range
127
2 Boom up pilot pressure - data erratic, intermittent, or incorrect
4 Boom up pilot pressure - voltage below normal, or shorted to low source
0 Boom down pilot pressure - data valid but above normal operational range
1 Boom down pilot pressure - data valid but below normal operational range
128
2 Boom down pilot pressure - data erratic, intermittent, or incorrect
4 Boom down pilot pressure - voltage below normal, or shorted to low source
0 Arm in pilot pressure - data valid but above normal operational range
1 Arm in pilot pressure - data valid but below normal operational range
129
2 Arm in pilot pressure - data erratic, intermittent, or incorrect
4 Arm in pilot pressure - voltage below normal, or shorted to low source
3 Fuel lever % - voltage above normal, or shorted to high source
301
4 Fuel level % - voltage below normal, or shorted to low source
0 Brake oil pressure - data valid but above normal operational range
1 Brake oil pressure - data valid but below normal operational range
503
2 Brake oil pressure - data erratic, intermittent, or incorrect
4 Brake oil pressure - voltage below normal, or shorted to low source
0 Working brake pressure (foot pedal) - data valid but above normal operational range
1 Working brake pressure (foot pedal) - data valid but below normal operational range
505
2 Working brake pressure (foot pedal) - data erratic, intermittent, or incorrect
4 Working brake pressure (foot pedal) - voltage below normal, or shorted to low source
0 Travel forward pilot pressure - data valid but above normal operational range
1 Travel forward pilot pressure - data valid but below normal operational range
530
2 Travel forward pilot pressure - data erratic, intermittent, or incorrect
4 Travel forward pilot pressure - voltage below normal, or shorted to low source
4-100
Fault code
Description
HCESPN FMI
0 (MCU Input) Battery voltage - data valid but above normal operational range
705
1 (MCU Input) Battery voltage - data valid but below normal operational range
707 1 Alternator voltage - data valid but below normal operational range
3 Acceleration dial voltage - voltage above normal, or shorted to high source
714
4 Acceleration dial voltage - voltage below normal, or shorted to low source
840 2 Cluster communications status - data erratic, intermittent, or incorrect
841 2 ECM communication status - data erratic, intermittent, or incorrect
850 2 RMCU communication data error
IDSP Water in fuel warning
Lo bat Low battery warning
4-101
2. ENGINE FAULT CODE
Fault code Description
YANMAR SPN FMI Area Status
2 Crankshaft signal error
522400 Crankshaft speed sensor
5 No signal from crankshaft
2 Camshaft signal error
522401 5 Camshaft speed sensor No signal from camshaft
7 Angle offset error
Crankshaft speed sensor, Crankshaft/camshaft, speed sensor non-input
523249 5
Camshaft speed sensor (simultaneous)
3 Accelerator sensor 1 error (voltage high)
91 Accelerator sensor 1
4 Accelerator sensor 1 error (voltage low)
4 Accelerator sensor 2 error (voltage low)
522624 7 Dual accelerator sensor error (closed position)
Accelerator sensor 1 + 2
522623 7 Dual accelerator sensor error (open position)
Accelerator sensor 3
29 4 Accelerator sensor 3 error (voltage low)
8 Pulse sensor Pulse accelerator sensor error (pulse communication)
0 Accelerator sensor 3 error (foot pedal in open position)
1 Accelerator sensor 3 error (foot pedal in closed position)
3 Intake throttle position sensor error (voltage high)
51 Intake throttle position sensor
4 Intake throttle position sensor error (voltage low)
ERG low pressure side pressure sensor error (excessive
3
sensor output)
ERG low pressure side pressure sensor error (insufficient
4
EGR low pressure side pressure sensor output)
102
sensor ERG low pressure side pressure sensor error (abnormal
13
learning value)
ERG low pressure side pressure sensor error (detected
10
value error)
ERG high pressure side pressure sensor error (excessive
3
sensor output)
ERG high pressure side pressure sensor error (insufficient
4
EGR pressure sensor sensor output)
1209
(high-pressure side) ERG high pressure side pressure sensor error (abnormal
13
learning value)
ERG high pressure side pressure sensor error (detected
10
value error)
Engine coolant temperature sensor error (excessive
3
sensor output)
Engine coolant temperature sensor error (insufficient
4 Engine coolant temperature sensor output)
110
sensor Engine coolant temperature sensor error (detected value
10
error)
0 Engine coolant temperature high (overheat)
3 Ambient air temperature sensor error (voltage high)
172 Ambient air temperature sensor
4 Ambient air temperature sensor error (voltage low)
4-102
3 Fuel temperature sensor error (voltage high)
174 4 Fuel temperature sensor Fuel temperature sensor error (voltage low)
0 Fuel temperature high
3 Rail pressure sensor error (voltage high)
157 Rail pressure sensor
4 Rail pressure sensor error (voltage low)
DPF differential pressure sensor error (excessive sensor
3
output)
DPF differential pressure sensor abnormal rise in
4
differential pressure
3251 DPF differential pressure sensor
DPF differential pressure sensor error abnormal rise in
0
differential pressure
DPF differential pressure sensor error (abnormal learning
13
value)
DPF substrate/DPF differential pressure sensor error
DPF substrate/DPF differential
4795 31 (DPF substrate removal/DPF differential pressure sensor
pressure sensor
detected value error)
DPF high pressure side pressure sensor error (excessive
3
sensor output)
DPF high pressure side pressure DPF high pressure side pressure sensor error (insufficient
3609 4
sensor sensor output)
DPF high pressure side pressure sensor error (detected
10
value error)
DPF inlet temperature sensor error (excessive sensor
3
output)
DPF inlet temperature sensor error (insufficient sensor
4 DPF intermediated temperature
3242 output)
sensor
10 DPF inlet temperature sensor error (detected value error)
DPF inlet temperature sensor abnormal temperature
0
(abnormally high)
3 DPF intermediate temperature sensor error (excessive
DPF intermediate temperature sensor error (insufficient
4
DPF intermediate temperature sensor output)
3250 DPF intermediate temperature sensor error (detected
10 sensor
value error)
DPF intermediate temperature sensor abnormal
1
temperature (abnormally low)
Atmospheric pressure sensor error (excessive sensor
3
output)
108 Atmospheric pressure sensor Atmospheric pressure sensor error (insufficient sensor
4
output)
10 Atmospheric pressure sensor error (characteristic error)
Exhaust manifold temperature sensor error (excessive
3
sensor output)
Exhaust manifold temperature Exhaust manifold temperature sensor error (insufficient
173 4
sensor sensor output)
Exhaust manifold temperature sensor error (detected
10
value error)
7 Main relay contact sticking
1485 Main relay
2 Main relay early opening
4-103
5 Starting aid relay disconnection
522243 Starting aid relay
6 Starting aid relay relay GND short circuit
5 Disconnection (injector-specific)
654 6 Injector (No.1 cylinder) Coil short circuit
3 Short circuit
3 Short circuit
3 Short circuit
3 Short circuit
4257 12 Injector drive IC error
Injector drive circuit (Bank1) shotrt circuit
2797 6 All injectors (4TN: common circuit for No.1, No4 and all 3TN
cylinders)
Injector drive circuit (Bank2) short circuit
2798 6
(4TN: circuit for No.2 and 3 cylinders)
523462 13 Inujector (No.1 cylinder) correction value error
Injector (correction value)
3 SCV (MPROP) L side VB short circuit
522571
6 SCV (MPROP) L side GND short circuit
3 SCV (MPROP) H side VB short circuit
633 6 SCV (MPROP) SCV (MPROP) H side GND short circuit
5 SCV (MPROP) disconnection
6 SCV (MPROP) drive current (high level)
522572
11 SCV (MPROP) pump overload error
0 Rail pressure too high
18 Rail pressure error Rail pressure deviation error (low rail pressure)
157
15 Rail pressure deviation errer (high rail pressure)
16 PLV open valve
523469 0 Rail pressure fault (The times of PLV valve opening error)
523470 0 PLV (common rail pressure limit Rail pressure fault (The time of PLV valve opening error)
valve) Rail pressure fault (The actual rail pressure is too high
523489 0
during PRV limp home)
Rail pressure fault (contrilled rail pressure error after PLV
523498 9
valve opening)
Rail pressure fault (injector B/F temperature error during
523491 0
PLV4 limp home)
Rail pressure control
Rail pressure fault (operation time error during RPS limp
523460 7
home)
4-104
190 16 Overspeed Overspeed
5 No-load of throttle valve drive H bridge circuit
3 Power short circuit of throttle valve drive H bridge output 1
2950
4 GND short circuit of throttle valve drive H bridge output 1
6 Overload on the drive H bridge circuit of throttle valve
Intake throttle drive circuit VB power short circuit of throttle valve drive H bridge
3
2951 output 2
4 GND short circuit of throttle valve drive H bridge output 1
2950 7 Throttle valve sticking (sticking open)
2951 7 Throttle valves sticking (sticking closed)
522596 9 TSC1 (SA1) reception timeout
522597 9 TSC1 (SA2) reception timeout
522599 9 Y_ECR1 reception timeout
522600 9 Y_EC reception timeout
522601 9 Y_RSS reception timeout
31 VI_ reception timeout
237 CAN 2
13 VI_ reception data error
522609 9 Y_ETCP1 reception timeout
522618 9 EBC1 reception timeout
522619 9 Y_DPFIF reception timeout
522730 12 Immobilzer error (CAN communication)
1202 2 Immobilizer error (system)
522610 9 CAN 1 (for EGR): reception timeout from the EGR valve
CAN 1
522611 9 CAN 1 (for exhaust throttle): receptiom timeout
0 EGR overvoltage error
1 EGR low voltage error
2791 7 EGR feedback error
9 EGR ECM data error
12 Disconnection in EGR motor coils
522579 12 Short circuit in EGR motor coils
EGR valve
522580 12 EGR position sensor error
522581 7 EGR valve sticking error
522183 7 EGR initialization error
522184 1 EGR high temperature thermistor error
522617 1 EGR low temperature thermistor error
522746 12 EGR target value out of range
522747 12 Exhaust throttle (voltage fault)
522748 12 Exhaust throttle (motor fault)
12 Exhaust throttle (sensor system fault)
522749 Exhaust throttle
12 Exhaust throttle (MPU fault)
522750 12 Exhaust throttle (PCB fault)
522751 19 Exhaust throttle (CAN fault)
4-105
630 12 EEPROM memory deletion error
522576 12 EEPROM EEPROM memory reading error
522578 12 EEPROM memory writing error
522585 12 CY 146 SPI communication fault
522588 12 Excessive voltage of supply 1
522589 12 Insufficient voltage of supply 1
522590 12 Sensor supply voltage error 1
522744 4 Actuator drive circuit 1 short to ground
522994 4 Actuator drive circuit 2 short to ground
523471 6 Actuator drive circuit 3 chort to ground
523473 12 AD converter fault 1
523474 12 AD converter fault 2
523475 12 External monitoring IC and CPU fault 1
523476 12 ECU internal fault External monitoring IC and CPU fault 2
523477 12 ROM fault
523478 12 Shutoff path fault 1
523488 0 Recognition error of engine speed
5 Breather heater disconnection
Breather heater (optional parts
3059 4 Breather heater short circuit (GND)
for 4TNV86CT and 4TNV98CT)
3 Breather heater short circuit (VB)
522323 0 Air cleaner switch Air cleaner clogged alarm
522329 0 Water weparator switch Water separator alarm
5 Charge switch disconnection
167 Charge switch
1 Charge alarm
4 Oil pressure switch disconnection
100 Oil pressure switch
1 Low oil pressure alarm
522573 0 Excessive PM accumulation (method C)
522574 0 Excessive PM accumulation (method P)
522575 7 DPF Regeneration falure (stationary regeneration failure)
Regeneration failure (staonary regeneration not
522577 11
performed)
DPF intermediate temperature DPF intermediate temperature sensor abnormal rise in
3250 0
sensor temperature (post-injection malfunction)
4-106
16 Ash cleaning request 1
3720
0 Ash cleaning request 2
16 Stationary regeneration standby
3719
0 DPF OP interface Backup mode
3695 14 Reset regeneration is inhibited
9 Regeneration faulure (recovery regeneration failure)
3719
7 Recovery regeneration is inhibited
4-107

4-1. Electrical System

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4-1. Electrical System

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SECTION 4 ELECTRICAL SYSTEM

Group 1 Component Location -------------------------------------------------------------------------------------- 4-1

1 Illumination switch 9 Accel dial switch 17 Horn switch

1 Water temp sender 6 Back buzzer

Warning lamps Time dispaly

Gauge(See page 4-4)

Default (A type) Option (B type) Option (C type)

559A3CD07A 559A3CD07B 559A3CD07C

1 Engine coolant temp gauge 3 Fuel level gauge 5 Accel dial

(2) Engine coolant temperature gauge

(3) Hydraulic oil temperature gauge

(5) Engine rpm display

(6) Accel dial display

3) COMMUNICATION ERROR AND LOW VOLTAGE WARNING POP-UP

(2) Low voltage warning pop-up

HEST warning lamp

PF warning lamp (-#1279)

DPF warning lamp

(2) Hydraulic oil temperature warning lamp

(3) Fuel level warning lamp

(5) Engine oil pressure warning lamp

(6) Check engine warning lamp

(7) Battery charging warning lamp

(8) Air cleaner warning lamp

(10) DPF (diesel particulate filter) warning lamp

(pop up) (pop up)

Normal Off Off Off · Automatic regeneration

· Engine power and speed will be reduced

(11) HEST (High exhaust system temperature) warning lamp

(12) Emission system fail warning lamp

(14) DPF regeneration acknowledge warning lamp

(15) Stop engine warning lamp

Preheat pilot lamp Maintenance pilot lamp

Power mode pilot lamp Travel speed pilot lamp

(1) Mode pilot lamps

Heavy duty power work mode

Low speed traveling

Auto idle status

(2) Preheat pilot lamp

(3) Warming up pilot lamp

(5) Maintenance pilot lamp

Main menu quick

Power mode pilot lamp Travel speed pilot lamp

Power mode switch Escape(previous or parent menu)

Travel speed switch Auto idle/Buzzer stop switch

(1) Power mode switch

(2) Select switch

(4) Travel speed control switch

(5) Escape/ Camera switch

559A3CD32A Tap Main menu screen Sub menu screen

Unit setting Temperature, Pressure

· The active faults of the MCU can be checked by this menu.

② Active fault - Engine

· The active faults of engine ECU can be checked by this menu.

③ Logged fault - Machine/ Engine

· The switch status can be confirmed by this menu.

⑥ Monitoring (Digital) - Output

· The output status can be confirmed by this menu.

· ESL mode setting

Enter the current password Enter the new password

· Elapse : Maintenance elapsed time.

· The A/S phone number can be checked and changed.

Enter the password 559A3CD60A 559A3CD60B

· The first line's three spots "****-**-**" represent Year/Month/Day each.

· The first line's three spots "--" represent Year/Month/Day each.