MR 2 DailyS2007MotorF1CEspanhol - FM

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Manual of MR 2 2007-01-31
Daily S2007
Repairs
F1C engine
F1C engine
Daily S2007
ProCarManuals.com
1 of 208 11/1/2021, 3:20 PM

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Description of Repairs
Daily S2007 / F1C Engine MR 2 2007-01-31
Index
Main interventions on the engine mounted on the vehicle eleven
Electro-injector 12
CP3 high pressure pump 12
High pressure pipes 12
Hydraulic accumulator (rail and accessories) 12
Disassembly and assembly of the motor drive 13
Disassembly 13
Reassembly twenty-one
Checks and controls 22
Bleeding air from the power steering system 22
Replacement of compressor drive belt for air conditioning

23
lining (version with belt tensioner)
Disassembly 23
Mounting 23
Replacement of the water pump-alternator drive belt 23
Disassembly 23
Mounting 23
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Water pump replacement 24
Disassembly 24
Reassembly 24
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Reassembly 25
Power steering pump replacement 27
Disassembly 27
Reassembly 27
Replacing the drive shaft retaining ring and front cover gasket.
28
rior
Disassembly 28
Reassembly 29
3/193
Replacing the Depressor Oil Pump Group (GPOD) 30
Disassembly 30
Reassembly 31
Drive Shaft Rear Retaining Ring Replacement 31
Disassembly 31
Reassembly 32
Replacement of the electro-injectors 33
Disassembly 33
Reassembly 33
Cylinder head disassembly and reassembly 35
Disassembly 35
Reassembly 39
Engine views 43
Engine identification coding 46
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Controls and measurements 76
Checking the bearing surface of the cylinder head on the cylinder group 78
Crankshaft 79
Measurement of main and connecting rod journals 79
Checking the crankshaft 81
Timing side trunnion 82
Intermediate trunnions No. 2 - 4 82
Intermediate trunnion No. 3 83
Flywheel Side Trunnion 83
Connecting rod trunnions 83
Timing Drive Gear Replacement 84
4/193
Engine mounting 84
Assembling the main journal bearings 85
Measurement of main journal mounting clearance 85
Checking the axial clearance of the crankshaft 87
Assembling the rear retaining ring 88
Flywheel 88
Motion Input Shaft Support Sleeve Replacement

89
gear box
Connecting rod-piston assembly 90
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Disassembly 100
Disassembling the valves 100

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Valves 102
Descaling, control and rectification of valves 102
Checking the clearance between the stem and valve guide and centering the
103
valves
Valve guide 103
Valve guide replacement 103
Execution of the internal diameter of the valve guides 104
Valve seats 105
Service and replacement of valve seats 105
Valve springs 107
Rocker arms, pushers 107
Controls 108
Mounting the cylinder head 109
5/193
Over-cylinder head 110
Distribution 111
Description 111
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Lubrication 134
Oil pump / drain pump group (GPOD) 135
Oil pump 135
Depressor 136
Oil pressure regulating valve 136

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Disassembly 137
Mounting 137
Oil filter 138
Heat exchanger 138
Recirculation of oil vapors (Blow-by) 140
Cooling 142
Description 142
Electromagnetic pulley 144
Water Pump 145
Thermostat 145
Supercharging 146
Description 146
Turbocharger type Mitsubishi TD 4 HL - 13T - 6 147
6/193
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Immobilizer recognition 156
Fuel temperature control 156
Engine coolant temperature control 156
Control of the amount of fuel injected 156
Idle control 156
Fuel cut off during pedal release 156
Cylinder roll control at idle 156
Regularity control of motor rotation (anti-jerk) 157

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Exhaust fume control under acceleration 157
Exhaust gas recirculation control (EGR if it is

157
Present)
Limit control at maximum speed 157
Control of rotation regularity in acceleration 157
Control of the glow plugs by the control unit 157
Activation control of the conditioning system 157
Control of the electro-fuel pump 157
Diesel preheating control 158
Control of the position of the cylinders 158
Control of the advance of the main and pilot injection 158
Injection pressure closed cycle control 158
Fuel dosage 158
Flow correction based on water temperature 158
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Run up 160
After run 160
Cut-off 161
Individual balancing 161
Synchronization search 161
Functioning 163
Hydraulic system 164
Fuel lines 164
Electro-fuel pump 165
Fuel filter 166
ProCarManuals.com
High pressure pump 167
Internal structure of the high pressure pump 169
Operating principle 170
Pressure regulator 173
Mechanical feed pump 175
Normal operating situation 175
Overpressure conditions at the outlet 175
Purge conditions 175
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Air pressure and temperature sensor 179
Fuel temperature sensor 180
Fuel pressure sensor 180
Atmospheric pressure sensor 180
Engine coolant temperature sensor 180
Accelerator pedal position sensor 180
Clutch pedal position sensor 180
Brake pedal position sensor 181
Vehicle speed sensor 181
Actuators 181
Knobs in PWM (Pulse Width Modulation) 182
Troubleshooting guide 182
Tightening torques 183
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Special tools 189
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Heed the following warnings - Care should be taken to clean the

before carrying out interventions on the components, paying attention
motor that affect or involve components during handling and assembly (a
nents of the power system. starting from simple filter replacement and
prefilter) in order to prevent the entry of
- Before carrying out any intervention dirt and foreign bodies. For it,
the motor must be diag- the protective caps of the parts
engine / vehicle diagnosis using the hydraulics and sensors must be
corresponding diagnostic equipment withdrawn only immediately before
Iveco diagnosis and print the results mounting.
that are obtained.
- All electrical connections are
- Replacement of the EDC 16 control unit should pay attention to the sense of
It must be authorized by the Help Desk. mounting.
- The following components of the - All threaded connections must

power system cannot be be tightened at the specified time
check if not change: pressure sensor fallen.
fuel, hydraulic accumulator,
high pressure feed pump - All hitch connectors
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Electro-injector High pressure pipes
None of the fittings / sockets / nuts When carrying out a disassembly operation
present in the injector body pipes will need to be replaced
can be manipulated. There's no need high pressure.
nor is it allowed to disassemble the body of the
sprayer or electromagnet. In case of Tightening or loosening of fittings
carry out interventions on the discharge tube fixing should be done with the injec-
pressure, the injector side hexagon tores, hydraulic accumulator (rail) and
must be immobilized by means of a perfectly fixed high-pressure pump-
wrench. two and - if the available space permits
mite - taking care to keep immobilized the
Before carrying out an intervention on the component side hexagon.
piping check that the injector is
stopped in the seat in the butt.
11 of 208 11/1/2021, 3:20 PM

Disassembly and assembly of the motorbike

propeller
Disassembly
Place the vehicle over the pit or Remove the nuts (8), the screws (9) and
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13/193
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seal them and the correct hooks
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MR 2 DailyS2007MotorF1CEspanhol.fm https://translate.googleusercontent.

1 of 208 11/1/2021, 3:20 PM

Daily S2007 / F1C Engine MR 2 2007-01-31

Main interventions on the engine mounted on the vehicle eleven

CP3 high pressure pump 12

High pressure pipes 12

Hydraulic accumulator (rail and accessories) 12

Disassembly and assembly of the motor drive 13

Checks and controls 22

Bleeding air from the power steering system 22

Replacement of compressor drive belt for air conditioning

Replacement of the water pump-alternator drive belt 23

2 of 208 11/1/2021, 3:20 PM

Power steering pump replacement 27

Daily S2007 / F1C Engine MR 2 2007-01-31

Replacing the Depressor Oil Pump Group (GPOD) 30

Drive Shaft Rear Retaining Ring Replacement 31

Replacement of the electro-injectors 33

Cylinder head disassembly and reassembly 35

Engine identification coding 46

3 of 208 11/1/2021, 3:20 PM

Controls and measurements 76

Measurement of main and connecting rod journals 79

Checking the crankshaft 81

Timing side trunnion 82

Intermediate trunnions No. 2 - 4 82

Intermediate trunnion No. 3 83

Flywheel Side Trunnion 83

Connecting rod trunnions 83

Timing Drive Gear Replacement 84

Daily S2007 / F1C Engine MR 2 2007-01-31

Assembling the main journal bearings 85

Measurement of main journal mounting clearance 85

Checking the axial clearance of the crankshaft 87

Assembling the rear retaining ring 88

Motion Input Shaft Support Sleeve Replacement

Connecting rod-piston assembly 90

4 of 208 11/1/2021, 3:20 PM

Disassembling the valves 100

Descaling, control and rectification of valves 102

Valve guide 103

Valve guide replacement 103

Execution of the internal diameter of the valve guides 104

Valve seats 105

Service and replacement of valve seats 105

Valve springs 107

Rocker arms, pushers 107

Mounting the cylinder head 109

Daily S2007 / F1C Engine MR 2 2007-01-31

Over-cylinder head 110

5 of 208 11/1/2021, 3:20 PM

Oil pump / drain pump group (GPOD) 135

Oil pump 135

Oil pressure regulating valve 136

Oil filter 138

Heat exchanger 138

Recirculation of oil vapors (Blow-by) 140

Electromagnetic pulley 144

Water Pump 145

Turbocharger type Mitsubishi TD 4 HL - 13T - 6 147

6 of 208 11/1/2021, 3:20 PM

Immobilizer recognition 156