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(SVSW) EPCI FOR WHP-SVSW, PIPELINES AND CPI
MODIFICATIONS
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HYDROSTATIC TEST PROCEDURES
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[WELLHEAD CONTROL PANEL
‘STV SOUTH WEST PROJECT
41 Introduction
‘This procedure cover the requirements and conlions for Hydrotestof Wellhead Control
Panel & Hydraulic Pressure Unit, Tag. Numbers WHCP-2880,
To conform no leakage ata joints and connections between tubings tings and materials.
To conform the ting iting and components can take upto design pressure,
2 Procedure
Preparation
= Cary-out 2 Too! Box Meeting / Safety Tak with al personnel involved in testing the
system plo to work commencing.
= The use of personel protective equipments mandatory.
{(coverallong sleeves, hard hat, safety google safety hoes as minimum)
= Safety sons & bares tobe paced inthe testing area,
Ensure reservokisfled with Aqualin H7804
= Ensure accumulate are charged up wth nitrogen
“+ MP Accumulator {ACC2-1, ACC2-2, ACC2-3, ACC2-4, ACC2-5,ACC3-1) precharge
ressure: 82 barg
“+ HP Accumulator {ACCI-1, ACCL-2) pre-charge pressure: 165 borg
[Ensure 24VDC is conneted and power up check before tured.
= Ensure 490VAC 3 chase 60 Hz ae ready. Poner-up check before tur on.
= Ensure 120VAC 1 hase 60 Hz are ready fr lighting. Power-up check before turn on
+ Hydraulic output point to be plugged:
++ To Sub-Surface Valves (SCSSVS), To Master Vales (SV), To Wing Valves (WS),
To Gas Lif Vabes(UG¥s)
++To SDV, BDV, fs, To Production Choke Valves
+ Pally erst de erg J
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‘ulpment + WELLHEAD COWTRCL PANEL "Ren 4
HYDROSTATIC TEST PROCEDURES
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WELLHEAD CONTROL PANEL
‘STV SOUTH WEST PROJECT
‘Al needle valves & bal valves aren dosed poston,
‘All pressure regulators tur an-dockise until springs are no longer leaded.
Remave ri valves PSV-2880h,PSV-28808, PSV.2880AB, P5V-2880C, PSV-2880D,
SV-2880CD, PSV-2683,PSV-2885 and plug at tubing connection,
(Open all NVI valve (14 nos.)
Testing
1 Open ball valve 223, BV3-4
‘Open ball valves 8V2-1,BV2-2, BV2-3,BV2-4,BV2'S, BV2-6, BV3-3, BVS-1, BVS-2
‘Open ball valves BVI-1, BVI-2,BVI-3, BVI-4,BVI-S,BVI-G, BV3-4, BVS-3, BVS4
‘Open 5 ways manifolds of DPT-2882-1, DPT-2881-1
MP Header
2 Open valves DB8-7, B®-8, DBB-S, 085-10, DB-11,088-12,BVG-1, BV7-7 to BV7-28,
Rn pump PBE-2880C to raise pressure to 210 bag and stop,
3 Start manual pume PBE-2882 to raise up the MP header press, 0 35 barg
He Header
4 Open valves 088-1, DBB-2, DBB-3, 085-4, DBB-5, DBE-6, BV7-1
Run ump PBE-2880 to raise up HP header press. o 300 barg
5 Start manual pum PBE-2871 to rase up HP header press yp to 450 bara
Header
6 Open ball valves BV6-28, 86.29, BVB-7
7 Turn regulator HOR clockwise to set pressure of 7.5 barg
8 Energize two solenald valve ESD-2880-2 & ESD-2660-3,urket, —; cosmo Document No COIS60WHCHNTP
‘ouipment WELLHEAD COVTRCL Px "Rew A
HYDROSTATIC TEST PROCEDURES
WELLHEAD CONTROL PANEL
‘STV SOUTH WEST PROJECT
9) Hold and observe L Header, MP Header & HP Header pressure for 1 hour.
10 Release pressure ter testing ished, instal back all le valves,
“est Meum Aquaiok HT 804
Test Equipment: (tobe filed on ste)
Pressure Gauge (tobe filed on site)
Calbration Report No: (tobe filed on ste)
hart Recorder + Yes
Note: In case any leakage /elstortin occurred, panel shal be de-pressurized,
de-energizs, repaired then return back to step 1.
3 Acceptance criteria
Al sins, connections and components must have no signs of any leakages and distortion.