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CLJOC-FAC-WPK-40-0158 Rev. 0
COALESCER (MAD-2445) ON CPP
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WORKPACK FOR VESSEL INSPECTION OF GLYCOL
CLJOC-FAC-WPK-40-0158 Rev. 0
COALESCER (MAD-2445) ON CPP
TABLE OF CONTENTS
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WORKPACK FOR VESSEL INSPECTION OF GLYCOL
CLJOC-FAC-WPK-40-0158 Rev. 0
COALESCER (MAD-2445) ON CPP
1 WORK DESCRIPTION
1.1 Introduction
Vessel inspection for the high pressure containments are a mandatory requirement of A&OI
management programme applied in CLJOC, and compliance with Vietnamese legislation.
Pressure Vessels activities including external and internal inspection follows requirement set
by either Class Body (ABS for FPSO Thai Binh VN) or Risk Based Inspection (RBI) Scheme
for all fixed platforms. The RBI scheme is prepared/ revalidated periodically by Independent
Verification Body, endorsed by CuuLong JOC and approved by Vietnam Register for
implementation. Even though for non-class vessel ones, we need to carry out internal
inspection for safe purpose.
To guarantee safe for all entrants, a vessel must be positively isolated all inlet and outlet
nozzles, vessel free/ or acceptable limit of H-C, toxic gases like H2S, CO, Hg, benzene,
NORM when allocable…as well as sufficient oxygen for breathing. All control measures
need to take place like using proper PPE / tools, available rescue team, contingency plan
set up…
People who involves to the task must be well trained, JSA shall be done in advance and
conducted to whole team members for full awareness of the related risks and control
measure as well as contingency plan. Work control system like permit to work, isolation,
confined space entry certificate…, and numbers of related procedures like LO/TO, confined
space entry, etc… available in CLJOC to assist in safety control for the task.
This Workpack is generated to describe what need to be done for inspection of Glycol
Coalescer (MAD-2445) on STV CPP.
1.2 Abbreviations
A&OI Asset & Operating Integrity
ABS American Bureau of Shipping
BOSIET Basic Offshore Safety Induction & Emergency Training
CLJOC Cuu Long Joint Operating Company
CCR Central Control Room
CRO Control Room Operator
CUI Corrosion Under Insulation
FCS Facility Control System
FE Flow Element
FGS Fire and Gas System
FPSO Thai Binh VN Float Production Storage and Offloading
GFA General Fire Alarm
H-C Hydrocarbon
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WORKPACK FOR VESSEL INSPECTION OF GLYCOL
CLJOC-FAC-WPK-40-0158 Rev. 0
COALESCER (MAD-2445) ON CPP
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WORKPACK FOR VESSEL INSPECTION OF GLYCOL
CLJOC-FAC-WPK-40-0158 Rev. 0
COALESCER (MAD-2445) ON CPP
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WORKPACK FOR VESSEL INSPECTION OF GLYCOL
CLJOC-FAC-WPK-40-0158 Rev. 0
COALESCER (MAD-2445) ON CPP
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WORKPACK FOR VESSEL INSPECTION OF GLYCOL
CLJOC-FAC-WPK-40-0158 Rev. 0
COALESCER (MAD-2445) ON CPP
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WORKPACK FOR VESSEL INSPECTION OF GLYCOL
CLJOC-FAC-WPK-40-0158 Rev. 0
COALESCER (MAD-2445) ON CPP
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WORKPACK FOR VESSEL INSPECTION OF GLYCOL
CLJOC-FAC-WPK-40-0158 Rev. 0
COALESCER (MAD-2445) ON CPP
2 PREPARATION
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WORKPACK FOR VESSEL INSPECTION OF GLYCOL
CLJOC-FAC-WPK-40-0158 Rev. 0
COALESCER (MAD-2445) ON CPP
Pressure testing must be strictly complied with CLJOC specific procedure CLJOC-HSE-
STD-HS-006 Rev.C - Pressure Testing
Vessel entry must be strictly complied with CLJOC specific procedure CLJOC-HSE-
PRO-HS-0012 Rev.1 – Confined Space Entry
Fall protection &working at height procedure CLJOC-HSE-PRO-HS-0002
The following procedures on the HSE Screening sheet shall be strictly complied with when
carrying out the work
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WORKPACK FOR VESSEL INSPECTION OF GLYCOL
CLJOC-FAC-WPK-40-0158 Rev. 0
COALESCER (MAD-2445) ON CPP
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WORKPACK FOR VESSEL INSPECTION OF GLYCOL
CLJOC-FAC-WPK-40-0158 Rev. 0
COALESCER (MAD-2445) ON CPP
Leak test personnel – P&P: responsibility for purging and leak test the vessel breaking
points where the joints are de-bolted and re-bolted (positive isolation points). Their
scope included is to safety for their equipment during operating period
Vessel cleaner: responsibility for internal cleaning the vessel until satisfaction for
inspection.
P&P / CRO: responsibility for shutdown and restart-up process, carrying-out isolation,
de-isolation, flushing, purging, ventilation
Scaffolder: Responsibility for erecting and removal the scaffolding outside the vessel.
H-C tester: Responsibility for checking H-C, toxic gas, Hg, Benzene, and NORM inside
the vessel.
3 IMPLEMENTATION
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WORKPACK FOR VESSEL INSPECTION OF GLYCOL
CLJOC-FAC-WPK-40-0158 Rev. 0
COALESCER (MAD-2445) ON CPP
NDT inspection: NDT method will be applied for detect the associated with suspecting
damage mechanism.
Perform boroscope inspection for lower part of vessel by offshore M&R engineer.
Complete the inspection job
Inspect Filter Elements and replace by new one if found damaged
3.2.3 AFTER INSPECTION
Reinstall internal parts & using new gaskets in the same orientation as when they were
removed and note the position of the nozzles.
Re-install the removed instruments, piping connections if any
Re-swing spectacles if needed
De-isolation job
Leak test if necessary
Check service in line with Operation Manual
Housekeeping job
Inspection job completed
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WORKPACK FOR VESSEL INSPECTION OF GLYCOL
CLJOC-FAC-WPK-40-0158 Rev. 0
COALESCER (MAD-2445) ON CPP
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WORKPACK FOR VESSEL INSPECTION OF GLYCOL
CLJOC-FAC-WPK-40-0158 Rev. 0
COALESCER (MAD-2445) ON CPP
3.5 Re-Installation
3.5.1 Removal positive isolations
When completion of internal inspection, to ensure all tools, auxiliary devices, torch etc… are
cleared out of the vessel before reinstallation of internal parts, then removal of the positive
isolation.
Replacing all gaskets, with correct torque and bolt tighten sequence are requirement for
each flange.
3.5.2 4.5.2 Oxygen Elimination
After reinstatement, N2 purging will be conducted to eliminate oxygen from the vessel and
pipeline. This shall be done to get rid of O2 by sweeping N2 before leak test. Sweeping can
be done by pressurizing vessel up to 3 barg with N2 then depressurizing during 2-3 cycles to
check O2 less than 5%.
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WORKPACK FOR VESSEL INSPECTION OF GLYCOL
CLJOC-FAC-WPK-40-0158 Rev. 0
COALESCER (MAD-2445) ON CPP
4 JOB CARDS
shutdown. personnel
3 When the vessel is free off H-C, turn around the
spectacles of positive isolation points, and insert
paddle blind, blind flange (If required).
4 Open the hand-hole H1 & quick opening closure
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WORKPACK FOR VESSEL INSPECTION OF GLYCOL
CLJOC-FAC-WPK-40-0158 Rev. 0
COALESCER (MAD-2445) ON CPP
5 ATTACHMENTS
APPENDIX REGISTER
Project Title Vessel Inspection of Glycol Coalescer MAD-2445 on CPP
Project Number CLJOC-FAC-WPK-40-0158 Workplace Inter. Deck
Sheet No. 1/1 System Gas Dehydration
Item
Description Attachment
No.
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WORKPACK FOR VESSEL INSPECTION OF GLYCOL
CLJOC-FAC-WPK-40-0158 Rev. 0
COALESCER (MAD-2445) ON CPP
4 Equipment Layout of CD
GA4_
2004-4000-07-0002 Rev_ASB_Equipment Layout on ID.pdf
7 Flushing Plan
MA3_ Flushing
Plan.pdf
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