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  • Skema Coal Handling Facility Rev.1

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    Rizal Fahlevi
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    The document discusses different operational scenarios for three stockpiles (SP#1, SP#2, SP#3) and vibrating feeders that transport coal from the stockpiles. It analyzes the capacity and output of each stockpile and feeder over a 23 hour period under different load distribution scenarios between 35-75% for each stockpile. The key metrics discussed are the stockpile capacities and levels, input and output of each feeder, and whether the stockpiles reach full capacity under each scenario.

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    Skema Coal handling Facility Rev.1

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    The document discusses different operational scenarios for three stockpiles (SP#1, SP#2, SP#3) and vibrating feeders that transport coal from the stockpiles. It analyzes the capacity and output of each stockpile and feeder over a 23 hour period under different load distribution scenarios between 35-75% for each stockpile. The key metrics discussed are the stockpile capacities and levels, input and output of each feeder, and whether the stockpiles reach full capacity under each scenario.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
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    5 views13 pages

    Skema Coal Handling Facility Rev.1

    Uploaded by

    Rizal Fahlevi
    The document discusses different operational scenarios for three stockpiles (SP#1, SP#2, SP#3) and vibrating feeders that transport coal from the stockpiles. It analyzes the capacity and output of each stockpile and feeder over a 23 hour period under different load distribution scenarios between 35-75% for each stockpile. The key metrics discussed are the stockpile capacities and levels, input and output of each feeder, and whether the stockpiles reach full capacity under each scenario.

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    © All Rights Reserved
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    Flag for inappropriate content
    of 13

    maksimum capacity stacking 1100 TPH 0.

    9 990 typical
    maksimum cap. VF 1000 TPH 0.75 750 typical
    in case direct feeding dan mixing dengan SP#3
    untuk utilisasi stockpile, dalam melakukan bypass disyaratkan agar selalu ada stock di tiap SP
    case#1A 75% - 35%
    capacity SP#1 15000 0.7 10500 full capacity SP#1 10500
    capacity SP#2 40000 0.7 28000 full capacity SP#2 28000
    capacity SP#3 60000 0.7 42000 full capacity SP#3 42000
    input out put SP#1 ada SP#2 ada SP#3 ada Acc
    operation Mode hours Stacking#1 Stacking#2 PSC total VF#1A VF#1B VF#2A VF#2B feeder SP#3 total stock stock stock in-out
    1100 1100 1800 4000 750 750 350 350 1800 4000
    Vibrating feeder#1 only 23 25300 0 0 25300 17250 17250 0 0 0 34500 10500 0 0 1300
    Vibrating feeder#2 only 23 0 25300 0 25300 0 0 8050 8050 0 16100 0 28000 0 37200
    combine all feeder at SP#3 23 0 0 41400 41400 0 0 0 0 41400 41400 0 0 42000 0
    PRC Capacity = 4000 TPH 23 0 0 0 0 0 0 0 0 0 0 0 0 92000
    total daily 23 25300 25300 41400 92000 17250 17250 8050 8050 41400 92000
    stockpile SP#1 full 0 days Note : saat direct loading pada SP#1, maka SP#2 stock batubara dan penuh di hari yg sama
    Stockpile SP#2 full 0 days Note : saat direct loading pada SP#2, maka SP#1 stock batu bara tapi penuh di hari yang sama

    case#1B 35% - 75%


    capacity SP#1 15000 0.7 10500 full capacity SP#1 10500
    capacity SP#2 40000 0.7 28000 full capacity SP#2 28000
    capacity SP#3 60000 0.7 42000 full capacity SP#3 42000
    input out put SP#1 ada SP#2 ada SP#3 ada Acc
    operation Mode hours Stacking#1 Stacking#2 PSC total VF#1A VF#1B VF#2A VF#2B feeder SP#3 total stock stock stock in-out
    1100 1100 1800 4000 350 350 750 750 1800 4000
    Vibrating feeder#1 only 23 25300 0 0 25300 8050 8050 0 0 0 16100 10500 0 0 19700
    Vibrating feeder#2 only 23 0 25300 0 25300 0 0 17250 17250 0 34500 0 28000 0 18800
    combine all feeder at SP#3 23 0 0 41400 41400 0 0 0 0 41400 41400 0 0 42000 0
    PRC Capacity = 4000 TPH 23 0 0 0 0 0 0 0 0 0 0 0 0 92000
    total daily 23 25300 25300 41400 92000 8050 8050 17250 17250 41400 92000
    stockpile SP#1 full 0 days Note : saat direct loading pada SP#1, maka SP#2 stock batubara dan penuh di hari yg sama
    Stockpile SP#2 full 0 days Note : saat direct loading pada SP#2, maka SP#1 stock batu bara tapi penuh di hari yang sama
    Note

    case#2 35% SP#1 dan 35% SP#2 maka Rate OLC menjadi turun
    capacity SP#1 15000 0.7 10500 full capacity SP#1 10500
    capacity SP#2 40000 0.7 28000 full capacity SP#2 28000
    60000 0.7 42000 full capacity SP#3 42000
    input out put SP#1 ada SP#2 ada SP#3 ada Acc
    operation Mode hours Stacking#1 Stacking#2 PSC total VF#1A VF#1B VF#2A VF#2B feeder SP#3 total stock stock stock in-out
    1100 1100 1800 4000 350 350 350 350 1800 3200
    Vibrating feeder#1 only 23 25300 0 0 25300 8050 8050 0 0 0 16100 10500 0 0 19700
    Vibrating feeder#2 only 23 0 25300 0 25300 0 0 8050 8050 0 16100 0 28000 0 37200
    combine all feeder at SP#3 23 0 0 41400 0 0 0 0 0 41400 41400 0 0 42000 42000
    PRC Capacity = 4000 TPH 23 0 0 0 0 0 0 0 0 0 0 0 0 92000
    total daily 23 25300 25300 41400 50600 8050 8050 8050 8050 41400 73600
    stockpile SP#1 full 0 days Note : saat direct loading pada SP#1 selama setengah hari, SP#2 sudah terisi 13200 Ton
    Stockpile SP#2 full 0 days Note : saat direct loading pada SP#2 selama setengah hari, SP#1 sudah terisi penuh

    Note namun tidak akan memberikan fleksibilitas untuk adjusting Cv

    case#3A 75% SP#1 dan 35% SP#2


    capacity SP#1 15000 0.7 10500 full capacity SP#1 10500
    capacity SP#2 40000 0.7 28000 full capacity SP#2 28000
    input out put SP#1 ada SP#2 ada SP#3 ada Acc
    operation Mode hours Stacking#1 Stacking#2 PSC total VF#1A VF#1B VF#2A VF#2B feeder SP#3 total stock stock stock in-out
    1100 1100 1800 2400 750 750 350 350 1800 4000
    Vibrating feeder#1 only 23 25300 0 0 25300 17250 17250 0 0 0 34500 10500 0 0 1300
    Vibrating feeder#2 only 23 0 25300 0 25300 0 0 8050 8050 0 16100 0 28000 0 37200
    combine all feeder at SP#3 23 0 0 41400 0 0 0 0 0 41400 41400 0 0 42000 42000
    PRC Capacity = 4000 TPH 23 0 0 0 0 0 0 0 0 0 0 0 92000
    total daily 23 25300 25300 41400 50600 17250 17250 8050 17000 952200 92000
    stockpile SP#1 full 0 days Note : SP#1 tidak akan pernah penuh
    Stockpile SP#2 full 3 days Note :

    Note 748

    case#3B 35% SP#1 dan 75% SP#2


    capacity SP#1 15000 0.7 10500 full capacity SP#1 10500
    capacity SP#2 40000 0.7 28000 full capacity SP#2 28000
    input out put SP#1 ada SP#2 ada SP#3 ada Acc
    operation Mode hours Stacking#1 Stacking#2 PSC total VF#1A VF#1B VF#2A VF#2B feeder SP#3 total stock stock stock in-out
    1100 1100 1800 2400 350 350 750 750 1800 4000
    Vibrating feeder#1 only 23 25300 0 0 25300 8050 8050 0 0 0 16100 10500 0 0 19700
    Vibrating feeder#2 only 23 0 25300 0 25300 0 0 17250 17250 0 34500 0 28000 0 18800
    combine all feeder at SP#3 23 0 0 41400 0 0 0 0 0 41400 41400 0 0 42000 42000
    PRC Capacity = 4000 TPH 23 0 0 0 0 0 0 0 0 0 0 0 92000
    total daily 23 25300 25300 41400 50600 8050 8050 17250 17000 952200 92000
    stockpile SP#1 full 1 days Note :
    Stockpile SP#2 full 0 days Note : SP#2 tidak akan pernah penuh

    Note

    case#4 single feeding


    capacity SP#1 15000 0.7 10500 full capacity SP#1 10500
    capacity SP#2 40000 0.7 28000 full capacity SP#2 28000
    input out put SP#1 ada SP#2 ada SP#3 ada Acc
    operation Mode hours stock stock stock
    SP#1 ada SP#2 ada SP#3 ada
    operation Mode hours Stacking#1 Stacking#2 PSC total VF#1A VF#1B VF#2A VF#2B feeder SP#3 total stock stock stock in-out
    1100 1100 1800 2400 1000 1000 1000 1000 1800 3800
    Vibrating feeder#1 only 23 25300 0 0 25300 23000 23000 0 0 0 46000 10500 0 0 -10200
    Vibrating feeder#2 only 23 0 25300 0 25300 0 0 23000 23000 0 46000 0 28000 0 7300
    combine all feeder at SP#3 23 0 0 41400 0 0 0 0 0 41400 41400 0 0 42000 42000
    PRC Capacity = 4000 TPH 23 0 0 0 0 0 0 0 0 0 0 0 92000
    total daily 23 25300 25300 41400 50600 23000 23000 23000 17000 952200 133400
    stockpile SP#1 full 1 days Note :
    Stockpile SP#2 full 0 days Note : SP#2 tidak akan pernah penuh

    Note
    SP#1
    SP#2

    SP#1
    SP#2

    SP#1
    SP#2
    SP#1
    SP#2
    SP#3

    SP#1
    SP#2
    SP#1
    SP#2
    in case direct feeding dan mixing dengan SP#3
    untuk utilisasi stockpile dan planning "jaga jaga" apabila ada "faktor external" di tambang , dalam melakukan bypass disyaratkan agar selalu ada stock di tiap SP
    dalam keadaan normal bypass bisa langsung dari tambang, namun apabila terjadi sesuatu seperti alat rusak atau hujan di tambang, lebih baik ada stock di tiap tiap SP
    case#1A single feeding
    capacity SP#1 15000 0.7 10500 full capacity SP#1 10500
    capacity SP#2 40000 0.7 28000 full capacity SP#2 28000
    capacity SP#3 60000 0.7 42000 full capacity SP#3 42000
    input out put SP#1 ada SP#2 ada SP#3 ada Acc
    operation Mode hours Stacking#1 Stacking#2 PSC total VF#1A HGF#1 VF#2A HGF#2B feeder SP#3 total stock stock stock in-out
    1100 1100 1800 4000 750 2250 750 2250 1800 7800
    Vibrating feeder#1 only 23 25300 0 0 25300 17250 51750 0 0 0 69000 10500 0 0 -33200
    Vibrating feeder#2 only 23 0 25300 0 25300 0 0 17250 51750 0 69000 0 28000 0 -15700
    combine all feeder at SP#3 23 0 0 41400 41400 0 0 0 0 41400 41400 0 0 42000 42000
    PRC Capacity = 4000 TPH 23 0 0 0 0 0 0 0 0 0 0 0 0 92000
    total daily 23 25300 25300 41400 92000 17250 51750 17250 51750 41400 179400
    stockpile SP#1 full 0 days Note : saat direct loading pada SP#1, maka SP#2 stock batubara dan penuh di hari yg sama
    Stockpile SP#2 full 0 days Note : saat direct loading pada SP#2, maka SP#1 stock batu bara tapi penuh di hari yang sama

    case#1B single feeding


    capacity SP#1 15000 0.7 10500 full capacity SP#1 10500
    capacity SP#2 40000 0.7 28000 full capacity SP#2 28000
    capacity SP#3 60000 0.7 42000 full capacity SP#3 42000
    input out put SP#1 ada SP#2 ada SP#3 ada Acc
    operation Mode hours Stacking#1 Stacking#2 PSC total VF#1A HGF#1B VF#2A HGF#2B feeder SP#3 total stock stock stock in-out
    1100 1100 1800 4000 750 2250 750 2250 1800 7800
    Vibrating feeder#1 only 23 25300 0 0 25300 17250 51750 0 0 0 69000 10500 0 0 -33200
    Vibrating feeder#2 only 23 0 25300 0 25300 0 0 17250 51750 0 69000 0 28000 0 -15700
    combine all feeder at SP#3 23 0 0 41400 41400 0 0 0 0 41400 41400 0 0 42000 0
    PRC Capacity = 4000 TPH 23 0 0 0 0 0 0 0 0 0 0 0 0 92000
    total daily 23 25300 25300 41400 92000 17250 51750 17250 51750 41400 179400
    stockpile SP#1 full 0 days Note : saat direct loading pada SP#1, maka SP#2 stock batubara dan penuh di hari yg sama
    Stockpile SP#2 full 0 days Note : saat direct loading pada SP#2, maka SP#1 stock batu bara tapi penuh di hari yang sama
    Note

    case#2 35% SP#1 dan 35% SP#2


    capacity SP#1 15000 0.7 10500 full capacity SP#1 10500
    capacity SP#2 40000 0.7 28000 full capacity SP#2 28000
    60000 0.7 42000 full capacity SP#3 42000
    input out put SP#1 ada SP#2 ada SP#3 ada Acc
    operation Mode hours Stacking#1 Stacking#2 PSC total VF#1A HGF#1 VF#2A HGF#2 feeder SP#3 total stock stock stock in-out
    1100 1100 1800 4000 350 1125 350 1125 1800 4750
    Vibrating feeder#1 only 23 25300 0 0 25300 8050 25875 0 0 0 33925 10500 0 0 1875
    Vibrating feeder#2 only 23 0 25300 0 25300 0 0 8050 25875 0 33925 0 28000 0 19375
    combine all feeder at SP#3 23 0 0 41400 0 0 0 0 0 41400 41400 0 0 42000 42000
    PRC Capacity = 4000 TPH 23 0 0 0 0 0 0 0 0 0 0 0 0 92000
    total daily 23 25300 25300 41400 50600 8050 25875 8050 25875 41400 109250
    stockpile SP#1 full 0 days Note : saat direct loading pada SP#1 selama setengah hari, SP#2 sudah terisi 13200 Ton
    Stockpile SP#2 full 0 days Note : saat direct loading pada SP#2 selama setengah hari, SP#1 sudah terisi penuh

    Note namun tidak akan memberikan fleksibilitas untuk adjusting Cv

    1530
    case#3A 75% SP#1 dan 35% SP#2
    capacity SP#1 15000 0.7 10500 full capacity SP#1 10500
    capacity SP#2 40000 0.7 28000 full capacity SP#2 28000
    input out put SP#1 ada SP#2 ada SP#3 ada Acc
    operation Mode hours Stacking#1 Stacking#2 PSC total VF#1A HGF#1 VF#2A HGF#2 feeder SP#3 total stock stock stock in-out
    1100 1100 1800 2400 750 1530 350 1125 1800 3755
    Vibrating feeder#1 only 23 25300 0 0 25300 17250 35190 0 0 0 52440 10500 0 0 -16640
    Vibrating feeder#2 only 23 0 25300 0 25300 0 0 8050 25875 0 33925 0 28000 0 19375
    combine all feeder at SP#3 23 0 0 41400 0 0 0 0 0 41400 41400 0 0 42000 42000
    PRC Capacity = 4000 TPH 23 0 0 0 0 0 0 0 0 0 0 0 92000
    total daily 23 25300 25300 41400 50600 17250 35190 8050 17000 952200 127765
    stockpile SP#1 full 0 days Note : SP#1 tidak akan pernah penuh
    Stockpile SP#2 full 3 days Note :

    Note 748

    case#3B 35% SP#1 dan 75% SP#2


    capacity SP#1 15000 0.7 10500 full capacity SP#1 10500
    capacity SP#2 40000 0.7 28000 full capacity SP#2 28000
    input out put SP#1 ada SP#2 ada SP#3 ada Acc
    operation Mode hours Stacking#1 Stacking#2 PSC total VF#1A HGF#1 VF#2A HGF#2 feeder SP#3 total stock stock stock in-out
    1100 1100 1800 2400 350 1125 750 2250 1800 4475
    Vibrating feeder#1 only 23 25300 0 0 25300 8050 25875 0 0 0 33925 10500 0 0 1875
    Vibrating feeder#2 only 23 0 25300 0 25300 0 0 17250 51750 0 69000 0 28000 0 -15700
    combine all feeder at SP#3 23 0 0 41400 0 0 0 0 0 41400 41400 0 0 42000 42000
    PRC Capacity = 4000 TPH 23 0 0 0 0 0 0 0 0 0 0 0 92000
    total daily 23 25300 25300 41400 50600 8050 25875 17250 17000 952200 144325
    stockpile SP#1 full 1 days Note :
    Stockpile SP#2 full 0 days Note : SP#2 tidak akan pernah penuh

    Note
    SP#1
    SP#2

    SP#1
    SP#2

    SP#1
    SP#2
    SP#3
    SP#1
    SP#2
    SP#3

    SP#1
    SP#2
    SP#3
    optimalisasi SP#2 dan blending flexybility di Stockpile CPP#1

    1. SP#2 selalu penuh saat combine SP#1 (melawan) dan SP#3 (pinang) sementara THIESS selalu supply ke
    2. fleksibilitas blending ketika direct loading dari crusher#1 dan crusher#2.

    dalam praktik nya selalu direct loading dari crusher, stock pile dilakukan saat ada maintenance atau "qua

    praktik coal flow yang digunakan selama ini:


    1. by pass atau direct loading
    2. stock batubara untuk kapal dengan biaya demurrage yang tinggi
    3. schedule pengapalan datang dari kontrak pembelian dengan kustomer selama setahun (gar
    4. schedule pengapalan diatur dan direncanakan per-minggu nya.
    4a. Kapal dengan single supplier bisa didahulukan apabila stock menipis dan urgent pada site
    4b. Kapal dengan spesial blending bisa juga di dahulukan
    4c. Kapal dengan CV rendah (4200 sampai 4700) mudah terbakar batu bara nya kalau di stock
    entara THIESS selalu supply ke crusher#2, mengeluarkan batu bara SP#2 susah karena kapasitas reclaim yang kecil.

    at ada maintenance atau "quality restriction"

    kustomer selama setahun (garis besar)

    menipis dan urgent pada site customer

    ar batu bara nya kalau di stock, sehingga harus bypass atau direct loading.

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