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RESEARCH AND INSIGHT
PTC thermistors
Thermistors are resistors that react to temperature changes. Two categories exist: thermally-sensitive
silicon resistors and polycrystalline-ceramic materials.Commercial PTC thermistors fall into two major categories. The first category consists of thermally
sensitive silicon resistors. These devices exhibit a fairly uniform positive temperature coefficient (about
+0.77 %/"C) through most of their operational range. They can also exhibit a negative temperature co-
efficient region at temperatures in excess of 150 °C. These devices are most often used for temperature
compensation of silicon semi conducting devices in the range of -60 °C to +150
The other major category is polycrystalline ceramic materials. They are normally highly resistive but made
semi-conductive by the addition of dopants. They are most often manufactured using compositions of
barium, lead and strontium/titanites with additives such as yttrium, manganese, tantalum and silica.
These devices have a resistance-temperature characteristic that exhibits a very small negative
temperature co-efficient until the device reaches a critical temperature that is referred to as its ‘Curie’,
meaning the switch or transition temperature.
As this critical temperature is approached, the devices begin to exhibit a rising, positive temperature
coefficient of resistance as well as a large increase in resistance. The resistance change can be as much as
several orders of magnitude within a temperature span of a few degrees.
The PTC thermistor has to be connected to a control circuit that can transform the resistance change toa
control signal which is able to cut the mains current to the motor.
Many Grundfos pumps have PTC thermistor motor protection built-in, where this is a requirement for the
application.
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