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Modern Applied Science; Vol. 9, No.

8; 2015
ISSN 1913-1844 E-ISSN 1913-1852
Published by Canadian Center of Science and Education

Introduction to Bridge Construction in a Mountainous City


Xiaoxia Zhai1
1
Chongqing Jiaotong University, China
Correspondence: Room 105, Unit 2, Building 12, Knowledge Garden Community, Chongqing Jiaotong
University, Chongqing, China. E-mail: 286026317@qq.com

Received: March 28, 2014 Accepted: May 7, 2015 Online Published: July 27, 2015
doi:10.5539/mas.v9n8p99 URL: http://dx.doi.org/10.5539/mas.v9n8p99

Abstract
Bridges in a mountainous city are different in style from other bridges. They are grand in opening and closing
and are often recognized as important symbols of a city. Together with other elements, they form beautiful
scenery of a mountainous city. This paper focuses on Chongqing, a representative mountainous city to study and
analyze characteristics and features of bridges in a mountainous city, learn from experience in designing bridges
in a mountainous city and provide theoretic reference for future bridge construction in a mountainous city.
Keywords: Mountainous city, features of bridge in a city, bridge design
1. Introduction
Bridge Construction in a Domestic Mountainous City. In Western China where mountains are gathered together,
most mountainous cities are built along rivers, for which typical examples are given to Chongqing City and its
other cities like Wanzhou City and Peiling City. In addition, cities that are mountainous include Yibin City and
Panzhihua City in Sichuan Province, Guiyang City in Guizhou Province, Nanning City in Guangxi Province, and
Hong Kong, a mountainous city built along mountains and seas in the coast of South China.
1.1 Brides of Chongqing
Chongqing City locates between Zhongliang Mountain and Tongluo Mountain and in river valleys and hilly
areas where the Jialing River and the Yangtze River flow over. It is built by relying upon mountains, with roads
being uneven and buildings well-arranged. Therefore, it is recognized as the largest and the most famous
mountainous city in China. Major rivers flowing through Chongqing City are the Yangtze River, the Jialing River,
the Wujiang River, the Fujiang River, Qijiang River, Daninghe River, etc. Main stream of the Yangtze River
flows through the whole city from west to east, and its flow path is 665 km long; it passes three anticlines of
Wushan Mountain, creating famous Qutang Gorge, Wuxi Gorge, and Xiling Gorge (located in Hubei Province),
i.e., the Three Gorges on the Yangtze River. The Yangtze River and the Jialing River flows through the main
urban zone of Chongqing City.
(1) Jiayue Bridge
Jiayue Bridge is a Y type extradosed cable-stayed bridge. Its main bridge is 778 meters long and designed with
dual 6-lane carriage and speed per hour of 80 km. Jiayue Bridge is structured with two stories, the upper storey
for vehicles and the lower storey for pedestrians. At each side of the road, there is a 3.5m wide “sightseeing
corridor”, which is first seen in China. At the two bridge towers, there will be more “sightseeing balconies”, 4
inn total, each being about over 20 m2. Citizens can take a walk on the sightseeing corridor and stand for
sightseeing.

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Figure 1. Jiayue Bridge

(2) Chaotianmen Yangtze River

Figure 2. Chongqing Chaotianmen Yangtze River

Chongqing Chaotianmen Yangtze River locates in Wangjiatuo River Section of the Yangtze River, about 2.4 km
on the downstream of the junction between the Jialing River and the Yangtze River, in the central business
district of the main urban zone of Chongqing and on the east to west rapid transit radiated from the main urban
area of Chongqing City.
As an extra-large arch bridge for both road and pathway, the bridge is of double-deck type, with the upper deck
designed with dual 6-lane carriage and the lower deck designed with 2 reserving lanes and 2 dual traffic rails.
The bridge is 1.74 km long in total. Its main bridge adopts three-span continuous steel truss tied arch bridge
(190m+552m+790m); the main bridge is 36.5m wide, the truss is 29m wide; the two side spans are structured
with trussed beams of variable height; the mid-span is structured with steel truss tied arch. The height between
arch top and middle support point is 142m, arch rib’s lower bottom chord adopts second-degree parabola, vector
height is 128m and rise-span ratio is 1/4.3125; arch rib’s upper chord also adopts second-degree parabola and it
smoothly transits to side span’s upper chord line through a circular curve (R=700m). The main truss adopts N

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type truss of variable height, arch rib’s truss mid-span is 14m high, and truss height at the middle support point is
73.13m high (of which the arch rib’s reinforced chord is 40.65m high) and the truss height at side-span’s support
point is 11.83m.
Technically, Chaotianmen Yangtze River is the first flying swallow multi-rib steel truss mid-level arch bridge
with the main span of 552m. It is the largest one among similar bridges in span and has successfully developed
145000KN anti-shock support base of the largest tonnage in the world. The bridge combines tied rod for steel
structure and pre-stressed tied rod; structurally, steel structure tie rod is part of steel truss girder and its surface
coincide with with the main truss surface. The connecting structure between tie rod and main truss arch is simple,
with clear load bearing. Besides, this bridge adopts deck unit erection crane, and cable stayed knotting
technology, as well as the theory of raising beam elevation to enable the main bridge to rotate, so as to realize
arch first, beam second and zero stress closure mode, which is the first example in the world and the bridge line
is easily guaranteed.
(3) Caiyuanba Yangtze River Bridge

Figure 3. Caiyuanba Yangtze River Bridge

Chongqing Caiyuanba Yangtze River Bridge is a large-span arch bridge used for both public transport and urban
light rail. Its main span is 240m, enabling it to be the arch bridge of the second largest span. Its steel structure is
18,000 tons in total. It is a center-supported zero thrust steel pipe concrete tie rod arch bridge in structure and a
modern bridge that has integrated various new bridge structure types (e.g. steel pipe arch, steel box girder and
steel truss girder) and scientific and technological achievements.
2. Features of Bridges in Mountainous Cities at Home and Abroad
We can tell that main features of bridges in mountainous cities are as follows, through analyzing bridges in
mountainous cities at home and abroad:
(1) Bridges in a mountainous city must be planned according to urban zone road network of the mountainous
city. Layout of a mountainous city will have a great impact upon traffic of a mountainous city. In a mountainous
city, roads are built by using mountains; complicated topography, landform and geology would affect setting-out
and layout of roads of a mountainous city.
(2) In the urban central zone of a large mountainous city, bridges would undertake complicated loads; affected
by high-rise buildings in the city, wind direction is uncertain and wind flows at a relatively high speed; there are
too many decorative objects, producing relatively high decoration load; water velocity is relatively high;
anti-collision requirements of bridge piers are high. Bridge body is usually light and thin; most of it adopt steel
girder as main girder, which brings high flexibility.
(3) Bridges in a mountainous city vary in structural type; their structures are very complicated, posing a real
challenge to structural design. Those bridge types applicable to mountainous cities include beam bridge, arch
bridge, cable-stayed bridge, suspension bridge and composite bridge; this is mainly procured by mountainous
cities, and mainly closed to bridge area’s geology, topographical condition and sea route navigation level.
Geological conditions of different cities vary, and bridge area’s river width and navigation requirement vary as

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well; therefore, there are various bridges built.


3. Difficult Points for Designing Bridges of a Mountainous City
3.1 Design of Yudong Yangtze River Bridge
The bridge is 1,541.6m long in total. Its main bridge is a four-span (145.32+2×260+145.32) continuous
prestressed concrete rigid frame bridge. Laterally, it is a paralleled twin-deck bridge, bearing 6 lanes and 2 light
rail lanes. The main bridge’s main girder, structured with single-box dual-chamber section, falls into upper and
lower decks; the bridge deck is 41.6m wide in total, each half being 20.3m in width; its box is 12.9m in width,
maximum cantilever is 4.8m, girder at the root is 15.1m high, girder at mid-span is 4.6m high; all box girders are
measured for height as per external edge of external web plate; girder height from closure middle point to
cantilever root changes in the form of 1.8 parabola, while the thickness of bottom plate of cast-in-situ section of
side span from the closure to support end changes linearly. There are three separated interchanges, two level
crossings and one interchange. It started construction formally on December 29, 2004. On December 26, 2008,
its upper half bridge opened to traffic, while the lower half bridge opened to traffic on August 13, 2011.

Figure 4. Yudong Yangtze River Bridge

(1) As an ultra-large-span continuous rigid frame bridge for both road and rail traffic, its two main spans are both
260m, making it at the top list of similar bridges. Its comprehensive technology can be ranked no. 1 in
continuous rigid frame bridges.
(2) For the first time, this rigid frame bridge bears automobile and light rail, but with asymmetrical structural
section and load. The bridge is 41.6m wide, which enables it to be no. 1 among Yangtze River Bridges.
(3) At the main piers, bed rock is complete, but cracks develop. Therefore, if extended foundations are adopted
completely, then their large dimension would cause heavy excavation, which is not economic; besides, erosion of
cracked bed rock by river water can have adverse impact to the bridge; but if it is designed as per normal pile
group foundation, its work for pile foundation will increase; to make full use of bedrock bearing stratum under
pile cap, it’s better to coordinate external force distribution as per pile and bed rock, that is to say, to consider the
combined action of pile cap and pile foundation.
(4) Thickness of bottom plate of 0-9 section changes from 2.2m to 1.5m, gradually. The box girder is constructed
with C60 concrete. In order to prevent temperature crack caused by heat of hydration, cooling pipes are added in
bottom plate, which is the first time.
(5) Design requirements are as follows to prevent crack of block no.: ①The connecting bracket between
double-limb piers has certain capacity of adapting to concrete shrinkage to prevent cracking of bottom plate due
to constraint; ② When block no. 0 is poured in multiple times, exert temporary prestress and at the same time,
set strengthened circular steel bars at connecting parts of different layers to prevent cracking due to interlayer
load and desynchronized shrinkage of new and old concrete surfaces; ③ In design structure, D8 crack control
mesh reinforcement is added and polypropylene fiber is mixed into concrete to effectively prevent cracking of
block 0.
(6) Add H-shaped steel into double-limb thin wall pier and hollow interface pier: ① Replace H-shaped steel

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with main bars of partial pier, which reduces steel bar’s set density and is easy for concrete pouring; ②
H-shaped steel already installed in place can be used as skeleton to ensure the stability during construction of
main bar of pier; ③ Set H-shaped steel surrounding the pier externally to strengthen the anti-ship collision
action of pier and possibly enhance anti-shock capacity of pier.
(7) Only the main bridge is set in the whole riverbed scope, where there are only three T-type pier and 2 junction
piers. For this reason, there are good unobstructed sights and multiple bridge holes under the bridge; two main
spans are helpful for ships at Foeryan Wharf at the 1.2km of the upper stream to navigate and change direction;
only main piers are set in the river for the cause of bridge collision resistance.
(8) Web plate and bottom plate vent hole are set longitudinally for each box girder segment; the junction pier is
set into pillar pier cap shape, with good ventilation effect; these are good for reducing the temperature between
inside and outside box temperature, improving structural load bearing, and promoting the working environment
for post maintenance inside the box.
(9) For No. 0 beam section, the concrete can reach up to 1,638 m3, making it the largest no. 0 beam section in
the world; the cantilever casting section is up to 510t in weight, becoming the cantilever casting section of the
highest weight.
(10) Precamber is set as per the equation (constant load (prestressing force) + live load + span length/1000);
concrete shrinkage and creep are calculated as per 20 years, and then properly adjusted as per relevant standards
and in combination with down-warping phenomena of other similar bridges. Meanwhile, to prevent insufficient
comprehensive stress reserve due to excessive actual comprehensive stress and similar causes, try to maintain the
section at the comprehensive stress above 1 MPa under any adverse load in design; besides, use backed beam
hole to leave adequate leeway for post adjustment of prestressing tendon.
3.2 Key Technologies in Designing Caiyuanba Yangtze River Bridge
3.2.1 Y-type Rigid Frame System of Space
The bridge scheme dexterously conceives a combined structural system of rigid frame, steel truss girder and tied
arch by making full use of the features of strong main beam required for “road-rail use” and basing upon field
condition, structural load bearing and material feature; one pair of side span prestressed concrete rigid frames
and one mid-span steel box handle-basket arch’s three relatively separated substructure are connected into 420 m
tie rod arch through mid-span tie rod and side-span tie rod. As to side-span’s Y-type concrete rigid frame,
because of cancellation of supporting column below the main beam and linearization of Y-type cantilever, its
load bearing features has changed from the features of arch to beam features and the member bar’s load bearing
status has changed from “mainly under pressure” to “mainly under bending”; its structural design has changed
fundamentally, with prestressed structure adopted; especially, to realize the space’s handle-basket arch structure,
Y-type rigid frame is also designed to a space structure with front and back cantilever ends adducted on the plane
surface and torsion of cantilever surface. Y-type rigid frame primarily comprises front and back cantilevers, main
crossbeam, front and back secondary crossbeams, front and back main crossbeams, and tie rod cable anchoring
part; set heteromorphic transition block on the op of main pier and rigid frame bottom; transition block
cross-bridge connects to rigid frame laterally, while internal and external lateral faces are curved. The rigid
frame’s front and back cantilevers are of thin-walled hollow structure with variable cross section; on the front
end of the front cantilever, tie rod cable anchorage element and one front secondary crossbeam; tie rod
anchorage parts are separately set at the anchorage points of side-span and mid-span tie rod; the front secondary
crossbeam is an important component to keep Y structure space’s stability, share Y structure’s lateral component
force, and set pivot point sling for the cross point between trussed girder and Y structure; as to back cantilever’s
end, tie rod anchorage structure is set at the solid part of side pier top, at anchorage end of side-span tie rod, and
meanwhile, vertical prestressed tie rod is also set to connection the back cantilever end to side pier; this tie rod
makes it possible to exert active control over rigid construction and internal force after bridge formation. On the
top of the two piers upstream and downstream, main crossbeams of hexagonal gemstone type are set to link
together the main pier and both sides’ rigid frame.
The Y-type steel structure system of this space , get good shape, stressing definite, complete functions, the
precision and technical requirements of the design and construction are very high.Its implementation will be
important grarantee of the accurate location of steel box arch rib, the effective of steel truss main girder , the
effective force application of The whole bridge tie bar.
3.2.2 Steel and Mixed Contact Design of Y-Type and Arch Rib Joint Part
In the bridge construction, with the improvement of using function, the increase of spanning ability, the

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optimization of the structural system, give full play to the material properties, realize optimal combination of the
structure and reduce the cost, the segment combination of the material
is the inevitable development trend of bridge construction in the future. The arch rib of Caiyuanba Yangtze River
Bridge using steel box structure of equal section, so there must be a transition junction between steel box and
Y-type rigid frame system, that is the Steel and mixed contact, is another key to bridge structure. The contact
should not only bearing great pressure and repeated moment after the completed bridge, and resistance greater
construction load internal force, steel mixed materials have different material characteristics, the effective
combination of different materials and the reliability of joint force are very important, Rationality design of the
contact directly affects the use of state and structure safety of the main arch rib and bridge.
3.2.3 The Design of Large Segment Whole Steel Truss Girder
At present, the construction of large span steel truss bridges in our country basically adopt the member assembly
system erection, while the Chongqing Caiyuanba Yangtze River bridge first adopted the design idea of integral
girder block in domestic, Where a standard section for 16 m, width of about 40 m long steel truss girder integral
segment as the basic unit of site assembly, requested the segment rods, beams, contact, orthotropic bridge deck
are assemble in our factory, then shipped to the construction site hoisting splicing. This whole section design,
will make a lot of site bar splicing can achieve inside the factory, which can guarantee the quality of structure
within the segment, reduce a lot of bar splicing process, speed up the construction site of frame beam, the
increase in the construction site's ability to fight bad weather.
3.3 Technical Difficulties of Zhongzhou Yangtze River Bridge
(1) Deep water foundation (foundation water depth 25m), and failure of side span counter-balance weight of
balanced anchor box, auxiliary pier and temporary pier, are main technical difficulties of the main bridge. During
construction, the mid-span of double cantilever reaches 216m and the side span reaches 194m and side span
reaches 194m; such a large double cantilever status is rarely seen in China, which enables its design and
construction difficulty to be higher than general stayed cable.
(2) The main beam’s side span weight is exerted by gradual addition of wide ribbed plate.
(3) The main beam’s temporary consolidation bracket separates the main beam from the main tower with steel
plate, but combines them into an entity through external prestressing tendon and sandglass bracket; at the closing
of main span, unlease external prestressing tendon and sandglass bracket to remove longitudinal constraint of the
main beam.
(4) After closing of the main span, adjust the force of the last several pairs of stayed-cable to reduce temporary
pre-press weight at mid span closing and lower the closing difficulty.
(5) The main tower pier is 247.5m high, next only to Sutong Yangtze River Bridge. The diameter of double wall
steel cofferdam adopted for the main tower’s foundation construction is 36, enabling this bridge to be ranked as
No.1 of bridges of similar scale.
(6) The first segment of steel cofferdam and steel box girder is assembled on floating platform and hoisted
wholly after consignment into place; afterwards, back from the floating platform and the first segment immerse
into water; this reduces construction processes of shore assembly, launch, consignment into place and
construction, thus saving time for construction period.
(7) Both steel cofferdam and suspended steel box are sealed twice. Steel cofferdam sealed twice can effectively
prevent the leakage of bottom concrete; suspended steel box back-sealed for the first time can completely isolate
water in suspended water box and river water, while the concrete for secondary bottom sealing can make full use
of water buoyancy; water drawing can be used to substitute for concrete weight to reduce rod’s load and lower
the difficulty for bottom sealing construction. Sealing for twice lowers technical difficulty of the critical step of
cofferdam.
(8) When the water storage of the Three Gorges’ Reservoir reaches 175m, 10,000-ton class vessels can sail to
Chongqing directly, so there can be higher risk of collision between vessel and bridge. The Ministry of
Communications and relevant department of Chongqing City have performed “Ship Collision Resistant Measure
Design and Early Warning System Study of Piers of Cross-River Bridge in the Three Gorges Reservoir Region”,
and set floating casing box anti-collision design for piers with higher collision risks. The bridge can bear the
impact force up to 2,765 tons, so it is the bridge with the highest anti-collision capacity in Chongqing City.
4. Conclusion
It’s not simple to build a bridge in a mountainous region. It’s more difficult to build a bridge in a mountainous

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city, because of impacts and requirements of a mountainous city in, among other factors, landform,
hydrometeorology, building features, comprehensive pipe network, historical humanism, overall scene and
overall planning. Why are many existing large-span bridges in a mountainous city recognized as technologically
leading ones in China, even in the world? This is not that constructors only pay attention to the breakthrough of
technical rank, but because they overcome difficulties above.
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