Professional Documents
Culture Documents
Chris J. Burgoyne, Dr
University of Cambridge, Cambridge, UK
with various fibres as the main tension end of sheath fibre core back seal
disc or bung
Carbon fibre stay cables, usually made reinforcement. Subsequently, design
from multiple pultrusions, are being guidance for reinforced concrete has Fig. 2: Termination system for parallel-lay
used increasingly. This has required been produced [25]. rope
oped major cracks that were repaired tion is also required to support the which are linearly elastic and have no
by resin injection of the cracks and overhead catenary on railway and plastic plateau, it has been demon-
prestressing with external Parafil ca- tramway systems. The use of an electri- strated that both high moment capaci-
bles [30]. The principal cost saving cally insulating headwire means that ty and high rotation capacity can be
over steel cables was the reduction in no insulators are required, thus simpli- achieved by partially bonding the rein-
access costs due to the light weight. fying construction, reducing overhead forcement to the concrete. The differ-
weight, and reducing visual intrusion ent bond characteristics of composites
The Parafil system has been applied
(Fig. 4). are currently the subject of extensive
to prestressed masonry [31] at Tring,
research [35–37], since FRP compos-
UK, where a brick footbridge was con- Similar ropes were also used as stay ca-
ites have very different bond charac-
structed over a stream in a country bles on a telecommunications tower in
teristics, both from steel and from each
park (Fig. 3). The deck was built verti- Barcelona [34], where steel cables
other, depending on the surface tex-
cally as four linked tubes, such that the would have caused electrical interfer-
ture (Fig. 5).
stronger (bedding) joints were hori- ence problems.
zontal and the weaker (perpend) joints
were vertical. Parafil cables were then Column Reinforcement
inserted into the vertical tubes and FRP as Reinforcement
Relatively little work has been per-
prestressed, after which the deck was
Bond of Reinforcement formed in Europe wrapping columns
rotated to the horizontal.
to resist seismic loads. A significant
The Oppegaard footbridge in Norway With steel reinforcement in concrete it amount of work has however been car-
is in essence a tied arch, with Parafil is assumed that a high level of bond ried out in Germany and elsewhere
rope providing the tension tie [32]. The between the steel and the concrete is a providing additional reinforcement to
bridge crosses a small stream on a golf good thing. If the strain in the tendon columns that have corroded at the
course. The beams are reinforced with becomes high at a crack, the steel will base, usually due to de-icing salts on
GFRP straight rods with thermoplastic yield and no stress concentration can the highway [38]. In the UK an exten-
GFRP shear links. occur. However, with composites, sive program of column strengthening
to resist higher impact loads is about to
The ropes offer high strength, high
begin [39].
stiffness and light weight, and are
therefore ideal for use as stay cables
[33]. Their light weight simplifies in- Reinforcement of Concrete Tubes
stallation and their good fatigue prop-
An extensive programme of work has
erties mean that a higher proportion of
been undertaken at Southampton,
the strength can be used to resist the
UK, on the use of concrete-filled FRP
variable live load.
tubes. By making the tubes from com-
Electrically insulating stay cables are posites produced by filament winding
required in a number of applications. with a low lay angle, the tube itself has
Radio antennae require staying but virtually no axial stiffness, so there is
also require electrical insulation, so no reduction in the restraint caused by
the higher cost of the rope can be off- expansion of the tube [40]. Very signif-
set against the elimination of insula- icant enhancements of the columns’
tors. In the case of transmitting anten- strength and strain capacities have
nae, high currents can be induced by been observed, not only with axial
the radio waves and the cables can also Fig. 5: Inferred bond stresses for three types loads, but also with loads where there
resist these effects. Electrical insula- of tendon [35] is a significant bending component.
in the machinery can be realised. been fabricated from standard pultru- valve enclosures. On the Troll plat-
Bonds Mill Lifting Bridge (Fig. 8) near sions. In one span the joints are made form, about 180 t of GFRP composites
Gloucester, UK, provides access for by bolting, in the other the joints used were used for primary structures, while
heavy trucks to an industrial estate, adhesives [54]. This bridge is unique in a number of riser support structures,
across a recently reopened canal. The that it was designed to be removed each about 4 t in weight, have also
deck is made from GFRP pultrusions, each year before the snows melt, and been installed.
similar to those used in Aberfeldy. The then reinstalled once the danger of
On the Beryl B platform, a major pro-
upper layer of cells is filled with struc- flooding has passed. The light weight
gramme has been carried out to
tural grade foam to resist local bending was thus a significant factor in the de-
strengthen walls to resist blast in the
under wheel loads. The whole struc- sign, and the two 12.5-m spans were
production areas and to prevent dam-
ture can be lifted by means of a pair of lifted into place by helicopter.
age to the crew areas. Much of this
hydraulic jacks [51].
work was carried out with carbon fibre
In Denmark, the Kolding Bridge car-
The GFRP system has now been inte- pre-pregs, which are relatively flexible
ries a footway across electrified rail-
grated into the SPACES concept, and thus could be fitted into the clut-
way lines [55]. The bridge is made
where an automatically fabricated tered machinery space. These were
from lattice girders, and is 38 m long
tubular truss structure has an external bonded to the structure and cured in
with a central tower supporting GFRP
cladding of GFRP units (Fig. 9) [52]. situ. Some of these elements were very
stay cables.
The most significant innovation is the large, extending over several floors,
ability to add shear connections be- and designed to resist substantial blast
tween the two systems so that they can loading.
act as a single integral unit. The contri- Composites in the
bution of the GFRP to the flexural ca- Marine Industry
pacity is relatively modest, as would be Composites in the
expected due to its low stiffness, but it Railway Industry
The use of GFRP for dinghies and
has a significant effect on the torsional
yachts was one of the material’s earli-
stiffness because it forms a box.
est applications, since it offers greater The railway industry offers consider-
The GFRP modular idea does not stop durability than wood. It was thus logi- able scope for the structural use of
with bridges. The Egan Report [53] cal for the UK Royal Navy to consider composites. There have been several
identified modularity in building struc- FRP for use in its Minehunters. These applications of composites in the rail-
tures as a significant new technology. vessels had traditionally been made way vehicles themselves. The fairings
Modular buildings received a bad from wood to reduce the magnetic sig- at the front of trains are frequently
name after some unfortunate experi- nature when working near mines. In- made from GFRP; these are not mere-
ences with modular concrete flat-pack novations include detailing of joints ly wind deflectors but also provide sig-
systems in the 1960s. These problems between hull and bulkheads, where nificant impact resistance. There have
centred around the difficulties in mak- fibres cannot be taken around corners, also been innovations in the fabrica-
ing the joints between the panels and the use of large FRP fabrications tion of railway vehicles [57], with com-
strong, robust and watertight. With for the engine mountings. The use of plete vehicle bodies being formed by
composites, however, the joint detail is metals is minimised, with special de- filament winding with carbon fibres.
the starting point of the design and is tails to join the fibreglass of the hull
The variety of railway infrastructure
fundamental to its success. The engi- and superstructure to the metallic ele-
raises many challenges and opportuni-
neer’s site facilities for the Second Sev- ments of the equipment [56]. Special
ties for the composites industry. Re-
ern Crossing were built using this sys- details have also been developed to
cent concrete structures can be rein-
tem, and these have now been turned carry high point forces, such as at the
forced by means of plate bonding, as
into a Visitor’s Centre (Fig. 10). This is engine mounts, and at the armament
was carried out in Sweden when some
seen as a prototype for an extensive mounting positions.
railway bridges were strengthened to
range of buildings.
Composite systems have now been de- deal with higher wheel loads. Howev-
Elsewhere in Europe, other systems veloped to provide impact and fire er, many of the older railway struc-
have been used to fabricate light- protection systems for offshore appli- tures are made of cast or wrought iron,
weight bridges. In Switzerland, a two- cations, including use in helicopter and many of these are in need of repair
span girder bridge at Pontresina has decks, pipeline support systems, and or strengthening. When the surface to