Professional Documents
Culture Documents
Submitted by
Kaustubh Santosh Narkar
Himanshu Prashant Khairnar
Abhishek Chandrakant Waghmare
Ajay Khushal Lakhapati
Guided by
Prof. Nikhil Mulik
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INDIRA COLLEGE OF ENGINEERING AND MANAGEMENT
DEPARTMENT OF CIVIL ENGINEERING
(SAVITRIBAI PHULE PUNE UNIVERSITY, PUNE)
CERTIFICATE
This is to certify that the following students have satisfactorily carried out the first semester B.E.
project work titled“Evaluating strength of Concrete made by adding silica fume to cement.”.
This work is being submitted for the award of degree of Bachelor of Civil Engineering. It is
submitted in the partial fulfillment of the prescribed syllabus of Savitribai Phule Pune University,
Pune for the academic year 2021 – 2022 (Semester - I).
External Examiner
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ACKNOWLEDGEMENT
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CONTENT
Chapter 1: Introduction
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INTRODUCTION
1.1. GENERAL
• Silica fume or Micro silica is co-product of the ferrosilicon and
silicon alloy industry which is very rich in amorphous nearly 90%.
Realizing the pozzolanic potential of the materials, this has been
used successfully as an admixture in producing concrete. Initially,
the use of micro-silica was as a cement replacement, due to its very
high pozzolanic reactivity, but as more data came from laboratory
and field, the material becomes as additional cementitious
component giving increased performance in both fresh and hardened
states. In the recent times, use high performance concrete is in
demand in the construction industry. For improved strength and
durability, the use of silica fume as the replacement of cement has
been tried with success. Some of the notable researches in making
concrete using silica fume as admixture includes the works of
Yogendran et.al (1982), Khedr and Abou-Zeid (1994), Sabir (1995)
and Bayasi and Zhou (1993). The mechanical property especially
compressive strength of the concrete was investigated with aim to
find optimum silica fume replacement percentage. Different
researchers have arrived at different optimum value. Bhanja and
Sengupta (2005) investigated influence of silica fume on the tensile
strength of concrete. The important finding was strength increases
with silica fume addition but optimum replacement level was not
constant which depends on the water-cementious material ratio of
the mix.
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• Mazloom et.al. (2003) presented experimental results on the
workability, strength and autogeneous shrinkage with different
percentage of silica fume. Gonen and Yazicioglu(2006) presented a
laboratory study on the performance of concrete by adding mineral
admixtures, silica fumes or/and fly ash. The test results, in general,
showed that mineral admixtures improved the performance of
concretes. Silicafume contributed to both short and long-term
properties of concrete, whereas fly-ash shows its beneficial effect in
a relatively longer time. Silica fume is also found to enhance
durability of concrete in terms of its increased resistance to chemical
attacks, combating alkali silica reaction (Thomas, 2001). Micro-
silica is also found to improve the corrosion protection and strength
of concrete by reducing the permeability of the concrete and forming
more calcium silicate hydrate (CSH) which provides strength and
durability to concrete (Asrar et. al, 1999). In view of increased use
of silica fume in high performance concrete, the present
investigation aims at obtaining the workability, strength and
permeability of concrete of two different mixes with varying level
of cement replacement by silica fume. The ultrasonic pulse velocity
during compression of silica fume concrete specimen is also
reported which may be useful to anticipate failure of the specimen
by means of non destructive technique.
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1.2. USING SILICA FUME IN BLENDED CEMENT
Using silica fume in blended cements The use of silica fume in blended
cements has also attracted interest. Aïtcin (1983) reported that one
Canadian cement manufacturer had been making a blended cement
since 1982. At present, several Canadian cement companies are selling
blended cement containing 7 to 8 percent silica fume. The use of
cement containing 6 to 7 percent silica fume to combat alkali-silica
reaction in Iceland was described by Asgeirsson and Gudmundsson
(1979) and by Idorn (1988). Since 1979, all Icelandic cement is blended
with silica fume. Lessard, Aïtcin, and Regourd (1983) have described the
use of a blended cement containing silica fume to reduce heat of
hydration. Typically, the properties of cements containing silica fume as
a blending material may be expected to be the same as if the silica
fume were added separately. As with any blended cement, there will be
a loss in flexibility in mixture proportioning with respect to the exact
amount of silica fume in a given concrete mixture. Unless otherwise
stated, the results and information presented in this document were
derived from concretes made with separately added silica fume.
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1.3. OBJECTIVES
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1.4. MATERIAL AND METHODOLOGY
Materials:-
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cement, coarse aggregates, fine aggregates, water and
silica fume. The aim of studying of various properties of
materials is used to check the appearance with coal
requirements and to enable an engineer to design a
concrete mix for a particular strength.
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in its properties due to contact with the moisture. The
various tests conducted on cement are initial and final
setting time, specific gravity, fineness and compressive
strength.
Aggregate:-
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3. Partially crushed gravel obtained as product of
blending of above two types.
Fine aggregate:-
The aggregates most of which pass through 4.75 mm IS
sieve are termed as fine aggregates. The fine aggregate
may be of following types:
1. Natural sand, i.e. fine aggregate resulting from natural
disintegration of rocks.
2. Crushed stone sand, i.e. fine aggregate produced by
crushing hard stones.
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3. Crushed gravel sand, i.e. fine aggregate produced
crushing natural gravel. According to size, the fine
aggregate maybe described as coarse, medium and fine
sands. Depending upon the particle size distribution IS:
383-1970 has divided the fine aggregate into four
grading zones (Grade I to IV). The grading zones
become progressively finer from grading zone I to
IV. In this experimental program, fine aggregate was
locally procured and conformed to Indian Standard
Specifications IS: 383-1970. The sand was sieved
through 4.75 mm sieve to remove any particles greater
than 4.75 mm and conforming to grading zone II. It was
coarse sand light brown in colour. Sieve analysis and
physical properties of fine aggregate are tested as per IS:
383-1970.
Cement:-
Cement is considered as the best binding material
and is being commonly used as a binding material in
the construction of various engineering structures these
days. Portland cement is referred as ordinary Portland
cement is the most important type of cement and is a fine
powder produced by grinding Portland cement clinker.
Concrete is
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Made by Portland cement, water and aggregates.
Cement constitutes about 20 % of the total volume of
concrete. Portland cement is hydraulic cement that
hardens in water to form a water-resistant compound.
The hydration products act as binder to hold the
aggregates together to form concrete. The name
Portland cement comes from the fact that the colour and
quality of the resulting concrete are similar to Portland
stone, a kind of limestone found in England.
Classification of OPC:-
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2
43N/mm , it is called 43 grade of cement, and if the
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strength is not less than 53N/mm , it is called 53 grade
of
Cement. But actual strength obtained by these cements
at the factory is much higher than the BIS specifications.
Water:-
Test methods:-
The methods used for testing cement, coarse
aggregates, fine aggregate and concrete are given
below:
Specific gravity:-
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It is ratio of the weight of a given volume of a substance
to the weight of an equal volume of some reference
substance, or equivalently the ratio of the masses of
equal volumes of two substances. Figure 1. Shows
estimation
Of specific gravity.
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of the moulds and the base plates were oiled with
lubricant before the concrete has been placed than the
concrete has been placed in 150 mm ×150 mm×150 mm
rd.
cube. The concrete is filled up to 1/3 height of the
mould. Each layer is tamped at least 35 strokes of the
tamping rod. After 24 hours the specimens were
removed from the moulds and placed in clean fresh
water at a temperature of 27 ± 2ºC.
The specimen was cast were tested after 7, 14 and 28
days of curing measured from the time specimen placed
for curing. For testing in compression, no cushioning
material was placed between the specimen and the
plates of the machine. The uniform applied loading of
4KN is given to sample in compression testing machine
(CTM).
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P/A = Compressive stress.
2
Where, P = Load (N) and A = Area (mm ).
Split tensile strength:-
Concrete being a brittle material is not expected to resist
direct tensile forces. However tension is of importance
with regard to cracking, which is a tensile failure. Most of
the cracking is due to the restraint of contraction induced
by drying shrinkage or lowering of temperature the
tensile strength of concrete varies from 7% to 11%
of the compressive strength but on average it is taken
as 10% of compressive strength. Further it has been
observed that higher the compressive strength, lower the
relative tensile strength. The split tensile strength of
concrete is determined by casting cylinders of size
100mm ×200mm (Figure 3). Sample is prepared similar
to that for cubical specimen. The magnitude of tensile
stress (T) acting uniformly to the line of action of applied
loading. For Cylinder specimen concrete mix were made
as cubes specimen given above. The concrete was
thoroughly mixed until it achieved homogenous and
uniform consistency. The fresh concrete was casted in
cylinder in three layers each layer is compacted by a
tamping rod. All freshly cast specimens were left in
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moulds for 24 hours before being demoulded. The
demoulded specimens were cured in water for 28 days
at a temperature of 27±2ºC, were air dried and then
tested for its split tensile strength as per Indian
standards. Two specimens were prepared for each
proportion of silica fume i.e., 5%, 10% and 15% for 28
days tests. Split tensile strength test was carried out
conforming to IS 516-1959 to obtain tensile strength of
concrete at the age of 28 days. The cylinders of size
100mm in diameter and 200mm in length were tested
using compression testing
Machine (CTM). The uniform applied loading of 2KN is
given to sample in compression testing machine (CTM).
The split tensile strength of concrete is most often
evaluated using a split cylinder test, in which a cylindrical
specimen is placed on its side and loaded in diametrical
compression, so to induce transverse tension.
Practically, the load applied on the cylindrical concrete
specimen induce tensile stresses on the plane containing
the load and relatively high compressive stresses on the
plane containing the load and high compressive stresses
in the area immediately around it. The split tensile
strength obtained by formula given below:
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T = 0.637P/DL
Where, T
Concrete mixes:-
Mix design for M30 grade of concrete was carried out
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required quantity of water was added to the dry mix and
homogenously mixed. The homogeneous concrete mix
was placed layer by layer in moulds kept on the vibrating
table. The specimens are given the required compaction
both manually and through table vibrator. After through
compaction the specimens were finished smooth. After
24 hours of casting, the specimen were demoulded and
transferred to curing tank wherein they were immersed
in water for the desired period of curing.
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LIMITATIONS
Due to shortage of time, other tests were not conducted on silica
fume concrete.
Others tests like split flexure test, abrasion test…. (Water
absorption test).
Silica fume concrete shrinkage rate is high (dry shrinkage).
Temperature cracks may produce easily of proper care while
curing not taken.
The workability of concrete becomes poor if silica fume used in
large amount.
With high dose of silica fume setting time increases.
Use of silica fume in concrete is comparatively expensive than
conventional concrete.
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LITERATURE REVIEW
Han mesh, Varun & Harish (2015) observes the Mechanical Properties of
Concrete Incorporating Silica Fume as Partial Replacement of Cement.
The main aim of this work is to study the mechanical properties of M20
grade control concrete and silica fume concrete with different
percentages (5, 10, 15 and 20%) of silica fume as a partial replacement
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of cement. The result showed that the compressive strength of concrete
is increased by the use of silica fume up to 10% replacement of cement.
From 10% there is a decrease in compressive strength and the split
tensile strength of concrete is increased by the use of silica fume up to
10% replacement of cement. From 10% there is a decrease in split tensile
strength. The optimum percentage of replacement of cement by silica
fume is 10% for M20 grade of concrete.
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significantly enhancement of compressive strength and flexural strength
respectively.
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days. Higher compressive strength resembles that the concrete
incorporated with silica fume was high strength concrete.
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Harleen Kaur (2018)The review of studies related to partial replacement
of cement with silica fume reveals that there is a drastic change in all the
properties of concrete like compressive strength, flexural strength, split
tensile strength, workability et cetera. High performance concrete with
silica fume can be effectively used in high rise building since high early
strength is required with reduced construction period. From the above
literature review it is observed that the optimum percentage of silica
fume varies from 10% - 20% whereas the split tensile strength and
compressive strength increases by 10% - 25% and the flexural strength is
more effected by silica fume as increases up to30% within 28 days of
water curing period. Workability increases up to a certain limit of partial
replacement and beyond the limit it decreases instantly.
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Planning Schedule
MONTH JUNE JULY AUG SEPT OCT NOV DEC JAN FEB MAR APR
ACTIVITY
Selection of
topic
Literature
review
Objectives
Scope of
project
Presentation
Casting of mix
Testing of
cured mix
Result and
Interpretation
Final report
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REFERENCES
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8. A Literature Review on Study of Silica fume as Partial Replacement
of Cement in Concrete, Abdullah Anwar, Syed Aqeel Ahmad,
International Journal of Advanced Engineering, Management and
Science 2017.
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