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Materials Today: Proceedings 46 (2021) 1983–1989

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Materials Today: Proceedings


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Effect of fluorosurfactant on alumina membrane for oil and water


separation
Yusuf Olabode Raji a,b, Mohd Hafiz Dzarfan Othman a,⇑, Nik Abdul Hadi Nik Nordin c, Ahmad Fauzi Ismail a,
Mukhlis A. Rahman a, Juhana Jaafar a, Ibrahim Ahmed b,d, Stanley Chinedu Mamah a, Jamilu Usman a,
Ogbe John Origomisan a
a
Advanced Membrane Technology Research Centre (AMTEC), School of Chemical and Energy Engineering, Universiti Teknologi Malaysia, 81310 UTM Johor Bahru, Johor, Malaysia
b
Department of Chemical Engineering, Abubakar Tafawa Balewa University (ATBU), Bauchi 0248, Nigeria
c
Department of Chemical Engineering, Universiti PETRONAS (UTP), Seri Iskandar, Perak 32610, Malaysia
d
Energy Technologies Building, NG7 2TU, University of Nottingham, UK

a r t i c l e i n f o a b s t r a c t

Article history: In this study, the surfactant sodium perfluorooctanoate with alumina composite was synthesized via a
Received 11 December 2020 sol–gel method. The effects of perfluorooctanoic (PFO) acid as an anionic surfactant on the morphological
Received in revised form 16 February 2021 structures, amorphous crystalline, and the functional elements using field emission scanning microscope
Accepted 19 February 2021
(FESEM), X-ray diffraction (XRD), energy dispersive X-ray (EDX) and Fourier transform infrared (FTIR)
Available online 19 March 2021
were evaluated after grafting on kaolin-based hollow fibre membrane through a dip-coating process.
The post-heat treatment on the coated surface was investigated. The performance was examined for
Keywords:
oil rejection and contact angle test. The results reveal intercalation of PFO on the alumina in the form
Perfluorooctanoic
Surfactant
of film-like top layer, and the oil rejection was attained at 98% and water flux of 21.62 L/m2.h was also
Oleophobicity obtained after heat treatment. The heat treatment significantly did not alter the surface structure, while
Ceramic membrane the fluorine atoms in the PFO decreased with an increase in temperature from 40 °C to 60 °C. The PFO
Grafting process largely influence the oleophobicity of the membrane. Thus, post thermal treatment of the coated surface
influences the properties and performance of the membrane. Fluorosurfactant plays a significant role in
simultaneously acting as interfacial surface material and improving the dispersion of alumina particles
on the alumina composite membrane.
Ó 2020 Elsevier Ltd. All rights reserved.
Selection and peer-review under responsibility of the scientific committee of the Regional Congress on
Membrane Technology 2020 (RCOM 2020) and Regional Conference Environmental Engineering (RCEnvE
2020).

1. Introduction Addressing some of these challenges, the use of interfacial


material would be appropriate. Most industrial applications of per-
Separation of oil from water requires a cost-effective, highly fluorooctanoate as an interfacial material are being explored in the
efficient, and appropriate surface modification approach. Separat- area of fluorosurfactants and electronic products. It has also been
ing oil and water has some limitations: Water possesses higher widely used as oil and water repellent [2–6]. Fluorosurfactants
surface energy more than oil as it tends to penetrate through mem- have a very important role in lessening the surface tension in
brane substrate leaving behind the oil with a lower surface and, material surfaces and also act as a functional interface material
subsequently forms cake at the surface; due to inherent hydrophi- with extreme wettability behaviour [7]. The fluorosurfactant con-
lic nature of ceramic membrane the effect of cake formation onto tains an active chemical structure- fluoroalkyl group of polar head
the surface declines the flux performance; further, it will require and non-polar tail. The hydrophilic head possesses the carboxylate
another pump to improve the performance of the membrane in part while the oleophobic tail possesses the n-octyl group [8–10].
that it increases energy cost [1]. The polarization of perfluorooctanoate allows for the molecular
rearrangement when oil and water drop on the solid surface [1].
⇑ Corresponding author. As such, it can be attributed to the London dispersion forces
E-mail address: hafiz@petroleum.utm.my (M.H.D. Othman). between fluorine atoms which result in low polarizability of

https://doi.org/10.1016/j.matpr.2021.02.596
2214-7853/Ó 2020 Elsevier Ltd. All rights reserved.
Selection and peer-review under responsibility of the scientific committee of the Regional Congress on Membrane Technology 2020 (RCOM 2020) and Regional Conference
Environmental Engineering (RCEnvE 2020).
Yusuf Olabode Raji, Mohd Hafiz Dzarfan Othman, Nik Abdul Hadi Nik Nordin et al. Materials Today: Proceedings 46 (2021) 1983–1989

fluorine. Because of this, perfluorooctanoate possesses low surface washed with deionized water and allowed dried for 24 h. The alu-
tension with low critical micelle concentration and high surface mina composite contained fluorinated surfactant anions of quater-
activity [11]. Yang et al. [12] reported that perfluorooctanoate sus- nary ammonium group of poly (diallyl dimethylammonium).
tains its hydrophilicity for the reason that the fluorinated alkyl
group remain in a comparatively in the state of mobile at the film 2.3. Surface of grafting of hollow fibre membrane by dip-coating
surface. The study showed that the presence of oil at the substrate method
surface was occupied by the concentration of fluorinated groups,
which resulted in the superoleophobicity of the coated surface. The phase inversion technique and process with minor
Jin et al. [13] conducted the gas-wetting alteration of sandstone adjustment was adopted as mentioned earlier to fabricate the
in a liquified-methane system with fluorosurfactant and modified kaolin-based hollow fibre ceramic membrane as the substrate for
nano-silica as a nanocomposite. A super gas- wetting alteration the surface coatings as reported in our previous study [17,18].
was achieved as the surface energy decrease from 70 mN/m to The synthesized product (PDADMAC-PFO/Al2O3), 0.3 g was dis-
0.61 mN/m. Yang et al. [14] studied the micro and nano-textured persed into ethanol (10 mL) under sonication for 10 min for proper
surface with a combined fluorinated alkyl chain of solubility. The suspension was applied as a grafting alumina com-
polyelectrolyte-fluorosurfactant complexes (PFC) and hydrophilic posite material unto to the kaolin-based membrane (substrate).
groups. The spray-coated substrate displayed oil repellence and The grafted membrane was allowed to dry at ambient temperature
water permeation potence at 158° oil contact angle (OCA) and 0° for 4 h to allow the ethanol to evaporate completely and proper
water contact angle (WCA). Howarter et al. [15] applied interface adhesion of the two layers. Fig. 1 show the mechanism adsorption
material with fluorinated alkyl chain and hydrophilic group, which of PFOs and aluminas nanoparticle on the hollow fibre substrate.
allowed water to penetrate through the hydrophilic group defect However, the probable mechanism of wetting behaviour of this
and prevent oil through the fluorinated group. The results showed grafting is primarily associated with the micro-nano hierarchical
that oleophobic of the self-cleaning surface had hexadecane con- structure of the coating material due to enhanced roughness
tact angle of 73° and water contact angle of 40°. Brown et al. ascribed to the presence of Al2O3 nanoparticles and their effective
[16] combined a mixture of fluorosurfactant and poly (diallyl intercalation into PDADMAC-PFO and using ceramic-based hollow
dimethylammonium chloride) to obtain excellent superoleophilic fibre as a substrate. Besides, the reduced surface tension due to the
and superhydrophilic properties. The surface tension of the coated PFO strong bonding of the PDADMAC-Al2O3/PFO to the substrate.
substrate decreased from 72 mNm1 to 21 mNm1 with OCA of During the oil–water separation process, oil can be repelled, while
155°. However, to the best of our knowledge, no reported studies water can easily pass through the membrane. This effect is attrib-
on the effect of perfluorooctanoate on alumina-coated ceramic- uted to the PFO, which can simultaneously exhibit oleophobicity
based substrate, which is very important in the oil-repellence and hydrophilicity.
application.
In this work, explicit research is presented on the thermal sta- 2.4. Performance evaluation of the membrane through oil/water
bility of PFO surfactant with alumina deposited on morphology separation
and performance on the hollow fibre ceramic coated substrate.
Furthermore, the effect of heat as posttreatment on the fluorine A cross-flow filtration system (CFFS) step-up was used to mea-
atom was investigated. In addition, the surface morphology, sur- sure oil separation and pure water flux performance of the grafted
face wettability, chemical properties and oil rejection were membrane. The CFFS was operated at room temperature and pres-
examined. sure of 2 bar. After 20 min of stability, the permeate was collected
at an interval of 20 min and operated for 120 min. The water flux
was calculated using Eq.(1).
2. Experimental
V
Jw ¼ ð1Þ
2.1. Materials A  Dt

Poly (diallyl dimethylammonium chloride, 20 wt%), PDADMAC


was purchased from Sigma-Aldrich. PDADMAC was used as a
polyelectrolyte and sodium perfluorooctanoate (NaPFO) was
supplied by Alfa Aesar, Germany. Perfluorooctanoate served as
interfacial material. Isopropyl alcohol (99.5% manufactured by
Sigma-Aldrich was used without any further purification. Isopropyl
alcohol was used because of its excellent solubilizing and drying
ability. The aluminium oxide, 99% extra pure, was supplied by
Acros brand, Belgium as the nanoparticle. The alumina was
selected because of its exceptional characteristics such as crys-
tallinity, high purity and thermal stability. All other materials were
used as received.

2.2. Synthesis of surfactant perfluorooctanoic acid with alumina


composite procedure by sol–gel method

0.5 g of fume alumina was ultrasonically dispersed into a solu-


tion containing 0.44 g of poly (diallyl dimethylammonium chlo-
ride) and 5 mL of deionized water for a period of 1 hr. After that,
two different amount of sodium perfluorooctanoate (0.22 g and
0.44 g) was added drop by drop under constant stirring at ambient Fig. 1. Schematic structure and intercalating process of perfluoro-surfactant and
temperature for 30 min. The resulting product was filtered and fume alumina nanoparticle adsorbed chemically onto kaolin-based substrate.

1984
Yusuf Olabode Raji, Mohd Hafiz Dzarfan Othman, Nik Abdul Hadi Nik Nordin et al. Materials Today: Proceedings 46 (2021) 1983–1989

where Jw is water flux (L/m2.h), V is the volume of permeate col- 3. Results and discussion
lected (L), is the effective surface area of the grafted membrane
(m2) and t is the time interval of the collecting permeate (h). Fig. 2 reveals and probes into the surface morphology and EDX
The emulsified oil/water (with an initial concentration of mapping with inset of various spectra of the ungrafted substrate
100 ppm) was prepared using olive oil, osmosis water, and sodium (a1-a4), grafted substrate with PFO surfactant at 20 wt% (b1-b4),
dodecyl sulfate (SDS) as a surfactant. The ratio of 1:9 of SDS to oil at 40 wt% (c1-c4). The ungrafted substrate shows a highly porous
was used during the preparation. The olive oil particle was ana- macro void structure and with a little plank in a horizontal posi-
lyzed by Anton Paar (Litesizer 500). The concentration of feed tion. The presence of pores and hydroxyl group contribute to
and permeate were analyzed using LAMBDA 1050 UV –vis spec- hydrophilicity nature of the substrate [17]. Fig. 2(b1) shows a close
trophotometer at a wavelength of 335 nm. The oil rejection was and more compact surface structure. The surface roughness was
determined using Eq. (2). observed on the substrate due to the deposition of alumina and
Cf  CP thin-film coated layer of PFO. Fig. 2c1 also reveal hierarchical sur-
R¼  100% ð2Þ face roughness with more dense film top layer of PFO surfactant.
Cf
The EDX elemental mapping of the substrate grafted membranes
where R is the oil rejection (%); Cp is the concentration of the per- was conducted to determine the elemental composition of the
meate and Cf is the concentration ode the feed. membrane. Fig. 2(a4, b4 and c4) show the EDX mapping images
ungrafted substrate, substrate grafted with PFO at 20 wt%, and sub-
2.5. Experimental characterization strate grafted with PFO at 40 wt, respectively. As expected, the
presence of Si, Al, and O is confirmed in Fig. 2(a4), which attest
The surface morphology and structure of the ungrafted sub- to the compositions of mullite and high distribution of Si and O
strate and grafted substrate are examined using field emission is noted. Fig. 2(b3) confirms the presence of F, N, and Al with little
scanning electron microscope (FESEM, HITACHI SU8020) incorpo- Si appears in the spectrum. Fig. 2(c3) reveals a highly fluorinated
rated with an energy dispersive X-ray spectrometer (EDX). The grafted surface with alumina nanoparticle provides the level of
photosensitive behaviours of sample absorption are studied at roughness. From the EDX insets, fluorine composition increases
ambient temperature (PerkinElmerLs 55 Luminescence Spectrom- from 3.6% to 11.5% while there is disappearance of silica from
eter) using a xenon flash lamp under 335 nm excitation wave- membrane drafted surface. This can be attributed to the grafted
length and LAMBDA 1050 UV–VIS spectrophotometers. The top layer with PFO surfactant/Al2O3, which embeds the substrate.
contact angle tests are conducted for oil and water using The significance of this trend is that PFO surfactant will simultane-
goniometer; OCA 15 EC, Dataphysics, Model G1, Kruss GmbH). ously enable oil repellence and as well as lowers the surface energy
Thermogravimetric analysis was carried out in a PHD2020 ther- of water [19].
moanalyzer allowing a differential thermal analysis (DTA). The The thermogravimetric and derivative thermogravimetric anal-
samples (10 mg), in a quartz pan, were heated in flowing N2 from ysis were conducted for the PDADMAC- Al2O3 /PFO composites and
30 °C to 900 °C at 10 °C/min heating rate. Al2O3 nanoparticle, as indicated in Fig. 3(a and b). PDADMAC-

Fig. 2. Surface FESEM images and EDX mapping of substrate (a(1–4)), substrate grafted with PFO at 20 wt% (b(1–4)), and substrate grafted with PFO at 40 wt% (c(1–4))
different magnifications. Insert reveals the EDX spectra of the samples.

1985
Yusuf Olabode Raji, Mohd Hafiz Dzarfan Othman, Nik Abdul Hadi Nik Nordin et al. Materials Today: Proceedings 46 (2021) 1983–1989

Fig. 3. TGA and derivative weight curves (a) PDADMAC- Al2O3 /PFO nanocomposites, (b) Al2O3 nanoparticle.

Al2O3 /PFO (Fig. 3a) showed four different weight loss regions in FTIR spectra of the alumina nanoparticle and PDADMAC- Al2O3 /
the TGA- DTA curve. The initial weight loss of 8.9% was observed PFO are presented in Fig. 4. The IR spectrum of alumina showed a
between 50 °C and 150 °C. This can be attributed to desorption weak band between 400 cm1 and 555 cm1, which can be attrib-
of physically adsorbed water molecules and organic matter present uted to the Al-O-Al bonds vibration. For the PDADMAC-Al2O3 /PFO,
in the PDADMAC- Al2O3/PFO. More desorption of chemisorbed of the presence of peaks at around 423 cm1, 439 cm1, 499 cm1 and
the organic composites from PDADMAC- Al2O3 /PFO and water 543 cm1 indicate the formation of interlink structure of the alu-
molecules between 250 °C and 400 °C was noted at a weight loss mina composites. Also, there were new extended peaks at
of 31.4 wt%. However, above 400 °C the weight loss remained at 1053 cm1, 1432 cm1 and 1762 cm1. This can be attributed to
its peak (3.6%) due to the complete decomposition of the fluori- the presence of alumina nanoparticles. The stretchiness of spectra
nated alkyl and polyelectrolyte components in the PDADMAC- was reduced due to the loss of water molecules, but the broad
PFO. Al2O3 maintained stability afterwards in the range of 600 °C absorption spectra at around 2957 cm1 and 3711 cm1 indicate
and 900 °C. Fig. 3b revealed the TGA-DTA curve of alumina the presence of OH– group. The peaks also indicate CF--N+-Al3+
nanoparticle. The TGA showed a steep weight loss of 0.01% as the bonds formation due to the presence of PFO surfactant in the poly-
temperature increases across from 100 °C to 200 °C. The broad merization condensation reaction
peak indicates an endothermic event, which can be attributed to XRD patterns of PDADMAC- Al2O3 /PFO (Fig. 5) displays differ-
the release of water from the boehmite structure as a precursor ent degrees of peaks of grafted nanocomposites. The patterns
for a-alumina [20]. An insignificant weight loss was further reveal several intense diffractions of peaks. XRD yielded peaks con-
attained with an increase in heat treatment from 400 °C to firmed the presence of Al2O3 diffraction s at 2h (16.66°, 21.82°,
900 °C. However, a phase transformation appeared due to low 27.28°, 31.62°, 36.44°, 39.34°, 45.42°, 66.98°). Other peaks depicts
heating rate from the monoclinic and hexagonal phase. Whereas, extended diffraction at 2h (3.0–14.9°, 20.9–30.7°, 47.6–55.8°,
the derivative weight loss remained insignificant during the entire 68.1–74.1°, 76.0–99.4°). The presence of widened and short peaks
TGA process. However, phase transformation (Eq. 3) was antici- due to the deposition of polyelectrolyte -fluorinated surfactant
pated as a result of 10 °C/min low heating rate, nucleation and group of PDADMAC/PFO, which formed amorphous crystalline
grain’s growth as indicated in the TGA (Fig. 3b). However, the phase in the like of thin-film layer around the nanoparticle. The
weight loss was achieved, which is about the measured weight of alumina showed different diffraction peaks. The phase diffraction
1% wt. exhibits only a-Al2O3 with intense peaks at 2h of 23°, 27°, 28,
42°, 52° and 58°. The peaks indicate the presence of Boehmite
2AlðOOHÞ ! Al2 O3 þ H2 O ð3Þ phase [21].

Fig. 4. FTIR of PDADMAC- Al2O3 /PFO and Al2O3 nanoparticle. Fig. 5. XRD patterns of PDADMAC- Al2O3 /PFO and Al2O3 nanoparticle.

1986
Yusuf Olabode Raji, Mohd Hafiz Dzarfan Othman, Nik Abdul Hadi Nik Nordin et al. Materials Today: Proceedings 46 (2021) 1983–1989

The post-heat treatment of the grafted membranes at 40 °C, Table 1 reports a comparison of the PFO performance in terms
50 °C, and 60 °C provided insight into the effects of heat on PFO. of oil rejection with previous studies. As indicated in Table 1, the
Fig. 6(a1-c1) showed a decline in the PFO deposition with a spear- post-treatment method, oil rejection and flux can be compared. It
ing of grafted surfaces can be observed. Presence of PFO at 40 °C was found that at low post thermal treatment, the membrane exhi-
was more apparent as compared with PFO at 60 °C. The declined bits thermal stability at 98% of oil rejection and 21.62 L/m2.h of the
can be attributed to the disappearing of fluorine atoms at the flux in this study compared to other studies. Although, the module
grafted surface. The EDX elemental spectra showed a decline in was pressure-driven at 1 bar compared to other studies with the
the fluorine atoms from 30.7% to 24.9%, when the heat treatment use of force of gravity to enable water permeates through the
was increased from 40 °C to 60 °C. mesh. Therefore, it is suggested that the use of PFO as an interfacial
The performance of the coated membranes was evaluated for material is more thermally stable and an improved flux at lower
the contact angle and oil rejection. Fig. 7a reveals the time depen- heat treatment compared to other treatment methods.
dence water contact angle declined with respect to PFO loadings.
PFO 0.1 wt possesses the highest initial WCA with an extended 4. Conclusion
penetrating time of about 12 mins. This can be attributed to molec-
ular rearrangement of fluorosurfactant, which allows water to pen- In conclusion, PDADMAC- Al2O3 /PFO was facilely prepared by
etrate through the grafted layer unto to the substrate. The same sol–gel method and grafted on the ceramic-based substrate via a
can be expressed as the PFO loading increase and leads to a shorter simple dip-coating approach. The presence of PFO improves the
penetrating time. Fig. 7b shows an increase in the oil contact angle oil repellence and simultaneously allows water penetration with
with an increase in the PFO. This can be ascribed largely to the respect to time. The deposition of Al2O3 nanoparticle creates the
presence of a fluoroalkyl group, which allows extreme oil repel- required hierarchical surface roughness. High separation efficient
lence to take place at the surface. The oil rejection showed a drastic was achieved with oil rejection (98%) and oil contact angle
decline from 98% to 90% as the heat treatment increases from 40 to (125°). High heat treatment on the grafted surface leads to a
60 °C. This trend can be attributed to the heat effect on the fluori- decline in the oil repellence and the water fluxes declined from
nated group as it affects its surface energies to enable efficient oil 21.62 L/m2.h to 13.10 L/m2.h. Hence, PFO shows stability at lower
rejection. heat treatment.

Fig. 6. SEM images and EDX spectra of heat treatment for the grafted membrane at 40 °C, 50 °C and 60 °C.

1987
Yusuf Olabode Raji, Mohd Hafiz Dzarfan Othman, Nik Abdul Hadi Nik Nordin et al. Materials Today: Proceedings 46 (2021) 1983–1989

Fig. 7. (a) time dependence of contact angle water on the PDADMAC/PFO coating, (b) contact angle of olive oil on the PFO deposition PFO, (c) oil rejection on the heat-treated
membrane.

Table 1
Performance evaluation of oil rejection based different post treatment methods with similar studies.

Materials Post treatment method Feed conc., Pressure, bar Oil Permeate flux, Reference
ppm rejection, % L/m2.h
Ceramic based membrane coated with Thermal (oven): 40, 50 and 100 1 98 21.62 This work
PDADMAC-Al2O3/PFO 60 °C
Stainless steel mesh coated with PFC/SiO2 Drying with N2 – Driven by force of 99 – [14]
gravity
Stainless steel mesh coated with Thermal (oven):70, 100, 150, – No external force 96 ± 1 – [22]
PDMS-NH2/PFONa-SiO2 & 200 °C
Cotton fabric coated with PMF-PFO Drying with N2 – Driven by force of 99 6.33 [23]
gravity

CRediT authorship contribution statement Declaration of Competing Interest

Yusuf Olabode Raji: Conceptualization, Investigation, Formal The authors declare that they have no known competing finan-
analysis, Validation, Writing-original draft & Visualization. Mohd cial interests or personal relationships that could have appeared
Hafiz Dzarfan Othman: Conceptualization, Supervision, Funding to influence the work reported in this paper.
acquisition. Nik Abdul Hadi Nik Nordin: Validation, Supervision
& Editing. Ahmad Fauzi Ismail: Project administration & Funding Acknowledgements
acquisition. Mukhlis A. Rahman: Resources and & Funding acqui-
sition. Juhana Jaafar: Project administration & Funding acquisi- The authors thank the financial backing from the Ministry of
tion. Ibrahim Ahmed: Writing-review & editing. Stanley Higher Education Malaysia under the Malaysia Research University
Chinedu Mamah: Formal analysis & Investigation. Jamilu Usman: Network (MRUN) Grant (Project no. RJ130000.7809.4L867) and
Conceptualization and Formal analysis. Ogbe John Origomisan: Higher Institution Centre of Excellence Scheme (Project no. R.
Validation, Writing-review & editing. J090301.7809.4 J430) and Universiti Teknologi Malaysia under

1988
Yusuf Olabode Raji, Mohd Hafiz Dzarfan Othman, Nik Abdul Hadi Nik Nordin et al. Materials Today: Proceedings 46 (2021) 1983–1989

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