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Article history: In this study, a novel approach of silica-PVA hybrid aerogel synthesis is presented based on the simul-
Received 11 March 2020 taneous sol-gel reaction of the silica precursor tertramethoxysilane (TMOS) and thermally impacted
Received in revised form 3 July 2020 non-solvent induced phase separation of polyvinyl alcohol (PVA). The method based on: (1) water from
Accepted 21 July 2020
PVA solution is required for hydrolysis of TMOS; (2) methanol from TMOS solution, is a non-solvent for
Available online 12 August 2020
PVA. In the result of sol-gel reaction, phase separation and drying during extraction with supercritical CO2 ,
the hybrid SiO2 -PVA aerogels were obtained. Results indicated that, incorporation of the silica network
Keywords:
into the PVA network caused an increase of the specific surface area up to 618 m2 /g from 38.3–110 m2 /g
Hybrid aerogel
Sol-gel
for pure PVA. The Young’s modulus was associated with the bulk density. The obtained hybrid SiO2 -PVA
Phase separation aerogels are a result of two phenomena – the chemical reaction of silica precursor (sol-gel process) and
Silica the physical transformation in PVA solution (phase separation).
Polyvinyl alcohol © 2020 Elsevier B.V. All rights reserved.
1. Introduction
https://doi.org/10.1016/j.supflu.2020.104997
0896-8446/© 2020 Elsevier B.V. All rights reserved.
2 B. Babiarczuk, D. Lewandowski, A. Szczurek et al. / J. of Supercritical Fluids 166 (2020) 104997
Fig. 2. Nitrogen adsorption-desorption isotherms and pore diameter distribution of P60 S0.06 /cat (left), P60 S0.1 /cat (middle) and P100 S0.1 /cat (right) hybrid aerogels.
measurements, the surface of the samples was coated with a thin alyst. The basic catalyst induces the increases of linear shrinkage
gold layer by a sputter coating machine (Quantachrome). in all three sets of the samples (in terms of the catalyst presence).
Transmission electron microscopy (TEM) analysis of TMOS silica However, the differences in linear shrinkage (diameter) values are
based native and hybrid aerogels was performed in an aberration- clearly smaller and similar in the case of the samples with the cata-
corrected transmission electron microscope (FEI Titan3 80–300) lyst, regardless of the TMOS and PVA concentrations. In the absence
operated at 300 keV. TEM samples were prepared by scraping of of the catalyst, the higher the TMOS and PVA concentrations, the
tiny aerogel pieces with a scalpel and depositing them on TEM lower the shrinkage. There is no clear relation between the TMOS
grids covered with an ultrathin amorphous carbon film (Ted Pella). and PVA concentrations and the shrinkage of the samples in the
Images were recorded with a large defocus due to the weak contrast presence of the catalyst.
of the material. Moreover, in each set of the samples, in terms of the catalyst
The chemical structure was determined by Raman spectroscopy presence, the bulk density values are related to linear shrinkage
(dispersive Raman Spectrometer, LabRAM HR800 Horiba Jobin values - the higher the shrinkage, the higher the bulk density.
Yvon). The incident laser excitation was provided by a water- However, it is noteworthy that a clear trend can be observed in
cooled argon laser source operating at 514.5 nm. The spectra were the changes of the TMOS and PVA concentrations - the higher the
recorded in the region of 4000–50 cm−1 with a spectral resolution TMOS and PVA concentrations, the higher the bulk density. In other
of 2.5 cm−1 . words, the more mass in a unit volume (increasing TMOS and PVA
The mechanical study was conducted in a uniaxial compression concentrations) the higher the bulk density. In order to reduce the
test (Bionix, MTS Systems Corp.). It was very important to ensure influence of the shrinkage on the bulk density value, the corrected
that the end surfaces of the samples were smooth and parallel. For (theoretical) density (corr ) were calculated according to the equa-
this purpose, the end surfaces were shaped with a high speed cir- tion [60] and presented in the Table 2:
cular saw. The mechanical tests were conducted under ambient
conditions. The speed of compression was 1 mm/min. The Young’s corr = b · (1 − ϕ)
modulus was determined from the linear region of the stress-strain
curve. where corr is corrected density, b is bulk density and ϕ is linear
The bulk density was determined by the simple weighing of shrinkage. After correction the values are lower, however the trend
aerogel samples and measuring their dimensions with callipers. is still the same.
The linear shrinkage ( ϕ) was measured according to the equa- Porosity parameters are collected in Table 2. All adsorption-
desorption isotherms (Fig. 2) can be classified as type IV, which
tion ϕ = (d0 − d)/d0 [%] where d0 is the initial diameter of the
demonstrates that they are mesoporous materials. The shape of
alcogel and d is the final diameter of the aerogel.
hysteresis loops is H1 indicating that the SiO2 -PVA hybrid aerogels
have cylindrical pores and a narrow range of uniform mesopores
3. Results [61,62]. It can be observed that values of a specific surface area are
related with the presence of the catalyst whose presence increases
Table 2 presents the physical properties of the obtained hybrid them. There is a strong dependence between the TMOS and PVA
aerogel samples. It can be seen that regardless of the silica precur- concentrations, and the specific surface area values. Firstly, with an
sor and PVA concentrations, the linear shrinkage (diameter) of increase in TMOS concentration (S0.06 vs S0.1), the specific surface
the samples after drying is related with the presence of the cat- area grows. Secondly, with an increase in PVA concentration (P60
4 B. Babiarczuk, D. Lewandowski, A. Szczurek et al. / J. of Supercritical Fluids 166 (2020) 104997
Table 2
Physical properties of SiO2 -PVA hybrid aerogel samples.
Sample name SBET [m2 /g]a VT [cm3 /g]b L [nm]c E [MPa]d b [g/cm3 ]e [%]f corr [g/cm3 ]g
P60 S0.06 cat 598 ± 24 1.81 ± 0,04 12.1 ± 0,75 6.43 0.211 23 0.163
P60 S0.06 517 ± 19 0.96 ± 0,02 7.4 ± 0,43 2.12 0.164 17 0.136
P60 S0.1 cat 618 ± 23 1.52 ± 0,03 9.8 ± 0,56 6.55 0.230 20 0.184
P60 S0.1 584 ± 29 1.06 ± 0,02 7.2 ± 0,50 2.97 0.183 13 0.159
P100 S0.1 cat 494 ± 22 1.15 ± 0,02 9.3 ± 0,58 13.77 0.267 21 0.211
P100 S0.1 489 ± 21 1.04 ± 0,20 8.5 ± 2,00 4.12 0.190 11 0.170
a
(SBET ) specific surface area, b (VT ) total pore volume < 50 nm, c (L) average pore diameter < 50 nm, d (E) Young modulus, e (b ) bulk density, f ( ) linear shrinkage (diameter),
g
(corr ) theoretical density calculated according to [60].
Fig. 3. SEM micrographs of P100 (right), P100 S0.1 (middle) and P100 S0.1 cat (left) samples. Scale bar 5 m.
vs P100), the specific surface area clearly drops. The presence of The Raman spectra of SiO2 -PVA, PVA and SiO2 aerogels (Fig. 5)
the catalyst causes much better porosity development of aerogels confirm the creation of assumed structures - SiO2 -PVA mix, PVA
– especially total pore volume and average pore diameter. However, and SiO2 , respectively. Spectra contain bands characteristic for PVA
the effect is not proportional to any component concentration and - C–H stretching at 2912 cm−1 , C C stretching at 856 cm−1 and
is the most pronounced in the case of P60 S0.06 cat. Finally, with 918 cm−1 , mixture of C C and C O stretching at 1094 cm−1 and
the increase in the TMOS and PVA concentrations, the differences in 1148 cm−1 , mixture of C–H and O H bending at 1444 cm−1 and
the specific surface area values in terms of the catalyst presence are broad band with maximum at 1367 cm−1 [63–65]. In the spec-
smaller. The increase in the silica precursor concentration (S0.06 vs trum of SiO2 -PVA hybrid aerogel additionally bands, confirming
S0.1) causes a decrease in the average pore diameter. Meanwhile, SiO2 presence, are observed at 440 cm−1 , 817 cm−1 , 1125 cm−1 and
the increase in PVA concentration (P60 vs P100) does not have such 1305 cm−1 , which are characteristic respectively for Si-O-Si rock-
a strong influence on that feature. All aerogels show bimodal pore ing, bending and stretching and also at 983 cm−1 characteristic for
diameter distribution (Fig. 2). Most of the porosity is placed in the Si−OH symmetric stretching [66]. In the spectrum of hybrid aero-
range of 3 and 30 nm. However, the contribution of microporosity gel also band characteristic for C–H stretching at 2979 cm−1 [67],
in the range of 1.2–1.8 nm is also significant. which come from unhydrolysed precursor’s groups, appears and
The SEM analysis showed that with the incorporation of the can be interpreted as shifted band at 2963 cm−1 from the SiO2
silica network into the PVA network, considerable changes in aerogel. Big decrease in intensity of band characteristic for Si−OH
the morphology of the aerogels are observed. In Fig. 3, it can be at 983 cm−1 [66] for hybrid aerogel, in comparison to SiO2 aero-
observed that the native PVA aerogel has macro diameter pores (left gel, can reveal reaction of these groups. Big increase in intensity
micrograph). The hybrid SiO2 -PVA aerogel without a catalyst (mid- of band characteristic for Si-O-Si at 817 cm−1 can indicate fur-
dle micrograph) is characterized by smaller diameter pores, while ther condensation of silica in hybrid form. On the other hand,
in the presence of the catalyst (right micrograph) the pore diameter the appearance of weak band at 374 cm−1 , characteristic for Si-O-
is definitely reduced. Moreover, much smaller particles are visible C asymmetric deformations [67], can suggest chemical reactions
in hybrid aerogel, especially in the presence of the catalyst, in com- of silica with PVA. However, the broad band at this wavenum-
parison to the native PVA aerogel. The SiO2 -PVA hybrid without the ber in spectrum of SiO2 aerogel and similarities in wavenumbers
catalyst can be considered as an intermediate state between PVA characteristic for Si-O-C and silica does not allow an unequiv-
native and SiO2 -PVA hybrid with the catalyst in terms of the range ocal statement if chemical reaction between two components
of pores and size of the particles. in hybrid aerogel for certain occurs. Complementary measure-
The TEM analysis provided information about the microstruc- ments by FTIR could confirm possible chemical bonds between
ture of the P100 S0.1 cat hybrid aerogel on a nanometer scale. PVA and SiO2 , as was the case mentioned by Karthikeyan et al.
In Fig. 4 (left), the hybrid nature of the SiO2 -PVA aerogel can be [68].
observed. The inorganic silica-based part of the aerogel derived The microstructure and composition of a material determines
from silica can be well recognized and the particle size estimated many of its physical, and all of its mechanical, properties [69].
to about 10 nm. This size range is in good agreement with the sec- The mechanical tests showed that the molar ratio (TMOS:MeOH),
ondary particles size of the native TMOS based silica aerogels in the PVA concentration and the synthesis conditions (catalyst) have
Fig. 4 (right). Between the silica particles in the hybrid aerogel, a strong influence on the mechanical properties of the PVA-SiO2
larger amorphous regions with different image contrast are visi- hybrid aerogels. In Fig. 6, the stress-strain curves from the uniax-
ble. One of these regions is marked by a dashed line in Fig. 4 (left). ial compression tests and the photographs of the sample during
Since this was not observed in the native TMOS based silica aero- compression and its plastic deformation are presented.
gel, these areas are considered as an organic component based on From the linear region of the stress-strain curves (Fig. 7) Young’s
PVA. modulus (E) values were calculated to describe the elastic proper-
B. Babiarczuk, D. Lewandowski, A. Szczurek et al. / J. of Supercritical Fluids 166 (2020) 104997 5
Fig. 4. TEM micrographs of P100 S0.1 cat hybrid aerogel (left) and TMOS based silica native aerogel (right). Scale bar 20 nm and 50 nm, respectively.
Fig. 5. Raman spectroscopy of hybrid SiO2 -PVA aerogel (P100 S0.1 cat), PVA aerogel (P100) and SiO2 aerogel, blue, red and black respectively.
Fig. 6. Stress-strain cures as the result of hybrid SiO2 -PVA aerogels uniaxial com-
Fig. 7. Initial parts of the stress-strain curves with linear regions corresponding to
pression.
elasticity.
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