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Food Hydrocolloids 131 (2022) 107760

Contents lists available at ScienceDirect

Food Hydrocolloids
journal homepage: www.elsevier.com/locate/foodhyd

Bioaerogels as food materials: A state-of-the-art on production and


application in micronutrient fortification and active packaging of foods
Pavidharshini Selvasekaran , Ramalingam Chidambaram *
Instrumental and Food Analysis Laboratory, School of Biosciences and Technology, Vellore Institute of Technology, Vellore, Tamil Nadu, 632014, India

A R T I C L E I N F O A B S T R A C T

Keywords: Bioaerogels labeled as “solid smoke” are third-generation advanced food materials. Due to their unique prop­
Bio-polymers erties such as high surface area, low density, highly porous structure, and biodegradability, studies on bio­
Food-grade aerogels aerogels have drawn widespread attention among researchers worldwide. The success of bioaerogels in the
Micronutrient fortification
pharmaceutical industry has encouraged their potential as advanced materials suitable for food-related appli­
Food packaging
cations. Bioaerogels are being used as carrier matrices of various compounds and possess a huge potential in the
micronutrient fortification of foods. The high mechanical stability, high thermal stability, and water holding
capacity of bioaerogels are desired for the production of food packaging materials. However, bioaerogels as food
materials are not commercialized and research on their direct application into food products should gain a
foothold among the scientific community. In this review, state-of-art on the production of bioaerogels as food
materials are discussed. The literature on various carbohydrate polymers that are used as precursors for the
production of bioaerogels was emphasized. Further, their benevolent effects on micronutrient fortification and
active packaging of foods are comprehended.

1. Introduction derived from hydrogels by replacing the liquid present in the gel
structure with gas. They have lower density, higher mechanical
The rapidly emerging focus on bioaerogels is evident with the strength, high pore volume, and larger surface area. Bioaerogels are
increased number of scientific publications available in the literature fabricated into different shapes and sizes and are commonly used as
over the past two decades. The keyword search of “Bio-aerogels” in one carriers, catalysts, and supporting materials (García-González, Jin,
of the utmost approached scientific databases (https://www.sciencedi Gerth, Alvarez-Lorenzo, & Smirnova, 2015a). Using polysaccharides,
rect.com/) displayed over 2262 research dating from 2001 to proteins, and seed mucilages as aerogel matrix has additional advan­
February 2022. About 80% of research articles have been published tages as they are biobased, biodegradable, and recognized as safe for
dating from 2011 which specifies the increasing interest in bioaerogels food-related applications. The commonly used biopolymers for the
among the scientific community. The journals that have published high production of bioaerogels include starch, cellulose, alginate, pectin,
number of research articles on bioaerogels include Carbohydrate Poly­ carrageenan, konjac glucomannan, whey protein, egg white protein,
mers, Food Hydrocolloids, International Journal of Biological Macromole­ seed mucilages, etc., (Selvasekaran & Chidambaram, 2021b). These
cules, The Journal of Supercritical Fluids, Chemical Engineering Journal, biopolymers are approved for use in food products as gelling agents,
Polymer Contents, Journal of Colloid and Interface Science, Carbon, Ad­ carrier matrices, emulsifiers, thickeners, and stabilizers. They possess
vances in Colloid and Interface Science, Journal of Hazardous Materials, and excellent gelation ability and form a hydrogel upon interaction with
European Polymer Journal. In terms of this subject area, most of the water or a suitable solvent, di-cations, presence of co-polymers, and
publications in the above-mentioned journals were on pharmaceutical crosslinking agents (Mikkonen, Parikka, Ghafar, & Tenkanen, 2013).
applications, drug delivery, wound healing, and environmental sciences. Further, the bioaerogels are fabricated from hydrogel by employing an
However, literature focusing on the application of bioaerogels in food is appropriate drying method which is generally supercritical CO2 drying.
still limited. The dried bioaerogels in various shapes and sizes hold ultra-low density,
Bioaerogels in common are synthetic porous lightweight materials higher porosity, and higher specific surface area which specifies its

* Corresponding author.
E-mail addresses: pavidharshiniselva58@gmail.com (P. Selvasekaran), cramalingam@vit.ac.in (R. Chidambaram).

https://doi.org/10.1016/j.foodhyd.2022.107760
Received 17 February 2022; Received in revised form 5 April 2022; Accepted 25 April 2022
Available online 28 April 2022
0268-005X/© 2022 Elsevier Ltd. All rights reserved.
P. Selvasekaran and R. Chidambaram Food Hydrocolloids 131 (2022) 107760

widespread possibilities for application as novel food materials (Gar­ either in water or an appropriate solvent (usually ethanol or ionic liq­
cía-González, Alnaief, & Smirnova, 2011). uids), which upon interaction causes the dissolution of biopolymers
Concurrently, food researchers and industries are constantly facing (Soorbaghi et al., 2019). The hydrogel formation is facilitated by the use
novel technological challenges in terms of micronutrient fortification of crosslinking promotors which can be either physical or chemical in
and food packaging materials. Micronutrient fortification plays a sig­ nature. Depending on the type of cross-linking during the gelation
nificant role in the enhancement of bioactive functionalities and the mechanism, the hydrogel can be denoted as either physical or chemical
nutritional profile of packaged foods and beverages. Despite a large hydrogel. Moreover, the nature of crosslinkers and their mode of
extent of research being undertaken, still there are technological de­ incorporation into the biopolymer solution determines the kinetics
mands to protect sensitive micronutrients (Ephrem, Najjar, Charcosset, involved in the gelation and processing approaches to produce bio­
& Greige-Gerges, 2018). One such emerging technological advancement aerogels with various morphology and size (García-González, Jin, Gerth,
is the hypothesis of manufacturing bioaerogels and loading them with Alvarez-Lorenzo, & Smirnova, 2015a). Zhu et al. (2019) reported that in
sensitive micronutrients. Moreover, bioaerogels are considered as an the physical hydrogel, biopolymers form a gel in an aqueous solution
upcoming environmental-friendly and economical approach to occupy without any additive or additional gelling treatment. E.g., under
the food packaging sector. In relevance to this, the current work was appropriate conditions (temperature or pH), the gelation mechanism of
categorized into five major sections-the state of art on fabrication pro­ polysaccharides occurs due to the formation of weak and reversible
cesses of bioaerogels focusing on hydrogel formation, alcogel formation, chemical interactions between polymeric chains such as hydrogen
and drying methods (section 2), evaluation of the commonly used pre­ bonding and electrostatic interactions. Alnaief and Smirnova (2011a)
cursors of bioaerogels (section 3), methods to characterize important used inorganic salts such as calcium chloride, calcium carbonate, cal­
physicochemical properties of bioaerogels suitable for food applications cium sulfate, sodium chloride, and potassium chloride to promote the
(section 4). Nevertheless, its potential application in micronutrient weak interactions in the physical gelling process. The use of chemical
fortification and active packaging of food products is emphasized (sec­ crosslinking agents provides better control over the pore structure, ho­
tions 5 and 6). mogeneity, and swelling kinetics of resulting bioaerogels (Camponeschi
et al. 2015). An increase in hardness and decrease in adhesiveness was
2. Production of bioaerogels reported in starch bioaerogels which were produced by using trisodium
citrate as the chemical crosslinker. The uniform pore distribution and
The key parameter in the production of bioaerogels is to obtain a high crystallinity index (38%) were obtained in chemically crosslinked
three-dimensional (3D) structure with lower density, higher porosity, starch bioaerogels than those without trisodium citrate (23%) (Abhari,
exceptional mechanical and thermal stability, and higher specific sur­ Madadlou, & Dini, 2017). Likewise, a homogenous structure with
face area (Selvasekaran & Chidambaram, 2021b). The production of fibrillated network and high chemical stability was reported in wheat
bioaerogels is initiated by the dissolution of bio-polymer in water or a starch bioaerogels that were chemically crosslinked with sodium
suitable aqueous solution leading to the formation of hydrogel (de Oli­ metaphosphate. However, at human body temperature, bonds in bio­
veira et al., 2020). The gelation of biopolymers is induced by the use of aerogels formed by the use of chemical crosslinkers are reported to be
physical or chemical crosslinking promotors such as pH and temperature irreversible which subsequently delays their biodegradation (Ubeyito­
or crosslinking agents, respectively. The aqueous phase held in the gullari, Brahma, Rose, & Ciftci, 2018). Internal setting and diffusion
wet-gel structure is eliminated and replaced with a suitable solvent method are the two commonly approached chemical crosslinking
leading to the formation of alcogel (Dogenski, Navarro-Díaz, de Oliveira, methods. The former offers controlled and slow crosslinking providing
& Ferreira, 2020). Later, bioaerogels are obtained by entirely removing sufficient time for biopolymer and crosslinker interaction whereas the
the solvent from alcogel through an appropriate drying method (Soor­ latter involves a longer duration of crosslinking. Bioaerogel monoliths
baghi et al., 2019). Fig. 1 represents various stages of bioaerogel obtained from pectin hydrogels crosslinked with CaCl2 through the in­
production. ternal setting method revealed uniform crosslinking due to a slow
crosslinking pattern. Bioaerogels obtained through crosslinking by the
diffusion method presented uniformly crosslinked dense structure due to
2.1. Gelation of precursors the longer duration of crosslinking (Veronovski, Tkalec, Knez, & Novak,
2014).
Gelation is the preliminary process that involves the addition of Bioaerogels with high performance can be obtained by choosing an
biopolymers such as polysaccharides, proteins, and seed mucilages

Fig. 1. Schematic representation of bioaerogel formation.

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P. Selvasekaran and R. Chidambaram Food Hydrocolloids 131 (2022) 107760

appropriate hydrogel formulation such as the concentration of bio- occurred in the latter as a consequence of insufficient repulsive force
polymer, pH, the functional group of the biopolymer, and the cross- between egg white protein molecules. Moreover, strong attraction be­
linking agent (Maleki et al., 2016). De Marco, Baldino, Cardea, and tween the partly negative and partly positive egg white protein subunits
Reverchon (2015) proved that the source and concentration of the at pH 4.6 created numerous aggregates leading to a heterogenous and
biopolymer significantly influence the morphology and porosity of the coarser network (Selmer et al., 2015). Similarly (Betz, García-gonzález,
resulting bioaerogels. Potato starch aerogels obtained by varying the Subrahmanyam, Smirnova, & Kulozik, 2012), observed that at neutral or
concentration of starch dissolved in water (5–15% w/w) exhibited basic pH, whey protein hydrogels yielded bioaerogels with 310–388
closed pores at 10% w/w. Wheat starch aerogels at 5% w/w and higher m2/g of high surface area and high mechanical stability.
concentration up to 15% w/w exhibited nanoporous structure with
microparticles and lenticular structure with closed pores, respectively. 2.1.1. Emulsion gelation
Irrespective of the biopolymer concentration, aerogels obtained from Selmer et al. (2019a) indicated that for direct application into food,
maize starch (5–15% w/w) presented a nanoporous structure with bioaerogels in the form of microspheres are highly preferred. Emulsion
microparticles. gelation is the commonly used gelation method to obtain bioaerogels in
The density of hydrogel which subsequently influences the end the form of microspheres. Therefore, this review was mainly focused on
structural characteristics of bioaerogels can be modified by mixing, elaborating the production of hydrogel through the emulsion gelation
reinforcing, or blending the precursor with co-polymer. Ahmadi, method. Table 1 enlists the structural characteristics of bioaerogels
Madadlou, and Saboury (2016) blended whey proteins with micro­ obtained through emulsion gelation.
crystalline (MCC) and nanocrystalline (NCC) cellulose particles. The Emulsion gelation (in situ production) technology facilitates the
obtained hydrogels exhibited densities in the range of 1.09–1.2 g/cm3. production of hydrogel microspheres with predefined size and
Blending the whey protein with MCC had no influence on the density morphology. Integrating the sol-gel process with solvent exchange and
whereas blending with NCC decreased the density of hydrogel. This supercritical drying of gel-oil dispersion is a versatile and robust method
effect was attributed to the surface charge dissimilarity between the for the industrial production of biodegradable aerogel microspheres
NCC and MCC particles. Upon increasing the concentration of the pre­ (Alnaief, Alzaitoun, & Smirnova, 2011). Fig. 2 represents the emulsion
cursor κ-carrageenan, Manzocco et al. (2017) documented declined gelation method that involves- 1) preparation of dispersed phase
network density, whereas Alnaief, Obaidat, and Mashaqbeh (2018) through the process of sol-gel; 2) immersion and emulsification of
documented improved textural properties and large particle size in dispersed phase in a continuous phase (generally vegetable oil immis­
bioaerogels. cible with the dispersed phase); 3) formation of stable gel microspheres
Ionic strength and pH of the hydrogel are significant parameters that through crosslinking or gelation within the dispersed phase (Alnaief &
influence the end characteristics of protein-based bioaerogels (Selmer, Smirnova, 2011b; García-González, Camino-Rey, Alnaief, Zetzl, &
Kleemann, Kulozik, Heinrich, & Smirnova, 2015). reported high surface Smirnova, 2012). The commonly utilized oils to prepare the continuous
area (380 m2/g) and a well-structured network in bioaerogels obtained oil phase include rapeseed oil (Athamneh et al., 2019), paraffin oil
from egg white hydrogels with low (especially at pH 2) and high pH than (Mohammad Alnaief et al., 2018), and sunflower oil (Kleemann et al.,
bioaerogels (16 m2/g) derived from hydrogels with pH 4.6 nearer to the 2018). Alnaief et al. (2011) for the first time presented the emulsion
isoelectric point of the egg white protein (Kleemann, Selmer, Smirnova, gelation method to fabricate biodegradable alginate hydrogel and sub­
& Kulozik, 2018). documented that egg white hydrogels with pH 11.5, 9, sequent bioaerogel microspheres. Water-in-oil emulsion (1:5 ratio) was
3.5, and 2 produced bioaerogels with homogeneous and dense structure obtained by incorporating sodium alginate solution (dispersed phase)
whereas at pH 4.6 bioaerogels with coarser network and heterogenous into vegetable oil (continuous phase) containing Tween® 80 (0.2 wt %)
structure were achieved. The former was attributed to the delayed ag­ as the surfactant. The emulsification was performed in a beaker under a
gregation process during gelation as a strong repulsive force was formed certain stirring speed using a marine propeller for 15 min followed by
between egg white protein molecules. Contrary, rapid aggregation the addition of 0.05 M CaCl2/paraffin oil + glacial acetic acid as the

Table 1
Structural characteristics of various bioaerogel microspheres produced through emulsion gelation.
Bioaerogel source Chemical Surfactants Specific Pore Bulk density Pore Mean particle Total Reference
crosslinkers Surface volume (g/cm3) diameter size (μm) porosity
area (m2/ (cm3/g) (nm) (%)
g)

Corn starch (52.6% – Polyglycerol 93 0.69 – 24–25 1.2 87.7 Goimil et al. (2017)
amylose content) polyricinoleate
(PGPR)
Corn starch – Glyceryl 34–120 0.12–0.36 – – 215–1226 – García-González,
(Amylose monostearate Camino-Rey, et al.
content- 52.6%) (2012)
Alginate/ Calcium Span® 80 446–611 – 0.035–0.063 – 33.0–40.0 97.6–98.7 Athamneh et al.
hyaluronic acid carbonate (2019)
κ-carrageenan, Potassium Span® 80, 34–174 0.10–0.54 0.06–0.50 7.4–16.5 06.67–189.91 – Alnaief et al.
Carrageenan chloride, Span® 85 (2018)
suitable for gel Potassium
preparation, carbonate,
Carrageenan type Aluminum
I chloride,
Potassium Iodide
Whey protein – – 354 1.55 241 14.0 66.6 – Selmer et al.
isolate (2019a)
Egg white protein – – 232 2.28 179 41.7 32.7 – Selmer et al.
(2019a)
Sodium Caseinate – – 48 0.28 443 13.4 40.9 – Selmer et al.
(2019a)

-: Not mentioned.

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P. Selvasekaran and R. Chidambaram Food Hydrocolloids 131 (2022) 107760

Fig. 2. Steps involved in the emulsion gelation process.

crosslinking agent through diffusion method/internal setting method, walls. To overcome these issues, a two-bladed axial stirrer with a smooth
respectively. flow pattern and high input energy was used to obtain microspherical
García-González and Smirnova (2013a) reported that emulsion gel particles at a higher stirring rate (>1800 rpm) (Alnaief & Smirnova,
gelation does not influence the textural properties of bioaerogel mi­ 2011b). In another study, a marine propeller stirrer with a diameter of 5
crospheres whereas the particle morphology including particle size cm was used to emulsify the alginate: oil phase in the ratio of 1:2 by
distribution, mean particle size, and roundness is determined by various differing the revolution speed between 200 and 1400 rpm. Increasing
factors including aqueous phase-oil ratio, rotator/stator design, agita­ the revolutionary speed subsequently resulted in very high energy input
tion speed, and surfactant concentration, etc. Alnaief and Smirnova allowing the formation of a large interfacial surface area. As an outcome,
(2011b) established an emulsion gelation method to fabricate bio­ the dispersed sol droplets in the continuous oil phase became smaller in
aerogel microspheres with controlled particle size distribution. The size which subsequently produced microspherical bioaerogels with
study reported that the particle shape and size distribution of bio­ smaller particle size distribution (Alnaief et al., 2011). García-González,
aerogels was influenced by the sol: oil volume ratio. Among the various Camino-Rey, Alnaief, Zetzl, and Smirnova (2012) concluded that higher
sol: oil ratios (2:1, 1:1, 1:2, and 1:3), no microspheres were obtained the stirring rate lower is the particle size distribution of spherical gel
from 2:1 due to the larger sol phase than the continuous oil phase. This particles. A decrease in the mean particle diameter from 40.0 to 33.0 μm
condition did not facilitate the formation of sol droplets in the contin­ and 51.4–22.5 μm was observed for alginate-hyaluronic acid and algi­
uous phase instead during the process of gelation the dispersed sol phase nate bioaerogel microspheres, respectively upon increasing the stirring
was moved to a separate continuous gel phase. The mean particle size of rate from 850 to 1200 rpm. This was attributed to the higher energy
the bioaerogel increased (in the order 1:1 < 1:2 < 1:3) upon a simul­ input and higher shear-thinning behavior of both the polymeric
taneous increase in the continuous oil phase volume. This is due to the solutions.
decrease in the volume of the dispersed phase, particle coalescence, and Generally, surfactant (stabilizer) is incorporated into the continuous
frequency of collisions during agitation which results in the formation of oil phase to prevent droplet coalescence. A decrease in the mean particle
spherical microspheres with less particle aggregation (García-González, size can be achieved by elevating the surfactant concentration as it de­
Uy, et al., 2012). Similarly, Jeffery, Davis, and O’Hagan (1991) observed creases the interfacial surface tension between the two phases of the
the influence of sol: gel ratio on the mean particle size which decreased emulsion (Alnaief & Smirnova, 2011b). As an example, the substantial
upon simultaneous reduction in the volume of the continuous phase. increase in the concentration of Span® 80 (0–3 vol %) declined the mean
Contrarily, Gabor, Ertl, Wirth, and Mallinger (1999) reported that the particle diameter of alginate bioaerogel microspheres from 259 to 115
volume of the continuous phase did not exhibit a significant effect on the μm. Emulsion gelation coupled with diffusion method of crosslinking
mean particle size distribution. In a study conducted, increasing the and containing 0.2 wt % Tween® 80 as a surfactant in the oil phase
aqueous solution: oil ratio (1:1, 1:2, 1:3) resulted in round particles with resulted in less aggregated spherical alginate aerogel particles. In the
a narrow particle size distribution, however, it did not influence the case of emulsion gelation involving the internal setting method of
mean particle size (García-González, Uy, et al., 2012). It is important to crosslinking, higher surfactant concentration (5 vol% Span® 80) was
highlight that influence of volume ratio between sol (dispersed phase) required to obtain uniform spherical gel particles (Alnaief et al., 2011).
and oil (continuous phase) on the particle size distribution of bioaerogel The major advantage of emulsion gelation includes eliminating the need
microspheres is not completely understood. for chemical crosslinkers. García-González, Camino-Rey, et al. (2012)
The shape and stirring rate of the agitator during emulsion gelation formed biodegradable corn starch bioaerogels excluding the usage of
have a significant effect on the particle shape and size distribution of chemical crosslinkers by adapting the process of emulsion gelation along
bioaerogels (García-González & Smirnova, 2013a). For instance, parti­ with the use of a lipophilic surfactant (3% (w/w) of glyceryl mono­
cles that are not uniform in shape and containing breakages were ob­ stearate). The sphericity of gel particles was largely improved by the
tained using a four-bladed radial stirrer with a high stirring rate ranging surfactant as it decreased the size of dispersed phase droplets and
between 1000 and 1800 rpm. The same agitator upon lowering the enhanced the stability of the water-in-oil emulsion. However, the low
stirring rate to 800 rpm produced gel particles that are spherical with a specific surface area (34–120 m2/g) of resulting bioaerogels was indi­
diameter ranging between 100 and 200 μm. However, it is not possible cated as the major drawback. Although bioaerogels with particle size
to produce gel particles <100 μm using four-bladed radial stirrers as the ranging between 10 and 100 μm were obtained through emulsion
tip of the blade applies high shear stress on gel particles during the gelation, Goimil et al. (2017) for the first time produced
process of mixing (Alnaief & Smirnova, 2011b). Moreover, high collision one-micron-sized bioaerogel microspheres by immersing the starch
energy amplified by the irregular flow profile causes destruction and aqueous solution into paraffin oil (1:2 ratio) containing polyglycerol
abrasion of the microspherical gel particles as they collide with vessel polyricinoleate (PGPR) (3% w/w) as an emulsifier and using ultrasound

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P. Selvasekaran and R. Chidambaram Food Hydrocolloids 131 (2022) 107760

probe as the vigorous agitation method. Due to PGPR presence, the cellulose. The resulting bioaerogels revealed less volume shrinkage
surface of starch-based bioaerogels seemed wrinkled and porous with pore volume, pore diameter, and specific surface ranging between
partially coated with fused particles. However, the removal of PGPR 0.3 and 2.4 cm3/g, 7.9–34 nm, and 154–434 m2/g, respectively.
resulted in a one-fold increase in the surface area (93–188 m2/g) and κ-Carrageenan bioaerogels with 90% of pores (100 μm) and good ho­
pore volume (0.69–1.25 cm3/g). mogeneous structure were obtained by using lettuce homogenate as a
Apart from other parameters, the viscosity of the dispersed and dissolution media for biopolymer gelation. Due to the reduction in
continuous phase holds a key role in controlling the particle size dis­ volume contraction, they presented lower firmness and low network
tribution of bioaerogels. A decrease in the inner phase viscosity leads to density with only a 4% decrease in total porosity than those bioaerogels
a reduction in the coalescence resistance capacity of the droplets and prepared by dissolution into water (Plazzotta, Calligaris, & Manzocco,
results in broadening of the particle size distribution (Athamneh et al., 2019).
2019). Broadening of the particle size distribution was detected due to a
continuous increase in viscosity of the sol phase over time with constant 2.2. Alcogel formation
viscosity of the continuous phase (1000 cP) (Alnaief et al., 2011). This
was in agreement with the results of Alnaief and Smirnova (2011b) in Alcogel formation is the second step which is generally obtained
which broadening of the particle size distribution was reported as the through the solvent exchange method. Owing to the lower affinity of
viscosity of the dispersed phase continuously increased over time while water molecules to the supercritical CO2 drying process, it is crucial to
maintaining constant viscosity of the continuous phase (50.8 cP) (Gar­ replace the water with a suitable solvent in the pores of the hydrogel
cía-González, Uy, et al., 2012). suggested that broadening of the particle structure (Şahin, Özbakır, İnönü, Ulker, & Erkey, 2017). The existence of
size can be avoided by evenly distributing the energy throughout the slight droplets of water in micropores of the hydrogel could lead to
entire volume of the emulsion. substantial modifications in the pore structure of bioaerogels upon su­
Amid the process of sol-gel, the dissolution of biopolymer in ethanol percritical drying. The common approach in the formation of alcogel is
produced bioaerogels with lower surface area ranging between the replacement of water and Stievano and Elvassore (2005) suggested
100–300 m2/g and higher density ranging between 0.3 and 0.4 g/cm3. the use of alcohol or acetone as they are highly soluble in supercritical
This was due to the dissolution of ethanol (15 wt % at 25 ◦ C and 25 wt% CO2 fluid. Solvent exchange is commonly done in a one-step or
at 40 ◦ C) into the continuous oil phase during emulsion gelation which multi-step process. Wang and Zhao (2009) performed one-step solvent
led to the shrinkage of gel particles. This issue was answered by satu­ exchange by directly soaking the hydrogel in the new solvent, whereas
ration of the oil phase with ethanol before the emulsification process the multi-step solvent exchange process involves sequential soaking of
(Alnaief & Smirnova, 2011b). Interestingly, Alnaief et al. (2018) proved hydrogel in a solution containing varying concentrations of water and
that the temperature maintained throughout the emulsification in­ new solvent (generally ethanol). The latter is frequently employed in
fluences textural properties as well as particle size. Increasing the tem­ which the concentration of the new solvent is gradually increased in
perature during the emulsification process decreased the viscosity of the each subsequent soaking procedure (Subrahmanyam, Gurikov, Dier­
aqueous and oil phase which reduced the interfacial tension between the inger, Sun, & Smirnova, 2015). Considering the applications in food, the
two phases. The aqueous carrageenan solution and paraffin oil were kept chosen solvent to replace water should satisfy the requirements such as
in the water bath at various constant temperatures viz., 90 ◦ C, 75 ◦ C, and a) should be accepted for manufacturing of food products, b) should not
65 ◦ C. The particle size of the gel particles produced at 90 ◦ C and 75 ◦ C dissolve the gel structure, c) should be completely soluble in water
was slightly lower than those prepared at 65 ◦ C. The surface area and (Alnaief & Smirnova, 2011a). De Marco et al. (2015) demonstrated that
pore volume decreased from 160 to 65 m2/g and 0.43–0.17 m3/g the time taken during the process of solvent exchange influences the
respectively with an increase in the temperature from 65◦ C to 90 ◦ C. porosity and morphology of bioaerogels. The solvent exchange time was
Moreover, a slight influence of temperature on surface charge and pore varied from 2 h to 24 h. Potato starch aerogels (10% w/w) at 2 h and 24
diameters was also observed. h of solvent exchange time exhibited closed pores and fibrous nano­
structures, respectively. The former was attributed to the insufficient
2.1.2. Dissolution of precursors into other solvents time required for the formation of alcogel. On the contrary variation in
The use of ionic liquids is the rapidly emerging green technology for the solvent exchange time did not influence the morphology of wheat
the gelation of biopolymers which eliminates the use of toxic and vol­ starch (5–15% w/w) and maize starch bioaerogels (5–15% w/w). In
atile organic solvents. The resulting gels significantly differ in physical both cases, 2 h of solvent exchange time was sufficient for the formation
characteristics from those obtained by dissolution into water (hydro­ of alcogel.
gels) and are scientifically termed ionogels (Agostinho et al., 2020).
Ionic liquids are reported to have a stronger affinity for polysaccharides 2.3. Drying
and their ionic character is particularly effective for the dissolution and
extraction process. The use of ionic liquids in the pharmaceutical in­ Drying is a significant process that involves the elimination of sol­
dustry continues to be controversial due to their biodegradability and vent held in pores of alcogel without altering the shape and dimensions
toxicity. However, low toxicity ionic liquids can be prepared by opting while retaining the highly porous structure of the dissolved phase (De
for biocompatible and non-toxic anions and cations (Kadokawa, 2011). Marco et al., 2015). The commonly employed methods to remove the
Agostinho et al. (2020) used imidazolium ion-based ionic liquids for the aqueous phase of alcogel include freeze-drying and supercritical drying.
dissolution of κ-carrageenan and analyzed the resulting bioaerogels in Table 2 enlists structural characteristics of bioaerogels obtained through
comparison to bioaerogels derived by the dissolution of κ-carrageenan freeze-drying or supercritical CO2 drying.
into the water in the presence of potassium salt as a crosslinking agent. Freeze-drying is a cost-efficient, environmentally friendly, easily
The stabilization effect of imidazolium ion on the double helix network applicable, and favorable technique for the fabrication of bioaerogels
of κ-carrageenan gel allowed less volume shrinkage of resulting bio­ with extremely ordered and controlled porous structures (El-Naggar,
aerogels. The larger dimension and asymmetry of the imidazolium ion Othman, Allam, & Morsy, 2020). Freeze-drying can also be performed
led to numerous macropores in aerogels. On the contrary, high volume by excluding the solvent exchange process (Giannouli & Morris, 2003).
shrinkage of 90% and homogeneous distribution of mesopores were Kumar, Mishra, Reinwald, and Bhat (2010) performed freeze-drying of
detected in bioaerogels obtained by dissolution into the water and wet-gel by lowering the temperature of the fluid contained in the pore
containing potassium salt as a crosslinking agent. Lopes et al. (2017a) below its triple point followed by vacuum application and controlled
used high and low melting ionic liquids derived from alkylmethylimi­ sublimation at the isobaric condition. The sublimation of water
dazolium as a dissolution media for the gelation of micro-crystalline decreased the specific surface area and led to the formation of

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Table 2
The end structural characteristics of bioaerogels obtained by supercritical CO2 drying or freeze-drying.
Bioaerogel source Drying Specific Pore volume (cm3/g) Bulk density (g/ Pore Mean Total Reference
method surface area cm3) diameter particle porosity (%)
(m2/g) (nm) size (μm)

Wheat starch SC-CO2 52.6–59.7 0.09–0.27 0.05–0.29 20 – – Ubeyitogullari and


drying Ciftci (2016)
Corn starch (70% SC-CO2 313–362 0.17–0.63 0.120–0.185 – – – Kenar et al. (2014)
apparent amylose)- drying
sodium palmitate
Wheat starch (25% SC-CO2 48.9 0.19 0.13 16.5 – 91.7 Ubeyitogullari et al.
amylose and 75% drying (2018)
amylopectin)
Alginate 4% (w/v) Freeze- – – 0.6158 expressed 1081 – 65.60 Chen and Zhang
drying in (g/mL) (2019)
Alginate/Pectin (1:1)- Freeze- – – 0.2970 expressed 215 – 66.70 Chen and Zhang
4% (w/v) drying in (g/mL) (2019)
Apple fruit pectin (2% SC-CO2 213 0.339 – 7.5 – – Veronovski et al.
w/w) drying (2014)
Citrus fruit pectin (2% SC-CO2 248 0.39 – 7.4 – – Veronovski et al.
w/w) drying (2014)
Citrus fruit pectin (1% SC-CO2 143 0.214 – 7.2 – – Veronovski et al.
w/w) drying (2014)
Apple fruit pectin (1% SC-CO2 515 0.95 – 8.7 – – Veronovski et al.
w/w) drying (2014)
κ-carrageenan SC-CO2 – 0.308 – – – 94.3 Plazzotta et al.
drying (2019)
κ-carrageenan Freeze- – 0.004 – – – 95.9 Plazzotta et al.
drying (2019)
κ-carrageenan SC-CO2 123–221 0.32–0.52 – – – – Agostinho et al.
drying (2020)
Microcrystalline SC-CO2 154–434 0.3–2.4 – 7.9–34 – – Lopes et al. (2017a)
cellulose drying
Nanofibrillated cellulose Spray- 80–100 – 0.012–0.033 10–100 – 98–99% Jiménez-Saelices
aerogels freeze et al. (2017)
drying
Konjac glucomannan/ Freeze- – – 0.0201–0.0524 – – 92.49–97.17 Wang et al. (2018)
potato starch/gelatin drying
Nanocrystalline Freeze- 1.72 0.0025 – – – – Ahmadi et al. (2016)
cellulose/whey drying
protein blend
Microcrystalline Freeze- 3.04 0.0078 – – – – Ahmadi et al. (2016)
cellulose/whey drying
protein blend
Whey protein isolate SC-CO2 390–422 1.27–1.69 – 9.2–14.0 – – Kleemann et al.
drying (2020)
Egg white protein SC-CO2 220–378 1.56–2.79 – 13.8–17.4 – – Kleemann et al.
drying (2020)
Sodium Caseinate SC-CO2 42 0.24 – 9.2 – – Kleemann et al.
drying (2020)
Silk fibroin SC-CO2 424 – 0.058 5–130 – – Marin et al. (2014)
drying
Soy protein SC-CO2 384–478 0.12–0.15 (micropore); 0.19–0.25 – 4–50 – Amaral-Labat et al.
drying 1.72–2.29 (mesopore); (2012)
1.41–2.72 (macropore)
Flax mucilage (10% w/ SC-CO2 201.1 0.82 0.16 – – – Comin et al. (2015)
w) drying
Balangu seed mucilage SC-CO2 95.74 0.368 – 1.29 – – Falahati and
(0.04 gr/ml) drying Ghoreishi (2019)
Camelina seed mucilage SC-CO2 228.7 0.28 0.05 5.6 – 94.3 Ubeyitogullari and
concentrate (10% w/ drying Ciftci (2020)
w)
Camelina seed mucilage SC-CO2 239.5 0.32 0.08 6.0 – 91.0 Ubeyitogullari and
powder (10% w/w) drying Ciftci (2020)

-: Not mentioned.

macropores in the resulting bioaerogels. The drawback of freeze-drying regular structure were obtained (Ni et al., 2016). Moreover, the reduc­
includes the formation of microcrystals, structural shrinkage, high en­ tion in thermal degradation and volume shrinkage in konjac bioaerogels
ergy consumption, and prolonged processing time (Ni et al., 2016). were reported upon lowering the pre-freezing temperature (Li, Ye, Zhou,
Structural imperfections occurred in whey protein aerogels as the ten­ & Li, 2014). Recently, Jiménez-Saelices, Seantier, Cathala, and Grohens
dency to trap air bubbles increased during freeze-drying (Chen, Wang, & (2017) adapted a novel approach called spray-freeze drying to produce
Schiraldi, 2013). The pre-freezing temperature set during freeze-drying bioaerogels with a reduced pore size (nanometric scale). The
influences the properties of bioaerogels. For instance, smaller pores in nano-crystalline cellulose wet-gel was first sprayed into the mold that
konjac bioaerogels were formed by reducing the pre-freezing tempera­ was earlier cooled down to − 80 ◦ C followed by freeze-drying. The ob­
ture (− 40 ◦ C to − 15 ◦ C). At 25 ◦ C uniform pore size distribution and tained bioaerogel monoliths exhibited homogeneous structures with

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P. Selvasekaran and R. Chidambaram Food Hydrocolloids 131 (2022) 107760

reduced pore size. The advantages of spray-freeze drying over typical temperature during drying. This highly curtails the chance of scaling up
freeze-drying are rapid freezing and prevention of structural deforma­ bioaerogels into industrial or pilot scale. This is also associated with high
tion of bioaerogels. energy and time consumption which elevates the overall production cost
Supercritical drying is an alternate drying method employed to of bioaerogels (El-Naggar et al., 2020).
overcome complications associated with traditional and freeze-drying. Rarely used drying techniques include traditional drying, ambient
Large surface <3000 m2/g, densities <0.004 g/cm3, and high porosity pressure drying, microwave drying, and vacuum drying. Traditional/air
(85–99%) are inherent by definition to bioaerogels fabricated through drying alters the gel structure of alcogel and results in the formation of
the process of supercritical drying (García-González & Smirnova, xerogel. Xerogel is defined as a gel in which the liquid phase is elimi­
2013a). Kleemann et al. (2020) reported that supercritical CO2 drying nated using air drying in an open atmosphere (Nayak & Das, 2018). Air
protects the nanoporous structure of alcogels by avoiding pore collapse. drying develops liquid-vapor menisci in alcogel pores which subsides
The supercritical CO2 drying is generally conducted with various sol­ upon draining the gel pore. The surface tension of the liquid present in
vents such as scCO2 (supercritical carbon dioxide), Xe, and N2O. How­ nanopores of alcogel produces a capillary pressure gradient in pore walls
ever, the most advisable fluid for the process of hydrogel/alcogel drying leading to major disadvantages including pore collapse, structural
is scCO2 due to its moderate critical point conditions (304 K, 7.4 MPa) shrinkage, and formation of macropores (García-González et al., 2011).
and Generally Recognized As Safe (GRAS) status (García-González et al., Ambient pressure drying is based on passivation of the pore surface of
2015a). Based on the contact zone between the gel structure and scCO2 wet gels which hinders the formation of new chemical bonds during the
fluid, supercritical CO2 drying is distinguished into three types-dynamic drying process. After solvent evaporation, the obtained bioaerogels
supercritical drying, static supercritical drying, and direct supercritical present large volume shrinkage and insufficient porosity (Zuo et al.,
drying. The commonly used dynamic supercritical drying process in­ 2015). Ambient pressure drying is applicable for the bulk manufacturing
volves exposing the alcogel to scCO2 fluid in a continuous flow pattern of bioaerogels at an industrial scale, however, the evaporation of sol­
(Miβfeldt et al., 2020) whereas static supercritical drying subjects the vents during drying emits pollution that is harmful to humans, animals,
alcogel to the batch flow of scCO2. In direct supercritical drying, the and the environment (El-Naggar et al., 2020). Vacuum drying is a highly
wet-gel is dried by operating above the critical point of the solvent energy-conserving technique as the wet-gel is dried under low pressure
contained in the gel (Mujumdar, Benali, & Boumghar, 2014). García-­ and requires less heat for rapid drying. Microwave drying produces
González et al. (2015a) mentioned that the phenomenon of pore three-dimensional bioaerogels with mesopores and micropores. The
collapse and structural shrinkage was avoided by direct supercritical bioaerogels obtained by microwave drying are similar to those aerogels
drying due to the availability of scCO2 fluid in pores with no other liquid fabricated by freeze-drying but the former presents small-sized macro­
phase. However, it resulted in the loss of surface tension of resulting pores. However, microwave drying and vacuum drying are industrially
bioaerogels. Supercritical drying prevented volume shrinkage and only unfavorable as they form large pores, reduce the surface area and
2–3% was observed in κ-carrageenan aerogels due to the good chemical collapse the end structure of bioaerogels (Zuo et al., 2015).
interaction between supercritical CO2 and the ionic groups of κ-carra­
geenan (Ganesan & Ratke, 2014). Similarly (Lee, Kang, Jeong, Potthast, 3. Biopolymers used for the production of bioaerogels as food
& Liebner, 2017), reported that supercritically dried cellulose aerogels materials
exhibited a volume shrinkage of 9.5% which was lower than those ob­
tained from freeze-drying (11.7%). The solvents utilized during alcogel 3.1. Starch
production and their miscibility with scCO2 fluid play a key function in
influencing the properties of bioaerogels. For instance, pectin aerogels Starch, the plenteous polysaccharide obtained from plants consists of
produced by using acetone during solvent exchange presented <630 amylose and amylopectin as the two major components with multifar­
m2/g of high specific surface area and <0.065 g/cm3 of low density ious applications in the food industry. Amylopectin is a (1 → 4)-α-D-
whereas the use of ethanol presented comparatively low specific surface glucan containing higher-density branches whereas, amylose is a rela­
area of <570 m2/g of and high density of <0.11 g/cm3. This was tively linear (1 → 4)-α-D-glucan containing few counts of lengthy
attributed to the lower miscibility of ethanol with supercritical CO2 than branches, and both are connected to the backbone by α-(1 → 6) bonds
acetone (Groult & Budtova, 2018a). Whey protein aerogels produced (Mikkonen et al., 2013). The branched structure of starch forms a
through supercritical drying presented a low density of 0.021 g/cm3 three-dimensional network upon interaction with water. The gelation of
than the freeze-dried aerogels (0.070 g/cm3). Moreover, the former starch is done in three steps, a-swelling by absorption of water molecules
presented less particle aggregation and a highly porous surface (Plaz­ in the hydrophilic region of starch granules; b-gelatinization through
zotta, Calligaris, & Manzocco, 2020). The optimization of the depres­ heating of the dissolved starch which results in the gradual release of
surization rate of supercritical drying is important to obtain desirable amylose, permanent physical changes, and destruction of starch granule
properties of bioaerogels. The depressurization rate was found to be structure; c-retrogradation which involves the formation of hydrogel
negatively correlated with the specific surface area and total volume of structure upon cooling, aging, particle reorganization, and fractional
starch aerogels. The internal morphology of starch aerogels was highly recrystallization (García-González et al., 2011). However, increasing the
disrupted by a faster rate of depressurization than the slow rate of retrogradation time during the fabrication of starch aerogels decreases
depressurization (Kenar, Eller, Felker, Jackson, & Fanta, 2014). The the specific surface area. This can be avoided by decreasing the retro­
overvaluation of the supercritical CO2 drying period is the general gradation time or completely excluding the process of retrogradation
routine to ensure the overall elimination of remanent solvents used (Druel, Bardl, Vorwerg, & Budtova, 2017). Villegas, Oliveira, Bazito,
during the alcogel formation. Nevertheless, García-González and Smir­ and Vidinha (2019) reported that hydrogel formation is influenced by
nova (2013a) found that prolonged supercritical drying time deforms the amylose content and gelatinization temperature of starch. Amylose
the morphology and textural properties of bioaerogels. In a study, a provides amorphous character to the formed gel structure and addi­
supercritical drying period of 30 min yielded 102 m2/g of lower surface tionally contributes to the mesoporous structure. Starch containing a
area in starch aerogels. Upon increasing the drying time to 1-h, 91.8% of higher content of amylose rapids the rate of retrogradation, increases the
solvent elimination with 274 m2/g of specific surface area was attained. resistance rate to volume shrinkage, and increases the specific surface
Although 99.1% of solvent elimination was attained after 1 h of drying, area while decreasing the density of the aerogels. However,
textural properties and the mechanical stability of starch bioaerogels starch-containing pure amylose with a heterogenous structure does not
were unfavorable (García-González, Camino-Rey, et al., 2012). The form aerogels as they do not sustain the drying pressure (Druel et al.,
drawbacks of supercritical drying include the use of large volume of 2017). It was proved that the higher gelatinization temperature pro­
solvent during long solvent exchange step and use of high pressure and motes the amylose release from the starch granule structure which

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P. Selvasekaran and R. Chidambaram Food Hydrocolloids 131 (2022) 107760

increases the crystallinity, rigidity, and density of aerogels (García-­ gelling agents, thickening agents, and stabilizing agents in food in­
González et al., 2011). Despite the advantages of starch as the raw dustries. Sodium alginate is soluble at pH < 4, and between pH 6–9 it
material for bioaerogel production, the low hardness of the resulting possesses stable and viscous characteristics (Wang, Su, et al., 2019). The
aerogel is a major drawback. Zhu (2019) indicated that the mechanical shrinkage of alginate aerogels occurs during the conversion of hydrogel
property of starch aerogels could be enhanced during the preparation to alcogel. The increased concentration of ethanol in the hydrogel dur­
process through the modification of raw starch. Abhari et al. (2017) ing solvent exchange rapids the water release and declines the surface
modified starch by crosslinking with trisodium citrate which decreased tension, thus decreasing the capillary pressure as well as gel volume
the adhesiveness and improved the hardness of aerogels. (Mehling, Smirnova, Guenther, & Neubert, 2009). The shrinkage of
aerogels was reduced by increasing the concentration of alginate and
3.2. Cellulose employing a multistep low-frequency solvent exchange process. Later,
the supercritical drying fabricated alginate aerogels in various forms
Cellulose has a relatively linear structure composed of β-(1 → 4) such as monoliths, beads (<1000 μm), and microspheres (Wang, Su,
linked D-glucopyranosyl units and represents the largest class of bio­ et al., 2019). High alginate concentration alters the morphology of
aerogels obtained from polysaccharides. The properties of cellulose are aerogels from nanofibrous to nanoporous (Antonyuk, Heinrich, Gurikov,
mostly dependent on the degree of polymerization and length of the Raman, & Smirnova, 2015). proved that Eudragit® (pharmaceutical
polymer chain (Lopes et al., 2017a). Cellulose aerogels are generally polymer) based coating improved the mechanical property and pre­
prepared through the classic aerogel preparation method. The gelation vented structural deformation of alginate bioaerogels (<50%) against
of cellulose can be induced by two main gelation methods, a-gel for­ the relative humidity. The mechanical property can also be improved
mation by dissolving the cellulose in a suitable solvent such as ionic through covalent or ionic crosslinking (e.g., CaCO3, CaCl2, and ZnCO3
liquids or water solution containing NaOH (Gupta, Singh, Agrawal, & salts that release divalent metal cations Ca2+ and Zn2+). Double catalytic
Maji, 2018); b-utilizing cellulose nanofibers prepared from either micro performance can be achieved in alginate aerogels by integrating cova­
fibrillated cellulose or bacterial cellulose. Further, the cellulose hydrogel lent and ionic crosslinking (Selvasekaran & Chidambaram, 2021b).
undergoes supercritical drying after the multistep solvent exchange
process (Blanco et al., 2018). Wang, Su, et al. (2019) improved the
mechanical property of cellulose bioaerogels through the use of cellulose 3.4. Pectin
nanocrystals as biopolymers and the obtained bioaerogels were termed
cellulose nanowhiskers. The source of cellulose is a major parameter Pectin is termed as a linear polysaccharide composed of galacturonic
determining the morphology of aerogels. de Oliveira, Bruni, Fabra, et al. acid with different degree of esterification (DE). Based on the DE, pectin
(2019) produced composite bioaerogels from polyvinyl alcohol and can be distinguished as high-methoxy pectin (DE >50%) and low-
cellulose nanocrystals obtained from three different sources-eucalyptus, methoxy pectin (DE <50%) (Groult & Budtova, 2018b). The hydrogels
oat, and rice. Better interconnected pores and well-organized three-di­ are formed by thermal or acidic and cationic treatment for high methoxy
mensional structure was observed in rice cellulose aerogels than oat and low methoxy pectin, respectively. In thermal-induced gelation, the
cellulose aerogels whereas the eucalyptus cellulose aerogels exhibited heat applied increases the pectin dissolution in water through the
well-organized structures with smaller pores. Hemicellulose is closely establishment of hydrogen bond interactions between the free carbox­
associated with cellulose whereas it is structurally different and exists in ylic groups present in pectin and hydroxyl groups on the adjacent
the plant cell wall. Among the hemicellulose xylans, xyloglucan, and molecules (Gawkowska, Cybulska, & Zdunek, 2018). Moreover, the
β-glucan have been extensively investigated as bioaerogels (Comin, addition of cosolute such as acids and sugars (usually sucrose >55%) is
Temelli, & Saldaña, 2012; Long, Shen, Wang, Tian, & Hu, 2019). The required to form a gel structure with high stability which induces the
backbone of the xylan is composed of β-(1 → 4) linked D-xylopyranosyl partial dehydration of high-methoxy pectin. This is evident as Kastner,
units. The potential substitute for xylans includes α-L- arabinofuranosyl Einhorn-Stoll, and Senge (2012) revealed that the sucrose present in
groups, acetyl, feruloyl, and α-D-glucopyranosyl uronic acid. Oat and pectin improved the gel firmness and significantly decreased the
tamarind galactoxyloglucan is another captivating glucan with the po­ shrinkage rate during the solvent exchange and drying. Instead of su­
tential for the production of bioaerogels as food materials (Mikkonen crose, ethanol, t-butanol, or dioxane can also be used as cosolute. A
et al., 2013). However, it is important to mention that the pure cellulose small concentration of t-butanol or ethanol strengthens the hydrophobic
aerogels devoid of hemicellulose fractions offered greater density and interactions whereas the inclusion of dioxane weakens the hydrophobic
compacted structure than those containing hemicellulose (Farhat, Lees, interactions. Thermal/acidic treatment is time-consuming and as a so­
Macdonald-Clarke, & Amirabdollahian, 2019). lution, ethanol-induced gelation can be adapted which involves the
dissolution of pectin only into ethanol to obtain a stable gel structure.
3.3. Alginate Tkalec, Knez, and Novak (2015a) employed ethanol-induced gelation by
adding 10% v/v absolute ethanol into pectin solution for the rapid
Alginate consists of 1,4-linked-β-D-mannuronic acid (M) and α-L- preparation (<12 h) of high-methoxy pectin bioaerogels. The advan­
guluronic acid (G) which is a polydisperse polysaccharide with a linear tages of ethanol-induced gelation include the elimination of supple­
structure. Gelation of alginate occurs through crosslinking with divalent mentary substances such as acids or sugars, no temperature elevation,
cations (commonly calcium) and forms a novel egg box structure (Gar­ rapid gelation, and low requirement of organic solvent as this method
cía-González et al., 2011). Crosslinking is accomplished either by does not require solvent exchange before supercritical drying. However,
diffusion method which involves the stepwise dropping of the solution ethanol-induced gelation for the formation of bioaerogels remains a
containing alginate into the cationic source solution (Escudero, Robit­ topic of interest. In cationic treatment, the low methyl esterified pectin
zer, Renzo, & Quignard, 2009), or internal setting method involving the interacts with divalent cations (usually Ca2+) to form pectin hydrogel
controlled release of cross-linking ions into the alginate solution (Alnaief through the renowned egg-box gelation. De Cicco et al. (2016) produced
et al., 2011). Alginate has a high potential to attract cations due to the low methoxy pectin bioaerogels that are devoid of crosslinkers through
presence of G-blocks as well as hydroxyl and carboxyl groups in its linear amidation of the galacturonic acid content of pectin. Apart from the
structure (Dekamin et al., 2018). reported that the cationic content, gelation mechanism, the pectin source significantly influenced the aer­
sequence, and ratio of G-to-M influence the gelling properties of the ogel structure. The higher pectin content provided a dense and uniform
alginate which correlates with hydrogel structure and the pore size of structure. The aerogels obtained from 2% amidated low methoxy apple
resulting bioaerogels. Alginate exists in different forms such as free fruit pectin (AF) exhibited a uniformly crosslinked dense structure than
carboxylic acid, alginate, and alginic acid which extensively function as those obtained from 1% AF (Veronovski et al., 2014).

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P. Selvasekaran and R. Chidambaram Food Hydrocolloids 131 (2022) 107760

3.5. Carrageenan physical or chemical strategies are being explored to obtain modified
glucomannan with astonishing properties suitable for the formation of
Carrageenan is a high molecular weight polysaccharide commonly bioaerogels as food materials (Xin et al., 2017). The thermal insulation
used as a thermally reversible gelling agent in food industries. The properties of bioaerogels rely upon reduced pore size and high thermal
chemical structure is comprised of repeating units of galactose and 3,6- conductivity. Wang et al. (2018) improved the thermal insulation
anhydrogalactose, both sulfated and nonsulfated linked by alternating property of konjac glucomannan bioaerogels by forming a closed pore
α-1,3 and β-1,4- glycosidic linkages. The sulfated functional group reacts structure, thickening the pore wall, and decreasing the pore size through
with the solvent utilized during the solvent exchange process and causes the addition of starch and gelatin as co-polymer. The molecular chain of
extensive volume shrinkage of aerogels. E.g., the use of acetone or glucomannan compounded with starch and gelatin induced the forma­
ethanol as a solvent declined the water molecules that are present sur­ tion of closed and opened pores, respectively. The pore structure of the
rounding the sulfate ions and repulsive forces between the carrageenan konjac aerogels can be controlled by the use of a stabilizer and initial
molecules resulting in 33% of volume shrinkage (Ganesan & Ratke, konjac glucomannan concentration. Uniform pore structure was ob­
2014). Based upon the anhydrogalactose content as well as the location tained through the addition of a suitable stabilizer (0.10% glyceryl
and number of sulfate groups, carrageenan can be categorized into three monostearate) during the gelation and a reduction in the pore size was
types: κ-carrageenan (kappa), ι-carrageenan (iota), and λ-carrageenan attained with increasing concentration of konjac glucomannan
(lambda). Monovalent cations such as potassium, rubidium, and (0.1–0.5% w/v) (Ni et al., 2016).
caesium are used as crosslinking agents for κ-carrageenan, whereas for
ι-carrageenan divalent cations (usually calcium) are used. However
(Selvasekaran & Chidambaram, 2021b), described that the trivalent 3.8. Xanthan gum and guar gum
(Al+3) cation and divalent (Ca+2) cation are least effective in comparison
to monovalent cation (K+). The shape and size of bioaerogels obtained Xanthan gum and guar gum are other polysaccharides rarely
from κ-carrageenan were retained with dual pore structure upon the explored for the production of bioaerogels as food materials. Tkalec,
incorporation of 0.6 M potassium thiocyanate (KSCN) as a crosslinker Knez, and Novak (2015b) produced pure xanthan gum and guar gum
(Ganesan & Ratke, 2014). Similarly, bioaerogels formed by adding 0.6 M aerogels with a specific surface area of 370 m2/g and 110 m2/g,
potassium chloride (KCl) and 1 wt % KCl exhibited 200–230 m2/g of respectively. The use of crosslinkers was avoided by performing
surface area with overall pore volume ranging between 0.9 and 1.4 ethanol-induced gelation. Also, this method eliminated the need for
cm3/g and a round structure with fewer aggregates, respectively solvent exchange before supercritical drying and reduced the overall
(Robitzer, Di Renzo, & Quignard, 2011). Regardless, the use of cross­ production time. Aerogels obtained from xanthan gum were mechani­
linkers λ-carrageenan cannot form a stable gel and is considered not cally stable due to the denser crosslinking by ethanol-induced hydro­
suitable for bioaerogel production. The chemical modification of phobic interactions and presented dual pores, whereas the guar gum
carrageenan is being studied as an efficient method for remodeling its aerogels were highly brittle with the presence of macropores. However,
mechanical properties for aerogel production (Wang, Su, et al., 2019). both the aerogels eventually degraded after immersion into the solution
Till today, κ-carrageenan above 4 wt% has not been studied for aerogel containing phosphate buffer, water, or simulated gastric fluid (Tkalec
production as the precursor dispersion is extremely viscous and prob­ et al., 2015b).
lematic to handle. The fabrication of carrageenan bioaerogels in the
form of microspheres by adapting the emulsion gelation technique re­
mains unexplored (Alnaief et al., 2018). 3.9. Gum tragacanth

3.6. Agar Gum tragacanth produces high viscosity solutions but requires 24 h
of hydration to reach the maximum viscosity and form a hydrogel.
Agar is composed of galactose and 3,6-anhydrogalactose units which Highly porous hybrid aerogels were fabricated from the blend of gum
is structurally similar to carrageenan except it contains lower content of tragacanth (GT) and polyvinyl alcohol (PVA). The blending ratio
sulfate. Agar consists of a combination of agarose and agaropectin, the significantly influenced the end properties of bioaerogels. Increasing the
components that dissolve in the water around 85 ◦ C (Mikkonen et al., concentration of GT (1:1–3:1) decreased the bulk density, reduced the
2013). The agar fractions with the potential to form gel have a molecular stiffness, and the volume of micropores and mesopores fell from 11.29 to
weight above 100 kg/mol, whereas the non-gelling fractions of agar 7.62 cm3/g. Also, larger pores with less branched microstructure were
consist of agaropectin. It has been reported that agarose, at a tempera­ noted. The highest surface area of 1029.20 m2/g was obtained at a 1:1
ture exceeding 359 K existed as a disordered random coil and formed a ratio of GT: PVA which was attributed to the presence of numerous small
stable gel structure when cooled to room temperature (Alnaief & pores in their fine structure (Niknia, Kadkhodaee, & Eshtiaghi, 2020).
Smirnova, 2011a). Robitzer, Di Renzo, et al. (2011) produced agar
hydrogel bead structure by rapidly boiling the agarose solution (2%
w/w) in a microwave oven at 85 ◦ C. The solution upon cooling was 3.10. β-glucan
added dropwise into the cooling water bath using a syringe. The ob­
tained bead hydrogel was subjected to solvent exchange with ethanol β-glucan has a strong gel-forming capacity as they are highly viscous
and supercritically dried. The drying method strongly influenced the and are used as edible film-forming material, dietary fibres, gelling
aerogels as freeze-drying resulted in lower density and air drying agent, water holder, etc. (Selvasekaran, MahalakshmiRoshini, Angalene,
resulted in extensive shrinkage (Alnaief & Smirnova, 2011a). ChandiniSunil, & Chidambaram, 2021). The gelation mechanism of
β-glucan is one of the important parameters involved in the production
3.7. Konjac glucomannan of β-glucan aerogels. For instance, barley β-glucan is soluble in water,
whereas yeast β-glucan is not water-soluble. Therefore, the gelation
Konjac glucomannan is a straight-chain high molecular weight mechanism differed between both, where the cold set gelation was
polymer containing D-mannose and D-glucose linked by β-1,4 glycosidic employed for the former and the heat set gelation for the latter. Even
bonds. The skeleton unit consists of free carboxylic and hydroxylic though the morphological and structural characteristics of β-glucan
groups in abundance, which contributes to the formation of a desirable aerogels obtained from both sources were similar, the yeast β-glucan
cross-linked structure and possesses the property to attract multivalent aerogels presented high density, high mechanical strength, and
cations (Selvasekaran & Chidambaram, 2021b). At present, appropriate high-water holding capacity (Salgado et al., 2017).

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3.11. Egg white 3.14. Soy proteins

Egg white has a high tendency to undergo gelation upon thermal Soy proteins are derived as a by-product of the soybean oil industry
denaturation. Swelling experiments revealed that egg white protein and they are highly demanded as food supplements. Soy protein aerogels
aerogels remain stable and do not undergo structural collapse upon were fabricated by Amaral-Labat et al. (2012) using tannins as the
contact with aqueous media. Emulsion gelation and supercritical drying crosslinking agent and employing heat-induced gelation followed by
are predominantly employed for the production of egg white aerogels supercritical drying. The pH values set during the gelation significantly
(Selmer et al., 2015). Selmer et al. (2019a) produced egg white protein influenced the end properties. Gelation of the initial dispersion occurred
aerogel microparticles with 41.7 nm, 32.7 μm, 2.28 cm3/g, 179 kg/m3, at a pH ranging between 5.5 and 9, whereas pH outside this range did
and 232 m2/g of mean pore diameter, mean particle size, pore-volume, not induce gelation. Several mesopores with a diameter ranging be­
bulk density, and specific surface area, respectively, for food applica­ tween 4 and 50 μm were observed and these pores appeared extremely
tions (Selmer et al., 2015). reported that the source of egg white and its smaller in aerogels obtained at higher pH values. The volume shrinkage
protein concentration influences the structure of aerogels. The aerogels of ~ 25% and ~ 31% was reported at pH 5.5 and pH 9, respectively.
obtained from spray-dried egg white with 10 wt % or 15 wt % of protein Following this study, soy protein + nano fibrillated cellulose composite
contents were pH-independent, better connected, and denser in com­ aerogels were fabricated with increased mechanical property in acidic
parison to pasteurized egg white (10 wt% of protein content) aerogels. pH however, volume shrinkage of ~27% was recorded upon
The former aerogels presented high surface area, mesopores, and small freeze-drying (Arboleda et al., 2013).
macropores. This was due to high degree of denaturation of the dried
egg white than the pasteurized which induced stronger interactions of 3.15. Whey proteins
egg white protein molecules. The addition of sodium chloride during the
gelation of egg white increased the total porosity and decreased the Whey proteins possess a high tendency for irreversible aggregation
surface area of aerogels. The charges present on protein molecules were to develop a well-crosslinked gel network appropriate for the fabrication
covered by salt ions due to insufficient repulsive forces and faster ag­ of bioaerogels for food applications. Whey proteins are advantageous as
gregation. As a result, the end aerogels exhibited a coarser and visible they aid the fabrication of water-insoluble and dry aerogels. During the
structure. The mechanically stable egg white aerogels can be obtained thermal gelation, covalent disulfide bonds form between the whey
by increasing the pH above the isoelectric point (Selmer et al., 2015). proteins and avoid the structural collapse of aerogels in the aqueous
environment (Betz et al., 2012). Poor mechanical strength is the main
downside of whey protein bioaerogels. A ten-fold upsurge in the me­
3.12. Silk fibroin
chanical stability of whey protein aerogels was achieved through Na+
ion crosslinking during the thermal gelation (Chen et al., 2013). re­
Silk fibroin, obtained from the cocoon of a Bombyx mori silkworm, is
ported that the blending of whey proteins with copolymers increased the
a natural protein used for various food applications, especially in the
initial viscosity of the precursor solution and the mechanical properties
edible coating of fruits and vegetables. Marin, Mallepally, and McHugh
of aerogels. For instance, the techno-functional and textural character­
(2014) produced silk fibroin aerogels that exhibited density and surface
istics of whey protein aerogels were controlled by microcrystalline and
area of about 0.058 g/mL and 424 m2/g, respectively. It presented
nanocrystalline cellulose particles as copolymers. Lower elasticity was
mesopores with pore size distribution ranging between 5 and 130 nm.
observed in whey protein bioaerogels containing microcrystalline cel­
Also, the textural properties of silk fibroin aerogels were observed to be
lulose particles which were incompatible with whey protein molecules
similar to that of whey protein aerogels as reported by Betz et al. (2012).
due to their less surface charge and micron size. The higher orientation
The combined phenomenon of macropore collapse by capillary force
of nanocrystalline cellulose towards the positively charged whey protein
and ionic interaction between the protonated amino and de-protonated
domains was favorable and served as cross connectors to enhance the
carboxylic groups of the protein molecules resulted in ~ 46% of volume
elasticity of whey protein bioaerogels (Ahmadi et al., 2016).
shrinkage in aerogels.
3.16. Potato protein
3.13. Sodium caseinate
Potato protein isolate as a precursor for bio-aerogel production was
Sodium caseinate aerogels were first produced by Kleemann et al. first reported by Andlinger et al. (2020). One of the significant
(2018) in the form of monoliths from enzymatically crosslinked sodium gel-forming proteins present in potato tuber is patatin. Alike other
caseinate hydrogels. Gelation was induced by the enzyme trans­ protein aerogels, the pH of the hydrogel was found to be the decisive
glutaminase in a concentration of 10 U/g sodium caseinate. However, factor influencing the characteristics of aerogels. At low pH values, the
the slow gelation process caused shape deformation and during emul­ aerogels were brittle with high specific surface area, whereas at pH close
sion gelation, this was compensated by the addition of fat with a melting to the isoelectric point of patatin (pH 5) aerogels were brittle with low
point of 44 ◦ C. As the casein molecules were covalently crosslinked, the specific surface area. The highly stable aerogels with an intermediate
enzymatic gelation inhibited the disintegration of aerogels into swelling specific surface area were produced from hydrogels at alkaline pH
solution (pH 6.8). However, the major drawback of enzymatically (Andlinger et al., 2020). Analyzing the publication year of the
crosslinked sodium caseinate aerogels is their low surface area (42 above-mentioned studies, it is evident that research on protein-based
m2/g) in comparison to heat-denatured egg white (220–378 m2/g) and bioaerogels has begun a few years back. However, recent studies
whey protein aerogels (384–422 m2/g). This was attributed to the faster exploring the significance of various proteins in bioaerogel production is
aggregation and random crosslinking of casein protein molecules still low. Meanwhile, we anticipate that similar to potato protein isolate,
(Kleemann et al., 2020). (Kleemann et al., 2018) reported that higher other edible plant proteins with good gelation ability obtained from
substrate concentrate (15.0% (w/w)) is required to induce covalent various sources such as nuts, vegetables, grains, and legumes could be
bonds between casein molecules, increase the stiffness, and enhance the studied for the production of bioaerogels for food applications. Never­
mechanical stability of sodium caseinate bioaerogels. Selmer et al. theless, food-grade bioaerogels from various animal-derived edible
(2019a) produced sodium caseinate bioaerogels with 40.9 μm, 13.4 nm, proteins could also be expected in the upcoming years.
443 kg/m3, 0.28 cm3/g, and 48 m2/g of mean particle size, mean pore
diameter, bulk density, pore-volume, and specific surface area,
respectively.

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3.17. Camelina, flax, and balangu seed mucilages Table 3


Structural and physicochemical characterization methods of bioaerogels.
Seed mucilages are soluble fibers present in the mucous epidermis Characterization Purpose Reference
(outermost layer) of various seeds and composed of mixtures of techniques/methods
numerous proteins and polysaccharides. Due to the excellent physico­ X-ray diffraction Determination of the relative Abhari et al. (2017)
chemical and functional properties, mucilages are being incorporated crystallinity of bio-aerogels
into various food formulations and are safe for consumption. Recently, Thermogravimetric Determination of thermal Alnaief et al. (2018)
the fabrication of novel bioaerogels from seed mucilages for food ap­ analysis stability of the bio-aerogels
Scanning electron Determination of the bio- García-González,
plications is considered an emerging trend (Selvasekaran & Chi­ microscopy aerogel morphology. Camino-Rey, et al.
dambaram, 2021b). Camelina seed mucilage with excellent swelling (2012)
kinetics and water absorption capacity was used to fabricate cylindrical Zeta potential Determination of the de Oliveira, Bruni, el
aerogels with minimum shrinkage, nanoporous structure, and high suspension stability of bio- Halal, et al. (2019)
aerogels
surface area. The pore volume of 0.32 & 0.28 cm3/g, porosity of 91 &
Powder densitometer Determines the bulk density Ganesan et al. (2018)
94%, pore size of 6.0 & 5.6 nm, density of 0.08 & 0.05 g/cm3, specific of bio-aerogels that are
surface area of 240 & 229 m2/g were observed for aerogels obtained complex in shape
from camelina seed mucilage concentrate and powder, respectively Helium pycnometer Determination of the skeletal Ganesan et al. (2018)
(Ubeyitogullari & Ciftci, 2020). Similarly, Comin, Temelli, and Saldaña density of open pores present
in bio-aerogels
(2015) produced flaxseed mucilage aerogels with 25.2 Å, 0.82 cm3/g,
Nitrogen adsorption- Analyzation of surface area, Nešić et al. (2018)
201.1 m2/g, and 0.16 g/cm3 of average pore diameter, pore volume, desorption pore volume and pore
specific surface area, and low density, respectively. However, difficulty diameter of bio-aerogels
in shape retention of the hydrogel at a concentration of seed mucilage Differential scanning Determination of the thermal Nešić et al. (2018)
calorimetry conductivity of bio-aerogels
<10% w/v (Ubeyitogullari & Ciftci, 2020) and <10% w/w (Comin et al.,
Texture Analyzer Analysis of texture profile of da Silva et al. (2020)
2015) was indicated as a major drawback that led to the deformed bio-aerogels
morphology of aerogels. A significant structural deformation during the Analytical balance Weight measurement of bio- Farhat et al. (2019)
solvent exchange and afterward supercritical CO2 drying was reported aerogels
as another major drawback during the production of balangu seed Digital caliper Volume or dimension Farhat et al. (2019)
measurement of bio-aerogels
mucilage aerogels with 0.368 cm3/g of pore volume and 95.74 m2/g of
UV spectrometry Quantification of Pantić, Knez, and
specific surface area (Falahati & Ghoreishi, 2019). micronutrient loading of bio- Novak (2016)
aerogels
Laser particle size Determination of particle Alnaief et al. (2018)
4. Characterization of bioaerogels
analyzer size distribution of bio-
aerogels
The desired properties of bioaerogels such as bulk density, specific Fourier transform- Determination of bonding Pantić, Kotnik, et al.
surface area, volumetric shrinkage, mechanical property, moisture ab­ infrared spectroscopy type and its interaction (2016)
sorption isotherm, surface morphology, and thermal behavior must be within bio-aerogel

evaluated before its application in micronutrient fortification and food


packaging. Following are the methods available to characterize the Renzo, et al., 2011).
structural and physicochemical properties of bioaerogels intended for
use in food. Nevertheless, it is important to mention that these tech­ Vpores =
1

1
(2)
niques are also applicable to other aerogels in general. Table 3 enlists ρbulk ρskeletal
characterization techniques to determine various properties of The total volumetric shrinkage (VSt) of bioaerogel monoliths can be
bioaerogels. determined by employing the following equation (3) (Ganesan et al.,
The bulk density(ρ) of bioaerogels can be determined by directly 2018).
measuring the weight (mass) and volume (dimensions). An alternative ( )
method to determine the bulk density is the use of a powder densi­ Vhydrogel − Vaerogel
VSt = × 100% (3)
tometer which measures the volume of bioaerogels that are geometri­ Vhydrogel
cally complex in shape. The skeletal density of open pores can be
determined by using a helium pycnometer (Ganesan et al., 2018). where Vhydrogel and Vaerogel are the volume of hydrogel and aerogel,
Further, the total porosity of bioaerogels can be calculated from the bulk respectively.
density and skeletal density according to the following equation (1) The mechanical property of bioaerogels can be evaluated by per­
(Dogenski et al., 2020). forming uniaxial compression tests using a texture analyzer (Abhari
et al., 2017). The stability of the aerogel in an aqueous solution can be
ρbulk
Porosity (%) = 1 − × 100 (1) determined by immersing them in excess water and maintaining them at
ρskeletal
room temperature for 7–8 days or as per the study, assisted with occa­
The specific surface area (Sa) can be measured by employing the sional stirring. Further, bioaerogels should be dried to obtain a constant
Brunauer–Emmett–Teller (BET) method and nitrogen adsorption tech­ weight. Later, their stability in the aqueous media can be calculated
nique (Robitzer, Tourrette, et al., 2011). Bioaerogels hold numerous according to equation (4) (Dogenski et al., 2020) and expressed as
mesopores and macropores ranging from hundreds of nanometres to aerogel mass loss in percentage.
several microns. Therefore, in addition to the specific surface area, pore
(W0 − Wi )
size and pore volume are the significant factors determining the end Aerogel mass loss (%) = × 100% (4)
W0
texture of bioaerogels (Ganesan et al., 2018). The pore volume and pore
size distribution are measured by applying standard methods which where Wo and Wi are the initial and final weight of the bioaerogels,
include the Barrett-Joyner-Halenda (BJH) approach or mercury poros­ respectively.
imetry (Rudaz et al., 2014). BJH is an effective approach to characterize The angle measurement of water content in bioaerogels can be done
the mesopores and smaller macropores however, it is not applicable to by using a contact angle analyzer equipped with a CCD camera and
determine the size of larger macropores (Kayser et al., 2012). The pore software to analyze the obtained image (Wang, Su, et al., 2019).
volume can be calculated by the following equation (2) (Robitzer, Di

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P. Selvasekaran and R. Chidambaram Food Hydrocolloids 131 (2022) 107760

Moisture absorption isotherm of bioaerogels can be analyzed by using properties. Besides, bioaerogels derived from seed mucilages, proteins,
the dynamic vapor absorption apparatus (Jin, Han, Li, & Sun, 2015). The and polysaccharides are safe, sustainable, renewable, and edible for
water/oil absorption capacity of bioaerogels can be studied by consumption (Selvasekaran & Chidambaram, 2021b). Bioaerogel mi­
immersing them in excess water/oil and periodically weighing them crospheres have been explored in numerous research as potential carrier
after the removal of water/oil. Further, the water and oil absorption matrices of valuable compounds for food applications (Ahmadi et al.,
capacity can be determined according to the following equation (5) 2016; De Cicco et al., 2016; De Marco & Reverchon, 2017; García-­
(Farhat et al., 2019). González et al., 2015a; Gonçalves et al., 2016; Mustapa & Al., 2018;
( ) Obaidat, Alnaief, & Mashaqbeh, 2018). Zheng, Tian, Ye, Zhou, and Zhao
Wswollen,t − Wdry
Water or oil absorption capacity = × 100% (5) (2020) indicated that polysaccharide based bioaerogels hold the ten­
Wdry dency to lower the calorific value of various food products as they
possess high porosity along with ultralow density and such bioaerogels
where Wswollen,t, and Wdry are the weight of the bioaerogel at a particular
are suitable for loading micronutrients. The high inner surface area of
time t and weight of the dried aerogel, respectively.
bioaerogels is accessible for the adsorption of various micronutrients,
The surface morphology of bioaerogels can be visualized by using the
while the higher internal porosity is well-structured for the capillary
images obtained from the Scanning Electron Microscopy (SEM) (Groult
condensation of delicate micronutrients (Chen & Zhang, 2019). The
& Budtova, 2018b). 3D tomography is also a significant tool to char­
occupied inner pores shield the micronutrients from adverse environ­
acterize the surface morphology of the bioaerogels (Budtova, 2019).
mental factors viz. light, moisture, temperature, and oxygen. Addition­
However, it cannot be used to analyze the pore size distribution ranging
ally, this technique offers the feasibility to mask unfavorable odor and
below a few hundred nanometres (Ganesan et al., 2018). The crystal­
taste of micronutrients (Selmer et al., 2019a fortification of foods, bio­
linity pattern can be obtained by irradiating bioaerogels with X-ray
aerogels in the form of microspheres with closed pores are promising as
using a diffractometer (XRD) (Abhari et al., 2017). Further from the
they do not modify the physicochemical and sensory properties of foods
obtained pattern, the crystallinity index can be calculated according to
(Mikkonen et al., 2013). However, it is highly challenging to produce
the following equation (6) (Chen & Zhang, 2019).
bioaerogels with dual and controlled pore size distribution which con­
( ′)
I− I fines them from occupying a niche in micronutrient fortification of food
Crl (%) = × 100% (6) products as the macroporosity of bioaerogels is of major concern. In such
I
a case pressurized CO2 gelation and its rapid depressurization rate are
Where I is the crystalline region and I is the amorphous region on the X- documented as a novel approach. At a slow depressurization rate (0.02

ray diffractograms. MPa/min) no macropores were detected whereas at a fast depressur­


The thermal behavior of bioaerogel microspheres can be character­ ization rate (3 MPa/min) macroporosity (31.3%) with good inter­
ized using differential scanning calorimetry (DSC) under a constant ni­ connectivity (33.2%) was detected in alginate aerogels (Quraishi et al.,
trogen flow whereas the thermal stability of the bioaerogel microspheres 2015). Dual pores in alginate-starch hybrid aerogels were gained by
can be investigated using a thermogravimetric analyzer (TGA) (Wang increasing the depressurization rate (0.1–30 bar/min) i.e., mesoporosity
et al., 2018). The type of bonding interaction within bioaerogel micro­ (183–544 m2/g and 2.0–6.8 cm3/g of specific surface area & pore vol­
spheres can be analyzed from the Fourier transform-infrared (FT-IR) ume, respectively) and macroporosity (2–25%) with excellent inter­
spectra (Budtova, 2019). connectivity (Martins et al., 2015).
Selmer et al. (2019a) reported that the consumer acquiescence of
5. Application of bioaerogels in micronutrient fortification of micronutrients impregnated in bioaerogel microspheres is considered to
foods be surpassing in comparison to bioaerogel monoliths. The incorporation
of micronutrients into the bioaerogels is done amid various steps of
Micronutrient fortification is determined as one of the significant aerogel formation such as a)-prior to gelation; b)- amid the alcogel
methods applied to address the micronutrient deficiency of all age formation; c)- amid the process of drying (generally supercritical CO2
groups and has occupied a niche in the food industry. The process of drying); d)- succeeding the drying. However, it depends on the affinity
micronutrient fortification involves the incorporation of micronutrients of micronutrients to the utilized solvent such as water, alcohol, and
(vitamins and minerals) in a particular product to enhance the nutri­ supercritical CO2 (Zheng et al., 2020; Dogenski et al., 2020). Fat-soluble
tional profile and quality of the food (Chadare et al., 2019). The common vitamins (Vitamin A, D, E, and K) are proved as highly soluble in su­
challenges being faced by food technologists during micronutrient percritical CO2 fluid (Pantić, Knez, & Novak, 2016). Fig. 3 illustrates the
fortification are bioavailability, dispersibility, homogeneity, and sta­ loading of micronutrients into bioaerogels amid the various steps of
bility of the added micronutrients (Maurya, Bashir, & Aggarwal, 2020). production. Table 4 enlists micronutrients loaded into various bio­
These challenges are the driving force that has led to the development of aerogels for food applications. The effective methods that are used to
various technologies for micronutrient fortification of foods and one impregnate bioaerogel matrix include supercritical impregnation, wet
such technological advancement is the encapsulation of micronutrients impregnation, subcritical liquid impregnation, and oil absorption or oil
(Mehling et al., 2009). The advantages of encapsulation include pro­ dispersion. In the case of the food industry, supercritical solvent
tection of micronutrients from physicochemical stress such as pH, tem­ impregnation is a highly promising technique to load micronutrients as
perature, moisture, and oxidation; acts as a solubility barrier between the loaded aerogel will be devoid of contamination with residual sol­
micronutrients and food matrix; controlled and targeted release of vents (Milovanovic, Jankovic-Castvan, Ivanovic, & Zizovic, 2015). Be­
micronutrients; do not modify the appearance, taste, and quality of the sides, supercritical CO2 loading of bioaerogels is gaining interest as the
food matrix and sustains customer acceptance (Ribeiro et al., 2015). The green practice for the entrapment of poorly water-soluble micro­
commonly used encapsulation technique in the micronutrient fortifica­ nutrients (Pantić, Knez, & Novak, 2016). In supercritical impregna­
tion of foods is coacervation, spray drying, molecular inclusion, tion/supercritical CO2 adsorption, the saturated solution containing
co-crystallization, interfacial polymerization, fluidized bed, supercritical CO2 fluid and micronutrients diffuses into the pores of
freeze-drying, and nanoencapsulation (Levi et al., 2011). bioaerogels. Further, loading starts with the chemical adsorption of
An alternative and rapidly emerging approach is the concept of micronutrients on the surface of bioaerogels. As an example, De Marco
loading micronutrients in bioaerogels as they possess specialized char­ and Reverchon (2017) dissolved micronutrients in the supercritical CO2
acteristics such as high porosity, higher surface area, ultra-low density, fluid and brought in contact with bioaerogels to be impregnated. At
outstanding acoustic, thermal insulation, and stable mechanical supercritical conditions, the unique characteristics of CO2 such as high
diffusivity and low viscosity enhanced the micropore penetration and

12
P. Selvasekaran and R. Chidambaram Food Hydrocolloids 131 (2022) 107760

Fig. 3. Micronutrient loading of bioaerogels: (A) during the sol-gel process; (B) during the solvent exchange; (C) during supercritical drying; (D) after supercriti­
cal drying.

Table 4
Summary on the impregnation of micronutrients into various bioaerogels.
Aerogel Loaded Substance Loading technique Loading Loading Reference
Source time efficiency

Maize starch α-tocopherol (Vitamin E) Supercritical CO2 adsorption 24 h 19.99% De Marco and Reverchon
(2017)
Maize starch Menadione (vitamin K3) Supercritical CO2 adsorption 24 h 8.76% De Marco and Reverchon
(2017)
Corn starch Vitamin E (α-tocopherol, TOC) Supercritical impregnation 24 h – De Marco et al. (2019)
Alginate 2-methyl-1, 4-naphthquinone Supercritical impregnation 24 h – Pantić, Kotnik, et al.
(vitamin K3) (2016)
Alginate Cholecalciferol (vitamin D3) Supercritical impregnation 24 h – Pantić, Kotnik, et al.
(2016)
Alginate Cholecalciferol (vitamin D3) High pressure impregnation employing both supercritical 24 h – Pantić, Kotnik, et al.
and liquid carbon dioxide. (2016)
Cellulose L-ascorbic acid (vitamin C) Antisolvent Precipitation with Supercritical Carbon Dioxide 24 h – Haimer et al. (2010)
Apple fruit Nicotinic acid (Vitamin B3) During the sol-gel process – 25% Veronovski et al. (2014)
pectin
Citrus fruit Nicotinic acid (Vitamin B3) During the sol-gel process – 37% Veronovski et al. (2014)
pectin

-: Not mentioned.

rapid equilibration of the fluid phase within the highly porous aerogel method involved the utilization of liquid CO2 below the critical point of
matrix. Further, micronutrient-loaded bioaerogels free of solvent were supercritical CO2 (31.1 ◦ C). The liquid CO2 was reported to be an
obtained by removing the supercritical CO2 fluid at a slow depressur­ appropriate solvent which allowed the prospect of operating at lower
ization rate. The use of liquid CO2 over supercritical CO2 is advanta­ temperature ranges, prevented the degradation of vitamin D3, and pro­
geous for the impregnation of temperature-sensitive micronutrients into vided higher loading within the short period of impregnation. Both su­
bioaerogels. Pantić, Kotnik, Knez, and Novak (2016) for the first time percritical and subcritical impregnation method does not destroy or
reported the subcritical liquid impregnation of temperature-sensitive damage the structure of bioaerogels (Pantić, Kotnik, et al., 2016).
vitamin D3 into bioaerogels derived from alginate. During storage The impregnation step succeeding the supercritical drying can be
(2–8 ◦ C) the shelf life and stability of vitamin D3 were improved. This avoided by employing wet impregnation which integrates liquid

13
P. Selvasekaran and R. Chidambaram Food Hydrocolloids 131 (2022) 107760

adsorption with supercritical CO2 drying of aerogels. In wet impregna­ vitamin C, instead, dependent on the thickness of the cellulose aerogel
tion, alcogels were allowed to interact with an organic solvent consisting matrix.
of micronutrients of interest for a certain time period. Later, loading After loading the micronutrients, a supplementary layer of coating
arises amid the process of drying through the removal of the solvent by can be applied for the enhanced protection of the bioaerogel matrix
supercritical CO2 fluid and antisolvent precipitation of micronutrients (Goslinska et al., 2019). However, Alnaief et al. (2012) strongly sug­
(Selvasekaran & Chidambaram, 2021b). However, residual levels of gested reducing the contact time of bioaerogels with coating solutions as
toxic organic solvent, degradation of micronutrients, and undesired re­ long contact time destroys the end morphology of aerogels. The loading
actions in the resulting aerogels that may cause low processing effi­ capacity of the bioaerogels is associated with their internal structure and
ciency must be taken into account (Mustapa, Martin, Sanz-Moral, Rueda, type of reaction with micronutrients. The micronutrient loading ca­
& Cocero, 2016). Oil absorption or oil dispersion also holds a huge po­ pacity can be elevated by decreasing the pore size and increasing the
tential to impregnate bioaerogels with fat-soluble vitamins. In this specific surface area as that increases the capillary force contributing to
method, bioaerogels with good oil absorption capacity can be directly the high loading capacity (Mehling et al., 2009). In addition, Ubeyito­
immersed into the oil dispersion containing fat-soluble vitamins (Plaz­ gullari and Ciftci (2016b) reported that decreasing the size of micro­
zotta et al., 2020). Although wet impregnation and oil absorption nutrients increased their bioavailability. The encapsulation efficiency of
method was used to impregnate other functional ingredients into bio­ loaded micronutrients in bioaerogel microspheres can be calculated as
aerogels, no studies were reported on the loading of micronutrients. per equation (7).
Alginate and Starch bioaerogels are frequently used as carrier
Actual micronutrient amount
matrices to impregnate micronutrients. Maize starch bioaerogels in the EE (%) = × 100 (7)
Theoretical micronutrient amount
form of microspheres were investigated for their prospect as carrier
matrices of poorly water-soluble vitamins – menadione (Vitamin K3) and Similar to the above-mentioned studies, the frequently used vita­
tocopherol (Vitamin E) through the supercritical CO2 adsorption for 24 h mins, and minerals as fortificants such as vitamin A, D, C, iron, folic acid,
(De Marco & Reverchon, 2017). The study described that bioaerogel iodine, calcium, magnesium, and zinc can be loaded into the suitable
microspheres obtained from starch revealed 95–98% of vitamin loading bioaerogel matrices (Fig. 4) (Cardoso, Fernandes, Gonzaléz-Paramás,
capacity. The recommended dietary allowance (RDA) of vitamin K3 and Barros, & Ferreira, 2019). To the best of our knowledge, literature on
vitamin E for adults is 100 μg and 15 mg, respectively. The maximum direct impregnation of various minerals into bioaerogel matrix has not
release profile of loaded vitamin E was 145 μg/mg of aerogel and in the been reported yet and holds huge prospects for investigation. Selvase­
case of vitamin K3, the maximum release profile was 100 μg/mg of karan and Chidambaram (2021b) and Zheng et al. (2020) specified that
aerogel. Therefore, the authors concluded that 1 mg of maize starch consumable bioaerogels obtained from seed mucilages, proteins, and
aerogel could satisfy the RDA of vitamin E and K3 and could be poten­ polysaccharides could be integrated into the food system as an aspiring
tially used for the micronutrient fortification of foods. matrix to load the desired compounds. However, the lack of precise
Micronutrient fortification of foods with vitamin D3 represents a technology facilitating precise micronization of bioaerogels hinders the
challenging task as it is insoluble in water and sensitive to high tem­ scope of this material to reach the food market of micronutrient delivery
perature, light, and air. Thus, Pantić, Kotnik, et al. (2016) supercritically systems (García-González & Smirnova, 2013a). However, it is important
impregnated cholecalciferol (vitamin D3) and vitamin K3 into alginate to highlight that to date only (Ubeyitogullari & Ciftci, 2019) explored
aerogel microspheres. The highest loading capacity was achieved after 1 the incorporation of bioaerogels (starch bioaerogels) into the real food
h of supercritical impregnation which was attributed to the higher sol­ matrix-low-fat, non-fat, and regular granola bars. Further studies on the
ubility of vitamin D3 and K3 in the supercritical CO2 fluid. Compara­ incorporation of micronutrient-loaded aerogels into real food products
tively, the solubility of Vitamin K3 in supercritical CO2 fluid was higher, such as milk and dairy products, cereal-based products, soy sauce, and
thus the amount of impregnated vitamin K3 was higher than vitamin D3. various other processed products including fruit beverages are encour­
The controlled release of both vitamins was achieved over a time period aged. Thus, fortified products could reach the target population and
of 6 h. The RDA value of vitamin D3 is 25 μg/day, whereas the maximum ensure the daily dietary requirement of micronutrients (Chadare et al.,
release concentration of 1 mg alginate aerogels microspheres was 41.64 2019).
μg. Thus, 0.60 mg alginate aerogel microspheres loaded with 25 μg of Bioaerogels should be stable during the storage period and leakage of
vitamin D3 could be potentially incorporated into foods for effective impregnated micronutrients must be avoided. Therefore, the storage
vitamin D3 fortification (Pantić, Knez, & Novak, 2016). and shelf life of impregnated and unimpregnated bioaerogels should be
De Marco, Riemma, and Iannone (2019) loaded starch aerogel with explored in-depth (Zheng et al., 2020). Another major challenge is that
α-tocopherol (vitamin E) using supercritical CO2 impregnation. The the loaded vitamins should be delivered at the interested site where their
study reported that 120 mg of starch aerogel could deliver 15 mg of physiological function is essential (Veronovski et al., 2014). Due to the
vitamin E, which was in accordance with the RDA of Vitamin E for adults hydrophilic nature of polysaccharide aerogels, the impregnated vita­
(15mg/day). Similarly, pectin/sodium alginate hybrid aerogel micro­ mins undergo faster release as the aerogel matrix disintegrates upon
spheres were loaded with vitamin E, and the maximum loading capacity contact with water. Thus, the hydrophilic nature of polysaccharide
of 81% was attained (Dhat, Naik, Amruta, & Parimal, 2009). Veronovski aerogels will be a major setback for incorporation in liquid foods. In such
et al. (2014) loaded nicotinic acid (Vitamin B3) into bioaerogels ob­ a case, coating or chemical modification of aerogel surface could be
tained from citrus fruit pectin and apple fruit pectin during the sol-gel opted to change the hydrophilic bioaerogels into hydrophobic. Also, the
process. The study elucidated that the impregnation efficiency incorporation of micronutrient-loaded aerogels should not weaken the
strongly depends on the specific surface area and pores of the aerogels. rheological properties and deteriorate the sensorial aspects of the for­
The apple fruit pectin aerogels with comparatively low surface area tified food products (Selvasekaran & Chidambaram, 2021b). Ubeyito­
(213.5 m2/g) and pore volume (0.339 cm3/g) exhibited a maximum gullari et al. (2018) reported that different structure of aerogels
loading efficiency of 25% whereas the citrus fruit pectin with a high undergoes different digestion process and the use of chemical cross­
surface area (248.9 m2/g) and high pore volume (0.39 cm3/g) presented linkers decreases the digestibility of the aerogels. Therefore, in-vitro
the maximum loading efficiency of 37%. Haimer et al. (2010) impreg­ digestibility experiments of various bioaerogels and food products
nated L-ascorbic acid (vitamin C) into bioaerogels obtained from bac­ containing them should be investigated, as the literature available is still
terial cellulose during the process of supercritical CO2 drying. In general, limited. The micronutrient-loaded or unloaded bioaerogels should be
the amount of micronutrients impregnated into the bioaerogel matrices assessed for any possible allergic or intolerant reactions before their
determines its release profile. Contrarily the findings of this study re­ incorporation into food products, especially in foods products that are
ported that the release profile was independent of the amount of loaded already proven to be associated with adverse food reactions

14
P. Selvasekaran and R. Chidambaram Food Hydrocolloids 131 (2022) 107760

Fig. 4. Illustration of micronutrients loaded in pores of the bioaerogel matrix.

(Muthukumar, Selvasekaran, Lokanadham, & Chidambaram, 2020). For controlled long-term release of hexanal. During the preparation of bio­
instance, whey which is a milk protein was reported to cause allergic aerogel material, the hydrogel was obtained from 2 wt % gal­
reactions upon consumption (Logeshwaran, Selvasekaran, & Chi­ actoglucomannans and anionic cellulose nanofibril in the ratio of 70:30,
dambaram, 2020; Sekar et al., 2020) and therefore aerogels prepared w/w using 2.5–12.5 wt % of ammonium zirconium carbonate as the
from whey proteins could lead to adverse allergic reactions. The absence crosslinker. Later, an emulsion containing sunflower oil and hexane
of hazardous chemicals during the production of bioaerogels is indicated (1–100 mg/g) was added to the prepared hydrogel which was followed
as a major advantage, attention must be laid to the use of ethanol during by freeze-drying. For at least 3 weeks, 7–23 μmol of hexanol per gram of
the solvent exchange step. This may cause consumption restrictions for aerogel was produced and released. Blueberries stored along with
certain individuals such as children and consumers with strict religious hexanal releasing bioaerogel matrix did not show any visual alteration
dietary restrictions (Manzocco, Mikkonen, & García-González, 2021). for 5 days at room temperature and cherry tomatoes maintained their
As quoted by Mikkonen et al. (2013) and Zhu (2019) the food firmness for a longer period.
products containing aerogels impregnated with micronutrients are not Bioaerogels obtained from cellulose nanocrystals exhibited water
commercialized in the market, but the scope for such products is absorption capacity ranging between 264.2% and 402.8% and therefore,
considered significant. In addition to micronutrients, bioaerogels favor de Oliveira, Bruni, Fabra, et al. (2019) proved that aerogels obtained
the incorporation of various aroma, biologically active compounds, and from food-grade materials could be used as potential water absorbers in
healthy oils (Selvasekaran & Chidambaram, 2021b). Besides, the in­ food packaging. The functional groups occurring in the polysaccharides
clusion of bioaerogels in various food products is not indicated in the easily interact with the medium due to the large surface area of aerogels.
current regulation. These novel food-grade bioaerogels should be eval­ This property facilitates the sorption of various surfactants, dissolved
uated under the current Novel Foods Regulation (EU Regulation polar molecules, saline solutions, water, and water vapor on the surface
2015/2283, 2015). Accurate information is mandatorily required to of aerogels. Moreover, the crosslinked network of polysaccharides
differentiate bioaerogels that could be included in the diet from those maintains the physical structure of the aerogels during water absorption
requiring certain authorization (Manzocco et al., 2021). Above all, if (Quignard, Valentin, & Di Renzo, 2008). de Oliveira, Bruni, Fabra, et al.
fortified products containing bioaerogels are commercialized, their cost (2019) and Oliveira et al. (2017) reported that bioaerogels obtained
is expected to be higher than the regular fortified products. This is from single polymer cellulose nanocrystals or polyvinyl alcohol (PVA)
anticipated due to the higher production cost of bioaerogels which in­ disintegrated upon contact with water. As a solution, cellulose nano­
volves the cost of raw materials, multi-step production process and use crystals were combined with polyvinyl alcohol (PVA) which augmented
of sophisticated equipments. the water absorption capacity. This proved that the combination of
various polymers could improve the water absorption capacity of bio­
6. Application of bioaerogels in active packaging of foods aerogels. However, the high mechanical strength and chemical stability
of synthetic polymers such as PVA could slow the rate of degradation.
Extended storage or long-distance transportation can expose fresh The distribution and size of the bioaerogel pores is also a key factor
produce or packed foods to various hazards including microbial determining their use as absorbers in food packaging applications as
spoilage, softening, and ripening. Food packages are essential materials they influence the capacity and mechanism of water absorption. de
that provide physical and barrier protection and serve as mere storage Oliveira, Bruni, Fabra, et al. (2019) indicated that bioaerogels with
containers to ensure food safety and quality (Lehtonen et al., 2020). compacted structure and small pores exhibit a low level of
Novel approaches for the production of active or intelligent food pack­ water-absorbing capacity or completely disintegrate upon contact with
aging materials with good oil and water absorption capacity, thermal water. The addition of appropriate co-polymers could increase the pore
stability, and controlled release of active ingredients from the packaging size. Spagnol et al. (2012) documented that the presence of cellulose
materials into food products are highly studied in recent years. In this nanocrystals as a co-polymer along with starch increased the pore size
regard, the ultra-low density, high liquid absorption capacity, excellent and facilitated the easier and faster diffusion of the liquid into the aer­
thermal properties, high surface-volume relationship, and high internal ogel matrix.
surface area of bioaerogels are highly desired for the development of The relative crystallinity of precursors also influences the water-
biodegradable and non-toxic food packaging materials (de Oliveira, absorbing capacity of the bioaerogels. Bioaerogels obtained from euca­
Bruni, el Halal et al., 2019). A novel bioaerogel based active packaging lyptus and rice cellulose nanocrystals with relative crystallinity values of
could reduce food waste and lift the sustainability and economy of the 86.4% and 75.5% presented a water-absorbing capacity of 264.2% and
food supply chain. Polysaccharide aerogels are represented as progres­ 357.5%, respectively. Evidently, a higher relative crystallinity value of
sive materials in food packaging industries in various forms such as the precursor decreases the water-absorbing capacity of resulting aero­
oxygen/humidity sachet scavengers, internal food packaging layers, and gels (de Oliveira, Bruni, el Halal et al., 2019). This was due to the barrier
wraps (Nešić et al., 2018). Hexanol is a volatile compound that prevents effect caused by higher relative crystallinity in the resulting matrix
the growth of spoilage microorganisms. Recently, Lehtonen et al. (2020) which led to low diffusion of water molecules between the polymeric
incorporated food-grade sunflower oil into an active bioaerogel based chains. However, this phenomenon increases the degradation resistance
packaging material eliminating the use of organic solvent for the of the matrix in hydrolytic environments (Luiz De Paula, Mano, &

15
P. Selvasekaran and R. Chidambaram Food Hydrocolloids 131 (2022) 107760

Pereira, 2011). da Silva et al. (2020) produced bioaerogels suitable as Chen et al. (2020) incorporated silica aerogels into PVA-based films and
water-absorbing food packaging materials from wheat starch (non-­ developed thermal insulation materials for the multilayer packaging of
germinated or germinated type) either including or excluding the use of chocolates. The improved thermal stability, oxygen, and water vapor
polyethylene oxide. After 24 h of immersion in water, the obtained barrier property were achieved in PVA films containing 3% aerogel.
bioaerogels presented higher degradation temperature, enhanced Further, the crystallinity degree and thermal conductivity of films
physical integrity, and excellent water absorption capacity. Irrespective decreased with a simultaneous increase in the aerogel content. At
of the type of wheat starch, bioaerogels obtained excluding polyethylene ambient temperature (10 ◦ C) the hardness of chocolates packed with
oxide showed water absorption capacity ranging between 946.5% and PVA films without aerogels was 8.17 N. This further increased to 16.16
957.0%. The inclusion of polyethylene oxide increased the water ab­ N for chocolates packed with PVA films containing 7% aerogels. This
sorption capacity of wheat starch aerogels which ranged between proved that the softening of chocolates could be prevented upon
1143.6% and 1279.1%. This was attributed to the highly hydrophilic increasing the aerogel content in the films as they inhibit the heat
nature of polyethylene oxide as it contains a high number of hydroxyl transfer from outside into the package. Similarly, Lin et al. (2020)
groups that have a higher affinity to bind with water molecules. developed chitosan-nano-silicon aerogel-based composite edible and
Bioaerogels as moisture absorbers could be used to prevent functional packaging films through the incorporation of the okra pow­
condensation of water as a consequence, water activity and microbial der. The obtained films exhibited effective antibacterial properties
growth rate will be reduced in packaged foods, especially in meat against S. aureus and E. coli which are gram-positive and gram-negative
packaging (de Oliveira, Bruni, el Halal et al., 2019). Lehtonen et al. bacteria, respectively. The thickness, oil resistance, structural integrity,
(2020) concluded that in upcoming years <1 g of bioaerogels could and, moisture permeability of the composite film were improved
preserve the plant-based food products against mold growth and soft­ whereas the tensile strength, flexibility, hydrophobicity, and finely
ening in the 1-L package. de Oliveira, Bruni, Fabra, et al. (2019) also cracked surface decreased upon increasing the nano-silicon aerogel
indicated that composite aerogels obtained from food-grade materials level. The authors concluded that composite films derived from chitosan
with biodegradable and renewable properties could be used as absor­ by the inclusion of nano-silicon aerogel can be used to contain oily
bent pads in fish trays or meat due to their ability to absorb high water foods. Nešić et al. (2018) demonstrated that aerogels obtained from
content released by fresh food products. In fresh meat packaging, pectin-titanium oxide nanoparticles are highly potential for the storage
compression resilience and sufficient strength of bioaerogels that sustain of food products that are sensitive to high temperature. The thermal
the meat weight without undergoing deformation can be used as an conductivity property of nanocomposite aerogels was reduced signifi­
alternative to expanded polystyrene which is commonly preferred in cantly in comparison to other materials that are regularly utilized in
meat packages (da Silva et al., 2020). food packaging industries such as cellulose foams and polystyrene. The
In recent years, several approaches are being explored on the addition of titanium oxide nanoparticles increased the thermal stability,
controlled release of functional components from the active food pack­ and mechanical properties, and exhibited strong antibacterial properties
aging materials towards the food products. One such approach is the against E. coli. under UV and dark illumination conditions. As the visual
impregnation of bioactive compounds into bioaerogel packaging mate­ impression of food packages is important for consumer acquisition, the
rials. de Oliveira, Bruni, Fabra, et al. (2019) added agar-derived extracts bioaerogel based packaging system should be highly transparent. Con­
into various selected formulations consisting of PVA + cellulose/nano­ cerning this Plappert, Nedelec, Rennhofer, Lichtenegger, and Liebner
cellulose, PVA + cellulose, and pure PVA and assessed their controlled (2017) developed highly transparent cellulose aerogels with excellent
release into the food simulants. Bioaerogels formed with pure PVA thermal insulation and intriguing mechanical properties intended for
spontaneously released the agar extract in hydrophilic (10% ethanol) food packaging.
and hydrophobic (50% ethanol) food simulants. The hybrid aerogel Above all, it is important to highlight that bioaerogels as food
formulations containing PVA + cellulose/nanocellulose, and PVA + packaging materials should not liberate their elements into foods at
cellulose presented a more sustainable release of agar extracts. In the levels detrimental to human well-being. They should not deteriorate the
first 5 h, both the hybrid aerogel formulation exhibited 60% release in odor, taste, and food composition. Also, these materials should be sub­
hydrophilic and 40–50% release in hydrophobic foods. However, after jected to safety evaluation as defined in the European Food Safety Au­
48 h bioaerogels formulated only with cellulose presented 70% and 60% thority guidelines (https://efsa.onlinelibrary.wiley.com/doi/epdf/10
release in hydrophobic and hydrophilic foods, respectively. The highest .2903/j.efsa.2008.2 1r). A major concern with the use of bioaerogels
release rate of 80% in hydrophilic and 90% in hydrophobic foods were as food packaging materials is their cost. Low-value side streams can be
observed in bioaerogels formulated with nanocellulose. This was due to upgraded to produce bioaerogels intended for packaging applications
the large surface area of the nanocellulose which increased the presence from renewable resources. This could highly curtail the cost contribu­
of free hydroxyl groups in aerogels for interaction with water molecules tion of raw materials. However, the multi-step production process that
thereby elevating the water swelling kinetics and water vapor sorption uses a large amount of solvent such as supercritical CO2 is expensive.
(de Oliveira, Bruni, Fabra, et al., 2019). The functional bioaerogels Minimizing the use of fresh solvents and a continuous supercritical
possessing high water absorbing capacity are advantageous as they drying process could decrease the production cost of bioaerogels on an
could be used to intake the exudates from packaged food products. The industrial scale in comparison to batch production (Manzocco et al.,
accumulation of liquids inside the packages can be eliminated which 2021).
further hinders or prolongs the growth of microorganisms. Moreover,
bioaerogel packing system in the form of absorbent can be utilized for 7. Conclusion and future directions
shelf life extension of food products by incorporating bioactive com­
pounds (da Silva et al., 2020). As an example, during refrigerated stor­ In this review, the commonly used precursors and steps involved in
age, superabsorbent bioactive cellulose aerogel pads containing aqueous the production process of bioaerogels, the characterization techniques of
extracts of Arundo donax reduced the lipid oxidation and color loss in red bioaerogels, and their food related applications were summarized. Bio­
meat (Fontes-Candia, Erboz, Martínez-Abad, López-Rubio, & Martí­ aerogels are being produced from various polysaccharides, proteins, and
nez-Sanz, 2019a). seed mucilages. Owing to their sole properties viz. high surface area,
The excellent thermal insulation property of bioaerogels due to the ultra-low density, and highly porous nature, bioaerogels could be used
low thermal conductivity is favorable for thermal insulation packaging as advanced food materials. As an example, the novelty of bioaerogels as
of temperature-sensitive foodstuffs. Temperature, as well as humidity, carrier materials encourages its potential application in the micro­
are the significant external parameter reported to be negatively influ­ nutrient fortification of food and food products. The encapsulation of
encing the chocolate quality (Selvasekaran & Chidambaram, 2021a). micronutrients in bioaerogels favors higher loading capacity, higher

16
P. Selvasekaran and R. Chidambaram Food Hydrocolloids 131 (2022) 107760

encapsulation efficiency, increased stability, and better control over the Declaration of competing interest
release profile of micronutrients. The dietary fiber and protein content
of various polysaccharides and protein-based aerogels, along with The authors declare no conflicts of interest.
encapsulated micronutrients could function as a source of nutrients in Author’s name (typed) Author’s signature Date
fortified food products. Moreover, bioaerogels offer interesting oppor­ Pavidharshini Selvasekaran 17–02–2022
tunities for thermal insulation and mechanical protection of food Ramalingam Chidambaram 17–02–2022
products through a smart packaging system which is highly efficient in
releasing or adsorbing sensitive compounds. The structure of bio­
aerogels offers a rousing basis for researchers to engineer material
shapes that are essential in food packaging designs.
Acknowledgment
One of the major advantages of bioaerogels includes improved sta­
bility. Specifically, protein-based aerogels remain stable and do not
We are thankful to the Vellore Institute of Technology for the con­
disintegrate upon contact with water. The higher inner surface area of
stant support of this study.
the bioaerogels is favorable for adsorption, whereas higher porosity is
beneficial for the capillary condensation of sensitive compounds.
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