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APPLIED PHYSICS LETTERS 98, 051912 共2011兲

Structural and elemental characterization of high efficiency Cu2ZnSnS4


solar cells
Kejia Wang, Byungha Shin, Kathleen B. Reuter, Teodor Todorov, David B. Mitzi, and
Supratik Guhaa兲
IBM T. J. Watson Research Center, Yorktown Heights, New York 10598, USA
共Received 10 November 2010; accepted 22 December 2010; published online 1 February 2011兲
We have carried out detailed microstructural studies of phase separation and grain boundary
composition in Cu2ZnSnS4 based solar cells. The absorber layer was fabricated by thermal
evaporation followed by post high temperature annealing on hot plate. We show that inter-reactions
between the bottom molybdenum and the Cu2ZnSnS4, besides triggering the formation of interfacial
MoSx, results in the out-diffusion of Cu from the Cu2ZnSnS4 layer. Phase separation of Cu2ZnSnS4
into ZnS and a Cu–Sn–S compound is observed at the molybdenum-Cu2ZnSnS4 interface, perhaps
as a result of the compositional out-diffusion. Additionally, grain boundaries within the thermally
evaporated absorber layer are found to be either Cu-rich or at the expected bulk composition. Such
interfacial compound formation and grain boundary chemistry likely contributes to the lower than
expected open circuit voltages observed for the Cu2ZnSnS4 devices. © 2011 American Institute of
Physics. 关doi:10.1063/1.3543621兴

In recent years the compound Cu2ZnSn共Sx , Se1−x兲4 cedures of chemical bath deposition of CdS, sputtered Al–
共CZTSSe兲 has received wide research interest due to its po- ZnO layer and evaporation of top metal contact are described
tential as an absorber material for earth abundant and inex- in previous work.1 Solar cell efficiencies have been in the
pensive thin film solar cells using fabrication methods in- 5%–7.1% range with an absorber layer thickness of 650–750
cluding thermal evaporation,1,2 sputtering,3 electroplating,4 nm. The composition of Cu/Sn was 1.7–1.9 and Zn/Sn 1.1–
and solution processing.5 The highest conversion efficiency 1.5 as measured by x-ray fluorescence. The device fabrica-
obtained thus far is 9.66% using a Se/ 共Se+ S兲 ratio ⬃0.6 to tion and electrical characterization have been explicitly dis-
0.92.5 For the pure sulfide Cu2ZnSnS4 共CZTS兲, the highest cussed in a previous paper.1
reported efficiency reported has been 6.8% fabricated by Figure 1共a兲 is a bright field image of a CZTS solar cell.
thermal evaporation1 and sputtering.3 Several interesting observations can be made as follows: 共i兲
The structural properties of CZTS are important for A 150 nm MoSx layer develops at the interface between the
achieving high efficiency solar cells, however there have CZTS and Mo as a consequence of inter-reaction; 共ii兲 there
been limited studies relating the microstructure of CZTS lay- are voids that exist between the CZTS and the MoSx layer;
ers to cell performance.4,6 In our previous work, high effi- and 共iii兲 the grain structure in the CZTS layer varies, with
smaller platelet shaped grains at the bottom interface, and
ciency CZTS solar cells with up to 6.8% efficiency were
larger, 300–600 nm grains in the rest of the absorber layer.
achieved by thermal evaporation.1 In this letter we used
Raman spectroscopy was used to further characterize the
transmission electron microscopy 共TEM兲, energy-dispersive
CZTS absorber layer as shown in Fig. 1共b兲. The laser used
x-ray spectroscopy 共EDS兲, and Raman spectroscopy to study
was at 632 nm and illuminated from the top surface. The
the microstructure of these CZTS absorber layers prepared
Raman spectra revealed only the CZTS peaks at 287, 338,
by thermal evaporation to understand what is limiting the
and 368 cm−1.11 There is no significant indication of phase
efficiency. We demonstrate that phase stability is a key issue
separation for Cu2−xS at 475 cm−1,12 ZnS at 355 cm−1,11
in vacuum deposited materials, and Cu diffusion at the
Cu2SnS3 at 318 cm−1,12 and Sn2S3 at 304 cm−1.11 The
CZTS/Mo interface may contribute to phase separation of higher than baseline signal from 220 to 380 cm−1 could be
CuxSnSy and ZnS. We also show that unlike the related, and either due to the broadening peaks of CZTS or small amount
better-studied CuInGaSe2 共CIGS兲 materials,7–10 there may be of signals from binary/ternary compounds.
an accumulation of copper at the grain boundaries in ther- We now turn to the results of the TEM and EDS. Figure
mally evaporated CZTS. 2共a兲 is a bright field TEM image of the lower region of the
CZTS thin films were deposited on Mo/soda lime glass CZTS film, showing a distribution of equiaxed and platelet
substrates by thermal evaporation in a vacuum system shaped grains. The CZTS layer and the underlying MoSx
共10−8 torr background pressure兲. The substrate was heated to layer are clearly marked. Three EDS scans were taken in
⬃110 ° C during coevaporation of Cu, Zn, Sn, and S. No STEM mode across different grains and the scan trajectories
excess S was incorporated during deposition and cation:S are labeled in Fig. 2共a兲. The round dot indicates the starting
ratio is ⬃1 verified by Rutherford backscattering spectrom- point and the arrow indicate the scanning direction. Scan 1
etry 共RBS兲. Then the sample was taken out and annealed in S started in a grain containing Cu, Zn, Sn, and S 共CZTS兲; upon
vapor at 540 ° C for 5 min on a ceramic hot plate. The pro- crossing the grain boundary the Zn signal disappeared indi-
cating a grain with a composition restricted to Cu, Sn, and S.
a兲
Author to whom correspondence should be addressed. Electronic mail: This grain could be one of the stable Cu–Sn–S compounds
guha@us.ibm.com. that have been identified such as Cu4SnS4, Cu2SnS3, or

0003-6951/2011/98共5兲/051912/3/$30.00
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051912-2 Wang et al. Appl. Phys. Lett. 98, 051912 共2011兲

MgF2

ZnO

CdS

CZTS

MoSx
300 nm
Mo

(a) (b)

FIG. 1. 共Color online兲 CZTS solar cell: 共a兲 Cross-sectional TEM bright field image. 共b兲 Raman spectroscopy.

Cu2Sn4S9, or any of their combinations. The relative atomic MoSx, triggering a composition change in the CZTS layer
ratios of the elements as a function of scan position are and a resulting phase separation. Note that other factors that
shown in Fig. 2共b兲. The results of scan 2 are shown in Fig. could contribute to the observed ZnS and Cu–Sn–S segrega-
2共c兲. Again, the starting grain was CZTS; however across the tion are out-diffusion of S into the MoSx layer 共i.e., S avail-
grain boundary the Cu and Sn signals disappeared indicating ability during the heat treatment兲. Our results are in qualita-
that the round grain consists of the binary compound ZnS. tive agreement with thermodynamics predicting that Cu2S
Multiple scans have been taken in other areas, and similar and SnS2 can form several stable compounds while there is
ZnS and CuxSnSy phase separation has been observed in the
no stable compound between ZnS and Cu2S, or between ZnS
CZTS layer close to the MoSx interface. Scan 3 started in the
and SnS2.13
ZnS grain and proceeds through the MoSx layer ending in the
underlying Mo layer. The trace in Fig. 2共d兲 clearly shows It should be pointed out that in Raman spectroscopy no
diffusion of Cu into the MoSx layer. Similar analyses have ZnS or Cu2SnS3 peaks were clearly identified implying a
been carried out in solution processed CZTSSe: about 300 single phase CZTS layer within the absorption depth of the
nm thick MoSe2 layer was observed and no phase separation 632 nm laser irradiation used for the measurement. At this
identified from EDS analysis.5 wavelength most of the light is absorbed within the top 100–
This phase separation is observed in the absorber layer 200 nm of the CZTS layer, consistent with the TEM obser-
only near the CZTS/Mo interface and it is tempting to specu- vations that the phase separation appears limited to the back
late that this is caused by the diffusion of Cu into the by surface of the absorber layer.

(a) scan 2 (b) scan 1


scan 1 CZTS

voids

scan 3 MoSx

100 nm

FIG. 2. 共Color online兲 共a兲 Bright field image of CZTS/


MoS interface. 关共b兲–共d兲兴 The EDS elements analysis for
three scans at different positions.
(d) scan 3

(c) scan 2

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051912-3 Wang et al. Appl. Phys. Lett. 98, 051912 共2011兲

(a) 50

Atomic % (relative)
CZTS grain 1 40
30
scan 4
20 (b) scan 4
10
0
scan 5 0 5 10 15 20 25 30 35 40 45 50
Cu
Zn Position (nm)
Sn
S
CZTS 50

Atomic % (relative)
grain 2 40
30
CZTS grain 3
20 (c) scan 5
10
0
100 nm 0 5 10 15 20 25 30 35
Position (nm)

FIG. 3. 共Color online兲 EDS analysis of CZTS grain boundaries.

The grain boundary composition in the CZTS absorber parts of the CZTS layer adjacent to the Mo electrode into
layer is also of interest. In Fig. 3 the elemental analysis ZnS and a CuxSnSy compound. Grain boundaries in the
across different CZTS grains, as carried out by EDS analysis CZTS films appear to have either the same composition as
in the STEM mode, are shown. Figure 3共a兲 shows a bright the bulk, or are copper rich—we do not observe any cases of
field image of three adjacent CZTS grains. Scan 4 was car- Cu deficiency in the grain boundaries. It is likely that the
ried out between grain 1 and grain 2, and scan 5 was carried observed phase separation at the back contact, with the for-
out between grain 1 and grain 3. The grain boundary be- mation of a lower band gap compound such as CuxSnSy, and
tween grains 1 and 2 is Cu rich and S poor compared to the the Cu stoichiometry at the grain boundaries, may contrib-
bulk, and a typical result is plotted in Fig. 3共b兲. The grain uted to the observed, less than expected values of the open
boundary between grain 1 and 3 is same composition as the circuit voltage for CZTS.
bulk from scan 5, and a typical result is plotted in Fig. 3共c兲.
This observation has been verified with more than one scan 1
K. Wang, O. Gunawan, T. Todorov, B. Shin, S. J. Chey, N. A. Bojarczuk,
across each grain boundary. This is different from polycrys- D. Mitzi, and S. Guha, Appl. Phys. Lett. 97, 143508 共2010兲.
talline Cu共InGa兲Se2 共CIGS兲 thin films where no change in 2
B.-A. Schubert, B. Marsen, S. Cinque, T. Unold, R. Klenk, S. Schorr, and
Cu composition10 or depletion of Cu 共Ref. 9兲 共almost by a H.-W. Schock, Prog. Photovoltaics 19, 93 共2011兲.
3
H. Katagiri, K. Jimbo, S. Yamada, T. Kamimura, W. S. Maw, T. Fukano,
factor of two兲 in the grain boundaries has been observed.
T. Ito, and T. Motohiro, Appl. Phys. Express 1, 041201 共2008兲.
Phase separation of a lower band gap compound such as 4
A. Ennaoui, M. Lux-Steiner, A. Weber, D. Abou-Ras, I. Kötschau, H.-W.
Cu2SnS3 共⬃0.95 eV兲 that is embedded in the absorber layer Schock, R. Schurr, A. Hölzing, S. Jost, and R. Hock, Thin Solid Films
near the back contact can result in a lowering of the open 517, 2511 共2009兲.
5
circuit voltage of the device, especially for thin devices. In- T. K. Todorov, K. B. Reuter, and D. B. Mitzi, Adv. Mater. 共Weinheim,
deed, as we have reported earlier,1 temperature dependent Ger.兲 22, E156 共2010兲.
6
A. Weber, S. Schmidt, D. Abou-Ras, P. Schubert-Bischoff, I. Denks, R.
electrical measurements of the open circuit voltage show that
Mainz, and H. W. Schock, Appl. Phys. Lett. 95, 041904 共2009兲.
the activation energy for recombination is ⬃1.05 eV, instead 7
M. Gloeckler, J. R. Sites, and W. K. Metzger, J. Appl. Phys. 98, 113704
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of CZTS. This inconsistency in the expected value of the C. Persson and A. Zunger, Phys. Rev. Lett. 91, 266401 共2003兲.
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activation energy could be explained by the presence of the M. J. Hetzer, Y. M. Strzhemechny, M. Gao, M. A. Contreras, A. Zunger,
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P. A. Fernandes, P. M. P. Salomé, and A. F. da Cunha, Thin Solid Films
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D. B. Mitzi, O. Gunawan, T. K. Todorov, K. Wang, and S. Guha, The path
underlying Mo electrode and the CZTS layer results in the towards a high-performance solution-processed kesterite solar cell, Sol.
formation of a MoSx reaction layer and phase separation of Energy Mater. Sol. Cells 共to be published兲.

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