Air Rod Feeder Operation Manual Seki Kogyo Co.,LTD 7-9 Miyauchi 4-choume Hatukaichi-shi Hiroshima-ken 738-0034 JAPAN, Tel 81-829-39-2211 Fax 61-829.39-2212 URE hupi/eww sekikogyo.com E-mail info@sekikogyo.comAir Rod Feeder Operation Manual Thank you for purchase of the Air Rod Feeder. At our company, we endeavor to provide our customers with a parts feeder unit with many applications, easy maintenance, and few breakdowns. We hope that you will enjoy our product for many years to come. Before you begin to use this unit, please read this Operation Manual carefully to enhance efficiency and reduce man-hours.Air Rod Feeder Parts Names Nut Supply Unit [Nut Feed Tube ¥ Ro Joint Cylinder Ale Ba Cylinder Switen Cover Kick spring Nut Selector Setcing Pisce VP9e" Housing ‘Sinks Stet Bowed Motor Under HousingSafety Instructions for the Operation of the Air Rod Feeder 1.. Switch off the power supply when opening the top cover of the nut selector. 2. Keep your hands away from the electrode after received the weld stat signal. 3. Always wear safty goggles during the welding. 4. Be sure to ground the machine, 5. Switch off the power supply when opening the control panel. 6. Never put your hands in front of the feed unit after received the weld start signal Operation Instructions for the Air Rod Feeder 1, Feed the nut 2. Do not loosen nor change the position of the hopper mounting bolts and the motor mounting bolts.The deterioration of the magnet shall be resulted in the future due to the changes in the positions of the stainless steel plate and the magnet uader the cover. 3. Do not change the position of the magnet holder under the cover. The deterioration of ‘magnetic force and nut selecting ability shall be resulted in the future. jever feed them at once, fo the hopper slow 4, Keep away a watch and other items, that would be affected by magnetic force, from the stainless stel plate 5. If the different type of nut is mixed and stuck in the upper housing, loosen and remove the bolts and get rid of the mut, 6. Check that the both sides of nuts are selected by the selecting piece without fail when the nut type is changed. 7. Check regularly that the both sides of the nuts in use are selected by the selecting piece without fail. If the reverse side passes, loosen the clamping bolt and adjust the space between the stainless stcel plate and the selecting pi 8. If M6 nuts are mixed in the nut selector for M8 nuts, for example, they pass the selector. ‘Therefore, be sure not to mix the different nut type, 9, ‘The motor has a life for the total of 5000 hours if it rate of six times a minute. Make sure thet the surface temperature of the motor never exeeds 158F (70C); it would shorten the life of the motor. 10. If the amount of air from the air pin is reduced, clean it with lacquer thinners. 11 Set the 12,Cheek whether the work materials come in contact with the rod when setting the work repeatedly switched on and off at the pressure to four normal atmospheres, materials before starting the operation,Positioning of the Rod Tip and Lower Guide Pin For the Guide Pin with Round Shape Tip For the Guide Pin with Pointed Tip "Te soe of the tipo te ie pn ins Wit he cone of he rp, The Tip fhe eid pina he ais with ac cit \p = Control Panel WELD ONLY OFF| O45 Mpa LE _ tre, “tt att 4 ul iEAir Rod Feeder Block Diagram Power Switch IDEC AP2 PANASONIC M81X25GKU MX8G18B(GEAR HEAI OMRON: S82K.01524 OMRON CPMIA-10CDT-D-VI OMRON ‘TERMINAL RELAY GOB-4BND Nut Supply Valve Kicker Valve Rod Valve NP ACI20V soe ’ of “78 co 2 Vo ee A Foot Switch Vo eee 01 Parts Feed And Weld/Welder Only Vo e+ 02 Rod Test Vo Feo; Cylinder Switch Vo oe Fe 4 Proximity Switch Ve oe Push Botton Switch Weld Timer Start Signal2a BS, MaTOR SUPPLY ee SUPPL\ SUPPL) 20003 ‘20004 ee TiN MOTO SEE Too 0015, ‘SUPPLY MoToR| ‘0003 ‘1000 ‘SUPPL ‘0004 3 WELDEr ‘CYLIND RODEX WeLDe}| "20005 pe “oto 1000 FEEDER Pwlowe RODTE: ‘0901 “co002 ee FEEDER RODTE! PWorllC apex ‘00000 “09092 "00001 Po GYLIND RoDEX« KEEP ‘000320000 ‘20001 KEEPr frie 9001 (WELDEI ‘Too0 #0005 Mei RROD! ‘Toot 0008 RODEX RODRE RODEX| 20000 ‘01002 rc RODTE! ‘00002WELDEF RODEX« weive| ono "ao. ‘00s Wevoer "20005 | 290° | FEDES mute Ropes i ‘00 oaGe peas bie aN PBs eee] 0005 START KICKER: supe "0008008 oreor it} ——$. et suppLy 1001 laioxe: Pi ‘roe 010 FEN