Bolt Feeder Operation Manual

Parts Number
Serial Number
Date

Seki Kogyo Co.

7-9 Miyauchi 4-choume
Hatukaichi-shi Hiroshima-ken 738-0034
JAPAN
Tel 81-829-39-2211
Fax 81-829-39-2212

1
 Bolt Feeder Manual

Thank you very much for buying a Bolt Feeder by Seki.

We hope you use it for a long time because this high quality machine is made to last.

2
 Table of Contents
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○ Safeguards ４∼５
○ Structure ６
○ How to assemble
Ⅰ Bolt Feeder Setting ７
Ⅱ Attach L shaped Bar ７
Ⅲ Attach Upper Electrode and Lower Holder ７
Ⅳ Piping ８∼９
Ⅴ Wiring １０∼１１
Ⅵ Positioning of the Kicker Rail １１
○ Adjustment
Ⅰ Preparation １２
Ⅱ Adjust Set Air Pressure １２
Ⅲ Adjust Guide Pin １２∼１３
Ⅳ Adjust Finger １３∼１４
Ⅴ Adjust Bolt LS １５
Ⅵ Adjust Tube Bracket １６
○ Operating Instructions １６
○ Time Chart １７
○ Troubleshooting Guide
Ⅰ Selector １８
Ⅱ Bolt Supply Unit １８∼２０
Ⅲ Error output ２１
○ Drawing / Parts List
Ⅰ Bolt Selector ２２∼３０
Ⅱ Bolt Supply Unit／Finger ３１∼３５
Ⅲ Kicker ３６∼３８
Ⅳ Lower Holder Unit／Upper Electrode ３９∼４１
Ⅴ Control Panel ４２
Appendix I/O Table
Ladder Chart

3
Safeguards
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Please read all instructions before you attach, adjust, maintain, or use the Bolt Feeder.
Use it properly. The safety caution is leveled as ‘Great Danger’, ‘Danger’, and ‘Caution’
in these instructions.

If you failed to use the equipment properly, you may be

！ Great Danger at great danger and it may cause death or severe injury.

if you failed to use the equipment properly, you may be

！ Danger
at danger and it may cause death and injury.

if you failed to use the equipment properly, it may cause

！ Caution
moderate injury or slight injury. It may also cause
material damage only.

ⅠCautions while installing

！ It can be very dangerous when the power is turned on, oil pressure is
turned on, or the water is put in unexpectedly while working. Create a
Work System to prevent accidents.
！ Do not touch electrical area. It may cause to get an electric shock.

！ Always attach terminal cover.

！ Insulate the connections of electric wires by tightening them.

！ Spout of cooling water may cause short of controller, damage, and

unexpected mis-operation.

ⅡCautions while adjusting/maintenance

！ It can be very dangerous when the power is turned on, oil pressure is
turned on, or the water is put in unexpectedly while working. Create a
Work System to prevent accidents.

4
！ Do not touch terminal while electricity is running. It may cause electric
shock /mis-operation.
！ In case of operations such as program change, forced output, RUN, STOP
while running, read attached Sequencer Manual thoroughly and use
caution. It may damage machines and/or cause injuries.

！ Do not put hand near moving parts when putting air in the welding
machine. You may be injured.

！ Do not modify or take the machine apart yourself. It may cause trouble
and/or mis-operation.
！ Do not put hand near Cylinder-activated equipment when putting air into
Bolt Feeder. It may cause injuries.

！ Always shut power off when you work on motor-operated parts. It may
cause injuries.

Ⅲ Cautions for use

！ Those who wear a pacemaker should not be near welding machines that
produce strong magnetic fields. It may cause injury.

！ Dust and welding material that come out while welding may cause fire
and/or burn. Do not work near inflammable gas or other inflammables nor
touch them barehanded. Always wear protective glasses, helmet, and
nonflammable work clothes.
！ If a signal from the Snap Switch etc. comes in without worker’s
knowledge, accidents and/or trouble may occur.

！ Do not put hand or material near activating Finger and Electrode. It may
cause injuries and/or trouble.

5
 Structure
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Bolt Supply Tube

Upper Electrode

Bolt Supply Unit

Motor

Lower Holder Unit

Controller Board

Hopper
Filter＋Regulator

Selector Ｖａｌｖｅ

Kicker

6
How to assemble
Confirm the following before you assemble.
① All switches (welding, controller, power) are shut off.
② The air pressure source and cooling water source is shut off.
③ The air pressure circuit and cooling water circuit is shut off.
After above items are confirmed, start to work.

Ⅰ Bolt Feeder Setting

① Place it on a level surface.

Bolt Feeder

② Secure its own lot.

Ⅱ Attach L shaped lever
① Make a hole for the L shaped Bar Bracket on the side of the welding machine and
attach L shaped Bar Bracket and L shaped Bar.

L shaped Bar Bracket Unit Bracket

L shaped Bar

② Attach Unit Bracket to L shaped Bar.

③ Attach Bolt Supply Unit to Unit Bracket (Adjust after all parts are assembled).
Ⅲ Attach Upper Electrode and Lower Holder
After confirming the security, put the air into the electrode pressure cylinder of the
welding machine. Do not power on.
① Attach Upper Electrode.
② Attach Lower Holder.

7
Ⅳ Piping

Filter Regulater

Pressure Gauge

Air Blow Valve

Rod Valve

B
A
Stopper Valve

B A
Bolt Supply Valve

8
Air Piping

① Connect Bolt Supply Unit and Rod Valve with attached Air Tube.
A port (normal close) cylinder of retract side
B port (normal close) cylinder of extract side
② Kicker, Stopper Valve, and Bolt Supply Valve are already connected when
shipping.
③ Connect Speed Controller attached to Lower Holder Bracket and Air Blow Valve
with Air Tube (B port will not be used so it’s plugged with hexagonal plug).
④ Connect Tube Connector attached to Regulator, which is located to the left side of
Selector and Tube Connector, which is located to the bottom of Lower Holder Unit
with Air Tube.
⑤ Connect Air Source 0.5∼0.8Mpa to Coupler.

Cooling Water Piping

① Connect Cooling Water Hose to the L shaped Hose Nipple attached to Lower
Holder. The direction of IN-OUT does not matter.

Hose Nipple

9
Ⅴ Wiring
When wiring, makes sure welding power, controller power, and activation power are
U

off, and use caution. Do not let them come on during work.

Spot Valve

①
④ Bolt Supply Unit

Welder

⑥
②
⑤ Kicker

⑦
Welding Timer

Foot Switch

① Connect the extract side of proximity switch cylinder to X6and COM. (OMRON:
06 and –V).
Connect the retract side of proximity switch cylinder to X7and COM. (OMRON:
07 and –V).
② Connect the proximity switch (bolt LS) attached to Cylinder of Lower Holder
Unit to X5and COM(OMRON: 05and –V).
③ Connect solenoid valve toX11・COM (OMRON09・-V).
④ Disconnect the line between Welding Timer and Spot Valve, connect it to
20and21. Start the bolt feeder by sequencer.
⑤ Connect Female Connector Cable that comes out of Bolt Feeder Controller to the
Welder.
⑥ Connect proximity switch to X4and COM. (OMRON: 04 and –V).

10
Ⅵ The positioning of the kicker rail

（ ）

（
）
（

11
 Adjustment
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★Before adjustment;
Confirm assembly is properly completed.
Turn the adjusting switch ON.
Spot will be pressurized even when the adjusting switch is ON. Do not set the
foot switch around the bolt feeder.

Ⅰ Preparation
Turn on Welding Power then add Air and Cooling Water.
Make sure the Power Switch on the Bolt Feeder Controller Board is turned ＯＦＦ before
U U

you plug it in.

Set the Bolt Feeder Controller switches as the following drawing.

Power
OFF ON

Bolt Adj ust Rod Test Wel d Parts Feed

Suppl y Onl y &
OFF ON OFF ON Wel d

Ⅱ Set the Air Pressure

Set the regulator as the following drawing.

Primary Side

０．4ＭＰａ

０．２ＭＰａ

Ⅲ Adjust the Guide Pin

① Set Guide Pin 1mm above Work surface.

About 1mm

12
 ② Guide Pin can be adjusted by loosening M6 Cap Bolt on Lower Holder Bracket.

M6Cap Bolt

Ⅳ Adjust Finger
Power on and turn the adjust switch ＯＮ.
Turn the rod test switch ＯＮ and extract the rod of bolt supply unit.
Make sure Finger does not crash into Electrode etc.
① Upper Electrode and Lower Electrode

Adjust Upper Electrode and Lower Electrode so they line up.

② Finger and Lower Electrode

Set the finger as the following drawing when Rod is completely out.

Parall el Parall el
Space about 2-3mm Space about 2-3mm

13
③ Finger and Upper Electrode
Adjust it so the center of Finger and the Upper Electrode are in the same position.

ｂ ａ ＝ｂ

④ Finger and work

Fingers extend right and left when it has supplied the bolt.
Therefore, about 50mm flat part is necessary at work.

about 50 mm

14
 Ⅴ Adjust Bolt LS

Bolt LS
Light comes on while
the work materials and the bolt are
properly pressurelized

①Set Welding Timer to Pressure.

②Turn the adjust switch ＯＮ.
③Turn the rod test switch ＯＮ.
④Confirm there is one Bolt in Finger.
⑤Set Work and press Spot by pressing Foot Switch leaving Rod out.
⑥Adjust Bolt Insertion Confirmation Switch so LED lamp comes on.
⑦Tighten screw and release pressure.

Ⅵ Adjust Tube Holder

① Do not leave a space between Tube Holder and Finger, so Finger will not be forced
open when Bolt is supplied from Selector.

Set without space

②Put Bolt Supply Hose all the way into the bottom of Tube Holder.

When you operate this issue, make

sure air pressure must be 0.4Mpa.

15
Operating Instructions
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ⅠWhen interlocking Bolt Feeder and Welding Machine

① Set switches as the following drawing.

Power
OFF ON

Bolt Adj ust Rod Test Wel d Parts Feed

Suppl y Onl y &
OFF ON OFF ON Wel d

② If there is no bolt in Finger, supply a bolt in by pushing the bolt supply push
button switch.
ⅡWhen activating Welding Machine only
① Set switches as the following drawing.

Power
OFF ON

Bolt Adj ust Rod Test Wel d Parts Feed

Suppl y Onl y &
OFF ON OFF ON Wel d

16
Time chart
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Feeder Start Signal ＯＮ

ＯＦ Ｆ ＯＦ Ｆ
Foot Switch

ＯＮ
Rod Valve ＯＦ Ｆ
ＯＦ Ｆ

ＯＮ

Rod Extract LS ＯＦ Ｆ ＯＦ Ｆ

ＯＮ
Spot Valve ＯＦ Ｆ ＯＦ Ｆ

ＯＮ
Bolt Insertion LS ＯＦ Ｆ ＯＦ Ｆ

Weld Timer Start ＯＮ

ＯＦ Ｆ ＯＦ Ｆ

ＯＮ
Weld Complete ＯＦ Ｆ ＯＦ Ｆ

ＯＮ
Ｔ３
Stopper Valve ＯＦ Ｆ
ＯＦ Ｆ

ＯＮ
Bolt Supply Valve Ｔ０
ＯＦ Ｆ Ｔ４ ＯＦ Ｆ

Ｔ０ （ Ti me to send one bolt from Sel ector to Fi nger ）

Ｔ３ （ Ti me when Stopper of the Ki cker comes on）

Ｔ４ （ From the ti me Stopper Val ve turned off the ti me Bolt Suppl y Val ve i s turned on）

Weld Timer Start ＯＮ

ＯＦ Ｆ ＯＦ Ｆ

ＯＮ
Air Blow Valve Ｔ１
ＯＦ Ｆ ＯＦ Ｆ

Ｔ１ （ Ti me to Air Bl ow the Lower El ectrode）

Full Bolt PXS ＯＮ ＯＮ

ＯＦ Ｆ

ＯＮ
Motor
Ｔ５
ＯＦ Ｆ Ｔ２ ＯＦ Ｆ

Ｔ２ （ Ti me from Full Bolt PXS detects no bolt until the motor starts）

Ｔ５ （ Ti me from Full Bolt PXS detects bolt until the motor stops）

17
Troubleshooting Guide
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Ⅰ Selector
① Motor of Selector does not stop spinning.
Cause： Full Bolt Detecting Proximity Switch is broken.
Measure： Replace the proximity switch.
② Motor of Selector does not spin.
Cause ： Full Bolt Detecting Proximity Switch is not working properly(iron
powder etc. is visible).
Measure： Clean around the switch using Air Blower etc.
③ Bolt got stuck inside of Rail and does not come down.
Cause： Dust or Oil is inside the Rail.
Measure： Clean the Rail using Air Blower etc.

Ⅱ Bolt Supply Unit

① Finger opens when bolt is supplied.
Cause： Air pressure is too high.
Measure： Air pressure is set to 0.4Mpa as usual. If finger opens on this
pressure, reduce the air pressure as far as bolt can be supplied.

Cause： Kick Spring is weakened.

Measure： Replace it.

Cause： There is space between Finger surface and the bottom of Tube Holder.
Measure： Loosen the bolt of the tube holder retracting the rod. Adjust the
bottom of the tube holder lightly touches the finger surface.

Set without space

② Finger remains open.

Cause： Kick Spring is weakened.
Measure： Replace it.

18
 Cause： There is a dirt between Arm and Finger.
Measure： Take a bolt from the Finger off and clean Arm and Finger.

Bolt

Ki ck Spri ng

③ Arm remains open.

Cause： Arm Spring is weakened.
Measure： Take Hinge Pin out and pull Arm to replace Arm Spring.

Ar m Spri ng

④ Bolt jumps out of Finger when bolt is supplied.

Cause： The speed of Bolt Supply Unit Cylinder is too fast.
Measure： Adjust the extract speed of the rod by the speed controller.

Cause： Air Blower the side of the Lower Holder Unit is strong.
Measure： Adjust the air by Speed Controller on Lower Holder Bracket.

Cause： The angle of Bolt Supply Unit is not proper.

Measure： Adjust the finger (confirm P.13).

⑤Cylinder switch of lower holder remains on.

Cause： Spatter hinders cylinder from moving up and down.
Measure ： Terminal block (52/53) is output of error. Would you like using
automatic robot.
If you adjust by hand, remove spatter and other dirt after turn off the
switch, and then restart.

19
⑥The screw thread of the bolt fails.
Cause： The distance of the tip of guide pin and the bottom of bolt(A) is not proper.
/ OR the height of guide pin which has gone out from electrode (B) is not
proper.
Measure 1： Adjust the size as the following drawing.

A
B
2∼3mm
5mm

Measure 2： The air pressure to which the guide pin is raised is high.

Here

0. 2Mpa 0. 4Mpa
Adjust as above figure.

Measure 3： Finger is rusted , and it causes not to open left and right properly.

Lublicate here.

Measure 4：The positioning of finger is not accurate.

Refer to Ⅳ Adjust Finger / ② Finger and Lower Electrode on 13 page.

20
 ⑦The point block assembly rotates.
Cause： Rod extract speed is too fast.
Measure： Slow down until the original setting speed.

Ⅲ Error output

All motions are stopped when error is outputted. Turn off the power or short-circuit
the error reset（Mitsubishi PLC X13, Omron PLC 0013）.

Cause of error output ①

Though the solenoid valves of spot dose not start, the lower holder insert check AS
starts.

《Measure》
Checking the lower holder insert check AS, turn off the power or short-circuit the
error reset（Mitsubishi PLC X13, Omron PLC 0013）.

Cause of error output ②

Proximity switch does not start (Mitsubishi PLC X4, Omron PLC 004） because of
the jam of parts or the empty hopper.

《Measure》
Checking the rest of parts in hopper, turn off the power or short-circuit the error
reset（Mitsubishi PLC X13, Omron PLC 0013）.

Checking the jam of parts in hopper, turn off the power or short-circuit the error
reset（Mitsubishi PLC X13, Omron PLC 0013）.

21
 O
u
Cf."Selector Assembly".

Ⅰ Selector
Drawing / Parts List

Cf. "Main Body".

Please inform of the serial number written
on this plate when ordering the parts.

22
Cf. "Air Pressure Equipment".
 BS-2

BS-6

BS-5

23
BS-3

BS-4 BS-1
 BS-8 BS-9
BS-10

BS-11
BS-12
BS-13

BS-14

BS-15

24
BS-7

Main Body
 BS-20

BS-21
BS-22 BS-16
BS-23

BS-18

BS-17

25
BS-24
BS-25 BS-19
BS-26

BS-2

BS-27
BS-28
BS-29
 BS-30

BS-41 BS-42
BS-16 BS-44
BS-31 BS-32
BS-45 BS-48

BS-33 BS-46

26
BS-47

BS-49
BS-50 BS-51

BS-34 BS-40 BS-43

BS-37

BS-35
BS-26
BS-36
BS-39
BS-38
27
BS-54
BS-52
BS-53

BS-55

Selector Assembly
 BS-66

BS-67
BS-60 BS-68
BS-61
BS-62 BS-64
BS-63 BS-65 BS-72

BS-59
BS-69
BS-70
BS-58

28
BS-57 BS-56
BS-71

Air Pressure Assembly

Selector Parts List

Parts Name Type Maker Note

BS-1 Case Seki
BS-2 Plat home Seki
BS-3 Control Base Seki
BS-4 Truss Screw M5 General Parts
BS-5 Vibration Isolation RA15 Kurashiki
Rubber
BS-6 Nut M5 General Parts
BS-7 Panel Seki
BS-8 11Tplane Washer M6 General Parts
BS-9 Washer General Parts
BS-10 Cap Bolt M6*15 General Parts
BS-11 Stainless Hinge General Parts
BS-12 Small Screw M4 General Parts
BS-13 Panel Stop Board Seki
BS-14 Omission Stop Washer TM137-3 Tochigiya
BS-15 Cap Bolt M5 General Parts
BS-16 Cross Cover Seki
BS-17 Motor Bracket Seki
BS-18 Gear Head Matsushita
BS-19 Motor Matsushita
BS-20 Cap Bolt M5*55 General Parts
BS-21 Cap Bolt M6*15 General Parts
BS-22 Washer General Parts
BS-23 11Tplane Washer M6 General Parts
BS-24 Plane Washer M5 General Parts
BS-25 Nut M5 General Parts
BS-26 Hopper Bracket Seki
BS-27 11Tplane Washer M6 General Parts
BS-28 Washer General Parts
BS-29 Cap Bolt M6*15 General Parts
BS-30 Board Cover Seki
BS-31 Hexagon Bolt 11T M6*80 General Parts
BS-32 Plane Washer M5 General Parts
BS-33 Cross Seki
BS-34 Bar Fixation Bolt Seki
BS-35 Magnet φ13 Sagami Neoge Magnet
BS-36 Magnet Holder Seki
BS-37 Cap Bolt M3*5 General Parts
BS-38 Cap Bolt M4*12 General Parts
BS-39 Nut M4 General Parts
BS-40 Stainless Plate Seki
BS-41 Nut M6 General Parts
BS-42 11Tplane Washer M6 General Parts
BS-43 Selecting Board Seki
BS-44 11Tplane Washer M6 General Parts
BS-45 Nut M6 General Parts

29
BS-46 Cap Bolt M6*15 General Parts
BS-47 Washer General Parts
BS-48 Hopper Seki
BS-49 Fall Prevention Plate Seki
BS-50 Rivet General Parts
BS-51 Soundproof Rubber Seki
BS-52 Cap Bolt M6*15 General Parts
BS-53 Washer General Parts
BS-54 11Tplane Washer M6 General Parts
BS-55 Screw General Parts
BS-56 Speed Controller SMC
BS-57 Touch Connector SMC
BS-58 Hexagon Plug 1/8PT General Parts
BS-59 Manifold SS5Y5-41-04-01 SMC
BS-60 Plug Silencer AN203-02 SMC
BS-61 Solenoid Valve SY5140-5LP SMC
BS-62 Filter Regulator AW20-02ER SMC
BS-63 Air Connector SMC
BS-64 Regulator AR20-02G-R SMC
BS-65 Nipple General Parts
BS-66 Cap Bolt M4*40 General Parts
BS-67 Spring Washer M4 General Parts
BS-68 Plane Washer General Parts
BS-69 Cap Bolt M6*15 General Parts
BS-70 Spring Washer M6 General Parts
BS-71 Manifold Plate Seki
BS-72 Coupler 22TM TDK

Notice
1. The space between the Selecting Board and Magnet is already adjusted properly. Do
not loosen the Cross Tightening Bolt.
2. If Magnet and the Selecting Board rub together, and the plating of Magnet Surface
comes off, the magnetic power will be weakened and it will stop selecting bolts.

30
Ⅱ Supply Unit

Cf. Tube Holder Assembly

Cf. Cylinder Assembly

Cf. Point Block Assembly

31
 BUS-7
BUS-8
BUS-9

BUS6-3（ BH01623）

BUS-35

BUS-36

BUS-37

BUS-31B
BUS-2

BUS-6
BUS-34
BUS-5
BUS-33

BUS-4 BUS6-1
BUS-32

BUS-31

Tube Holder Assembly

32
 BUS-15

BUS6-14

BUS-17
BUS-16

BUS-38
BUS6-13B BUS-39

BUS-18
BUS-12B-D
BUS6-11B-D BUS-19
BUS6-10B

BUS6-13

BUS-12-D

BUS6-11-D
BUS6-10

Point Block Assembly

33
 BU-25

BU-26

BU-24
Do not change
the ori gi nal setti ng.

BU-27

BU-23

BU-21

BU-22

BU-20

Clynder Assembly

34
Supply Unit Parts List
Parts Name Type Maker Note
BUS6-1 Tube Holder Seki
BUS-2 Tube Holder Bracket Seki
BUS6-3 Tube 16-23 Seki Wear-out Parts
BUS-4 Cap Bolt General Parts
BUS-5 Spring Washer General Parts
BUS-6 Plane Washer M4 General Parts
BUS-7 Cap Bolt M6 General Parts
BUS-8 Washer M6 General Parts
BUS-9 Plane Washer M6 General Parts
BUS6-10 Bolt(R) M6 General Parts Endurance Parts
BUS6-10B Bolt(L) M6 General Parts Endurance Parts
BUS6-11-D Finger(R) D type Seki Endurance Parts
BUS6-11B- Finger(L) D type Seki Endurance Parts
D
BUS-12-D Kick Spring(R) D type Seki Wear-out Parts
BUS-12B-D Kick Spring(L) D type Seki Wear-out Parts
BUS6-13 Arm(R) M6 Seki Endurance Parts
BUS6-13B A rm (L) M6 Seki Endurance Parts
BUS6-14 Base M6 Seki
BUS-15 Hinge Pin General Parts Endurance Parts
BUS-16 Cap Bolt M4*12 General Parts
BUS-17 Nut M4 General Parts
BUS-18 E type Stopper Ring General Parts
BUS-19 Arm Spring Seki Wear-out Parts
BU-20 Rod Seki Endurance Parts
BU-21 Cap Bolt M4*12 General Parts
BU-22 Bearing LHFR16 General Parts
BU-23 Cylinder Tube Seki
BU-24 Speed Controller SMC
BU-25 One Touch SMC
BU-26 Cylinder CDM2KBZ25-6501-150 SMC Endurance Parts
BU-27 Cylinder Switch D-C73 SMC
BUS-31 Finger side board（R） Seki
BUS-31B Finger side board（L） Seki
BUS-32 Cap Bolt M4×12 General Parts
BUS-33 Washer M4 General Parts
BUS-34 Washer M4 General Parts
BUS-35 Cap Bolt M6×12 General Parts
BUS-36 Washer M6 General Parts
BUS-37 Washer M6 General Parts
BUS-38 Nut M4 General Parts
BUS-39 Machine Screw M4×10 General Parts

35
Ⅲ Bolt Kicker

BK-28

Cf. "Kicker Assembly"

36
 BK-29 BK-34
BK-30

BK-33
BK-31

BK-32

BK-37
BK-39
BK-35 BK-53

BK-49
BK-38 BK-36
BK-40

BK-41 BK-48 BK-52

BK-42
BK-43
BK-47

BK-44
BK-45 BK-51

BK-46 BK-50

BK-54
BK-57

BK-55

BK-58
BK-59

BK-56

Kicker Assembly

37
Kicker Parts List
Parts Name Type Maker Note
BK-28 Proximity Switch E2E-X7D1-M1GJ OMRON
(Full Bolt Detect
Switch)
BK-29 Cap Bolt M4 General Parts
BK-30 Washer M4 General Parts
BK-31 Kicker Upper Seki
BK-32 Bolt Feeder Stopper Seki Endurance Parts
BK-33 Cylinder Stopper Seki Endurance Parts
BK-34 Cap Bolt M3*8 General Parts
BK-35 Kicker Block Seki
BK-36 Cylinder Bracket Seki
BK-37 Plane Washer General Parts
BK-38 Washer General Parts
BK-39 Cap Bolt M6*15 General Parts
BK-40 Pipe Seki
BK-41 Plane Washer M4 General Parts
BK-42 Spring Washer M4 General Parts
BK-43 Cap Bolt M4*20 General Parts
BK-44 Plane Washer M4 General Parts
BK-45 Spring Washer M4 General Parts
BK-46 Cap Bolt M4 General Parts
BK-47 Bolt Feeder Rail #1 Seki
BK-48 Middle Rail Seki
BK-49 Bolt Feeder Rail #2 Seki
BK-50 Cap Bolt M6 General Parts
BK-51 Washer M6 General Parts
BK-52 Spacer Seki
BK-53 11Thexagon Nut M6*80 General Parts
BK-54 Cylinder SMC Endurance Parts
BK-55 Bolt Feeder Rail Seki
Cover
BK-56 Screw General Parts
BK-57 Hexagon Bolt General Parts
BK-58 Plane Washer General Parts
BK-59 11T Hexagon Nut General Parts

38
Ⅳ Lower Holder / Upper Electrode

BL-60
BL-62

BL-61-32

BL-63

BL-64 BL-66 BL-65F-5. 9-80

BL-68
BL-70

BL-67-12-130

BL-69

BL-71

BE-72

Lower Holder Unit

(Lower Electrode with Isulation)

39
 BL6-73

BL6-74-50

BL6-75

Lower Holder Unit (Cap Tip)

40
Lower Holder Parts List

Parts Name Type Maker Note

BL-60 Lower Holder with Seki Wear-out Parts
Insulation
BL-61 Lower Holder Seki Endurance Parts
BL-62 Hose Nipple General Parts
BL-63 Lower Holder Bracket Seki
BL-64 Speed Controller for Air SMC
Blow
BL-65 Guide Pin Seki Wear-out Parts
BL-66 Joint Seki Endurance Parts
BL-67 Resin Rod Seki Endurance Parts
BL-68 Air Cylinder CDM2B20-50 SMC Endurance Parts
BL-69 Silencer SMC
BL-70 Proximity Switch D-C73 SMC
(confirm bolt insertion
LS)
BL-71 Tube Connector SMC
BE-72 Upper Electrode Seki Wear-out Parts
BL-73 Cap Tip Seki Wear-out Parts
BL-74 KCF Pipe Seki Wear-out Parts
BL-75 Lower Electrode Socket Seki Endurance Parts

41
Ⅴ Control Panel
Voltage rating ＡＣ１１０Ｖ
Frequency rating ６０Ｈｚ

① BC−① Lump
BC−② Power ON/OFF
BC−③ Parts Feed&Weld / Weld Only
BC−④ Rod Test ON/OFF
②
ON・・・Rod extracts
BC−⑤ Adjust Switch
Turn on when adjust the bolt feeder
⑦
BC−⑤ Parts Supply
This switch supplies a bolt to finger
BC−⑦ Plate
⑥ ⑤ ④ ③
⑨

BC−⑧ Fuse
⑧
BC−⑨ Power Supply
BC−⑩ Cable Duct
BC−⑪ Sequencer
⑪ ⑫ ⑬ ⑭ ⑮ BC−⑫ Motor Relay
⑩
⑯
BC−⑬ Terminal Relay
BC−⑭ Terminal Relay
BC−⑮ Spot Valve Relay

⑰ BC−⑯ Capacitor
BC−⑰ Terminal Stand

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