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Relationship Contracting in the Australian Minerals Industry

Optimising Project Outcomes


Contents
1.0 Executive Summary 7.0 Relationship Contracting:
Practices and Techniques
2.0 The Need for Change
7.1 Contractor Actions
2.1 Issues Raised
7.1.1 Trust and Openness in Dealings
2.2 The Way Forward 7.1.2 Appropriate Behaviour
3.0 Management of Risks 7.1.3 Subcontractors and Suppliers
7.1.4 Techniques
3.1 Traditional Risk Transfer
- Planning/The Mining Plan
3.2 Risk Sharing Approach - Controls Engineering
- Mine Design and Scheduling
4.0 Relationship Contracting:
Coordination/Integration
Defined
- Value Engineering/Workshopping
4.1 Core Values/Guiding Principles
- Systems Engineering
4.2 Key Features - Project Alignment Group
4.3 Suitability Matrix - Alternative Contract - Monthly Reports
Structures - Innovation
- Mining Review/Audit
5.0 Relationship Contracting: - Key Success Factors and Performance
The Benefits Indicators
6.0 Relationship Contracting: - Stretch Targets
The Fundamentals
7.2 Client Actions
6.1 Alignment of Goals
7.2.1 Pre-qualification of Contractors
6.2 Risk Allocation 7.2.2 Improved Project Scope
6.3 Clearly Defined Project Goals and Scope Definition
6.4 Form of Contract 7.2.3 Terms Sheet of Fundamental
- Australian Practice Issues in the Contract
- International Practice 7.2.4 Risk Allocation
7.2.5 Forms of Contract
6.5 Integrated Project Team
7.2.6 Acceptable Contract Performance
6.6 Gainshare/Painshare Rewards
6.7 Open Honest Communications/ 7.2.7 Contract Documentation
Behaviour/Change of Attitude 7.2.8 Adequate Time to Tender
6.8 Facilitators 7.2.9 Trust and Openness in Dealings
7.2.10 Knowledge Protection
6.9 Legal Advisers
7.2.11 Summary Table
6.10 Third Party Advisers
8.0 Case Studies
8.1 Lewis Underground Gold Mine
Development, Qld
8.2 The Jabiluka Project, NT
8.3 St Ives Gold Alliance, WA
8.4 Mt Owen Mine, NSW

Page 2 Relationship Contracting in the Mining Industry


Relationship Contracting
Relationship Contracting is a flexible approach to establish
and manage relationships between mine owners and contractors
and to implement proven practices and techniques to optimise
project outcomes.
“The mining industry is an important driver “The Minerals Council of Australia is Relationship Contracting
of Australia’s economic performance, and committed to facilitating mutually beneficial is defined as a process
the continued growth of the sector is vital stakeholder relationships across the array of that establishes and
for our country’s future development and the industry's business activities and in manages the relationship
between both the mine
prosperity. Through its member companies, response to its environmental and social
owner and contractor. It
the Australian Constructors Association has stewardship responsibilities. Key among the is designed to remove
endorsed the practices and principles assets under the industry's care are the barriers, encourage
detailed in this publication. The ACA believes people directly and indirectly involved in the maximum contribution,
that Relationship Contracting within the industry, including contractors supplying an and allow all parties to
mining industry offers mine owners and essential service to the industry. The achieve success and
contractors a framework through which principal role of the MCA in assisting the optimise project
outcomes.
project outcomes can be improved to the industry in meeting its responsibilities is the
benefit of all stakeholders. We aim to work development and enhancement of
closely with the mining industry’s major operational principles and practices that
clients in implementing these key practices provide the foundation for mutual trust,
and principles in the coming years.” respect and a collective commitment to
progress, which companies agree they will
W M King
President not compromise for competitive advantage.
Australian Constructors Association This publication on Relationship Contracting
is an aspirational guide, which we hope will
provide a platform for parties to build
mutually beneficial relationships for
enhanced risk management, improved
safety performance, greater productivity and
increased economic and social prosperity
for the Australian minerals industry and, in
turn, the nation."
Mitchell H Hooke
Chief Executive
Minerals Council of Australia

Page 3
1.0 Executive Summary
The Australian Constructors The MCA's strength in policy leadership is in
Association (ACA), and the influencing real change whilst upholding its
foundation values of integrity, respect, trust,
Minerals Council of Australia
accountability, inclusiveness and continuous
(MCA) consider Relationship improvement. The MCA achieves this through:
Contracting to be a key platform • Advocating pre-competitive or generic public
for improved productivity growth policy on behalf of its membership;
and economic and social • Identifying operational principles and practices,
prosperity for the Australian which companies agree they will not
minerals industry. compromise for competitive advantage; and,
• Building a public presence that accurately
The Australian Constructors Association (ACA) reflects the socio-economic significance of the
is a national organisation formed in 1994 to industry and its contribution to the quality of
represent the country’s major contractors within life of all Australians, particularly those in rural
the building, construction, mining and and regional Australia.
engineering industries. ACA is dedicated to
making the mining industry safer, more efficient, Knowledge Gathering
more competitive and better able to contribute These two major industry organisations are
to the development of Australia. working together to improve the industry’s
commercial and contractual practices with the
The Minerals Council of Australia (MCA) is the goal of optimising project outcomes for both
peak, national organisation representing the mine owners/clients, contractors and other
exploration, mining and minerals processing suppliers and service providers.
Improving the mining sectors, as well as companies in product and
This publication addresses issues that have been
industry’s commercial service provision. MCA member companies
and contractual
highlighted in industry research and surveys,
produce up to 85 percent of Australia's mineral
practices and workshops between mine owners and
output and minerals exports.
optimising project contractors, and the experience of related
outcomes is a key The MCA's mandate is to promote a business industry sectors. It is based on the:
objective. platform conducive to investment, growth and
• Experience of mine owners and contractors;
profitability for a minerals industry that is safe,
globally competitive, innovative and socially and • Expectations of mine owners of their
environmentally responsible. contractors and service providers;
• Expectations of contractors in relation to their
mine owners; and
• Views on how project outcomes could be
improved.

Page 4 Relationship Contracting in the Mining Industry


The impetus for this work was the ACA Relationship Contracting
publication Relationship Contracting – Relationship Contracting is defined as
Optimising Project Outcomes (1999). This a process to establish and manage the
publication was produced after consultation with relationships between parties that aims to
clients in the building and construction industry remove barriers, encourage maximum
in an endeavour to identify and promote those contribution and allow all parties to achieve A mutual appreciation
practices that could contribute to superior and understanding of
success and optimise project outcomes.
the individual and
construction project outcomes.
The core values that underpin successful collective duties of the
In 2001 the ACA embarked on a series of Relationship Contracting are commitment, trust, mine owner and
workshops with senior managers representing contractor, supported by
respect, innovation, fairness and enthusiasm and
an equitable balance
gold producers and mining contractors to a key driver is the ongoing and long-term between risk and reward,
explore the scope for introducing Relationship enhancement of these values between all make for a successful
Contracting concepts into the mining industry. parties. project.
The first workshop was held in July 2001 with Relationship Contracting is based on achieving
the following key objectives: successful project outcomes, which include:
• To discuss and understand mine owner • Completion within cost;
expectations of contractors in delivering
• Completion on time;
optimum project outcomes;
• Strong people relationships between the
• To discuss contractor expectations of mine
parties resulting from mutual trust and
owners in maximising opportunities for
cooperation, open and honest communication
successful project outcomes;
and free sharing of information;
• To discuss how contractors and mine owners
• Optimum project life cycle cost; and
could reduce/eliminate adversarial behaviour;
• Achieving optimum standards, during
• To discuss the principles and practices set out
execution and in service for safety, quality,
in the ACA publication Relationship
industrial relations, environment, and
Contracting and their application to the gold
community relations.
mining industry; and, Relationship Contracting
The MCA and ACA believe that: principles help bring
• To discuss the implementation of Relationship together the mine owner
Contracting into the operations of • Successful Relationship Contracting is based and contractor into a
one/some/all Australian gold mining on commonsense, open mindedness, cohesive unit that
operations. adaptability, inventiveness, prudent risk-taking, raises standards of
fairness, commitment, and the reflection of project operation and
A second workshop was held in December 2001
these values in behaviour by the contracting further develops the
during which it was agreed that the production performance and
of a mining industry publication outlining the parties; and,
standing of the industry.
core values and principles of Relationship • Proven delivery strategies and techniques
Contracting would benefit the industry as a exist which optimise project outcomes and
whole. deliver optimum commercial benefits to all
parties involved.
The Minerals Council of Australia subsequently
joined this initiative and has participated in the
development of this publication.

1.0 Executive Summary Page 5


Key Messages Identified In time many in the industry would like to see
There is common agreement in industry surveys a model common form contract developed
and workshops that successful projects are incorporating the principles and practices
founded on a clear understanding of the discussed in this publication.
individual and collective responsibilities of the It is important to successful relationship
mine owner and the contractor supported by contracting that the contract incorporates a
an equitable balance between risk and reward. risk/reward approach (formula) reinforcing the
Fundamental to this proposition is the notion link between contract profitability and mine
that the mine owner should develop with profitability, and may include elements such as
(potential) contractors, a matrix of all major risks bonus schemes for outstanding performance.
likely to be encountered on the project with the This would require a mutual review of costings
objective of cooperatively determining mutually to determine whether target project costs are
beneficial risk management strategies, including exceeded or reduced.
the allocation of responsibility and ultimate Mine owners and contractors would also have
contingent liability and reward. a better understanding of the risk/margin
It was also agreed that an important element in objectives of the other party.
the development of a good commercial To succeed, this "open book" approach needs
relationship between mine owners and to operate throughout the life of the project.
contractors was the identification and discussion
of key contractual issues prior to execution of The Way Forward
the contract. These issues might include, but not A key objective of this publication is to promote
be limited to: and develop within mine owner and contractor
• The form and scope of the contract; organisations, systems that will:
• Warranties to be provided; • Deliver projects with significant price
advantages and efficiencies, both in capital
• Securities and performance requirements;
and operating cost terms, and provide
• Time aspects; successful project outcomes for investors,
• Communication; mine owners and contractors alike;
• Payment terms; • Raise the standard of contract arrangements
• Existing conditions/latent conditions; towards the development of a more efficient,
equitable and globally competitive minerals
• Risk identification/allocation (using matrix);
industry; and,
• Dispute resolution procedures;
• Foster the development of relationship
• Gainsharing/painsharing; contracting within a competitively robust
• Contract variations; and, industry.
• Quality requirements etc.

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2.0 The Need for Change
The Australian contract mining • Many existing contractual relationships,
particularly traditional forms, lead to
industry has the opportunity to
adversarial behaviour between the parties,
optimise its performance and which has a negative effect on project
that of its contract partners by outcomes; and,
establishing a more rigorous, • The majority of mine owners and contractors
mutually determined, risk agree that the keys to a successful project
management strategy as a include:
central plank to mining contract – Clarity of definition and understanding of
the project scope;
negotiations. The Minerals
– A clear understanding of the risks in the
Council of Australia and the project and an appropriate allocation of the
Australian Constructors responsibility for managing those risks;
Association are committed to – A gain/pain sharing arrangement that
improving commercial and rewards a superior project outcome and
contract relationships to deliver attaches a financial risk to sub-optimal
benefits to all parties. performance; and,
– Clear and well-defined communications
Contract mining now represents more than through all levels of the contracting parties,
$3 billion per annum of mining work in Australia. with proper empowerment for decision
This form of mining provides the mine owner making at all levels of the organisation.
with operational flexibility, particularly through its
ability to bring extra equipment and personnel to The issues of risk allocation and risk
the task, improved use of capital, better cost management are constant themes in the
control and cost efficiency, and the ability to government of commercial relations between
achieve defined outcomes. mine owners and contractors.
When engaging a contractor, mine owners • Most mine owners are prepared to consider
seek a service provider that has the technical, forms of risk sharing and gain/pain sharing if it
financial, safety and operational capability to can be demonstrated that such a system will
deliver services, on time and at the price benefit the project outcomes. However, in
agreed. The contractor must also have an some instances, there is a degree of cynicism
ability to manage risks throughout all facets that needs to be overcome before
of the project. “Relationship Contracting” will be entertained
Mining contractors have succeeded in providing by certain mine owners.
greater flexibility in operations, thereby • Many mine owners have expressed the view
improving resource utilisation and allowing that, if there is to be a progression towards
profitable operation of previously marginal Relationship Contracting, there are a number
resources. This has been achieved through of shortcomings that contractors need to
improved competitiveness, innovation, the address. These include:
reduction of production costs, positive changes – The contractor’s project staff being required
in the industrial relations culture and work to be fully responsible for all aspects of the
practices, and the introduction of higher project and, in particular, for the
occupational heath and safety standards. performance of subcontractors;
However, against this background the industry – The contractor’s staff, particularly the project
has been marked by adversarial commercial manager, be familiar with the principles of
behaviour which has affected performance. Relationship Contracting and their
implementation; and,
2.1 Issues Raised
– The contracting company needs to accept
Industry workshops and surveys of clients and
responsibility for the selection, training and
contractors have identified a number of issues
performance monitoring of its staff.
of concern, which we believe need to be
addressed: Most mine owners also acknowledge that these
• Mine owners and contractors agree that same shortcomings apply to the mine owner’s
shortcomings, some serious, exist in project staff and need to be addressed similarly.
contractual relationships between owners and
contractors and these can have a negative
impact on project outcomes;

2.0 The Need for Change Page 7


2.2 The Way Forward From previous research we know that the
The March 2002 edition of Australia’s Longwalls majority of mine owners are supportive of the
conducted a survey of the contracting industry concept that, prior to detailed documentation,
Relationship within the mining sector. Respondents were mine owners and their short-listed tenderers
Contracting principles asked a series of questions in relation to the meet to discuss the proposed project. As a
and techniques help industry, including: result of these meetings, the following
reduce the risk of documents would be prepared by the mine
adversarial behaviour What are the three improvements that you
in the contract mining would like to see in the way that customers owners to aid the project’s future progress and
industry and benefit manage the tendering/proposal process? set the tone of the future relationship between
both contractor and mine owner and contractor:
mine owner in the In answer to this question, mine owners’
• A Terms Sheet which sets out in plain English
progression of mining expectations of contractors were reported as
the respective obligations of each party to the
projects. follows: fundamental issues in the proposed contract;
• Openness — don’t try to hide additional costs, and,
tender the amount accurately so there is little • A Risk Allocation Matrix in which all risks
pressure for variations, all-in rates; envisaged in the contract are identified and
• Professionally inspect, research and assess the responsibility for managing these risks is
the job up-front; allocated effectively and productively.
• Provide all information requested, read and It was generally agreed that this approach
understand the tender document fully; and, should add an additional degree of
• Answer the tender accurately. commercialisation to the project outcomes, a
degree missing when documents are prepared
Contractor expectations of mine owners
by mine owners and their advisers without
included:
Mine owners and reference to other parties in the industry.
• To engender team approach, work together
contractors can work
towards common goals; Mine owners generally agreed that they should
together from tender
and submission stage
devote more resources to improving their
• Set more realistic periods for tender
to develop a firm and definition of the Scope of the Contract.
preparation;
open relationship with With the outcomes of the Terms Sheet and Risk
one another that will • Supply clear and meaningful information in
the tender package; and, Allocation matrix, the contract documentation
provide win-win
outcomes in the long- can be produced which facilitates superior
• Ensure a level playing field during the
term. project outcomes and a reduction in adversarial
complete tender process, together with
behaviour of the parties.
maintaining the transparency of the selection
criteria. In general, mine owners were open-minded as
to the form the contract could take, such as
traditional, some form of relationship
contracting, or another form where all issues
pertaining to the completion of the contract are
addressed with mutually beneficial criteria. Mine
owners do see that prior to entering into some
form of relationship contracting both parties will
need to commit resources to ensure the make-
up and composition of the contracting parties is
compatible and appropriate for the contract’s
form and scope.
It is clear that the majority of mine owners are
supportive of sharing risk/reward losses.
However, some remain cynical about the
contractor’s willingness to share in any losses.
There is a view that contractors tend to become
adversarial in such circumstances.
Relationship Contracting is focused on finding
realistic and positive solutions to problems and
to avoiding adversity and litigation.

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3.0 Management of Risks
Traditional risk transfer However, this strategy often fails, creating an
adversarial climate, a high level of commercial
strategies often fail, due to
disputation, operational inefficiencies and overall
poor risk allocation. Relationship poor performance.
Contracting provides the
Major contributors to the failure of these
approach whereby various
strategies include:
project risks are cooperatively
• Poor project and resource definition;
determined.
• Geological and geotechnical environment
3.1 Traditional Risk Transfer not well known;
All mining operations involve inherent risks. At • Inadequate and unreliable documentation;
the onset of a mining operation these risks are • Inadequate time allowed for the tender
“owned” and managed by the mine owner. The process;
mine owner has the ability to transfer these • Inappropriate risk allocation; and,
risks in a number of ways, including:
• Inexperienced and inadequate project staff.
• Insurance;
Faced with a risk transfer strategy, it is often not
• Hedging;
in the contractor’s interest to be flexible.
• Contract operations; However, given the adversarial nature of
• Equipment lease arrangements; and, relationships, it may be in the its interest to
• Off-take agreements. allow a problem to unfold rather than to deal
with it proactively. This results from a total
The traditional risk management strategy misalignment of the commercial and physical
adopted by mine owners when engaging objectives of the project. At its worst, the
contract miners has been to transfer as much of contractor may end up operating in a way that
the operational risk as possible to the contractor. increases the overall cost to the mine owner,
This approach is typically evidenced by lump rather than put its own margin at risk.
sum and schedule of rates contract structures. It
is a strategy that has delivered mixed results to From a relationship point of view and most
both mine owners and contractors alike over the probably from a commercial point of view,
years. Maximisation of risk transfer is not contracts are bound to fail if the mine owner
always the most appropriate strategy. attempts to transfer inappropriate risks to the
contractor. If the risks develop and eventually
Mine owners often attempt to transfer risks to unfold, the contactor may not be able to
contractors that should more often than not be continue to operate. On the other hand if the
their own responsibility — for example, the contractor seeks higher returns without
“unknown” geotechnical risks. This strategy is accepting a greater proportion of risks the
often pursued on the assumption that the relationship is also bound to fail.
extremely competitive nature of the Australian
contract mining market will allow these risks to
be transferred without paying any premium.

3.0 Management of Risks Page 9


3.2 Risk Sharing Approach the circumstances suit a risk transfer or a risk
The fundamental rationale for the mine sharing approach. The mine owner must choose
owner to utilise Relationship Contracting is the most appropriate model from risk transfer to
The mine owner can that, in certain circumstances, the mine risk share, based on the particular scope and
better manage risks — owner can better manage risks by sharing circumstances of the work to be performed.
rather than trying to them (rather than trying to transfer them)
transfer them — by A well-defined scope with minimum flexibility
and then managing them within a flexible
embracing them and required will be best suited to a risk transfer
project delivery environment. The success
then managing them approach — for example, low-grade stockpile
within a flexible of a contract operation will depend on how
rehandling into a hopper. However, if the
project delivery effectively the risks are managed and shared
fragmentation of the stockpile is unknown and
environment. by the mine owner.
the feed rate and schedule needs to be variable,
This requires a clear understanding of the the project characteristics begin to move along
principles of risk management within a contract- the risk share spectrum as shown in Diagram 1.
operating environment. A properly informed
mine owner will be able to recognise whether

Diagram 1: Risk Sharing Strategy

Very Suitable

Hard $ Risk Sharing


Strategy Strategy
Suitability

Not Suitable

Minimum Flexibility Project Scope/ Maximum Flexibility


Scope Well Defined Difficult to Determine Scope
Mature Work Area
Characteristics New Work Area
Unknowns Improbable Unknowns Probable

Page 10 Relationship Contracting in the Mining Industry


4.0 Relationship Contracting: Defined
Relationship Contracting is 4.2 Key Features
established as a business This publication contains case studies of
successful projects, which have utilised the
relationship designed to deliver
fundamentals, practices, and techniques of
optimum commercial benefits to Relationship Contracting.
all parties involved.
In some of these cases the delivery strategy Relationship Contracting
4.1 Core Values/Guiding Principles was formalised as a project alliance. The key is defined as a process
The relationship between client and contractor features of this arrangement were: that establishes and
manages the relationship
cannot be taken for granted. Even where the • A focus on project results founded on between both the mine
parties have established a close business successful business outcomes for all parties owner and contractor. It
relationship on previous projects, it is still including rewards for exceptional is designed to remove
important to build the relationship for each performance; barriers, encourage
specific project. maximum contribution,
• Innovative contractual arrangements;
and allow all parties to
The relationship must be founded on a set of • Access to and contribution by the best achieve success and
strong, mutually held core values and guiding resources of each participant with an optimise project
principles, which are then supported by a emphasis on working together efficiently; outcomes.
contractual arrangement formalising the most • A clear understanding of individual and
appropriate risk sharing arrangements and collective responsibilities;
reiterating the core values and guiding principles
• The success of the project was measured
of the parties.
against key performance indicators;
Core Values Guiding Principles
• An emphasis on openness and cooperation
Commitment Total commitment to achievement of the
project goals – actively promoted by the Chief
between the parties; and,
Executives of all parties • An equitable risk/reward balance that aligned
Trust To work together in a spirit of good faith, the commercial interests of the parties.
openess, cooperation and no blame
A number of models have been used to support
Respect The interests of the project take priority over
the interests of any of the parties
Relationship Contracting; each of these models
Innovation To couple breakthrough thinking with
has at its core an agreement detailing the
intelligent risk taking to achieve exceptionally relationship. This establishes the delivery
good project outcomes vehicle, sets out the objectives of the parties,
Fairness To ensure that neither party is being unfairly establishes the commercial arrangements
disadvantaged between the parties, and the organisational
Enthusiasm To engender enthusiasm for professional structure and decision-making processes.
duties and the project’s social activities
The commercial risk/reward arrangements can
This relationship is also founded on the principle be established in a variety of ways taking into
that there is a mutual benefit to the mine owner consideration the mine owner’s strategic plans,
and the contractor to deliver the project at the goals and budget as well as maintaining an
lowest cost - when costs increase both the incentive for the contractor.
contractor and the mine owner are affected
Typically, the commercial outcome for the
unless the risk has been clearly accepted by
various parties will be linked to the achievement
either party in the risk share/transfer stage.
(or non-achievement) of key objectives such as:
Ahead of all other considerations, successful • Production levels;
Relationship Contracting is driven by strong
• Unit cost;
people relationships underpinned by appropriate
contract structures and risk allocations. • Safety;
• Resource development;
• Environmental performance; and,
• Quality compliance.

4.0 Relationship Contracting: Defined Page 11


The commercial risks should be commensurate often this step has not been taken and the
with the potential rewards, the degree of tendering process is started without two key
influence that a party exerts over the outcome decisions having been made, these being:
Successful Relationship and the extent to which the party has taken • Is the work to be performed by contractors? and,
Contracting is driven by ownership of the agreed targets. The primary • What contract structure is the preferred model?
strong contractor/mine driver of these types of relationships is the
owner relationships appropriate sharing of cost under-runs or over-runs. Assuming that the decision to contract has been
supported by made, the mine owner is then confronted with
appropriate contract 4.3 Suitability Matrix - Alternative the important task of determining the right
structures and risk structure. The culture and the success of the
allocations.
Contract Structures
project could rest on this decision; in the worst
Mine owners and contractors are best served
case the decision could be “project stopping”.
when the project delivery system best suits the
project requirements. The mine owner can A simple suitability matrix can be developed by
choose from a “risk transfer” approach at one the mine owner to assist in the decision making
end of the spectrum with several variations, by listing the key features of the project,
right through to “shared risks” at the other end. weighting and ranking each feature to determine
The most important issue is that the most where the project appears to fall on a risk
appropriate model to suit the particular transfer/share continuum. This matrix should only
circumstances of the project is chosen. As the be used as a preliminary tool to start the
scope of the work becomes more and more analysis of the key project features and the mine
defined, the use of “risk transfer” becomes owner’s circumstances in analysing the
more appropriate. appropriate structure.

The mine owner must first decide to perform An example of a suitability matrix for evaluating
the work using a contractor before embarking on and selecting the appropriate project delivery
the very complicated process of determining the system is illustrated in Diagram 2.
contract structure most suited to the project. Too

Diagram 2: Selection – Suitability Matrix

Project Circumstances Weight Low 1 2 3 4 5 6 7 8 9 10 High

1 Is project completion critical? 10% Doesn’t matter Critical

2 Is early completion valuable? 10% Little value High value

3 Brownfield or greenfield work? 15% Mature environment Unworked

4 Geological environment 15% Well known Not well known

5 Geotechnical environment 15% Defined Undefined

6 Quality parameters 5% Well known Not well known

7 IR Environment 10% Low risk High risk

8 Owners capacity to be part of project 5% Little experience Very experienced

9 Owners Risk Culture 10% Risk adverse Sophisticated view

10 Availability of Contractors 5% Few Many

100% Totals - - 0.3 - 0.5 0.3 1.4 2.4 0.9 1.5 Net total 7.3

<3 3-7 >7

Definately use Requires closer Co-operative risk


hard $ examination embrace
Page 12 Relationship Contracting in the Mining Industry
Diagram 3: Suitability Matrix
Suitability Matrix

10
9
>7 Select
Increasing Use

- Alliancing
- Partnering
8

Relationship Contracting 3-7 Select


5 - Cost reimbursable
- Cost plus incentive

3
Decreasing Use

2
<3 Select
- Lump Sum
1 - Schedule of Rates

The example used in Diagram 2 has a “net Diagram 4: Managing Geotechnical Risks
total” of 7.3, which suggests that an Alliancing Occurrence
or Partnering structure should be examined. The Known Unknown
key issues driving the matrix are the unknown
geological and geotechnical environment and the Known Risk Transfer Contingency
Greenfield nature of the project. A change to Structure
some of these circumstances could change the Asking a contractor to
Unknown Contingency/Share Owner’s Risk gamble and price the
preferred structure to a risk transfer contract. If
odds is not a sensible
the circumstances do not change and a risk outcome where there is
transfer structure is adopted, the project inadequate information
In the above matrix it is possible to cost and
outcomes could be less than optimal. to assess.
manage a “known” structure, such as a simple
Mining contracts involve a range of geological normal fault that is able to be managed and is
and geotechnical conditions, most of which known to be in existence within the project
should be reasonably well understood, but there area. It is possible to cost and manage the risk
is always a risk of the unexpected. Ross and therefore transfer to the contractor.
Seedsman of Seedsman Geotechnics uses the
An “unknown” structure is one that is
following matrix (Diagram 4) to help mine
unpredictable from a management point of view.
owners and operators manage geotechnical
risks. The same technique could be applied to For an “unknown” structure where the
many of the project circumstances to help occurence is known, the question of share is
understand the management of risks generally. debatable. For an “unknown” structure where
the occurence is unknown the risk, and the cost
of managing the risk, must remain with the
mine owner.
Similarly, the risk of an “unknown/unknown”
circumstance is a mine owner’s risk.

4.0 Relationship Contracting: Defined Page 13


5.0 Relationship Contracting:
The Benefits
Commitment to a common goal Cost
and the establishment of a • Ability to jointly review and reduce capital
expenditures;
mutually beneficial and open
• Acceptable financial results for both
relationship, together with a
owners and contractors commensurate
clearly defined project scope with the inputs and the risks assumed by each
enables mine owners and party; and,
contractors to deliver optimum • Incentive to improve operating performance
project outcomes that go beyond and costs of production.
time, cost, safety and quality. Risks
Relationship Contracting is defined as a process • Better management of inherent risks, both
that establishes and manages the relationship known and unknown; and,
Key benefits of
between both the mine owner and contractor. • Clearly defined risk allocation/sharing at outset.
Relationship
Contracting include It is designed to remove barriers, encourage
maximum contribution, and allow all parties to
Relationships
certainty of production
• Enhanced business relationships;
outputs, reduced achieve success and optimise project outcomes.
capital expenditures, • Establishment and achievement of
greater incentive for One of the key aspects of the Relationship
common/aligned goals;
innovation and Contracting process is selection and
• Improved behaviour of the parties to the
promotion of world’s implementation by the parties of the most
best mining practices contract, especially where either party
appropriate contract structure and risk profile.
and operational experiences practical and/or financial
The contract structure should allow for
processes. difficulties;
continuous review and realignment as
necessary to maximise value to both parties • A greater personal satisfaction for all project
in an environment that is not adversarial. parties; and,
• Avenue for repeat business with resulting
The core values underpinning successful
benefits to owners and contractors.
Relationship Contracting are common to all
contract structures, from hard dollar risk transfer Flexibility
right through to alliance contracting. The • Ability to build in flexibility to match changing
benefits offered by Relationship Contracting to production requirements; and,
mine owners and contractors include:
• Contract structure to allow the introduction of
change during the contract term.
Time
• Certainty of production outcomes in a Technology/Innovation
“no surprise” environment; and, • Greater incentive and encouragement to
• Alignment of scheduling objectives. innovate in mine design, planning and
production techniques; and,
• Encouragement to introduce and share in
the benefits of new technology, systems
and processes.

Optimum Standards
• Optimum standards of quality, safety,
industrial relations, community relations and
environmental performance introduced and
maintained during the development, operation
and rehabilitation of the mining project;
• Development of the industry’s professionals
and workforce;
• Increased industry research and development
as a result of improved financial certainty; and,
• World best standards of mine development
and operation.

Page 14 Relationship Contracting in the Mining Industry


6.0 Relationship Contracting:
The Fundamentals
The success of Relationship 6.2 Risk Allocation
Contracting depends on the As highlighted in Section 3.0, equitable risk
allocation is at the core of successful
willingness of both mine owners
Relationship Contracting, with cooperatively
and contractors to commit to determined risk management strategies.
change at an individual and To ensure appropriate risk allocation, a risk
project level. management analysis should be carried out.
The nature and scope of the project risks must
6.1 Alignment of Goals
be evaluated. Requests for tender documents The alignment of goals
Relationship Contracting requires that all parties
should include either a risk allocation schedule combined with attaining
to the contract agree to align their individual
or require tenderers to complete their own risk equitable risk allocation
goals, thereby establishing common or aligned
allocation schedule as part of the tender. The are at the core of
goals for the project. successful relationship
Relationship Contracting agreement is then
Agreement to these project aligned goals and structured to reflect the agreed risk allocation. contracting.
the establishment of an effective integrated
The relationship contracting agreement relies
project team will facilitate achieving total
on realistic and sensible expectations on both
commitment from the parties and their staff to
sides. The agreement will fail if mine owners
successfully complete the project. The proven
attempt to transfer all project risk to the
technique of workshopping is critical to
contractor, or if the contractor seeks higher
achieving agreement between the parties.
returns without accepting a greater proportion
Parties work in a cooperative environment with of project risk.
common goals as opposed to a “conflict”
environment. 6.3 Clearly Defined Project Goals
and Scope
Alignment of goals is best achieved by the
The importance of complete and unambiguous
parties taking a share of the project’s risk. Even
project goals and a project scope cannot be
taking a 10 percent share of the project’s risk
over-emphasised — they set the direction for all
can produce a significant change in the attitude
subsequent work. When the outcomes of a
of the parties at all levels. They cooperate to
project are less than satisfactory, it is often due
reduce costs rather than to increase costs.
more to unclear goals and scope, rather than
Relationships become enjoyable and productive
poor project management.
rather than adversarial and negative.
The work required to achieve the goals and
One of the common project goals as a direct
scope of the project is carried out by a number
result will be the agreed Project Target Cost. The
of parties. It is critical to define completely and
gainshare/painshare mechanism is structured so
unambiguously the extent of the work to be
that the parties will either win or lose together.
carried out. This serves as a basis for the
There can be no blame — success or failure is a
agreement/contract carried out by each party to
joint responsibility. This is a significant departure
identify all interfaces.
from traditional project practice.
When the works relate specifically to the mining
of materials then it is imperative that flexibility
be incorporated into the project scope. This will
enable a change mechanism that is equitable to
all parties to be triggered when all the vagaries
of mine product supply and demand are
imposed on the works.

6.0 Relationship Contracting: The Fundamentals Page 15


6.4 Form of Contract 6.5 Integrated Project Team
Australian Practice The Integrated Project Team is comprised of
Currently, Australian construction contracts senior member(s) from each of the parties
use unamended or modified versions of the involved in a project. The mine owner is a
traditional Standard Forms of Contract, member of this team. This Integrated Project
eg AS 4000-1997 General Conditions of Team approach eliminates the traditional
Contract, or forms of contract developed by the client/client representative/contractor
mine owner’s legal advisers. These latter forms hierarchies.
and modified versions of Standard Forms of The team has the responsibility and
Contract tend to be adversarial in nature and, accountability to make all key decisions and to
as such, do not facilitate optimum project drive the project to achieve the aligned goals. It
outcomes. Whilst the tendency is recognised is therefore important that there is a clear
in Australia little has been done to improve the understanding of the individual and collective
contract form. responsibilities and accountabilities.
The underlying The selection of parties to Relationship
philosophy of
International Practice
Contracting is crucial to achieving successful
relationship In the United Kingdom the Institution of Civil
project outcomes. The selection needs to be
contracting is to Engineers has produced an alternative form of
based on criteria including, but not limited to,
encourage efficient contract, the New Engineering Contract, that is commercial and technical competence.
and effective project gaining wide industry support. This contract form
management on mining The criteria must include less tangible
incorporates a number of recommendations
projects. Trust and
relevant to the development of Relationship competencies associated with attitudes and
communication
between all parties are Contracting. These recommendations include: receptiveness to cooperation, such as:
prerequisites of for • Fair dealings between all stakeholders to the • Appropriate behaviour as members of a team;
project success.
project; • Establishing relationships with suppliers and
• Firm duties of teamwork, shared financial subcontractors;
motivation to achieve goals and win-win • Making available key personnel and their
solutions to projects; personal commitment to achieving project
• Clear roles and duties definitions for the goals;
parties. Defined project manager, contract • Integrating staff from one party into another
administrator and arbiter roles and clearly where it best suits project needs;
nominated mine owner’s representative; • Continuous performance improvement
• Appropriate risk allocation amongst the program; and,
parties; • Eliminating inefficiencies at all interfaces.
• Minimal changes to pre-planned works and a
The Integrated Project Team must be committed
mechanism to evaluate such changes,
to achieving the project goals. It must operate
including an independent adjudication where
on mutual trust that puts the best interests
required; of the project ahead of individual objectives
• Agreed methods and times for progress and gains.
payments. Not solely by monthly valuations, ie
Training and guidance by an experienced
upon achieving milestones;
consultant facilitator is essential to achieve and
• Providing for speedy dispute resolution if any maintain an effective Integrated Project Team.
conflict arises; and,
• Incorporating incentives for exceptional 6.6 Gainshare/Painshare
performance. The parties (mine owner, contractor, etc) to an
agreement should be aligned not only through
The underlying philosophy of the New common goals, but also through shared
Engineering Contract is to encourage efficient business interests in the project’s success,
and effective project management on firmly linking profitability to performance. This
construction contracts, and it particularly approach, to be successful, must operate at all
encourages trust and effective communication levels of the project, not just at the top.
between the parties. The style is plain English
By aligning parties to the project’s goals, they
and it is markedly different to the standard
can be motivated to question costs, pursue best
Australian forms.
value and to innovate. It is possible to provide
an environment that both promotes behavioural
change and fosters technical excellence.

Page 16 Relationship Contracting in the Mining Industry


This behavioural change requires the parties to This is achieved by formulation and agreement
operate with open books and the mutual review of project aligned goals, establishment of the
of all parties’ costings. This methodology is used Integrated Project Team and implementation of
to establish the Project Target Cost and training techniques and skills development to
continues throughout the life of the project. sustain a team-building environment and overall
Under a reward and risk approach — a project performance. This includes:
gainshare/painshare mechanism — the profit of • Comprehensive induction of all new members
the parties would be reduced in the case that joining the team;
the Project Target Cost is exceeded and • External coaching and guidance to assist and
increased in the case where the actual costs are reinforce the team approach; and,
less than Project Target Cost, in accordance with
• Workshop sessions to identify concerns and
agreed formulae.
pinpoint key issues which need resolution, and
The gainshare/painshare split between the setting stretch targets.
parties is generally based on a 50 percent
Open and honest communication between all
allocation to the client and 50 percent divided in
individuals is driven by their belief that they are
proportion to the other parties’ contribution in
members of the team and that the entire team Project goals will be
the Project Target Cost. This mechanism is achieved via a mutual,
is focused on achieving the project’s aligned
structured so that the parties will either win or open and trusting
goals.
lose together. relationship between
contractor and client.
It can also: 6.8 Facilitators
The best interests of the
Facilitators have been valuable contributors to
• Incorporate other key performance indicators project must take priority
the successful establishment and ongoing over individual objectives
and a performance guarantee for the
performance of the Integrated Project Team. and gains.
completed project; and,
• Provide a key motivator and opportunity for The facilitator should assist and work with the
the Relationship Contracting parties to achieve Integrated Project Team to:
exceptional performance. • Build best practice behaviours;
• Develop an environment of trust, cooperation
6.7 Open Honest Communications/ and open communication throughout the
Behaviour/Change of Attitude team;
For Relationship Contracting to be successful,
• Develop the goal of achieving excellent
all parties need a positive change in habits,
results; and,
behaviour and attitudes towards project
outcomes and towards one another. • Maintain a focus on common project goals
and the team.

6.0 Relationship Contracting: The Fundamentals Page 17


6.9 Legal Advisers 6.10 Third Party Advisers
The traditional role of lawyers in drafting The most valuable input from third-party
contracts has been to advise the mine owner as advisers typically occurs at the outset of
Relationship to the relevant allocation of risks in any given discussions between the parties about a
Contracting can assist project, and to ensure that the mine owner’s proposed relationship contracting project
in developing
objectives are reflected properly in the contract delivery strategy, during project formation and
contracts where both
mine owners and documentation. The very nature of that role has definition, or during the development of formal
contractors have a often led to a one-sided perspective in the contractual and commercial arrangements. There
common incentive to drafting and negotiation of contract is also a useful role for independent reporting
minimise the cost of documentation. Mine owners’ and contractors’ on performance and progress.
the project. attitudes to the contracting process have also
The specific role of third-party advisers typically
driven this approach.
includes:
The challenge to legal advisers in the • Reviewing the operation of proposed
implementation of Relationship Contracting commercial arrangements between parties to
will be to fully embrace the new approach to the Relationship Contracting project delivery
the relationships between contractors and mine strategy;
owners. Lawyers must recognise that the type
• Advising on suitable contractual and
of documentation and language used can
commercial arrangements, including allocation
greatly assist in the development of open and
of responsibilities and the structure of
honest relationships between mine owners
risk/reward sharing mechanisms;
and contractors and optimise project outcomes.
This will involve a substantial shift in perspective • Implementing workshop approaches for
in advising mine owners and contractors. developing a group approach to identification
Lawyers have an important role to play in of goals and objectives, stakeholder interests,
advising their mine owners as to the benefits functional performance requirements, and risk
Third party advisers and implications of Relationship Contracting and constraints; and,
have been valuable models. • Reviewing and reporting on progress and
contributors to
achievement of outputs during the project.
the successful With the commitment of their mine owners to
establishment and the objectives of Relationship Contracting, legal Third-party advisers must be able to effectively
ongoing performance representatives will then be able to assist the communicate suggestions and opinions to all
of the integrated
process by drafting more appropriate parties and to achieve a high level of confidence
project team thereby
documentation to reflect the common goals of by the group in the result of its activities.
enhancing the
prospects of success. the mine owner and contractor with an
equitable risk allocation.
The key to successful Relationship Contracting
will be to ensure that the form of contract
documentation is appropriate to the business
relationship between the mine owners and the
contractors, which assists in administration of
the contract and achievement of project
outcomes. These documents also need to
provide adequate forums for discussion,
teamwork and open and honest
communications which lie at the core of a
successful project. Mine owners and
contractors must direct lawyers to prepare
contract documentation which operates as a
management tool designed to facilitate the
business relationship.

Page 18 Relationship Contracting in the Mining Industry


7.0 Relationship Contracting:
Practices and Techniques
Depending on the procurement 7.1.3 Subcontractors and Suppliers
and delivery system adopted, the Contractors must manage and work with
subcontractors and suppliers to create a team
practices and techniques of environment that will achieve the optimum
Relationship Contracting can be project outcomes, without compromising safety
implemented at the initiation and and quality and which will not erode the
concept stage of the mining subcontractors’ and suppliers’ profit.
project through to final A greater emphasis on “best value” strategy
operations. rather than “lowest price” strategy is therefore
required. The implementation of progressive
7.1 Contractor Actions reviews of subcontractors’ work and operating
The achievement and maintenance of the systems rather than historical assessment,
relationship utilises the following practices and enables more cost effective and timely solutions
techniques. to problems and the early rectification of
substandard work or performance to be
7.1.1 Trust and Openness in Dealings achieved to the benefit of all parties.
For Relationship Contracting to be successful,
both mine owners and contractors need to be 7.1.4 Techniques
open and trusting in their dealings with each Set out below are brief descriptions of
other and to resolve all issues as they occur. successful relationship contracting techniques.
This is not currently common practice, but
Planning/The Mining Plan
examples exist of this occuring and have
Sound planning to provide a structured,
resulted in superior outcomes being achieved
documented and monitorable approach to
as opposed to those gained using traditional
managing the required works, (eg mine design),
contract structures. The project case studies
infrastructure establishment, mining and
included in this publication illustrate examples
processing activities, and rehabilitation, while
of relationship contracts in place today.
meeting all required outcomes including time,
7.1.2 Appropriate Behaviour cost, production schedules, quality, safety,
The majority of both contractors’ and mine industrial and environmental requirements.
owners’ staff have gained professional Controls Engineering
experience on either owner-mining (non- The tools and systems developed and
contract) operations or have been involved in implemented to monitor, review and report on
projects using traditional forms of contract. As a performance to achieve improvements, based
result, they have had either limited exposure to on agreed deliverables and key performance
contracting, or have been involved in contracts indicators.
fundamentally adversarial in structure. As the
industry progresses towards Relationship Mine Design and Scheduling
Contracting, behaviour associated with Coordination/Integration
traditional contracting is not totally appropriate Coordination/integration of all mine design and
for this new method of contract development. production scheduling activities for the mining
Behavioural modification is required to maximise activities to meet defined operational, time,
the benefits of this new contracting form. cost, quality, safety and environmental
requirements.
Companies will need to train and educate their
staff and the staff of their subcontractors and Value Engineering/Workshopping
suppliers in the particular management and An Integrated Team workshop that
social disciplines required for successful identifies/defines and provides value solutions
Relationship Contracting. for the mining works, or elements for the
works, or addresses significant issues arising
In this training, particular emphasis will be during any stage of the mining contract.
placed on additional criteria to the usual bottom
line profit at the expense of any other parties’ Systems Engineering
outcome. These additional criteria would include A planned, structured, documented and
mine owner relationships, mine owner attitude monitorable approach to manage the
to repeat business, community attitudes, development, implementation and ongoing
environmental performance and occupational improvement of all necessary mining operating
health and safety performance. systems including statutory authority

7.0 Relationship Contracting: Practices and Techniques Page 19


approvals, interfaces with all parties, Stretch Targets
maintenance and operation procedures, Stretch Targets are defined as very ambitious
inspections and auditing tasks to meet the targets that are committed to without the
Training project staff to requirements agreed with the client and to other parties fully understanding how they can be
recognise and accept defined contract requirements. achieved. Achieving a stretch target requires a
the principles of critical change in the previous ways of doing
Relationship Project Alignment Group things, high levels of performance and problem
Contracting is a Regular meeting of all parties to the mining solving, and being innovative and using the
critical task for both agreement. “Empowered” senior management latest technology.
the mine owner and forum for technical and commercial interaction
contractor. Both to ensure leadership and timely decision
parties must realise
7.2 Mine Owner Actions
making. There are a number of mine owner-initiated
that an open and
honest project practices that can also contribute to improved
Monthly Reports
partnership from day project outcomes and which are consistent with
one is a prerequisite
Reports specifically developed for each mining
Relationship Contracting. These practices are
for success. operation to provide concise and accurate
described below and summarised in a table
reporting to the Project Alignment Group,
included in Section 7.2.11.
focusing on critical issues, priorities for action
and performance against key performances 7.2.1 Pre-qualification of Contractors
indicators. The parties agree that the most efficient project
delivery will be achieved when bids are sought
Innovation
from a short list of tenderers who are
Provision of incentive forums and adequate
competent and equipped for the project. The
time for all the parties to be innovative in their
selection criteria will be determined by mine
organisation and management of people,
owners but the contractors could provide input
markets, monies, materials and technology. This
Incentive forums to these required criteria, such as comments on
should be established can result in new or improved design, practices,
the proposed criteria to be adopted.
to drive innovation and processes, products, systems and techniques
provide improved which will provide improved mining outcomes. Adopting a pre-qualification process and a short-
design, practices, listing of tenderers would ensure that the
processes, systems Mining Review/Audit selected tenderers would commit to dedicating
and techniques which Mining Review/Audit provides an independent sufficient resources to their tender as they
will provide improved and structured review of mining performance. would assess their chances of success as
mining outcomes. The Review/Audit is carried out by an higher than in an open tender. Further, the
independent party to review operational, cost, tender evaluation process by the mine owner
time, quality, safety, environmental and reporting should be more efficient than in a larger and
performance against agreed/contract more disparate field of tenderers.
requirements.

Key Success Factors and Performance


Indicators
Key success factors and performance indicators,
would include mine production, performance
operating standards, environmental, health and
safety, cost, time, quality, industrial relations and
other factors/indicators.

Page 20 Relationship Contracting in the Mining Industry


From an industry viewpoint, short-listing of • Dispute resolution procedures;
contractors will benefit the industry by reducing • Quality requirements; and,
the costs of preparation/submission of abortive
• Environmental standards.
tenders. The cost of tender preparation is a
major component in any contractor’s head office 7.2.4 Risk Allocation
cost and reducing this cost can only benefit the As a part of the development of the Terms
mine owners in the medium to long-term. Sheet in Section 7.2.3, it is important that all
the risks that are likely to be encountered in
7.2.2 Improved Project Scope Definition the contract, and which will require
The more detailed the definition of the scope management, are identified. Following
of the project and the better the degree of pre identification, discussion between the mine
planning and investigation, the more accurate owner and contractor will determine mutual risk
will be the tender price. In addition, the management strategies, including the allocation
contingency allowance that the contractor of responsibility and ultimate contingent liability
must include in its tender for unknown/ill- and reward. Further details are included in
defined aspects of the project will be reduced. Section 6.2
This should result in a reduced and more
appropriate tender price with improved 7.2.5 Forms of Contract
certainty of outcome. There are a number of possible Forms of
Contract and in each circumstance the most
7.2.3 Terms Sheet of Fundamental Issues appropriate form should be adopted. Further
in the Contract details are included in Section 6.4
In any contractual relationship there are a small
number of issues that are fundamental to the 7.2.6 Acceptable Contract Performance
establishment of the relationship. Below is a list Rewards
of issues that could be discussed and agreed In discussions on any form of relationship
between the mine owner and the pre-qualified contracting, it is critical that both parties
contractors and included in the Terms Sheet. understand and accept that the contractor is
Agreement to these issues would bring an entitled to an industry acceptable level of
additional degree of commercialisation to the reward for an industry standard project, an
project outcome — a degree which could be increased reward for a superior project
missing if the contract is documented without performance, and an inferior or nil reward for
contractor input. Contractors would agree to be an inferior performance.
open and frank in their input to these
It is also fundamental that the mine owner
discussions — a result of Relationship
benefits from the relationship arrangement by
Contracting where trust and openness is an
sharing in the project performance results.
essential ingredient. The issues include:
Therefore, before any contract is entered into,
• Form and scope of contract — refer to formulae should be established providing
Section 7.2.5; appropriate compensation for actual
• Warranties to be provided; performance.
• Securities, retentions and performance This generally requires that the contract is
requirements; performed in an “open book” manner, with
• Client representative/powers and duties; the contractor risking an agreed portion of total
• Management regimes/forums/reporting margin (profit plus head office overheads) in
requirements/project communication; exchange for the opportunity to increase the
margin for superior project outcome.
• Insurance requirements;
• Time aspects, including risks, extensions of 7.2.7 Contract Documentation
time, cost and responsibilities; Having progressed all of the above matters
• Payment terms, certainty of payment; to agreed conclusions, the point by point
agreements could then be provided to the
• Variations — cost responsibilities;
contract drafters for forming into contract
• Default, suspension, termination; documents which would be accepted and
• Force majeure; “owned” by all parties. This would likely result
• Existing conditions/latent conditions; in a much less adversarial approach to the
contract, and a superior commercial outcome
• Risk identification/allocation — capping of
for the mine owner, and other parties
contractor’s risk acceptance/reward/loss if
appropriate as in an alliance contract;

7.0 Relationship Contracting: Practices and Techniques Page 21


7.2.8 Adequate Time to Tender 7.2.10 Knowledge Protection
The time allowed for tenderers to prepare In any tendering situation after pre-qualification,
tenders and for mine owners to evaluate and mine owners should provide adequate
Improving the project select tenders must be reasonable in order that processes to ensure that any tenderer that
scope definition the evaluation process can be professionally provides intellectual property, innovation or
should result in and competently carried out. Times will of other exclusive benefit, remains as a
reduced and more course vary depending on factors such as “commercial in confidence” matter between
appropriate tender project size, complexity and delivery method. the specific tenderer and the mine owner
pricing, with improved during the tender process. This will ensure that
certainty of outcome. 7.2.9 Trust and Openness in Dealings the selected tenderers will provide their best
For Relationship Contracting to be successful, offers in the tendering process resulting in the
both mine owners and contractors need to be best commercial outcome for the mine owner.
open and trusting in their dealings with each Refer also to Section 7.1.2
other and to resolve all issues as they occur.
This is not currently common practice, but 7.2.11 Summary Table
examples exist of this occuring and have The following table summarises the practices
resulted in superior outcomes being achieved required for successful relationship contracting,
as opposed to those gained using traditional as set out in 7.2.1 to 7.2.10
contract structures. The project case studies
included in this publication illustrate examples
of relationship contracts in place today.
Requirements for Improving Client Actions Project Outcomes
1.Pre-qualification of contractors Mine owners to develop criteria using contractor input as
required and pre-qualify contractors at earliest appropriate time
based on nominated mine owner criteria.
2.Improved project scope definition Mine owners to improve detail of scope definition, increasing
up-front resources to ensure scope definition is appropriate.
3.Terms Sheet of fundamental issues in the contact Mine owners to initiate and develop, in conjunction with the
short listed contractors, as considered necessary either
separately or collectively.
4.Risk Allocation Matrix Mine owners to initiate and develop in discussion with
contractors - either separately or collectively.
5.Forms of Contract eg. lump sum, schedule of rates, Mine owners to select form of contract, following input from
alliancing, gain/loss sharing, partnering etc. contractors as necessary to optimise the outcomes.
6.Acceptable contract rewards Mine owners to nominate, following discussions with contractors:
– Base level return for industry standard result
– Gain/loss sharing for superior/inferior results.
7.Contract documentation Mine owners to provide documents based on previously
agreed Terms Sheet and other criteria. Standard documentation
to be used wherever feasible.
8.Trust and openness in dealings Mine owners to work to develop improved openness and trust
in contract dealings.
9.Appropriate behaviour Mine owners to establish processes to ensure commercial
confidentiality of tenderer’s intellectual property and innovation.
Mine owners to educate and train their staff and third parties
in appropriate behaviour in Relationship Contracting.

Page 22 Relationship Contracting in the Mining Industry


8.0 Case Studies
8.1 Lewis Underground Gold and the additional costs associated with surface
Mine Development, Qld drilling, required an investment in underground
Contractor development by the Owner and contractor to
Roche Mining Pty Ltd support the development of the mining field.
Roche Mining and Gympie Eldorado Gold Mines
Owner entered into an arrangement that shared their
Gympie Eldorado Gold Mines Pty Ltd respective project financial models. This enabled
Project Delivery Method a full understanding of the drivers for both
Alliancing-Gain Share organisations and provided confidence that the
capital and operating risk profile would be
Project Description managed in the relationship.
To develop a new underground gold mine in
the previously worked gold mining region of In providing financial assistance to the project,
Gympie, Queensland. This Greenfield site, the contractor funded the capital development
known as Lewis mine, was to be developed of the project, together with assistance in the
with infrastructure to enable the potential hedging of future gold sales through the strong
reserves of gold ore to be mined at a rate of balance sheet of its organisation. In this respect,
1 million tonnes per annum. the contractor was sharing some of the risk of
the project with the Owner. The benefit to the
Gympie Eldorado Gold Mines was already Gympie Eldorado Gold Mine was the deferment
working the lower ore bodies through the of costs until revenue was available from the
neighbouring Monkland mine. sale of gold. In return Roche Mining was
The potential ore reserves in the Lewis Mine provided with a share in the profits from the
were to be further identified as the capital gold sales, giving it a return on investment,
development was undertaken directly under together with a long-term contract at the mine.
the town of Gympie. This required flexibility to Developing the Relationship
change the mine design as ore bodies were Unlike many other underground contract
better identified, or old workings were relationships, the Lewis Mine was set up with
intersected that had economic resources the Contractor having responsibility for provision
unmined. of all statutory management at the mine,
The contract included the development of 25km including the Senior Site Executive and
of decline and level development, as well as the Underground Manager. As such, Roche Mining
mining and haulage of approximately 1 million had control of all operations at the mine.
tonnes of ore. This Owner-contractor relationship was further
Project Period developed with the contractor being involved in
The project commenced in May 2000 and is the mine’s planning sessions; an approach that
due to continue through to May 2005 and shared both risk and reward, and enabled the
beyond with the discovery of additional gold development of a new project operating in an
reserves alliance arrangement.

Project Cost Regular workshops were held between senior


$60 million. and operational management, to ensure that all
parties understood the progress of the project,
Project Process the planned exploration program, which
Gympie Eldorado Gold Mines selected Roche underpinned the future success of the project,
Mining after submitting a request for an and the investment and performance of the
expression of interest from other potential project. These workshops provided the basis
contractors. The concept of the project was from which the next period of the project would
to develop a new mine from the surface to be managed and any risks that either party
establish drilling platforms to better define could envisage were discussed and processes
ore reserves and secure the mine’s operating implemented to manage the risk immediately.
future. This process ensured that neither party
A target zone was established from surface experienced any untimely surprises during the
drilling to define the first mining block. However, project.
the surface infrastructure in the town of Gympie

8.0 Case Studies Page 23


Project Flexibility In the three years of the project to date, three
The nature of the ore bodies and exploration different approaches have been used in the
within an old gold mine is such that there needs contract, and all have been implemented using
to be a high level of flexibility allowed in the the relationship contracting principles of risk and
mine plan. For the Lewis mine, this meant a gain sharing.
larger, more flexible fleet of equipment needed
Incentive Delivery Method
to be available to mine the varying widths of ore
The risk and gain sharing on the Lewis project
bodies.
extended to an incentive scheme in the contract
The variation in the mine schedule was covering the areas of safety, environmental and
accommodated with an agreed process in which ore-dilution performances. This provided for
the Owner was able to direct the work as payments to be made to the respective party
required, depending on the exploration results, based on the achievement of agreed key
while the contractor had a mechanism for performance indicators. In addition, the whole
payment within one of three pricing project was driven by a continuous improvement
relationships based on the quantity of work process with the sharing of realised gains from
required. This enabled changes in the quantity of any such improvements.
work to be managed through an agreed
Why Relationship Contracting?
relationship model as opposed to the rigid
The gold field in which the Lewis mine was to
nature of a hard dollar contract.
be developed was such that there were old
The performance of a project is very much workings that had already been mined and ore
dependant on the successful planning and bodies which were not continuous in nature.
exploration of the resource. The coordinated This required exploration drilling from
approach and regular Owner-contractor contact underground drill platforms and the nature of the
on the hedging and financing of the project, funding for the project required the parties to
resulted in both parties understanding the understand their respective partners’ risk profile.
drivers of the other’s business. This then led to
In addition, the scope of work for the project
the cooperative development of alternative
was conceptual as the mine design was not
pricing mechanisms through the contract that
able to be developed much further than six
reflected the stage of the project, and the
months ahead of the workings. It was also very
certainty in the projected work schedule.
dependant on the success of the exploration
To this end, while exploration for the ore bodies program. In effect, this project required a “leap
has been successful overall, there are periods in of faith” by both parties with the contractor
which the definition of new production blocks having its investment underwritten by the
has been delayed. In these instances a mining production from the Owner’s other gold mine
services type arrangement is enacted that operating in the field, while the Owner had a
enables the Owner to direct the works on a day- partner that was prepared to develop the mine
by-day basis. In this arrangement the contractor in a partnering arrangement understanding its
is assured that costs are met on the project risk profile and maintaining flexibility.
with the mechanisms in place to enable the
This relationship enabled the mine to be
transition between the various stages to be
developed within a risk sharing arrangement that
managed without the mine productivity or
included not only the operational aspects of the
contractual relationship being strained.
project but also extended to the Statutory
management, gold sales and funding
arrangements. The contract format/arrangement
provided the opportunity to develop the mine
with minimum conflict occurring through a very
flexible relationship.
The use of a number of pricing relationships
within the one project enables the Owner to
maintain a flexible approach to the management
of its ore body resource, while the contractor
has agreed relationships through which it is able
to manage its own resources and investment.

Page 24 Relationship Contracting in the Mining Industry


8.2 The Jabiluka Project, NT book approach linked to performance based
Contractor incentives which produced the following
Henry Walker Eltin deliverables:

Owner • An open book arrangement/cost-plus approach


Energy Resources Australia Ltd (ERA Ltd) with performance based incentives;
• Full commitment from senior management
Project Delivery Method
and project staff of both the Owner and the
Open Tender revised to Alliance
contractor;
Project Description • Determination of a profit and loss sharing
The project was to develop the decline to the formula
ore body (uranium) and to carry out a diamond
• Sharing of risks and rewards;
drilling program to allow the Owner to define
the ore body at the Jabiluka Underground Mine • Agreed Key Performance Indicators (KPIs) and
in the Kakadu region of the Northern Territory. method of measurement;
• Jointly planning and scheduling the work to
The sensitive location of the mine meant that
negate problems and minimise costs; and,
work at the site needed to be undertaken in a
• Regular progress review meetings.
culturally, environmentally and politically
sensitive manner. These issues presented a Why Relationship Contracting?
unique range of project risks namely: Several key risk areas were identified on the
• Protestor activity (site blockade, sabotage project and there were clear needs for superior
activity); performance by all parties to ensure a positive
outcome to the operations. To mitigate these
• Political impact potentially influencing the
risks there needed to be a contract in place built
viability of the project; and,
around trust and a clear understanding of each
• Wet weather season impacting on access, parties’ (HWE and ERA) requirements.
productivity and environmental controls.
The risk areas encountered were:
Project Period
• Project disruption due to protest action; and
The project was designed and conceptualised to
be constructed in a two stage 22-month period. • Project delays due to:
The impact of the political and approval – Government approvals
processes resulted in the project being – Inclement weather
truncated to Stage 1 over a 10-month period. – Onerous environmental requirements, and
– Cost overruns.
Project Cost – Stage 1
The total budget for Stage 1 was $33.35 million. The alliance arrangement provided the flexibility
This included the environmental monitoring, civil to manage these risks and a method of
works, site services and facilities. managing delays. This resulted in no claims
Project Process – Contract Implementation being made in association with the project.
The initial project development was founded on An alliance was set up to work towards
an open tender, rates-based contract. However, achieving extraordinary results and establish
following a detailed analysis by the Owner a new working relationships and structures. The
decision was made to use an alternative style of need for a new approach to deliver the project
contract to manage the project. outcome was a key objective of the Owner’s
The decline development contract was senior management.
converted to an Alliance with a single Integrated A joint single team (Integrated Project
Project Management Team. This allowed for both Management Team) was established based on
parties (Owner and contractor) to focus on technical competence and alignment to the goal
producing results linked to a common set of of the Alliance. A common recording/reporting
values. The outcome being to adopt an open system was set up for managing financial
control, safety and environmental data.

8.0 Case Studies Page 25


The Alliance team was sponsored by a Steering Commercial Drivers
Committee consisting of two senior managers The initial unit rates-based contract was modified
from each of the three organisations: to a cost plus basis with a target estimate.
• ERA (The Owner); Scrutiny of all expenditure was subject to review
• North Technical Services; and, by both alliance partners as well as an
independent audit. Further upside of this alliance
• Henry Walker Eltin.
arrangement saw the original contract (100 plus
The Steering Committee was charged with the pages) replaced by a 10-page Supplemental
responsibility of setting the direction for the Deed of Understanding detailing the principles
project team. Initial team meetings were of the relationship between the Owner and
facilitated by an external consultant to foster and contractor. A Risk/Reward Model was
develop the required culture and working implemented with the critical drivers being:
relationships.
• The contractor’s margin was capped; and,
The Steering Committee became actively • A mechanism for sharing (50/50) of both gain
involved with the alliance team and provided and pain around an agreed stretch cost based
ongoing leadership and participated in high level target.
project reviews. Critical areas reviewed in this
Client Satisfaction
assessment included project scope, work
The project was a clear success delivering
methods and management systems. These
a 14 percent underrun of the budget scope.
reviews, involving the Owner, contractor and
Coupled with this significant financial result
consultant, led to a number of significant the other key result areas of safety and
breakthroughs in scope and work methodology. environmental performance targets were
The clear focus was to achieve project goals also exceeded.
whilst minimising risks associated with external
factors. Through the Steering Committee the Both the Owner and contractor reaped the
following was achieved: benefits associated with the alliance formed
on the Jabiluka Project through:
• Disputes were settled and resolved at site
level; • A continually improving safety and
environmental performance;
• Progress/performance was monitored;
• An excellent financial outcome including a
• Stretch targets were set and aggressively
process for gain/pain sharing;
pursued;
• Sound people relationships built on trust; and,
• A “One Team” approach was fostered and
developed; and, • Optimisation of people resources from both
alliance partners to deliver continuous
• Focus was maintained on cost reduction.
improvement and a sustained high level of
performance.
In summary the concept of alliancing brought
two parties together on a difficult and demanding
project to deliver an excellent result through
people working together in a consultative,
cooperative manner for a common goal.

Page 26 Relationship Contracting in the Mining Industry


8.3 St Ives Gold Alliance, WA Project Process
Contractor The contract involved blasting and mining about
Leighton Contractors Pty Ltd 17.5 million bank cubic metres of ore and waste
from nine separate pits on the mining lease.
Owner These pits were spread over an area of 20km,
St Ives Gold Mining Company (wholly owned
with six of the pits located in the Lake Lefroy
subsidiary of Goldfields of South Africa)
salt lake.
Project Delivery Method
Under the contract Leighton was responsible
Schedule of Rates Alliance Contract
for:
Project Description • Drilling and blasting;
The Owner purchased the Kambalda and Agnew
• Loading, hauling and dumping to stockpile;
gold assets of WMC Resources and took over
operations at the site in December 2001. An • Haul road and dump maintenance; and,
alliance agreement was then entered into with • Pit dewatering.
Leighton Contractors to mine its deposits in the
Why Relationship Contracting?
gold-rich Kambalda/Lake Lefroy area of Western
The Alliance Agreement provided for a very
Australia.
close working relationship and a gain/pain
The mining operations on the project were sharing facility whereby the contractor placed
difficult and entailed the mining of significant its entire profit at risk prior to the Owner sharing
amounts of lake sediment on Lake Lefroy (salt any increase in costs. Performance
lake) in numerous pits. The operation had severe was measured via KPIs and the contractor
water and salt issues to deal with and some could reap bonuses for good performance and
pits required significant imported sheeting to penalties for poor performance.
permit trafficability.
Dispute resolution was staged in such a way
Some previous contracts had ended in claims that each level of the Alliance management
and dissatisfactions from both parties on could only present issues to a higher
performance and relationships and it was vital management level jointly if and when they
that the contract structure was such that a long- could not resolve the issue.
term, mutually beneficial relationship was
The Owner had complete and unfettered access
achievable.
to the Contractor’s project accounts and also
The contract represented a return for Leighton participated in the financial reporting processes
Contractors to the region, some 600km east of of the Contractor.
Perth, where it mined the first open pit gold
Plant rates were fixed. However, the Owner had
mine, Revenge, on the lake sediments in
access to the plant accounts to see and
1991–92.
understand how each item of plant was
Project Period performing both mechanically and financially.
The contract was awarded in February 2002 and Review of ongoing usage or otherwise of each
has an estimated duration of 22 months with plant item was conducted jointly at the end of
completion scheduled for January 2004. each contract term.

Project Cost
The total contract is valued at $90 million.

8.0 Case Studies Page 27


Benefits of the relationship Owner satisfaction and key success factors
Numerous advantages and benefits were The open relationship resulted in a much more
experienced on the St Ives Gold Alliance. These focused and clear approach being attained on
included the following: the project. This approach led to significant
positive outcomes in all aspects of the project
• Benefits to Owner
including health and safety, environment,
– Much closer working relationship with the
productivity and cost-effectiveness. The table
Contractor;
below illustrates these key outcomes:
– Significantly reduced confrontational
behaviour; Key Success Factors

– Did not have to pay for poor performance; Safety Zero Class 1 Damage
Target zero LTI/MTI
– Increased level of flexibility for complex
Environmental Zero Class 1 Damage
project;
Productivity Conformance to mine schedule
– Increased level of understanding and control
Financial Target Fair Price < Adjusted Contract Price
of contractors cost drivers; and,
Relationship Seamless integration of contractor
– Removed potential for windfall gains by
to operation
Contractor.
• Benefits to Contractor
– Much closer working relationship with the
mine owner;
– Reduced downside risk;
– Was able to improve financial position for
good performance;
– Mechanical process to cater for scope
changes; and
– Significantly reduced confrontational
behaviour.

Page 28 Relationship Contracting in the Mining Industry


8.4 Mt Owen Mine, NSW Current rates of production at the mine are:
Contractor • 33 million bcm of waste per year; and,
Thiess Pty Ltd • 7.4 million tonnes of ROM coal per year.
Client The deposit consists of multiple seams of coal
Hunter Valley Coal Corporation Pty Ltd dipping at angles between 2 and 45 degrees
(100% subsidiary of Xstrata Coal Australia and varying in thickness between 0.6 and
Pty Ltd) 9 metres. Most of the coal to be mined dips
Project Delivery Method at an angle greater than 10 degrees. Mining
Partnering Agreement is carried out to a depth below surface of
270 metres with the mining of the deposit
Project Description being essentially similar to mining an ore body
Mt Owen Mine is an open cut coal mine located rather than a typical strip mine.
20km north of Singleton in the Hunter Valley of
New South Wales. The project is owned by The coal is treated in a Coal Preparation Plant
Xstrata subsidiary Hunter Valley Coal Corporation with a current capacity of 8 million tonnes Run
(HVCC) and is operated by Thiess Pty Ltd under of Mine per annum. The average yield is
a 15-year agreement, which commenced in 65 percent giving a current annual production
1996. HVCC, then privately owned, commenced rate of 4.8 million tonnes of product coal, which
operations at Mt Owen in 1994 with contractor is loaded onto trains for export through the Port
DML Pty Ltd producing 1Mtpa. The mine was of Newcastle. Most coal is shipped to Japan,
subsequently sold to BHP in 1995 and BHP Taiwan and Korea, with some shipments to
contracted with Thiess Europe.
to develop and operate the project under a
Project Period
development contract and subsequently a
The project commenced in April 1995 and has a
mining contract. Thiess completed construction
remaining life of 16 years at current production
of the mine, including infrastructure and coal
levels.
handling and preparation plant with first coal in
October 1996. BHP sold the mine to Glencore Project Cost
(now Xstrata) in May 1998. $136 million per annum.
Today, Mt Owen is a highly productive mine
Why Relationship Contracting?
consistently achieving good safety outcomes,
The agreement is for a term of 15 years with
high productivity and competitive cost of
five-year review periods. Review and revision of
production.
the agreement or any aspects of the agreement
Until April 2001, the mine produced at the is possible through a Project Review Group
rate of 3.5 million tonne per annum of product which is made up of equal numbers from the
from 5 million tonne Run of Mine (ROM) and Contractor and Owner, with the Group meeting
22 million bank cubic metres (bcm) of on a monthly basis.
overburden.
Issues that are not resolved at this level are
From April 2001, by direction of HVCC, mine directed to the Senior Executives of Xstrata Coal
output was increased by 50 percent to 5 million Australia and Thiess Pty Ltd.
tonnes saleable from 7.2 million tonnes ROM,
Mt Owen’s success results from Xstrata’s
which requires annual removal of 34 million bcm
marketing expertise and Thiess’ operating
of overburden. Thiess operates the mine with
expertise. The parties recognise that the
three 600 tonne hydraulic excavators and
success of the project delivers success for each
220 tonne trucks for overburden, and two
party. If one party is not achieving its objectives
240 tonne hydraulic excavators and 150 tonne
then ultimately both will fail. The respective
trucks for coal.
expertise of the parties is used in a
The coal handling and preparation plant was complementary way to maximise project
designed as two 600 tonne per hour modules outcomes.
with dense medium circuits, screens and
spirals. The plant has consistently operated at
1100 tonnes per hour during its life.
In addition to operating the mine as part of the
contract agreement, Thiess has designed and
constructed the mine infrastructure and
purchased the mobile plant and equipment.

8.0 Case Studies Page 29


The agreement successfully aligns the parties Key Success Factors
to maximise revenue and minimise cost. The The service fee and long-term project has driven
payment mechanism results in a sharing of Thiess to pursue a range of innovations aimed
costs and a sharing of the risks associated with at reducing the long term mining costs and
coal sale revenue. This alignment encourages increasing coal recovery. These innovations
the parties to jointly identify and correct include: use of large scale hydraulic excavators
detrimental trends within the project. as primary mining tool; through-seam-blasting,
which facilitates mining efficiency in steeply
The Partnering Agreement suits the complexity
dipping seams; electronic detonators to reduce
of the deposit and allows for flexibility to match
blasting costs; techniques for cleaning upper
the vagaries of the market place.
and lower surfaces of coal seams.
The Service Fee is split into various elements to
Despite the geological complexities of the mine,
reflect the sharing of costs, cost escalation, coal
revenues, finance, depreciation and margins. world’s best practices have been achieved and
have ensured the mine remains economically
This Fee was constructed as per 1995 market viable. Noteworthy success factors gained from
conditions and needs to be monitored with time the relationship include:
to ensure the anticipated balance between • Long-term alignment of goals (Ensuring that
Contractor and Owner returns remains. the contract structure aligns the contractor
with the long-term performance of the mine,
Risk Sharing
so that the contractor is rewarded for
The sharing of risks associated with the project
achieving the results sought by the owner);
has benefited mine operations and production
and strengthened the relationship between the • Flexibility (Creating the ability to respond
project partners. quickly in upturn or downturn in demand
without severe distortion of production costs.
Shared risks include: This means that the drivers for the contract
• Environment; must be capable of responding to the
• Productivity; unknown. There is generally less prescription
associated with flexible contracts and this can
• Utilisation;
cause nervousness for both parties);
• Recovery;
• Ability to review and amend the contract
• Yield; (Periodic review of the contract during its term
• Geotechnical; and, helps focus the parties on the project’s long-
• Geology. term objectives. The contract structure must
be such that it can adapt to the ever-changing
Revenue risk is shared to a lesser extent. world around it to ensure continued alignment
Risks not shared include: of both the project’s and the project partners’
objectives); and,
• Fixed Capital;
• Formulating a joint approach to problem
• Exploration; and,
solving and improvement in contract delivery
• Mobile Plant Capital. to enable all goals to be met.

Page 30 Relationship Contracting in the Mining Industry


Australian Constructors Association
ACN 065 806 948 ABN 63 065 806 948

Level 4
51 Walker Street
North Sydney NSW 2060
Australia
Telephone: (02) 9466 5566
Facsimile: (02) 9466 5599
www.constructors.com.au

Minerals Council of Australia


ACN 008 455 141 ABN 21 191 309 229

44 Sydney Avenue
Forrest ACT 2603
Australia
Telephone: (02) 6233 0600
Facsimile: (02) 6233 0699
www.minerals.org.au

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