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Medium-Voltage Switchgear

Type 8DJH 36
Gas-Insulated

Medium-Voltage Switchgear

INSTALLATION AND
OPERATING
INSTRUCTIONS

Order No.: 510-8041.9


Revision: 11
Issue: 09-07-2015
About these Instructions
These instructions do not purport to cover all details or Should further information be desired or should particular
variations in equipment, nor to provide for every possible problems arise which are not covered sufficiently by these
contingency to be met in connection with installation or instructions, the matter should be referred to the
operation. For details about technical design and equipment competent Siemens department. The contents of this
like e.g. technical data, secondary equipment, circuit instruction manual shall not become part of or modify any
diagrams, please refer to the order documents. prior or existing agreement, commitment or relationship.
The switchgear is subject to continuous technical The Sales Contract contains the entire obligations of
development within the scope of technical progress. Siemens. The warranty contained in the contract between
If not stated otherwise on the individual pages of these the parties is the sole warranty of Siemens. Any statements
instructions, we reserve the right to modify the specified contained herein do not create new warranties or modify
values and drawings. All dimensions are given in mm. the existing warranty.

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Contents
Safety instructions ............................................. 5 Installation........................................................ 57
1 Signal terms and definitions ............................... 5 11 Preparing installation ....................................... 57
2 General instructions ........................................... 6 11.1 Packing ............................................................ 57
3 Due application .................................................. 7 11.2 Completeness and transport damage................ 57
4 Qualified personnel ............................................ 7 11.3 Intermediate storage ........................................ 58
Description ......................................................... 8 11.4 Unloading and transport to place of
installation ....................................................... 59
5 Features............................................................. 8
11.5 Checking the ready-for-service indicator ........... 62
6 Functional modules............................................ 9
11.6 Preparing the foundation ................................. 63
7 Components .................................................... 11
11.7 Comments on electromagnetic compatibility .... 64
7.1 Three-position switch-disconnector .................. 11
12 Switchgear installation ..................................... 65
7.2 Vacuum circuit-breaker..................................... 15
12.1 Tools / Auxiliary means ..................................... 65
7.3 Interlocks ......................................................... 18
12.2 Installing the switchgear .................................. 65
7.4 Cable compartment covers ............................... 18
12.3 Floor openings and fixing points....................... 68
7.5 HV HRC fuse assembly ...................................... 19
12.4 Possibilities for pressure relief........................... 73
7.6 Cable connection ............................................. 20
12.5 Installing the pressure relief duct / absorber ...... 76
7.7 Aligning and extending the switchgear............. 23
12.6 Installing the pressure relief to the
7.8 Current and voltage transformers ..................... 24
rear/upwards.................................................... 77
7.9 Protection and control equipment .................... 24
12.7 Extending existing switchgear or replacing
7.10 Voltage detecting systems ................................ 25 components..................................................... 79
7.11 Ready-for-service indicator ............................... 28 12.8 Interconnecting the panels ............................... 82
7.12 Short-circuit/earth-fault indicator...................... 30 12.9 Mounting the busbar termination ..................... 94
7.13 Accessories ...................................................... 30 12.10 Earthing the switchgear ................................. 100
7.14 Low-voltage compartment (option) .................. 33 12.11 Installing the earthing busbar ......................... 101
8 Technical data .................................................. 34 12.12 Retrofit of motor operating mechanisms......... 102
8.1 General technical data...................................... 34 12.13 Installing the low-voltage compartment ......... 103
8.2 Three-position switch-disconnector .................. 35 13 Installation of billing metering panel
8.3 Three-position disconnector ............................. 36 type M ........................................................... 105

8.4 Vacuum circuit-breaker..................................... 37 13.1 Overview: Possibilities of connection for


current and voltage transformers in the
8.5 Classification of the switchgear ........................ 40 billing metering panel type M ......................... 105
8.6 Standards and guidelines.................................. 40 13.2 Routing of currents and bars in the
8.7 Switchgear versions - Dimensions and metering panel............................................... 105
weights............................................................ 41 13.3 Installing transformers in the metering panel.. 106
8.8 Tightening torques........................................... 43 13.4 Mounting earthing accessories in the
8.9 Gas leakage rate............................................... 43 metering panel type M ................................... 115
8.10 Dielectric strength and site altitude................... 43 13.5 Installing the protection against small
animals in metering panels............................. 116
8.11 Selection of HV HRC fuse-links .......................... 45
13.6 Installing metering panels in interconnection
8.12 Selection of HV HRC fuse-links for metering with other panels ........................................... 117
panels .............................................................. 55
13.7 Installing HV HRC fuses in metering panels
8.13 Rating plates .................................................... 55 with fuse-protected voltage transformers ....... 117
9 Switchgear maintenance .................................. 56 13.8 Removing HV HRC fuses from metering
10 End of life ........................................................ 56 panels with fuse-protected voltage
transformers .................................................. 118
14 Electrical connections..................................... 119

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14.1 Connecting high-voltage cables ..................... 119 18.3 Disconnecting the ring-main feeder from the
busbar ........................................................... 148
14.2 Cable installation in switchgear with
pressure relief to the rear/upwards ................. 122 18.4 Earthing the ring-main feeder ........................ 149
14.3 Mounting the lateral cable connection ........... 124 18.5 De-earthing the ring-main feeder ................... 150
14.4 Cable connection with cable-type current 19 Operating the transformer feeder................... 151
transformers .................................................. 127
19.1 Control board of transformer feeder............... 151
14.5 Installing voltage transformers on the
19.2 Connecting the transformer feeder to
busbar (circuit-breaker panel) ........................ 130
the busbar .................................................... 152
14.6 Mounting/exchanging the voltage 19.3 Disconnecting the transformer feeder
transformer at the cable connection............... 132 from the busbar ............................................. 153
14.7 Connecting secondary equipment .................. 133 19.4 Earthing the transformer feeder ..................... 153
14.8 Connecting the secondary equipment 19.5 De-earthing the transformer feeder................ 154
with simple protection IKI-30 ......................... 134
20 Operating the circuit-breaker feeder............... 155
14.9 Correcting circuit diagrams ............................ 135
20.1 Control board of circuit-breaker feeder ........... 155
15 Recurring activities......................................... 136
20.2 Charging the spring energy store in the
15.1 Removing and hanging in the cable circuit-breaker feeder manually ...................... 156
compartment cover ....................................... 136
20.3 Closing the circuit-breaker.............................. 157
15.2 Removing and mounting the
cross-member................................................ 137 20.4 Opening the circuit-breaker............................ 157
16 Commissioning .............................................. 138 20.5 Closing the three-position disconnector
in the circuit-breaker feeder ........................... 157
16.1 Final tests after installation ............................ 138
20.6 Opening the three-position disconnector
16.2 Mechanical and electrical function test........... 139 in the circuit-breaker feeder .......................... 158
16.3 Preparing the power-frequency voltage 20.7 Earthing the three-position disconnector
test................................................................ 140 in the circuit-breaker feeder ........................... 159
16.4 Instructing the operating personnel ............... 140 20.8 De-earthing the three-position disconnector
16.5 Applying operating voltage ............................ 140 in the circuit-breaker feeder ........................... 160
Operation........................................................ 142 21 Operating the feeder voltage transformer ...... 161
17 Indicators and control elements ..................... 143 21.1 Disconnecting the feeder voltage
transformer ................................................... 161
17.1 Control elements ........................................... 143
21.2 Connecting the feeder voltage transformer .... 161
17.2 Indicators ...................................................... 144
22 Verification of safe isolation from supply ........ 162
17.3 Operating levers ............................................ 145
22.1 HR/LRM plug-in sockets .................................. 162
17.4 Mechanical interlocking with padlock............. 146
22.2 Indications VOIS, VOIS R+,
17.5 Protection tripping for the three-position
CAPDIS -S1+/-S2+ ........................................... 163
switch-disconnector with
spring-operated/stored-energy mechanism..... 146 22.3 Indications WEGA 1.2, WEGA 2.2.................... 165
18 Ring-main feeder, operation........................... 147 23 Replacing HV HRC fuse-links ........................... 166
18.1 Control board of ring-main feeder .................. 147 24 Cable testing.................................................. 170
18.2 Connecting the ring-main feeder to the 24.1 Cable testing via cable plugs .......................... 170
busbar ........................................................... 147 24.2 Cable sheath test ........................................... 171
Index ...............................................................172

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Safety instructions

Safety instructions
1 Signal terms and definitions

DANGER
as used in these instructions, this means that personal injuries can occur if the relevant
precautionary measures are not taken.
➭ Observe the safety instructions.

ATTENTION
as used in these instructions, this means that damage to property or environment can occur if
the relevant precautionary measures are not taken.
➭ Observe the safety instructions.

NOTE
as used in these instructions, this points at facilitations of work, particularities for operation or
possible maloperation.
➭ Observe the notes.

Symbols used ➭ Operation symbol: Identifies an operation. Asks the operator to perform an operation.
✔ Result symbol: Identifies the result of an operation.

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Safety instructions

2 General instructions
Independently of the safety instructions given in these operating instructions, the local laws,
ordinances, guidelines and standards for operation of electrical equipment as well as for labor,
health and environmental protection apply.

DANGER
Any kind of modification on the product or alteration of the product must be coordinated with
the manufacturer in advance. Uncoordinated modifications or alterations can cause the
expiration of warranty claims, cause danger to life, limb and other legally protected interests.
The fulfillment of the type tests (according to IEC 62271-200) may not be guaranteed
anymore. This applies especially though not exclusively to the following actions, e.g. in the
course of maintenance or repairs:
➭ Original Siemens spare parts were not used.
➭ Service engineers performing replacement were not trained and certified by Siemens.
➭ Parts were fitted or adjusted incorrectly.
➭ Settings were not made in accordance with Siemens specifications.
➭ After installation and setting, no final check was performed by a service engineer approved
by Siemens, including documentation of the test results.
➭ Maintenance was not done according to the operating instructions of the Siemens
products.

Five Safety Rules of The Five Safety Rules of Electrical Engineering must be complied with during operation of the
Electrical Engineering products and components described in these operating instructions:
• Isolate.
• Secure against reclosing.
• Verify safe isolation from supply.
• Earth and short-circuit.
• Cover or barrier adjacent live parts.

Hazardous substances If hazardous materials are required to perform the work, the relevant safety data sheets and
operating instructions must be observed.

Personal protective For switchgear with proven internal arc classification according to IEC 62271 Part 200, no
equipment (PPE) protective equipment is required for operating the switchgear.
To work on switchgear where covers have to be removed, personal protective equipment
has to be worn for protection against hot gases exhausting in case of internal arc.
To select the protective equipment, the national standards and specifications of the
corresponding authorities and professional associations must absolutely be observed.
The protective equipment consists of:
• Protective clothing
• Safety shoes
• Gloves
• Helmet and face protection
• Ear protection

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Safety instructions

3 Due application
The switchgear corresponds to the relevant laws, prescriptions and standards applicable at the
time of delivery. If correctly used, it provides a high degree of safety by means of logical
mechanical interlocks and shockproof metal enclosure of live parts.

DANGER
The perfect and safe operation of this switchgear is conditional on:
➭ Observance of operating and installation instructions.
➭ Qualified personnel.
➭ Proper transportation and correct storage of the switchgear.
➭ Correct installation and commissioning.
➭ Diligent operation and maintenance.
➭ Observance of the instructions applicable at site for installation, operation and safety.
(e.g. DIN VDE 0101/0105).

4 Qualified personnel
Qualified personnel in accordance with these instructions are persons who are familiar with
transport, installation, commissioning, maintenance and operation of the product and have
appropriate qualifications for their work, as e.g.:
• Training and instruction or authorization to switch on, switch off, earth and identify power
circuits and equipment / systems as per the relevant safety standards.
• Instruction regarding the applicable specifications for the prevention of accidents and the
care and use of appropriate safety equipment.
• Training in first aid and behavior in the event of possible accidents

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Description

Description
5 Features
Typical uses 8DJH 36 switchgear is used - even under severe ambient conditions - for power distribution in
secondary distribution systems, such as
• Industrial distribution systems
• Consumer substations and transfer substations

They are available for rated voltages up to 36 kV and for rated feeder currents up to 630 A.

Technology • Factory-assembled, type-tested, metal-enclosed switchgear for indoor installation


• Switchgear consisting of individual panels and/or panel blocks
• Circuit-breaker panels with maintenance-free indoor vacuum circuit-breakers for rated
voltages up to 36 kV
• Hermetically welded switchgear vessel, made of stainless steel, with welded-in bushings for
electrical connections and mechanical components
• Insulating gas SF6
• Maintenance-free
• Climate-independent
• Three-position switch-disconnector with load-break function and make-proof earthing
function
• Circuit-breaker with vacuum interrupters and integrated three-position disconnector with
make-proof earthing function
• Cable connection for bushings with outside cone
• Installation and extension without gas work
• Comprehensive special equipment or accessories
• Environmentally safe manufacturing and disposal

Personal safety • Safe-to-touch and hermetically sealed primary enclosure


• HV HRC fuses and cable sealing ends are only accessible when outgoing feeders are earthed
• Operation only possible when enclosure is closed
• Logical mechanical interlocking
• Capacitive voltage detecting system to verify safe isolation from supply and phase
coincidence
• Feeder earthing via make-proof earthing switches

Security of operation and • Sealed primary enclosure


availability • Independent of environmental effects such as pollution, humidity and small animals
• Sealed for life: Welded switchgear vessel, welded-in bushings and operating mechanism
• Operating mechanism parts maintenance-free (IEC/EN 62 271-1/VDE 0671-1)
• Operating mechanisms of switching devices accessible outside the switchgear vessel
• Switchgear interlocking system with logical mechanical interlocks
• Mechanical position indicators integrated in the mimic diagram

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Description

6 Functional modules

Panel modules as individual panels Panel width


R Ring-main panel 430 mm
T Transformer panel 500 mm
L Circuit-breaker panel 590 mm
M Metering panel 1100 mm
K Cable panel 430 mm

Panel modules
① Low-voltage compartment (option)
② Wiring duct (option)
③ Switchgear vessel, filled with gas
④ Operating mechanism of switching
device
⑤ Bushing for cable plug with bolted
contact (M16)
⑥ Cable compartment cover
⑦ Earthing busbar with earthing
connection
⑧ Pressure relief device
⑨ Three-position switch-disconnector
⑩ Control panel
⑪ Busbar

Fig. 1: Ring-main panel type R

① Low-voltage compartment (option)


② Wiring duct (option)
③ Switchgear vessel, filled with gas
④ Operating mechanism of switching
device
⑤ Cable compartment cover
⑥ HV HRC fuse assembly
⑦ Bushing for cable plug with bolted
contact (M16)
⑧ Earthing busbar with earthing
connection
⑨ Pressure relief device
⑩ Three-position switch-disconnector
⑪ Control panel
⑫ Busbar

Fig. 2: Transformer feeder type T

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Description

① Low-voltage compartment
(option)
② Wiring duct (option)
③ Switchgear vessel, filled with
gas
④ Operating mechanism of
switching device
⑤ Bushing for cable plug with
bolted contact
⑥ Cable compartment cover
⑦ Earthing busbar with earthing
connection
⑧ Pressure relief device
⑨ Vacuum circuit-breaker
⑩ Control board
⑪ Busbar

Fig. 3: Circuit-breaker panel type L

① Low-voltage compartment
(option)
② Wiring duct (option)
③ Cable compartment cover
④ Copper bars
⑤ Earthing bolt
⑥ Control cap
⑦ Earthing busbar with earthing
connection
⑧ Voltage transformer
⑨ Current transformer
⑩ Vessel bushing
⑪ Busbar

Fig. 4: Metering panel type M (busbar - busbar)

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Description

7 Components

7.1 Three-position switch-disconnector

Features • The three-position switch-disconnector is designed for a rated voltage of 36 kV


• Switching functions as general-purpose switch-disconnector (class E3) according to
IEC 62271-103, IEC 62271-102 / VDE 0671-102 and IEC 62271-105 / VDE 0671-105
• Designed as a three-position switch incorporating the functions of a switch-disconnector
and a make-proof earthing switch with the switch positions CLOSED - OPEN - EARTHED

Fig. 5: Operation of three-position switch

Mode of operation The operating shaft forms one unit together with the three contact blades. Due to the
arrangement of the fixed contacts (earth - busbar), it is not necessary to interlock the CLOSE
and EARTHING functions.

Closing operation During the closing operation, the operating shaft with the moving contact blades changes
from the OPEN to the CLOSED position.
The spring force of the spring-operated / spring-operated/stored-energy mechanism ensures a
high closing speed and a reliable connection of the main circuit.

Opening operation During the opening operation, the arc is caused to rotate by the arc-suppression system, thus
preventing the development of a fixed root. This very effective arc extinction provides short
arcing times. The isolating distance in gas established after opening fulfils the conditions for
isolating distances according to IEC/EN 62271-102 / VDE 0671-102, IEC/EN 62271-103 /
VDE 0671-103 and IEC/EN 62271-1 / VDE 0671-1.

Earthing operation The EARTHING operation is implemented by the turning movement of the operating lever
(rotation, if required) from the OPEN to the EARTHED position.

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Description

Operating mechanisms for the three-position switch

Common features • Mechanical endurance of more than 1000 operating cycles


• Manual operation with the help of a slip-on operating lever
• Option: Motor operation of the disconnecting function
• Control board with accordingly cut-out switching gate prevents the three-position switch-
disconnector from being switched directly from the CLOSED via the OPEN to the EARTHED
position
• Two separate actuating openings are provided for unambiguous selection of either the load-
break function or make-proof earthing
• Operation via rotary movement, operating direction according to IEC/EN 60 447 (VDN/VDEW
recommendation)

The switching movements are performed independently of the operating speed.

Assignment of operating mechanism type of three-position switch to panel types


Panel type R T
Function Switch-disconnector Earthing switch Switch-disconnector Earthing switch
Type of operating Spring-operated Spring-operated Stored-energy Spring-operated
mechanism
Operation Manual Manual Manual Manual
Motor (option) Motor (option)

Spring-operated The spring-operated mechanism is used for the three-position switch-disconnector in ring-
mechanism main panels (as ring-main switch). The switching movements are performed independently of
the operating speed.

Design The three-position switch-disconnector is operated through a gas-tight welded bushing at the
front of the switchgear vessel.

Ring-main feeder:
① Ready-for-service indicator
② MCU (Motor Control Unit, option)
③ ON/OFF switch for motor operating
mechanism (option)
④ Local/remote switch for motor operating
mechanism (option)
⑤ Auxiliary switch (option)
⑥ Control gate/locking device for three-position
switch-disconnector
⑦ Motor operating mechanism (option)
⑧ Sockets for capacitive voltage detecting
system (feeder)
⑨ Actuating opening for EARTHING
⑩ Position indicator for three-position switch-
disconnector
⑪ Actuating opening for DISCONNECTING
⑫ Sockets for capacitive voltage detecting
system (busbar)
Fig. 6: Front operating mechanism in ring-main
feeder

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Description

Spring-operated/stored- The spring-operated/stored energy mechanism is used for three-position switch-disconnectors


energy mechanism in transformer panels (as transformer switch).
With the operating lever, the closing spring and the opening spring of the operating
mechanism are charged at the same time. After that, the three-position switch-disconnector
can be first closed and then opened with separate pushbuttons.
When a HV HRC fuse or the shunt release (f-release) trips, the already precharged opening
spring is available for the opening operation; no additional charging process is required. This
ensures that the switch-disconnector/fuse combination can switch off all types of faults
reliably even when the three-position switch-disconnector closes.
When a HV HRC fuse has tripped, the "fuse tripped" indicator shows a red transverse bar.
The three-position switch-disconnector can be earthed with the operating lever.
The switchgear is equipped with an operating lever ejection system as standard, which means
that, after charging the operating springs, the operating lever is ejected, thus preventing the
operating lever from being left inserted accidentally. On the customer's request, the operating
lever ejection system can be omitted.

Transformer feeder:
① Ready-for-service indicator
② ON/OFF switch for motor operating mechanism (option)
③ Local/remote switch for motor operating mechanism (option)
④ ON pushbutton (mechanical operation)
⑤ Auxiliary switch (option)
⑥ Control gate/locking device for three-position switch-
disconnector
⑦ Motor operating mechanism (option)
⑧ Sockets for capacitive voltage detecting system (feeder)
⑨ Actuating opening for EARTHING
⑩ "Fuse tripped" indicator
⑪ Position indicator for three-position switch-disconnector
⑫ OFF pushbutton (mechanical operation)
⑬ Actuating opening for charging the spring energy store
⑭ Shunt release (f-release, option)
⑮ Spring energy store indicator
Fig. 7: Front operating mechanism in transformer feeder ⑯ Sockets for capacitive voltage detecting system (busbar)

Sequence 1 2 3 4
Operation

Charging the
spring
Switch position OPEN OPEN CLOSED OPEN
Position indicator

Spring energy store


indicator
Closing spring not charged charged not charged not charged
Opening spring not charged charged charged not charged

Mechanism operation Operating levers for charging the springs of the switch-disconnector and the make-proof
earthing switch. Coding of the operating levers is optionally possible.

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Description

Motor operating Operation


mechanism (optional) • Local operation by momentary-contact rotary control switch (option)
• Remote operation (standard) applied to terminal

Operating voltages for motor operating mechanisms and tripping coils


• 24, 48, 60, 110, 220 V DC
• 110 and 230 V AC 50/60 Hz
• Power consumption: 80 W for AC and DC

Fig. 8: Motor unit with auxiliary switch block

Shunt release (f-release) Stored-energy mechanisms can optionally be equipped with a magnetic tripping coil (f-
for OPEN (optional) release, -Y3). Remote electrical tripping of the three-position switch-disconnector, e.g. from
the control room, is possible via the magnetic tripping coil, e.g. transformer overtemperature
tripping.
To avoid thermal overloading of the shunt release in the event of a continuous signal that may
be applied, the shunt release is switched off via an auxiliary switch which is mechanically
coupled with the three-position switch-disconnector.
In transformer panels, electrical continuity at the shunt release (f-release) can only be tested
when the operating lever is removed.

Auxiliary switch The operating mechanism of the three-position switch-disconnector can be optionally equipped
(optional) with an auxiliary switch for the position indication. A motor operating mechanism is equipped
with an auxiliary switch as standard.
• For switch-disconnector function: CLOSED and OPEN: 1 NO + 1 NC + 2 changeover
• For earthing switch function: CLOSED and OPEN: 1 NO + 1 NC + 2 changeover

Fig. 9: Auxiliary switch in the operating mechanism of the three-position switch-


disconnector, for example in the ring-main feeder

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Description

Wiring Auxiliary switches, motor operating mechanisms or shunt releases are wired to terminal strips.
The terminal strips are feeder-related and located above the operating mechanism assembly
of the feeder concerned. Customer-side cable routing is made from the side to the terminal
strip arranged on the operating mechanism assemblies.

7.2 Vacuum circuit-breaker

Features • Vacuum circuit-breaker for rated voltages up to 36 kV


• According to IEC/EN 62271-100 /VDE 0671-100
• Climate-independent vacuum interrupter poles in the gas-filled vessel
• Application in hermetically welded switchgear vessel in conformity with the system
• Operation located outside the switchgear vessel in the front operating mechanism box
• Maintenance-free according to IEC/EN 62 271-1 / VDE 0671-1

Operating function The closing spring is charged by means of the hand crank supplied, or by the motor (option),
until the latching of the closing spring is indicated (spring energy store indicator shows "spring
charged"). Then, the vacuum circuit-breaker can be closed manually or electrically (option).
In operating mechanisms provided for automatic reclosing (AR), the closing spring can be
recharged by hand, or automatically in case of motor operating mechanism. This enables an
immediate automatic reclosing.

Operating mechanism for The operating mechanism assigned to a circuit-breaker feeder consists of the following
circuit-breaker feeder components:
• Operating mechanism for circuit-breaker
• Operating mechanism for three-position disconnector
• Motor operating mechanism (optional)
• Position indicators
• Pushbuttons for CLOSING and OPENING the circuit-breaker
• Mechanical operations counter
• Interlocking between circuit-breaker and disconnector
• "Spring charged" indicator

Assignment of operating mechanism type to panel types


Panel type L
Function Circuit-breaker Three-position disconnector
Disconnector Earthing switch
Type Stored-energy Spring-operated Spring-operated
Operation Manual/motor Manual/motor Manual

The vacuum circuit-breaker consists of a vacuum interrupter unit with integrated three-
position disconnector located in the switchgear vessel, and the associated operating
mechanisms.
The vacuum circuit-breaker is a circuit-breaker for automatic reclosing.
For further data, see page 34, "Technical data".
In individual panels, the rating plate is located top-left on the front cover, in blocks it is only
provided on the left-hand panel.

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Description

① Ready-for-service indicator
② Actuating opening for three-position disconnector,
DISCONNECTING function
③ Position indicator for three-position disconnector
④ Control gate/locking device for three-position disconnector
⑤ Actuating opening for three-position disconnector, EARTHING
function
⑥ Sockets for capacitive voltage detecting system (feeder)
⑦ Spring energy store indicator for circuit-breaker
⑧ Operations counter
⑨ Position indicator for circuit-breaker
⑩ Circuit-breaker ON pushbutton (mechanical operation)
⑪ Circuit-breaker OFF pushbutton (mechanical operation)
⑫ Opening spring
⑬ Actuating opening for charging the spring energy store
⑭ Closing spring
⑮ Sockets for capacitive voltage detecting system (busbar)

Fig. 10: Operating mechanism type NAR in the circuit-breaker


panel

① Ready-for-service indicator
② Actuating opening for three-position disconnector,
DISCONNECTING function
③ Position indicator for three-position disconnector
④ Control gate/locking device for three-position disconnector
⑤ Actuating opening for three-position disconnector, EARTHING
function
⑥ Sockets for capacitive voltage detecting system (feeder)
⑦ Closing spring
⑧ Spring energy store indicator for circuit-breaker
⑨ Operations counter
⑩ Position indicator for circuit-breaker
⑪ Opening spring
⑫ ON pushbutton for circuit-breaker (mechanical operation)
⑬ Circuit-breaker OFF pushbutton (mechanical operation)
⑭ Actuating opening for charging the spring energy store
⑮ Sockets for capacitive voltage detecting system (busbar)

Fig. 11: Operating mechanism type AR in the circuit-breaker


panel

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Description

Secondary equipment for the vacuum circuit-breaker

Secondary components The scope of the secondary equipment of the vacuum circuit-breaker depends on the type of
application.

Motor operating Operating voltages for motor operating mechanisms (disconnector)


mechanism (option) • 24, 30, 48, 60, 110, 220 V DC
• 110 and 230 V AC, 50/60 Hz

Motor rating for disconnector operating mechanism at


• 24 V to 220 V DC: maximum 80 W
• 110 V and 230 V AC: maximum 80 W

Motor rating for circuit-breaker operating mechanism at


• 24 V to 220 V DC: maximum 350 W
• 110 V and 230 V AC: maximum 400 VA

Closing solenoid (option) • For electrical closing

Shunt release (option) • Magnet coil


• Magnet coil with energy store
• Tripping by protection relay or electrical actuation

C.t-operated release • For tripping pulse 0.1 Ws in conjunction with suitable protection systems, e.g. protection
(option) system 7SJ45, SEG WIC; other designs on request
• Used if external auxiliary voltage is missing, tripping via protection relay

Undervoltage release • Comprising:


- Energy store and unlatching mechanism
- Electromagnetic system, which is permanently connected to voltage while the vacuum
circuit-breaker is closed; tripping is initiated when this voltage drops

• Connection to voltage transformers possible

Anti-pumping • Standard
(mechanical and • Function: If constant CLOSE and OPEN commands are present at the vacuum circuit-breaker
electrical) at the same time, the vacuum circuit-breaker will return to the open position after closing,
and remains in this position until a new CLOSE command is given. In this manner,
continuous closing and opening (= pumping) is avoided.

Varistor module • Integrated in the releases for voltages > 60 V DC

Circuit-breaker tripping • For electrical signaling (as pulse ≥ 10ms), e.g. to remote control systems, in the case of
signal (option) automatic tripping (e.g. protection)
• Via limit switch and cutout switch
• Via auxiliary switch

Auxiliary switch (option) • 6 NO + 6 NC, free contacts thereof 2 NO + 2 NC + 2 changeover


• Option: 12 NO + 12 NC, free contacts thereof 7 NO + 4 NC + 2 changeover

Interlock between circuit- • Operating mechanism with mechanical interlocking


breaker and disconnector • Mutual interrogation between circuit-breaker and three-position disconnector

• During operation of the three-position disconnector from CLOSED to OPEN and from
EARTHED to OPEN, the vacuum circuit-breaker cannot be closed
• When the vacuum circuit-breaker is closed, the three-position disconnector is interlocked

Gas pressure monitoring • Free contact: 1NO + 1NC


(option)

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Description

7.3 Interlocks

Mechanical interlocking • The switching gate prevents switching straight from CLOSED to EARTHED position, or from
EARTHED to CLOSED position, as the operating lever must be re-inserted in the OPEN
position.
• The cable compartment cover (HV HRC fuse compartment cover) can only be removed if the
transformer feeder is earthed and the operating lever is removed.
The three-position switch-disconnector can only be switched from the EARTHED position to
another position if the cable compartment cover (HV HRC fuse compartment cover) is fitted.
• Interlocks between the circuit-breaker and the three-position disconnector:
- Circuit-breaker in OPEN position:
The three-position disconnector can be closed and opened. The circuit-breaker is locked out.
- Circuit-breaker in CLOSED position:
The three-position disconnector cannot be operated.
• The cable compartment covers can only be removed when the associated feeder is earthed.
• A closing lockout (option) in the ring-main feeder or the circuit-breaker feeder prevents the
three-position disconnector / three-position switch-disconnector from being switched to the
CLOSED position if the cable compartment cover is removed.
• A de-earthing lockout in the transformer panel (standard), the ring-main panel or the
circuit-breaker panel (option) prevents the three-position disconnector / three-position
switch-disconnector from being switched from EARTHED to OPEN position if the cable
compartment cover is removed.
• Closing and opening with the stored-energy mechanism and the circuit-breaker operating
mechanism is not possible if the operating lever is inserted.
• The locking device (option) of the switching gate can be padlocked in all three switch
positions. The locking device can be padlocked so that no closing or no opening or no
earthing is possible. The padlock can also be fitted in such a way that none of the three
switching operations can be performed.

Electrical interlock If the operating lever for the three-position switch is inserted, the motor operating
mechanism cannot be operated from remote or locally anymore.

7.4 Cable compartment covers


• The cable compartment covers can only be removed when the associated feeder is earthed.

Fig. 12: Removing the cable compartment cover


(example transformer panel)

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7.5 HV HRC fuse assembly

Features • HV HRC fuse-links according to DIN 43 625 (main dimensions) with striker in "medium"
version according to IEC/EN 60 282-1
- as short-circuit protection before transformers,
- with selectivity to upstream and downstream connected equipment,
- 1-pole insulated
• Requirements according to IEC 62 271-105 / VDE 0671-105 met by the combination of
HV HRC fuse-links with the three-position switch-disconnector
• Striker tripping when the corresponding HV HRC fuse-link is used
• Climate-independent and maintenance-free, with fuse boxes made of cast resin
• Arrangement of fuse assembly in the switchgear vessel
• Sealed fuse boxes in the gas compartment, connected with the three-position switch-
disconnector via a connecting bar
• Fuse replacement is only possible when the feeder is earthed
• Option: "Tripped indication" of the HV HRC fuse of the transformer switch for remote
electrical indication with 1NO contact

Components of the
① Handle of locking system
HV HRC fuse assembly
② Slide of fuse tripping
③ Trip lever
④ Rocker of fuse tripping
⑤ Tripping pin of HV HRC fuse
⑥ HV HRC fuse

Fig. 13: Components of the HV HRC fuse assembly

Mode of operation In the event that an HV HRC fuse-link has tripped, the switch is tripped via an articulation
which is integrated into the cover of the fuse box.

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Description

7.6 Cable connection

Cable connection with bolted contact

Features Possibilities of application:


• Ring-main feeder
• Circuit-breaker feeder
• Cable feeder

Fig. 14: Cable connection with Fig. 15: Cable connection with pressure
pressure relief downwards relief to the rear/upwards

NOTE
In certain ring-main panels, circuit-breaker panels and cable panels, an internal arc
additive must be mounted at the cable connection:
• In panels with pressure relief to the rear
• In panels with pressure relief downwards and deeper cable compartment cover

• For bushings according to EN 50 181/DIN EN 50 181 (interface type C with bolted contact
M16)
• For thermoplastic-insulated cables
• For paper-insulated mass-impregnated cable with adapter systems
• Access to the cable compartment only if the feeder has been disconnected and earthed
• As screened (semi-conductive) version independent of the site altitude
• Connection of cable elbow plugs or cable T-plugs with bolted contact M16 for 630 A, paper-
insulated mass-impregnated cables via customary adapters, power cables as thermoplastic-
insulated single-core cables with the corresponding plugs and adapters mentioned above

Options • Mounted cable clamps on cable bracket (e.g. C profiles or similar)


• Surge protection devices of the same make in connection with the respective cable T-plugs

Surge arresters • Pluggable on cable T-plug, cable elbow plug


• Installation of certain configurations with surge arresters possible via deeper cable
compartment cover
• Surge arresters recommended if, at the same time, the cable system is directly connected to
the overhead line, or the protection zone of the surge arrester at the end tower of the
overhead line does not cover the switchgear

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Cable connections for ring-main feeders

Possible connections • Cable testing e.g. with measuring bolt, make nkt cables, type PAK 630, see page 170, "Cable
testing"
• Conventional sealing end: As customer supply

Options • Mounted cable clamps on cable bracket (e.g. C profiles or similar)

Cable connections for transformer feeders

Fig. 16: Cable connection with plug-in Fig. 17: Cable connection with bolted
contact (interface type B) contact (interface type C)

Features • For bushings according to EN 50 181/DIN EN 50 181 (interface type B with plug-in contact)
• For bushings according to EN 50 181/DIN EN 50 181 (interface type C with bolted contact
M16)

Cable sealing ends The transformer cables are connected with cable plugs.

Option • Mounted cable clamps on cable bracket


• Bolted contact (M16)

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Description

Selection table for cable connections and surge arresters

Number of Make Conductor cross- Elbow connectors Coupling inserts/ Surge arresters
cables per section coupling plugs
panel and
phase [mm2] plugged in plugged in Arresters Coupling unit

• Transformer feeder with outside-cone connection type B


1 Nexans Euromold 50...240 1 x M400LR/G – – –

Number of Make Conductor cross- Cable T-plugs Coupling inserts/ Surge arresters
cables per section coupling plugs
panel and
[mm2] plugged in plugged in Arresters Coupling unit
phase
• Transformer feeder with outside-cone connection type B
1 Nexans Euromold 50...240 1 x M400TE/G – – –
Südkabel 50...300 1 x SET 36-B
nkt cables 25...300 1 x CB 36-400
Prysmian 25...300 1 x FMCT-400

Number of Make Conductor cross- Cable T-plugs Coupling inserts/ Surge arresters
cables per section coupling plugs
panel and
phase [mm2] plugged in plugged in Arresters Coupling unit

• Transformer feeder with outside-cone connection type C


• Ring-main feeder
• Cable feeder
• Circuit-breaker feeder
1 Nexans Euromold 50...240 1 x M400TB/G – 400PB-10-SA-xxx 1) –
50...240 1 x M430TB/G – 300SA-10-xxx –
50...630 1 x M484TB/G – 800SA-10-xxx –
300...630 1 x M440TB/G – 400PB-10-SA-xxx 1) –
Südkabel 70...300 1 x SET 36 – – –
300...500 1 x SEHDT 33 – 1 x MUT 33 1) 1 x KU 33
nkt cables 25...300 1 x CB 36-630 – 1 x CSA 36-10 –
400...630 1 x CB 36-630 (1250) – 1 x CSA 36-10 –
Tyco Electronics 50...300 1 x RSTI-68xx – 1 x RSTI-CC-68SAxx10 –
Raychem 300...630 1 x RSTI-69xx – – –
Prysmian 25...300 1 x FMCTs-400-x – – –
Cooper Power 25...240 1 x DT436-x-x – – –
Systems
3M 400...630 1 x 94-EE 705-6/xxx – – –
2 Euromold 50...240 2 x M400TB/G 2) 1 x M400CP – –
50...240 1 x M430TB/G 1 x M300PB/G 300SA-10-xxx 1) –
50...630 1 x M484TB/G 1 x M804PB/G 800SA-10-xxx 1) –
300...630 2 x M440TB/G 2) 1 x M440CP – –
Südkabel 300...500 2 x SEHDT33 2) 1 x KU33 – –
nkt cables 25...300 1 x CB 36-630 1 x CC 36-630 1 x CSA 36-10 2) –
400...630 1 x CB 36-630 (1250) 1 x CC 36-630 (1250) 1 x CSA 36-10 2) –
Tyco Electronics 50...300 1 x RSTI-68xx 1 x RSTI-CC-68xx 1 x RSTI-CC-68SAxx10 2) –
Raychem 300...630 1) – –
1 x RSTI-69xx 1 x RSTI-CC-69xx 1)

1) If this plug combination is used, or with a surge arrester, a 105 mm deeper cable compartment cover is
necessary
2) If this plug combination is used, or with a surge arrester, a 250 mm deeper cable compartment cover is
necessary

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7.7 Aligning and extending the switchgear

Features • Busbar extension possible on all individual panels and panel blocks (option)
• Plug-in unit consisting of contact coupling and screened silicone coupling
• Insensitive to pollution and condensation
• Switchgear installation, extension or panel replacement is possible without gas work

Design Every switchgear block and every individual panel are optionally available with busbar
extension on the right, on the left, or on both sides. This offers a high flexibility for the
creation of switchgear configurations whose functional units are lined up in any order. Local
installation and lining up is done without gas work.
Lining up takes place as follows:
• By the busbar couplings. Tolerances between adjacent panels are compensated by spherical
fixed contacts and the movable contact couplings with degrees of freedom in all axis
directions.
• By safe dielectric sealing with screened silicone couplings that are externally earthed and
adjustable to tolerances. The silicone couplings are pressed on with a defined pressure
when the panels are interconnected.
• On free busbar ends, screened dummy plugs are inserted, each of which is pressed on
through a metal cover. A common protective cover with a warning is fixed over all 3 covers.
• By guiding tension bolts for easier switchgear installation and fixing of adjacent panels.
• By bolted panel joints with defined stops for the distances between adjacent panels and the
associated pressure of contact pieces and silicone couplings.

Switchgear installation, extension or replacement of one or more functional units requires a


lateral wall distance ≥ 200 mm.

① Guiding tension bolt


② Side wall of left-hand
vessel
③ Tension spring for
earthing
④ Contact coupling
⑤ Silicone coupling
⑥ Side wall of right-hand
vessel

Fig. 18: Lining up with busbar couplings

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Description

① Side wall of vessel


② Busbar termination cover
③ Clamping cover for
dummy plugs
④ Clamping cap
⑤ Toroidal sealing ring
⑥ Silicone dummy plug

Fig. 19: Switchgear end wall with dummy plugs

7.8 Current and voltage transformers

Technical data The technical data of the current transformers and the voltage transformers is given in the
associated order documents.

7.9 Protection and control equipment


The protection equipment and control equipment is designed customer-specifically. The
devices are installed in the low-voltage compartment or in the low-voltage niche. Details are
given in the respective circuit documentation.

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7.10 Voltage detecting systems


For voltage detection according to IEC 61243-5 and VDE 0682 Part 415 with the following
voltage detecting systems:
• HR/LRM plug-in sockets
• VOIS+, VOIS R+ (option)
• CAPDIS -S1/-S2+ (option)
• WEGA 1.2/2.2/1.2 C/2.2C (option)

① VOIS, WEGA, CAPDIS-S1+/


S2+ fixed-mounted
② HR/LRM indicator plugged in

Fig. 20: Voltage detecting system via capacitive voltage


divider (principle)

• -C1: Capacitance integrated into bushing


• -C2: Capacitance of the connection leads and the voltage indicator to earth
• ULE=UN/ √ 3 during rated operation in the three-phase system
• U2=UA=Voltage at the capacitive interface of the switchgear or at the voltage indicator

Features of HR/LRM plug-


in sockets

Fig. 21: HR/LRM plug-in sockets

• With voltage indicator for


- HR plug-in sockets (standard)
- LRM plug-in sockets (option)

• Verification of safe isolation from supply phase by phase through insertion of the voltage
indicator in the corresponding plug-in sockets
• Voltage indicator flashes if high voltage is present (see page 162, "HR/LRM plug-in sockets")
• Indicator suitable for continuous operation
• Safe-to-touch
• Measuring system and voltage indicator can be tested

The marking for documentation of the repeat test of the interface condition is located next to
the HR/LRM plug-in sockets:

Fig. 22: Documentation to repeat test of interface condition

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Description

VOIS+, VOIS R+

Fig. 23: Voltage indicator type VOIS+

Features of • Integrated display, without auxiliary power


VOIS+, VOIS R+ • With indication "A1" to "A3" (see page 163, "Indications VOIS, VOIS R+, CAPDIS -S1+/-S2+")
• Maintenance-free, repeat test required
• With integrated 3-phase test socket for phase comparison (also suitable for plug-in voltage
indicator)
• Degree of protection IP 54, temperature range -25 °C to +55°C
• With integrated signaling relays (only VOIS R+)
• "M1": Operating voltage present at one phase L1, L2 or L3 as a minimum
• "M2": Operating voltage not present at L1, L2 and L3

CAPDIS-S1+/S2+

Fig. 24: Voltage indicator type CAPDIS-S2+ (option)

Common features of • Maintenance-free


CAPDIS -S1+/-S2+ • Integrated display, without auxiliary power
• Integrated repeat test of the interfaces (self-monitoring)
• With integrated function test (without auxiliary power) by pressing the "Test" button
• Adjustable to different operating voltage ranges
• With integrated 3-phase test socket for phase comparison (also suitable for plug-in voltage
indicator)
• Degree of protection IP 54, temperature range –25 °C to +55 °C
• With signal-lead test
• With overvoltage monitoring and signaling at 1.2 times operating voltage

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DANGER
High voltage! Danger! Do only modify the factory setting of the C2 module in the voltage
detecting system CAPDIS-S1+/S2+ after consultation with the regional Siemens representative!
➭ If the setting of the C2 module was modified by mistake, re-establish the factory setting as
follows:
- Pull out the C2 module ③ at the rear side of CAPDIS-S1+/S2+. Caution: Open printed
circuit board may be energized.
- Plug the C2 module ③ into CAPDIS-S1+/S2+ so that the marked arrow ① on the housing
points to the marking ② on the C2 module

Fig. 25: Marking of the factory setting at the C2 module

Features of • Without auxiliary power


CAPDIS-S1+ • With indication "A1" to "A7" (see page 163, "Indications VOIS, VOIS R+, CAPDIS -S1+/-S2+")
• Without ready-for-service monitoring
• Without signaling relay (thus without auxiliary contacts)

Features of • With indication "A0" to "A8" (see page 163, "Indications VOIS, VOIS R+, CAPDIS -S1+/-S2+")
CAPDIS-S2+ • Only by pressing the "Test" pushbutton: "ERROR" indication (A8), e.g., in case of missing
auxiliary voltage
• With ready-for-service monitoring (external auxiliary power required)
• With integrated signaling relays for signals "M1" to ”M4” (auxiliary power required):
- "M1": Voltage present at phases L1, L2, L3
- "M2": Voltage not present at L1, L2 and L3 (= active zero indication)
- "M3": Earth fault or voltage failure, e.g., in one phase
- "M4": External auxiliary power missing (with operating voltage present or not)

WEGA 1.2

Fig. 26: Voltage indicator type WEGA 1.2

Features of • With indication "A1" to "A5" (see page 165, "Indications WEGA 1.2, WEGA 2.2")
WEGA 1.2 • Maintenance-free
• Integrated repeat test of the interface (self-monitoring)
• With integrated function test (without auxiliary power) by pressing the "Display Test" button
• With integrated 3-phase LRM test socket for phase comparison
• Degree of protection IP 54, temperature range –25 °C to +55 °C
• Without integrated signaling relay
• Without auxiliary power

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Description

WEGA 2.2

Fig. 27: Voltage indicator type WEGA 2.2

Features of • With indication "A0" to "A6" (see page 165, "Indications WEGA 1.2, WEGA 2.2")
WEGA 2.2 • Maintenance-free
• Integrated repeat test of the interface (self-monitoring)
• With integrated function test (without auxiliary power) by pressing the "Display Test" button
• With integrated 3-phase LRM test socket for phase comparison
• Degree of protection IP 54, temperature range –25 °C to +55 °C
• With integrated signaling relay
• Auxiliary power required

7.11 Ready-for-service indicator


The switching-device vessels are filled with insulating gas at an overpressure. The ready-for-
service indicator for gas-insulated switching-device vessels located at the operating front of
the switchgear panel shows through the green/red indication whether the gas density is in
order.

Fig. 28: Ready-for-service indicator

Features • Self-monitoring, easy to read


• Independent of temperature and external pressure variations
• Independent of the site altitude
• Only responds to changes in gas density
• Option: Alarm switch "1NO + 1NC" for remote electrical indication

Mode of operation
① Switching-device vessel
(filled with SF6 gas)
② Measurement box
③ Magnetic coupling
④ Red indication:
not ready for service / do not switch
⑤ Green indication: ready for service

Fig. 29: Principle of gas monitoring with


ready-for-service indicator

For the ready-for-service indicator, a gas-tight measurement box is installed inside the
switching-device vessel.

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A coupling magnet, which is fitted to the bottom end of the measurement box, transmits its
position to an armature outside the switching-device vessel through the non-magnetizable
switching-device vessel (magnetic coupling). This armature moves the ready-for-service
indicator at the operating front of the panel.
While changes in the gas density during the loss of gas, which are decisive for the dielectric
strength, are displayed, changes in the relative gas pressure resulting from temperature and
external pressure variations are not. The gas in the measurement box has the same
temperature as that in the switching-device vessel.
The temperature effect is compensated via the same pressure change in both gas volumes.
• The switchgear operates perfectly in a range between the rated filling level of 150 kPA and
the minimum functional level of 130 kPA.
• If the gas pressure falls below 130 kPA, the switchgear must not be operated anymore.
The ready-for-service indicator changes from the green area to the red area ("Not ready for
service").
• When the ready-for-service indicator changes from the green to the red area or vice versa,
the signaling switch is tripped.

Signaling switch in manual/motor operating mechanism

① 1 normally closed
contact
② 1 normally open
contact

Fig. 30: Ready-for-service indicator changes to green area:


NC contact opens and NO contact closes

Fig. 31: Ready-for-service indicator changes to red area:


NC contact closes and NO contact opens

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Description

7.12 Short-circuit/earth-fault indicator


The switchgear can optionally be equipped with short-circuit or earth-fault indicators in
different designs.
Operating instructions and information on equipment features are available in the respective
manufacturing documentation.

Selection of short-circuit/earth-fault indicators


Make Horstmann Make Kries

Fig. 32: Type SIGMA F+E

Fig. 33: Type IKI-20

Fig. 34: Type ComPass B


Fig. 35: Type IKI-50

Fig. 36: Type EARTH ZERO Fig. 37: Type IKI-10light-P

7.13 Accessories

Standard accessories • Operating and installation instructions


(selection) • Operating lever for three-position switch-disconnector and circuit-breaker (available in
different designs)

• Double-bit key with a diameter of 3 mm for the door of the low-voltage compartment
(option)

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• Operating key for the voltage transformer disconnector (option)

• Hand crank for charging the spring energy store in the circuit-breaker panel

Other accessories According to the order documents/purchase order (selection):


• HV HRC fuse-links
• Cable plugs
• Surge arresters
• Test fuses for mechanical simulation of the striker of HV HRC fuse-links in transformer
feeders, with extension tube

• LRM voltage indicators


• Test units to check the capacitive interface and the voltage indicators
• Device for the function test of the plug-in indicator

• Phase comparison test units (examples):

Phase comparison test unit make Pfisterer, type EPV


As combined test unit (HR and LRM) for
• Voltage detection
• Phase comparison
• Interface testing at the switchgear
• Integrated self-test

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Description

Phase comparison test unit make Kries, type CAP-Phase


As combined test unit (HR and LRM) for
• Voltage detection
• Repeat test
• Phase comparison
• Phase sequence test
• Self-test

The unit does not require a battery.

Phase comparison test unit make Horstmann, type ORION 3.1


As combined test unit (HR and LRM) for
• Phase comparison
• Interface testing at the switchgear
• Voltage detection
• Integrated self-test
• Indication via LED and acoustic alarm
• Phase sequence indicator

Phase comparison test unit make Hachmann, type VisualPhase LCD


As combined test unit (HR and LRM) for
• Voltage detection with measured-value indication
• Interface test
• Low voltage detection
• Documentable repeat test
• Phase comparison with LED signal and measured-
value indication
• Phase angle from -180° to +180°
• Phase sequence evaluation
• Frequency quality
• Complete self-test

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7.14 Low-voltage compartment (option)

Features Overall height


• Design options: 200, 400 or 600 mm

Optionally available cover:


• Installation possible on the switchgear per feeder; customer-specific equipment; separate
wiring duct on the switchgear beside the low-voltage compartment

① Wiring duct
② Low-voltage compartment

Fig. 38: Example of a switchgear with two low-


voltage compartments

Shipping and If the switchgear is delivered with low-voltage compartment, please observe the different
transport data transport dimensions and weights as well as the relocation of the center of gravity.

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Description

8 Technical data

8.1 General technical data

Rated insulation level Rated voltage Ur kV 36 1


Rated short-duration power-frequency withstand voltage Ud
- phase-to-phase, phase-to-earth, open kV 70
contact gap
- across the isolating distance kV 80
Rated lightning impulse withstand voltage Up
- phase-to-phase, phase-to-earth, open kV 170
contact gap
- across the isolating distance kV 195
Rated frequency fr Hz 50/60
2
Rated normal current Ir for ring-main feeders A 630
for busbar A 630
for circuit-breaker feeders A 630
for transformer feeders A 200 3
50 Hz Rated short-time withstand for switchgear with tk = 3 s up to kA 20
current Ik
Rated peak withstand current Ip up to kA 50
Rated short-circuit making for ring-main feeders up to kA 50
current Ima for circuit-breaker feeders up to kA 50
for transformer feeders up to kA 503
60 Hz Rated short-time withstand for switchgear with tk = 3 s up to kA 20
current Ik
Rated peak withstand current Ip up to kA 52
Rated short-circuit making for ring-main feeders up to kA 52
current Ima for circuit-breaker feeders up to kA 52
for transformer feeders up to kA 521
Filling pressure (pressure values at Rated filling level pre (absolute) kPa 150
20 °C) Minimum functional level pme kPa 130
(absolute)
Ambient air temperature T Operation without secondary °C -25 to +55
equipment
Operation with secondary equipment °C -5/-25 4 to +55
Storage and transport with secondary °C -25 to +55
equipment °C -40 to +70 (option)
Degree of protection for gas-filled switchgear vessel IP 65
for switchgear enclosure IP2X/IP3X 5
for low-voltage compartment IP3X/IP4X 5

1 Design option: Switching capacity test performed with Utest = 38 kV


2 The rated normal currents apply to ambient air temperatures of max. 40 °C.
The 24-hour mean value is max. 35° C (according to IEC/EN 62271-1/VDE 0671-1)
3 Depending on the HV HRC fuse-link
4 Depending on the secondary equipment used
5 Design option

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8.2 Three-position switch-disconnector

Three-position
switch-disconnector Switching capacity for general-purpose switches according to IEC 62271-103 / VDE 0671 - 103
Rated voltage Ur kV 361
Test duty TD load Rated mainly active load-breaking 100 operations Iload [I1] A 630
current Iload 20 operations 0.05 Iload A 31.5
[I1]
Test duty TD loop Rated closed-loop breaking current Iloop [I2a] A 630
Test duty TDcc Rated cable-charging breaking current ICC [l4a] A 50
Test duty TDIc Rated line-charging breaking current IIc [l4b] A 50
Test duty TDma Rated short-circuit making current Ima 50 Hz up to kA 50
60 Hz up to kA 52
Test duty TDef1 Rated earth-fault breaking current Ief1 [l6a] A 150
Test duty TDef2 Rated cable-charging breaking current and line-charging A 87
breaking current under earth-fault conditions Ief2 [former I6b( √
3 · I4a or I4b)]
Number of mechanical operating cycles / M-classification n 1,000 / M12)
Number of electrical operating cycles with Iload / Classification n 100 / E3
Number of short-circuit making operations lma / Classification n 5/E3
C-classification For general-purpose switches (no restrikes, TD: Icc, Ilc) C2

1
Design option: Switching capacity test performed with Utest = 38 kV
2
Optional: 2,000 / M2 operating cycles

Switching capacity for make-proof earthing switch according to IEC 62271-102 / VDE 0671-102
Rated voltage Ur kV 361
Rated short-circuit making current Ima 50 Hz up to kA 50
60 Hz up to kA 52
Number of mechanical operating cycles n 1000
Number of short-circuit making operations / Classification n 5 / E2

1 Design option: Switching capacity test performed with U


test = 38 kV

Switch-disconnector/
fuse combination Switching capacity for switch-disconnector/fuse combination according to IEC 62271-105 / VDE 0671-105
Rated voltage Ur kV 361
Rated normal current A 2002
Rated transfer current (for striker operation) 36 kV 50 Hz Itransfer A 8003
Rated transfer current (for striker operation) 36 kV 60 Hz Itransfer A 7003
Rated transfer current (for striker operation) 38 kV 60 Hz Itransfer A 7003
Rated transfer current (for release operation / protection tripping) Itransfer A
8003
36 kV 50 Hz
Rated transfer current (for release operation / protection tripping) Itransfer A
7003
36 kV 60 Hz
Rated transfer current (for release operation / protection tripping) Itransfer A
7003
38 kV 60 Hz
Maximum transformer rating kVA 2500
Tripping time for striker operation (switch-fuse combination) ms ≥ 60
Tripping time for release operation ms ≥ 130
Setting time for delay at the protection device ms ≥ 100

1 Design option: Switching capacity test performed with Utest = 38 kV


2 Depending on HV HRC fuse-link
3 The specified current Itransfer applies up to a rated operating voltage of 24 kV within the scope of
the HV HRC fuse selection table

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Description

Switching capacity for make-proof earthing switch, with HV HRC fuses on feeder side
Rated voltage Ur kA 361
Rated short-circuit making current Ima 50 Hz kA 6.3
60 Hz kA 6.5
Rated short-time withstand current Ik with tk = 1 s kA 2.5

1 Design option: Switching capacity test performed with U


test = 38 kV

Motor operating Rated current of the motor protection equipment:


mechanism
Rated supply voltage [V] Recommended rated current for the
protection equipment [A]
24 DC 4
30 DC 4
48 DC 2
60 DC 1.6
DC/AC 110 1.0
DC 120/125 1.0
220 DC 0.5
AC 230 0.5
Control voltage (including releases) is generally protected with 8 A.

Power consumption DC approx. 80 W


AC approx. 80 VA

8.3 Three-position disconnector


Switching capacity and classification for disconnector and make-proof earthing switch
according to IEC/EN 62271-102 / VDE 0671-102:

Disconnector
Rated voltage Ur kV 361
Rated normal current Ir A 630
Number of mechanical operating cycles / Classification n 1000 / M0

1
Design option: Switching capacity test performed with Utest = 38 kV

Make-proof earthing switch


Rated voltage Ur kV 361
Rated short-circuit making current Ima 50 Hz up to kA 50
60 Hz up to kA 52
Number of short-circuit making operations / Classification n 5 / E2

1 Design option: Switching capacity test performed with U


test = 38 kV

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8.4 Vacuum circuit-breaker

Switching capacity and classification of switching devices


Vacuum circuit-breaker with switching capacity according to IEC/EN 62271-100 / VDE 0671-
100.

Vacuum circuit-breaker with three-position disconnector and make-proof earthing switch


Rated voltage Ur kV 361
Rated normal current of feeders lr A 630
50 Hz Rated short-time withstand for switchgear with tk = 1 s Ik (th) up to kA 20
current Ik for switchgear with tk = 3 s Ik (th) up to kA 20
Rated peak withstand current Ip up to kA 50
Rated short-circuit breaking current Isc up to kA 20
Rated short-circuit making current Ima up to kA 50
60 Hz Rated short-time withstand for switchgear with tk = 1 s Ik (th) up to kA 20
current Ik for switchgear with tk = 3 s Ik (th) up to kA 20
Rated peak withstand current Ip up to kA 52
Rated short-circuit breaking current Isc up to kA 20
Rated short-circuit making current Ima up to kA 52
Number of mechanical operating cycles, disconnector 1,000
Number of mechanical operating cycles, earthing switch 1,000
Number of mechanical operating cycles, circuit-breaker 2,000/10,000
Classification of circuit-breaker M1/M2, E2, C2, S2, OP2
Classification of disconnector M0
Classification of make-proof earthing switch E2
Rated operating sequence (with AR2) O-0.3s-CO-15s-CO
Number of short-circuit breaking operations (with AR2) n 25 (option: 50)
Rated operating sequence (without AR ) 2 O-3min-CO-3min-CO
Number of short-circuit breaking operations (without AR ) 2 n 6 (option: 20)

1
Design option: Switching capacity test performed with Utest = 38 kV
2
Automatic reclosing

Operating times, contacts The time indications in the following table refer to the application of the switchgear in
accordance with IEC 60721-3-3 Class 3K4. If the switchgear is operated beyond this range, the
indicated times may deviate.

Designation Component Time Unit


Closing time Closing solenoid (Y9) < 75 ms
1st shunt release (Y1) < 65 ms
Additional Shunt release (Y2)
Opening time release C.t.-operated release (Y4)
< 50 ms
C.t.-operated release (Y6)
Undervoltage release (Y7)
Arcing time < 15 ms
1st shunt release (Y1) < 80 ms
Additional Shunt release (Y2)
Break time release C.t.-operated release (Y4)
< 65 ms
C.t.-operated release (Y6)
Undervoltage release (Y7)
Dead time (release) 0.3 s
Charging time (motor) < 15 s
1st shunt release (Y1) < 75 ms
Additional Shunt release (Y2)
Close-open contact time release C.t.-operated release (Y4)
< 60 ms
C.t.-operated release (Y6)
Undervoltage release (Y7)

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Description

Designation Component Time Unit


1)
Minimum command duration
CLOSE Closing solenoid (Y9) 45 ms
1st shunt release (Y1) < 40 ms
Additional Shunt release (Y2)
OPEN release C.t.-operated release (Y4)
< 20 ms
C.t.-operated release (Y6)
Undervoltage release (Y7)

1) For operation of the switchgear beyond the range defined by IEC 60721-3-3 Class 3K4, a minimum
command duration of 100 ms is recommended.

Closing time The interval of time between the initiation (command) of the closing operation and the
instant when the contacts touch in all poles.

Opening time The interval of time between the initiation (command) of the opening operation and the
instant when the contacts separate in all poles.

Arcing time The interval of time from the first initiation of an arc and the instant of final arc extinction in
all poles.

Break time The interval of time between the initiation (command) of the opening operation and the
instant of final arc extinction in the last-pole-to-clear (=opening time and arcing time).

Close-open contact time The interval of time - in a make-break operating cycle - between the instant when the contacts
touch in the first pole in the closing process, and the instant when the contacts separate in all
poles in the subsequent opening process.

Motor operating For DC operation, the maximum power consumption is approx. 500 W. For AC operation, the
mechanism maximum power consumption is approx. 650 VA.
Rated current of the motor protection equipment:

Rated supply voltage Recommended rated current for the


protection equipment*

[V] [A]
24 DC 8
48 DC 6
60 DC 4
DC/AC 110 3
50/60 Hz
DC 220/AC 230 2
50/60 Hz

*) M.c.b. with C-characteristic

The supply voltage may deviate from the rated supply voltage specified in the table
by –15% to +10% .

Breaking capacity of auxiliary switch 3SV92


Breaking capacity Operating voltage [V] Normal current [A]
AC 40 to 60 Hz up to 230 10
Resistive load Inductive load
DC 24 10 10
48 10 9
60 9 7
110 5 4
220 2.5 2

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Closing solenoid The closing solenoid closes the circuit-breaker. After completion of a closing operation, the
(Y9) closing solenoid is de-energized internally. It is available for AC or DC voltage.
Power consumption: 140 W or 140 VA.

Releases Depending on the operating mechanism used, up to 3 releases can be used.

Shunt release (Y1) Shunt releases are used for tripping circuit-breakers. They are designed for connection to
external voltage (DC or AC voltage). They can also be connected to a voltage transformer by
means of a protection relay.
With the shunt release (Y1), the circuit-breaker is opened electrically. ´
Power consumption: 140 W or 140 VA.

Additional release In the case of additional releases, the electrical opening command is transmitted to the
(Y2, Y4, Y6, Y7) opening latch via a directly acting magnet armature by unlatching an energy store and thus,
the circuit-breaker is opened.

Shunt release With the shunt release (Y2), the circuit-breaker is opened electrically.
(Y2) Power consumption: 70 W or 50 VA.

Undervoltage release The undervoltage release is energized as long as the circuit-breaker is in closed position. If the
(Y7) voltage at the circuit-breaker falls below a predetermined value, the undervoltage release
trips the circuit-breaker. The tripping of the undervoltage release takes place via a NC contact
in the tripping circuit or by short-circuiting the magnet coil via a NO contact. With this type of
tripping, the short-circuit current is limited by the built-in resistors.
Power consumption: 20 W or 20 VA.

C.t.-operated release The following c.t.-operated releases are available:


(Y6, Y4) • The c.t.-operated release 3AX1102 (Y4) trips the circuit-breaker when the tripping current is
exceeded (90 % of the rated tripping current). The rated tripping current is 0.5 A/1 A.
• The c.t.-operated release 3AX1104 (Y6) (low-energy release) is adequate for a tripping
pulse of ≤ 0.1 Ws in connection with adequate protection systems. The c.t.-operated
release can be operated without auxiliary voltage. Tripping is done through a protection
relay.

Varistor module Integrated in the releases.

Circuit-breaker tripping When the circuit-breaker is tripped by a release (e.g. by protection tripping) there is a signal
signal through the NO contact -S6. If the circuit-breaker is tripped deliberately with the mechanical
pushbutton, this signal is suppressed by the NC contact -S7.

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Description

8.5 Classification of the switchgear


8DJH 36 switchgear is classified according to IEC/EN 62 271-200 / VDE 0671-200.

Design and construction


Partition class PM (partition of metal)
Loss of service continuity Transformer panel
category Ring-main panel LSC 2
Circuit-breaker panel
Metering panel
LSC 1
Cable panel

Accessibility to compartments (enclosure)


Busbar compartment Non-extendable panel blocks Non-accessible
Extendable panel blocks and individual Tool-based
panels
Switching-device compartment Non-accessible
Low-voltage compartment (option) Tool-based
Cable compartment Transformer panel
Ring-main panel Interlock-controlled
Circuit-breaker panel
Cable panel
Tool-based
Metering panel

Internal arc classification IAC


Type of arrangement of the switchgear IAC class
Wall-standing arrangement IAC A FL up to 20 kA, 1 s
Free-standing arrangement IAC A FLR up to 20 kA, 1 s

-F Front -L Lateral -R Rear side

8.6 Standards and guidelines


The medium-voltage switchgear type 8DJH 36 for indoor installation complies with the
following prescriptions and standards:

IEC standard VDE standard EN standard


Switchgear 8DJH 36 62 271-1 0671-1 62 271-1
62 271-200 0671-200 62 271-200
62 271-304 – eLC/TS 62271-304
Devices Circuit breakers 62 271-100 0671-100 62 271-100
Disconnectors 62 271-102 0671-102 62 271-102
Earthing switches
Switch-disconnectors 62 271-103 0671-103 62 271-103
Switch-disconnector/ 62 271-105 0671-105 62 271-105
fuse combination
HV HRC fuses 60 282 0670-4 60 282
Voltage detecting 61 243-5 0682-415 61 243-5
systems
Degree of protection IP code 60 529 0470-1 60 529
IK code 62 262 0470-100 50 102
Insulation – 60 071 0111 60 071
Instrument Current transformers 61869-2 0414-9-2 61869-2
transformers Voltage transformers 61869-3 0414-9-3 61869-3
Environmental 60 721-3-3 DIN EN 60 721-3-3 60 721-3-3
conditions
Installation, erection – 61 936-1 0101 –
SF6 gas Specification for new SF6 60 376 0373-1 60 376

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Type approval according The vacuum interrupters fitted in the vacuum circuit-breakers are type-approved in
to German X-ray accordance with the X-ray regulations of the Federal Republic of Germany. They conform to
regulations (RöV) the requirements of the X-ray regulations of January 8, 1987 (Federal Law Gazette I 1987,
Page 114) in the new edition of April 30, 2003 (Federal Law Gazette I 2003, No. 17) up to the
value of the rated voltage stipulated in accordance with IEC/DIN VDE.

Electromagnetic The a.m. standards as well as the "EMC Guide for Switchgear"* are applied during design,
compatibility - EMC manufacture and erection of the switchgear. Installation, connection and maintenance have
to be performed in accordance with the stipulations of the operating instructions. For
operation, the legal stipulations applicable at the place of installation have to be observed
additionally. In this way, the switchgear assemblies of this type series fulfill the basic
protection requirements of the EMC guide.
The switchgear operator / owner must keep the technical documents supplied with the
switchgear throughout the entire service life, and keep them up-to-date in case of
modifications of the switchgear.
* (Dr. Bernd Jäkel, Ansgar Müller; Medium-Voltage Systems - EMC Guide for Switchgear; A&D
ATS SR/PTD M SP)

Protection against solid The 8DJH 36 panels fulfill the following degrees of protection according to IEC 62271-200,
foreign objects, electric IEC 60529 and DIN VDE 0671-200:
shock and water • IP2X standard for parts under high voltage in switchgear panels with HV HRC fuses
• IP3X option for switchgear enclosure of operating front and side walls
• IP4X option for low-voltage compartments
• IP65 for parts under high voltage in switchgear panels without HV HRC fuses, or switchgear
without air-insulated metering panels

Transport regulations According to "Annex A of the European Agreement Concerning the International Carriage of
Dangerous Goods by Road (ADR)" launched on September 30, 1957, Siemens gas-insulated
medium-voltage switchgear does not belong to the category of dangerous goods in respect of
transportation, and is exempted from special transport regulations according to ADR,
Clause 1.1.3.1 b).

8.7 Switchgear versions - Dimensions and weights


The transport weight results from the switchgear weight per transport unit and the packing
weight. The packing weight results from the transport dimensions of the switchgear unit and
the type of transport.

Packing weights
Maximum width of Dimensions of the Packing weights for switchgear with pressure relief
the transport unit wooden pallet downwards

Width x Depth Europe Overseas

[mm] [mm] approx. [kg] approx. [kg]


860 1076 x 1100 30 90
1200 1400 x 1100 40 120
1600 1766 x 1100 50 150
1910 2026 x 1100 60 180
2000 2526 x 1100 75 225

Maximum width of Dimensions of the Packing weights for


the transport unit wooden pallet • Switchgear with pressure relief duct / absorber
• Switchgear with pressure relief to the rear/upwards
• Switchgear with 105 mm deeper cable compartment cover
Width x Depth Europe Overseas

[mm] [mm] approx. [kg] approx. [kg]


860 1076 x 1400 40 120
1200 1400 x 1400 50 160
1600 1766 x 1400 65 200
1910 2026 x 1400 80 235
2000 2526 x 1400 95 280

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Description

Maximum width of Dimensions of the Packing weights for switchgear with 250 mm deeper cable
the transport unit wooden pallet compartment cover

Width x Depth Europe Overseas

[mm] [mm] approx. [kg] approx. [kg]


860 1076 x 1560 45 135
1200 1400 x 1560 55 175
1600 1766 x 1560 70 215
1910 2026 x 1560 85 250
2000 2526 x 1560 100 300

Switchgear weights The total weight of the switchgear results from the sum of the weights per functional unit.
Depending on the design and the degree to which it is equipped (e.g. current transformers,
motor operating mechanism, low-voltage compartment), different values will result. The table
shows mean values.

Switchgear panel Width Gross weight for a Low-voltage compartment


switchgear height of

1600 mm Height 600 mm

[mm] approx. [kg] approx. [kg]


R 430 180 50
T 500 300 60
kT1 830/1050 330/350 60
L without instrument transformers 590 400 70
L with instrument transformers at the 590 550 70
busbar or at the cable connection
L with instrument transformers at the 700
busbar and at the cable connection
kL1 without instrument transformers 920/1140 430/450 70
K 430 180 50
M (BC/BB/CB) 1100 740 80
M (CC) 1100 680 80

1 With lateral cable connection 330/550 mm

Panel block Width Gross weight without low-voltage compartment

Switchgear height 1600 mm

[mm] approx. [kg]


RRT 1360 600
KRT 1360 650
kRRT 1 1690/1910 680/700
RRL 1450 750
KRL 1450 750
kRRL1 1780/2000 780/800
RLR 1450 750
RTR 1360 650

1) With lateral cable connection 330/550 mm

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8.8 Tightening torques


If not stated otherwise, the following tightening torques apply to 8DJH 36 switchgear:

Joint: material/material Thread Tightening torque


Metal joints:
sheet-steel/sheet-steel M6 (self-cutting) 12 Nm
e. g.: front plates, top plates, etc. M8 21 Nm
Earthing busbar:
sheet-steel/copper M8 21 Nm
copper/copper M8 21 Nm
sheet-steel/copper M10 30 Nm
Current conductor joint:
copper/copper M8 21 Nm
copper/copper M10 30 Nm
Switchgear earthing:
sheet-steel/cable lug M12 50 Nm*
cable shield earthing M10 30 Nm*

* The tightening torque at the cable lug joint depends on:


• Material of cable lug
• Instructions of sealing end manufacturer
• Instructions of cable manufacturer

8.9 Gas leakage rate

Gas leakage rate The gas leakage rate is < 0.1% per year (referred to the absolute gas pressure).

8.10 Dielectric strength and site altitude

Dielectric strength • The dielectric strength is verified by testing the switchgear with rated values of short-
duration power-frequency withstand voltage and lightning impulse withstand voltage
according to IEC 62271-1 / VDE 0671-1.
• The rated values are referred to sea level and to normal atmospheric conditions
(101.3 hPa, 20 °C, 11g/m3 humidity according to IEC 60071 and VDE 0111).
• The dielectric strength decreases with increasing altitude. For site altitudes above 1000 m
(above sea level) the standards do not provide any guidelines for the insulation rating, but
leave this to the scope of special agreements.

All parts housed inside the switchgear vessel which are subjected to high voltage are
SF6-insulated against the earthed enclosure.

Site altitude The gas insulation in the switching-device vessel at a relative gas pressure of 50 kPa permits
switchgear installation at an altitude of up to 2000 m (above sea level) without the dielectric
strength being adversely affected. This also applies to the cable connection when using
screened cable T-plugs or cable elbow plugs.
In panels with HV HRC fuses and in metering panels, a decrease (reduction) of the dielectric
strength must be considered for site altitudes as of 1000 m (above sea level).

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Description

Technical restrictions depending on the site altitude


Site altitude of the switchgear

Up to 1000 m 1000 m to 2000 m (above sea level) 2000 m to 3500 m (above sea level) 3500 m to 4000 m (above sea level)
(above sea level)
No restrictions for panel types and block Not permissible:
versions. • Metering panel type cable-busbar (busbar-cable)
• Metering panel type busbar-busbar
Temperature range: -25 °C ... +40 °C (above +40 °C, reduction of permissible current Temperature range: -25 °C ... +35 °C
carrying capacity) (above +35 °C, reduction of permissible
current carrying capacity)
No restrictions Reduction of the dielectric strength Reduction of the dielectric strength Reduction of the dielectric strength
for transformer feeders and metering for transformer feeders and metering for transformer feeders and metering
panels. panels (Un = 24 kV). panels (Un = 17.5 kV).
• 2000 m (above sea level): • 3500 m (above sea level): • 4000 m (above sea level):
Ka = 1.13 Ka = 1.36 Ka = 1.45
Up = 150 kV Up = 125 kV Up = 117 kV
Ud = 62 kV Ud = 50 kV Ud = 48 kV

Ka Altitude correction factor


Up Rated lightning impulse withstand voltage
Ud Rated short-duration power-frequency withstand voltage

Altitude correction factor For site altitudes above 1000 m, the altitude correction factor Ka must be considered.

Curve m=1 for rated short-duration power-frequency withstand voltage and rated lightning
impulse withstand voltage according to IEC 62271-1 / VDE 0671-1.

Fig. 39: Correction factor Ka as a function of the site altitude in m above sea level

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8.11 Selection of HV HRC fuse-links

Note to HV HRC fuse-links According to IEC 60282-1 (2009) Clause 6.6, the breaking capacity of HV HRC fuses is tested
within the scope of the type test at 87% of their rated voltage.
In three-phase systems with resonance-earthed or isolated neutral, under double earth fault
and other conditions, the full phase-to-phase voltage may be available at the HV HRC fuse
during breaking. Depending on the size of the operating voltage of such a system, this applied
voltage may then exceed 87% of the rated voltage.
It must therefore already be ensured during configuration of the switching devices and
selection of the HV HRC fuse that only such fuse-links are used, which either satisfy the above
operating conditions, or whose breaking capacity was tested at least with the maximum
system voltage.
In case of doubt, a suitable HV HRC fuse must be selected together with the fuse
manufacturer.
Allocation of HV HRC fuses and transformers
The three-position switch-disconnector in the transformer feeder (transformer switch) was
combined with HV HRC fuse-links and tested in accordance with IEC 62271-105.
The following transformer protection table shows HV HRC fuse-links tested by Siemens, which
are recommended for transformer protection. Furthermore, the switchgear also permits fuse
protection of transformers up to ratings of 2000 kVA. For such applications, please contact
your regional Siemens representative.
The protection table applies to:
• Maximum ambient air temperature in the switchgear room of 40°C according to IEC 62 271-1
considering the influence of the switchgear enclosure
• Requirements according to IEC 62271-105
• Protection of distribution transformers according to IEC 60787
• Nominal power of transformer (no overload operation)

The specified SIBA HV HRC fuses are type-tested back-up fuses according to IEC 60282-1. The
dimensions correspond to DIN 43625. The HV HRC fuses have a thermal protection in form of
a temperature-limiting striker tripping operating in case of defective HV HRC fuse-links or high
overload currents.
Please contact your regional Siemens representative if you want to use HV HRC fuses from
other manufacturers.
Basis for selection of HV HRC fuse-links:
• IEC 60282-1
• IEC 62271-105
• IEC 60787
• Recommendations and data sheets of fuse manufacturers
• Permissible power loss in the switchgear enclosure at an ambient air temperature of 40° C

ATTENTION
Please use only fuses tested by Siemens, which are listed in the following fuse tables.
➭ The use of other fuse types must be checked by Siemens in advance. Please contact the
regional Siemens representative.

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Description

Transformer protection table for allocation of tested HV HRC fuse-links make SIBA
and transformers

Fuse selection table for rated frequency 50 Hz and 60 Hz


Nominal Operating voltage Transformer HV HRC fuse (reference dimension e = 537 mm)
operating
voltage max. min. Rated power Relative Nominal Rated current Operating Diameter Order No. make
impedance current voltage (outside) SIBA
voltage

[kV] [kV] [kV] SN [kVA] uk [%] I1 [A] Ifuse [A] Ufuse [kV] d [mm]
50 4 1.2 - - - -
75 4 1.8 6.3 20 ... 36 53 30 008 13.6.3
100 4 2.4 6.3 20 ... 36 53 30 008 13.6.3
125 4 3.0 10 20 ... 36 53 30 008 13.10
160 4 3.8 10 20 ... 36 53 30 008 13.10
200 4 4.8 16 20 ... 36 53 30 008 13.16
250 4 6.0 16 20 ... 36 53 30 008 13.16
315 4 7.6 20 20 ... 36 53 30 008 13.20
400 4 9.6 20 20 ... 36 53 30 008 13.20
500 4 12.0 25 20 ... 36 53 30 008 13.25
630 4 15.2 31.5 20 ... 36 67 30 016 13.31.5
24 36 20 800 5 19.2 40 20 ... 36 67 30 016 13.40
800 6 19.2 - - - -
1000 5 24.1 40 20 ... 36 67 30 016 13.40
1000 6 24.1 40 20 ... 36 67 30 016 13.40
1250 5 30.1 63 BSSK 20 ... 36 85 30 024 43.63
1250 6 30.1 63 BSSK 20 ... 36 85 30 024 43.63
1600 5 38.5 80 BSSK 20 ... 36 85 30 024 43.80
1600 6 38.5 - - - -
2000 5 48.1 80 BSSK 20 ... 36 85 30 024 43.80
2000 6 48.1 80 BSSK 20 ... 36 85 30 024 43.80
2500 5 60.1 - - - -
2500 6 60.1 - - - -
50 4 1.2 - - - -
75 4 1.7 6.3 20 ... 36 53 30 008 13.6.3
100 4 2.3 6.3 20 ... 36 53 30 008 13.6.3
125 4 2.9 10 20 ... 36 53 30 008 13.10
160 4 3.7 10 20 ... 36 53 30 008 13.10
200 4 4.6 16 20 ... 36 53 30 008 13.16
250 4 5.8 16 20 ... 36 53 30 008 13.16
315 4 7.3 20 20 ... 36 53 30 008 13.20
400 4 9.2 20 20 ... 36 53 30 008 13.20
500 4 11.5 25 20 ... 36 53 30 008 13.25
630 4 14.5 31.5 20 ... 36 67 30 016 13.31.5
25 36 20 800 5 18.5 40 20 ... 36 67 30 016 13.40
800 6 18.5 - - - -
1000 5 23.1 40 20 ... 36 67 30 016 13.40
1000 6 23.1 40 20 ... 36 67 30 016 13.40
1250 5 28.9 50 20 ... 36 85 30 024 13.50
1250 6 28.9 50 20 ... 36 85 30 024 13.50
1600 5 37.0 63 BSSK 20 ... 36 85 30 024 43.63
1600 6 37.0 63 BSSK 20 ... 36 85 30 024 43.63
2000 5 46.2 80 BSSK 20 ... 36 85 30 024 43.80
2000 6 46.2 80 BSSK 20 ... 36 85 30 024 43.80
2500 5 57.7 - - - -
2500 6 57.7 - - - -

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Nominal Operating voltage Transformer HV HRC fuse (reference dimension e = 537 mm)
operating
max. min. Rated power Relative Nominal Rated current Operating Diameter Order No. make
voltage
impedance current voltage (outside) SIBA
voltage

[kV] [kV] [kV] SN [kVA] uk [%] I1 [A] Ifuse [A] Ufuse [kV] d [mm]
50 4 1.1 - - - -
75 4 1.7 6.3 20 ... 36 53 30 008 13.6.3
100 4 2.2 6.3 20 ... 36 53 30 008 13.6.3
125 4 2.8 10 20 ... 36 53 30 008 13.10
160 4 3.6 10 20 ... 36 53 30 008 13.10
200 4 4.5 16 20 ... 36 53 30 008 13.16
250 4 5.6 16 20 ... 36 53 30 008 13.16
315 4 7.0 20 20 ... 36 53 30 008 13.20
400 4 9.0 20 20 ... 36 53 30 008 13.20
500 4 11.2 25 20 ... 36 53 30 008 13.25
630 4 14.1 31.5 20 ... 36 67 30 016 13.31.5
25.8 36 20 800 5 17.9 40 20 ... 36 67 30 016 13.40
800 6 17.9 - - - -
1000 5 22.4 40 20 ... 36 67 30 016 13.40
1000 6 22.4 40 20 ... 36 67 30 016 13.40
1250 5 28.0 50 20 ... 36 85 30 024 13.50
1250 6 28.0 50 20 ... 36 85 30 024 13.50
1600 5 35.8 63 BSSK 20 ... 36 85 30 024 43.63
1600 6 35.8 63 BSSK 20 ... 36 85 30 024 43.63
2000 5 44.8 80 BSSK 20 ... 36 85 30 024 43.80
2000 6 44.8 80 BSSK 20 ... 36 85 30 024 43.80
2500 5 55.9 - - - -
2500 6 55.9 - - - -
50 4 1.0 - - - -
75 4 1.6 - - - -
100 4 2.1 6.3 20 ... 36 53 30 008 13.6.3
125 4 2.6 - - - -
160 4 3.3 10 20 ... 36 53 30 008 13.10
200 4 4.2 10 20 ... 36 53 30 008 13.10
250 4 5.2 16 20 ... 36 53 30 008 13.16
315 4 6.6 16 20 ... 36 53 30 008 13.16
400 4 8.4 20 20 ... 36 53 30 008 13.20
500 4 10.5 20 20 ... 36 53 30 008 13.20
630 4 13.2 25 20 ... 36 53 30 008 13.25
27.6 36 20 800 5 16.7 31.5 20 ... 36 67 30 016 13.31.5
800 6 16.7 31.5 20 ... 36 67 30 016 13.31.5
1000 5 20.9 40 20 ... 36 67 30 016 13.40
1000 6 20.9 40 20 ... 36 67 30 016 13.40
1250 5 26.1 40 20 ... 36 67 30 016 13.40
1250 6 26.1 40 20 ... 36 67 30 016 13.40
1600 5 33.5 63 BSSK 20 ... 36 85 30 024 43.63
1600 6 33.5 63 BSSK 20 ... 36 85 30 024 43.63
2000 5 41.8 80 BSSK 20 ... 36 85 30 024 43.80
2000 6 41.8 80 BSSK 20 ... 36 85 30 024 43.80
2500 5 52.3 80 BSSK 20 ... 36 85 30 024 43.80
2500 6 52.3 80 BSSK 20 ... 36 85 30 024 43.80

510-8041.9 • INSTALLATION AND OPERATING INSTRUCTIONS • 8DJH 36 • Revision 11 47/175


Description

Nominal Operating voltage Transformer HV HRC fuse (reference dimension e = 537 mm)
operating
max. min. Rated power Relative Nominal Rated current Operating Diameter Order No. make
voltage
impedance current voltage (outside) SIBA
voltage

[kV] [kV] [kV] SN [kVA] uk [%] I1 [A] Ifuse [A] Ufuse [kV] d [mm]
50 4 1.0 - - - -
75 4 1.4 - - - -
100 4 1.9 6.3 20 ... 36 53 30 008 13.6.3
125 4 2.4 6.3 20 ... 36 53 30 008 13.6.3
160 4 3.1 10 20 ... 36 53 30 008 13.10
200 4 3.8 10 20 ... 36 53 30 008 13.10
250 4 4.8 16 20 ... 36 53 30 008 13.16
315 4 6.1 16 20 ... 36 53 30 008 13.16
400 4 7.7 20 20 ... 36 53 30 008 13.20
500 4 9.6 20 20 ... 36 53 30 008 13.20
630 4 12.1 25 20 ... 36 53 30 008 13.25
30 36 20 800 5 15.4 31.5 20 ... 36 67 30 016 13.31.5
800 6 15.4 31.5 20 ... 36 67 30 016 13.31.5
1000 5 19.2 31.5 20 ... 36 67 30 016 13.31.5
1000 6 19.2 31.5 20 ... 36 67 30 016 13.31.5
1250 5 24.1 40 20 ... 36 67 30 016 13.40
1250 6 24.1 40 20 ... 36 67 30 016 13.40
1600 5 30.8 50 20 ... 36 85 30 024 13.50
1600 6 30.8 50 20 ... 36 85 30 024 13.50
2000 5 38.5 80 BSSK 20 ... 36 85 30 024 43.80
2000 6 38.5 - - - -
2500 5 48.1 80 BSSK 20 ... 36 85 30 024 43.80
2500 6 48.1 80 BSSK 20 ... 36 85 30 024 43.80
50 4 0.9 - - - -
75 4 1.3 - - - -
100 4 1.7 6.3 20 ... 36 53 30 008 13.6.3
125 4 2.2 6.3 20 ... 36 53 30 008 13.6.3
160 4 2.8 10 20 ... 36 53 30 008 13.10
200 4 3.5 10 20 ... 36 53 30 008 13.10
250 4 4.4 - - - -
315 4 5.5 16 20 ... 36 53 30 008 13.16
400 4 7.0 20 20 ... 36 53 30 008 13.20
500 4 8.7 20 20 ... 36 53 30 008 13.20
630 4 11.0 25 20 ... 36 53 30 008 13.25
33 36 20 800 5 14.0 25 20 ... 36 53 30 008 13.25
800 6 14.0 25 20 ... 36 53 30 008 13.25
1000 5 17.5 31.5 20 ... 36 67 30 016 13.31.5
1000 6 17.5 31.5 20 ... 36 67 30 016 13.31.5
1250 5 21.9 40 20 ... 36 67 30 016 13.40
1250 6 21.9 40 20 ... 36 67 30 016 13.40
1600 5 28.0 50 20 ... 36 85 30 024 13.50
1600 6 28.0 50 20 ... 36 85 30 024 13.50
2000 5 35.0 63 BSSK 20 ... 36 85 30 024 43.63
2000 6 35.0 63 BSSK 20 ... 36 85 30 024 43.63
2500 5 43.7 80 BSSK 20 ... 36 85 30 024 43.80
2500 6 43.7 80 BSSK 20 ... 36 85 30 024 43.80

48/175 Revision 11 • INSTALLATION AND OPERATING INSTRUCTIONS • 8DJH 36 • 510-8041.9


Description

Nominal Operating voltage Transformer HV HRC fuse (reference dimension e = 537 mm)
operating
max. min. Rated power Relative Nominal Rated current Operating Diameter Order No. make
voltage
impedance current voltage (outside) SIBA
voltage

[kV] [kV] [kV] SN [kVA] uk [%] I1 [A] Ifuse [A] Ufuse [kV] d [mm]
50 4 0.8 - - - -
75 4 1.3 - - - -
100 4 1.7 6.3 20 ... 36 53 30 008 13.6.3
125 4 2.1 6.3 20 ... 36 53 30 008 13.6.3
160 4 2.7 10 20 ... 36 53 30 008 13.10
200 4 3.3 10 20 ... 36 53 30 008 13.10
250 4 4.2 - - - -
315 4 5.3 16 20 ... 36 53 30 008 13.16
400 4 6.7 16 20 ... 36 53 30 008 13.16
500 4 8.4 20 20 ... 36 53 30 008 13.20
630 4 10.5 20 20 ... 36 53 30 008 13.20
34.5 36 20 800 5 13.4 25 20 ... 36 53 30 008 13.25
800 6 13.4 25 20 ... 36 53 30 008 13.25
1000 5 16.7 31.5 20 ... 36 67 30 016 13.31.5
1000 6 16.7 31.5 20 ... 36 67 30 016 13.31.5
1250 5 20.9 40 20 ... 36 67 30 016 13.40
1250 6 20.9 40 20 ... 36 67 30 016 13.40
1600 5 26.8 50 20 ... 36 85 30 024 13.50
1600 6 26.8 50 20 ... 36 85 30 024 13.50
2000 5 33.5 63 BSSK 20 ... 36 85 30 024 43.63
2000 6 33.5 63 BSSK 20 ... 36 85 30 024 43.63
2500 5 41.8 80 BSSK 20 ... 36 85 30 024 43.80
2500 6 41.8 80 BSSK 20 ... 36 85 30 024 43.80
50 4 0.8 - - - -
75 4 1.2 - - - -
100 4 1.6 6.3 20 ... 36 53 30 008 13.6.3
125 4 2.1 6.3 20 ... 36 53 30 008 13.6.3
160 4 2.6 - - - -
200 4 3.3 10 20 ... 36 53 30 008 13.10
250 4 4.1 10 20 ... 36 53 30 008 13.10
315 4 5.2 16 20 ... 36 53 30 008 13.16
400 4 6.6 16 20 ... 36 53 30 008 13.16
500 4 8.2 20 20 ... 36 53 30 008 13.20
630 4 10.4 20 20 ... 36 53 30 008 13.20
35 36 20 800 5 13.2 25 20 ... 36 53 30 008 13.25
800 6 13.2 25 20 ... 36 53 30 008 13.25
1000 5 16.5 31.5 20 ... 36 67 30 016 13.31.5
1000 6 16.5 31.5 20 ... 36 67 30 016 13.31.5
1250 5 20.6 40 20 ... 36 67 30 016 13.40
1250 6 20.6 40 20 ... 36 67 30 016 13.40
1600 5 26.4 40 20 ... 36 67 30 016 13.40
1600 6 26.4 40 20 ... 36 67 30 016 13.40
2000 5 33.0 63 BSSK 20 ... 36 85 30 024 43.63
2000 6 33.0 63 BSSK 20 ... 36 85 30 024 43.63
2500 5 41.2 80 BSSK 20 ... 36 85 30 024 43.80
2500 6 41.2 80 BSSK 20 ... 36 85 30 024 43.80

510-8041.9 • INSTALLATION AND OPERATING INSTRUCTIONS • 8DJH 36 • Revision 11 49/175


Description

Fuse selection table for rated frequency 60 Hz


Nominal Operating voltage Transformer HV HRC fuse (reference dimension e = 537 mm)
operating
voltage max. Min. Rated power Relative Nominal Rated current Operating Diameter Order No. make
impedance current voltage (outside) SIBA
voltage

[kV] [kV] [kV] SN [kVA] uk [%] I1 [A] Ifuse [A] Ufuse [kV] d [mm]
50 4 0.8 - - - -
75 4 1.3 - - - -
100 4 1.7 6.3 40.5 53 30 340 13.6.3
125 4 2.1 6.3 40.5 53 30 340 13.6.3
160 4 2.7 10 40.5 53 30 340 13.10
200 4 3.3 10 40.5 53 30 340 13.10
250 4 4.2 10 40.5 53 30 340 13.10
315 4 5.3 16 40.5 53 30 340 13.16
400 4 6.7 16 40.5 53 30 340 13.16
500 4 8.4 20 40.5 53 30 340 13.20
630 4 10.5 25 40.5 53 30 341 13.25
34.5 38 20 800 5 13.4 25 40.5 53 30 341 13.25
800 6 13.4 25 40.5 53 30 341 13.25
1000 5 16.7 31.5 40.5 67 30 341 13.31.5
1000 6 16.7 31.5 40.5 67 30 341 13.31.5
1250 5 20.9 40 40.5 67 30 341 13.40
1250 6 20.9 40 40.5 67 30 341 13.40
1600 5 26.8 50 40.5 85 30 342 13.50
1600 6 26.8 50 40.5 85 30 342 13.50
2000 5 33.5 80 BS 40.5 85 30 342 43.80
2000 6 33.5 80 BS 40.5 85 30 342 43.80
2500 5 41.8 80 BS 40.5 85 30 342 43.80
2500 6 41.8 80 BS 40.5 85 30 342 43.80
50 4 0.8 - - - -
75 4 1.2 - - - -
100 4 1.6 6.3 40.5 53 30 340 13.6.3
125 4 2.1 6.3 40.5 53 30 340 13.6.3
160 4 2.6 - - - -
200 4 3.3 10 40.5 53 30 340 13.10
250 4 4.1 10 40.5 53 30 340 13.10
315 4 5.2 16 40.5 53 30 340 13.16
400 4 6.6 16 40.5 53 30 340 13.16
500 4 8.2 20 40.5 53 30 340 13.20
630 4 10.4 25 40.5 53 30 341 13.25
35 38 20 800 5 13.2 25 40.5 53 30 341 13.25
800 6 13.2 25 40.5 53 30 341 13.25
1000 5 16.5 31.5 40.5 67 30 341 13.31.5
1000 6 16.5 31.5 40.5 67 30 341 13.31.5
1250 5 20.6 40 40.5 67 30 341 13.40
1250 6 20.6 40 40.5 67 30 341 13.40
1600 5 26.4 40 40.5 67 30 341 13.40
1600 6 26.4 40 40.5 67 30 341 13.40
2000 5 33.0 50 40.5 85 30 342 13.50
2000 6 33.0 50 40.5 85 30 342 13.50
2500 5 41.2 80 BS 40.5 85 30 342 43.80
2500 6 41.2 80 BS 40.5 85 30 342 43.80

50/175 Revision 11 • INSTALLATION AND OPERATING INSTRUCTIONS • 8DJH 36 • 510-8041.9


Description

Transformer protection table for allocation of tested HV HRC fuse-links make


Inter-Teknik and transformers

Fuse selection table for rated frequency 50 Hz


Nominal Operating voltage Transformer HV HRC fuse (reference dimension e = 537 mm)
operating
voltage max. Min. Rated power Relative Nominal Rated current Operating Diameter Order No. make
impedance current voltage (outside) Interteknik
voltage

[kV] [kV] [kV] SN [kVA] uk [%] I1 [A] Ifuse [A] Ufuse [kV] d [mm]
24 36 20 50 4 1.2 - - - -
75 4 1.8 - - - -
100 4 2.4 6.3 20 ... 36 55 S1T5006.08
125 4 3.0 6.3 20 ... 36 55 S1T5006.08
160 4 3.8 10 20 ... 36 55 S1T5010.08
200 4 4.8 10 20 ... 36 55 S1T5010.08
250 4 6.0 16 20 ... 36 55 S1T5016.08
315 4 7.6 16 20 ... 36 55 S1T5016.08
400 4 9.6 20 20 ... 36 55 S1T5020.08
500 4 12.0 25 20 ... 36 55 S1T5025.08
630 4 15.2 31.5 20 ... 36 55 S1T5030.08
800 5 19.2 40 20 ... 36 61 S2T5040.08
800 6 19.2 - - - -
1000 5 24.1 40 20 ... 36 61 S2T5040.08
1000 6 24.1 40 20 ... 36 61 S2T5040.08
1250 5 30.1 50 20 ... 36 61 S2T5050.08
1250 6 30.1 50 20 ... 36 61 S2T5050.08
1600 5 38.5 63 20 ... 36 78 S3T5063.08
1600 6 38.5 63 20 ... 36 78 S3T5063.08
2000 5 48.1 - - - -
2000 6 48.1 - - - -
2500 5 60.1 - - - -
2500 6 60.1 - - - -
25 36 20 50 4 1.2 - - - -
75 4 1.7 - - - -
100 4 2.3 6.3 20 ... 36 55 S1T5006.08
125 4 2.9 6.3 20 ... 36 55 S1T5006.08
160 4 3.7 10 20 ... 36 55 S1T5010.08
200 4 4.6 10 20 ... 36 55 S1T5010.08
250 4 5.8 16 20 ... 36 55 S1T5016.08
315 4 7.3 16 20 ... 36 55 S1T5016.08
400 4 9.2 20 20 ... 36 55 S1T5020.08
500 4 11.5 20 20 ... 36 55 S1T5020.08
630 4 14.5 31.5 20 ... 36 55 S1T5030.08
800 5 18.5 40 20 ... 36 61 S2T5040.08
800 6 18.5 - - - -
1000 5 23.1 40 20 ... 36 61 S2T5040.08
1000 6 23.1 40 20 ... 36 61 S2T5040.08
1250 5 28.9 50 20 ... 36 61 S2T5050.08
1250 6 28.9 50 20 ... 36 61 S2T5050.08
1600 5 37.0 50 20 ... 36 61 S2T5050.08
1600 6 37.0 50 20 ... 36 61 S2T5050.08
2000 5 46.2 - - - -
2000 6 46.2 - - - -
2500 5 57.7 80 20 ... 36 78 S3T5080.08
2500 6 57.7 - - - -

510-8041.9 • INSTALLATION AND OPERATING INSTRUCTIONS • 8DJH 36 • Revision 11 51/175


Description

Nominal Operating voltage Transformer HV HRC fuse (reference dimension e = 537 mm)
operating
max. Min. Rated power Relative Nominal Rated current Operating Diameter Order No. make
voltage
impedance current voltage (outside) Interteknik
voltage

[kV] [kV] [kV] SN [kVA] uk [%] I1 [A] Ifuse [A] Ufuse [kV] d [mm]
25.8 36 20 50 4 1.1 - - - -
75 4 1.7 - - - -
100 4 2.2 6.3 20 ... 36 55 S1T5006.08
125 4 2.8 6.3 20 ... 36 55 S1T5006.08
160 4 3.6 10 20 ... 36 55 S1T5010.08
200 4 4.5 10 20 ... 36 55 S1T5010.08
250 4 5.6 16 20 ... 36 55 S1T5016.08
315 4 7.0 16 20 ... 36 55 S1T5016.08
400 4 9.0 20 20 ... 36 55 S1T5020.08
500 4 11.2 20 20 ... 36 55 S1T5020.08
630 4 14.1 31.5 20 ... 36 55 S1T5030.08
800 5 17.9 40 20 ... 36 61 S2T5040.08
800 6 17.9 - - - -
1000 5 22.4 40 20 ... 36 61 S2T5040.08
1000 6 22.4 40 20 ... 36 61 S2T5040.08
1250 5 28.0 50 20 ... 36 61 S2T5050.08
1250 6 28.0 - - - -
1600 5 35.8 - - - -
1600 6 35.8 - - - -
2000 5 44.8 - - - -
2000 6 44.8 - - - -
2500 5 55.9 - - - -
2500 6 55.9 - - - -
27.6 36 20 50 4 1.0 - - - -
75 4 1.6 - - - -
100 4 2.1 6.3 20 ... 36 55 S1T5006.08
125 4 2.6 6.3 20 ... 36 55 S1T5006.08
160 4 3.3 - - - -
200 4 4.2 10 20 ... 36 55 S1T5010.08
250 4 5.2 10 20 ... 36 55 S1T5010.08
315 4 6.6 16 20 ... 36 55 S1T5016.08
400 4 8.4 20 20 ... 36 55 S1T5020.08
500 4 10.5 20 20 ... 36 55 S1T5020.08
630 4 13.2 25 20 ... 36 55 S1T5025.08
800 5 16.7 31.5 20 ... 36 55 S1T5030.08
800 6 16.7 31.5 20 ... 36 55 S1T5030.08
1000 5 20.9 31.5 20 ... 36 55 S1T5030.08
1000 6 20.9 31.5 20 ... 36 55 S1T5030.08
1250 5 26.1 - - - -
1250 6 26.1 - - - -
1600 5 33.5 - - - -
1600 6 33.5 - - - -
2000 5 41.8 63 20 ... 36 78 S3T5063.08
2000 6 41.8 63 20 ... 36 78 S3T5063.08
2500 5 52.3 - - - -
2500 6 52.3 - - - -

52/175 Revision 11 • INSTALLATION AND OPERATING INSTRUCTIONS • 8DJH 36 • 510-8041.9


Description

Nominal Operating voltage Transformer HV HRC fuse (reference dimension e = 537 mm)
operating
max. Min. Rated power Relative Nominal Rated current Operating Diameter Order No. make
voltage
impedance current voltage (outside) Interteknik
voltage

[kV] [kV] [kV] SN [kVA] uk [%] I1 [A] Ifuse [A] Ufuse [kV] d [mm]
30 36 20 50 4 1.0 - - - -
75 4 1.4 - - - -
100 4 1.9 6.3 20 ... 36 55 S1T5006.08
125 4 2.4 6.3 20 ... 36 55 S1T5006.08
160 4 3.1 6.3 20 ... 36 55 S1T5006.08
200 4 3.8 10 20 ... 36 55 S1T5010.08
250 4 4.8 10 20 ... 36 55 S1T5010.08
315 4 6.1 16 20 ... 36 55 S1T5016.08
400 4 7.7 16 20 ... 36 55 S1T5016.08
500 4 9.6 20 20 ... 36 55 S1T5020.08
630 4 12.1 31.5 20 ... 36 55 S1T5030.08
800 5 15.4 31.5 20 ... 36 55 S1T5030.08
800 6 15.4 - - - -
1000 5 19.2 31.5 20 ... 36 55 S1T5030.08
1000 6 19.2 31.5 20 ... 36 55 S1T5030.08
1250 5 24.1 40 20 ... 36 61 S2T5040.08
1250 6 24.1 40 20 ... 36 61 S2T5040.08
1600 5 30.8 50 20 ... 36 61 S2T5050.08
1600 6 30.8 50 20 ... 36 61 S2T5050.08
2000 5 38.5 - - - -
2000 6 38.5 - - - -
2500 5 48.1 - - - -
2500 6 48.1 - - - -
33 36 20 50 4 0.9 - - - -
75 4 1.3 - - - -
100 4 1.7 - - - -
125 4 2.2 6.3 20 ... 36 55 S1T5006.08
160 4 2.8 6.3 20 ... 36 55 S1T5006.08
200 4 3.5 10 20 ... 36 55 S1T5010.08
250 4 4.4 10 20 ... 36 55 S1T5010.08
315 4 5.5 10 20 ... 36 55 S1T5010.08
400 4 7.0 16 20 ... 36 55 S1T5016.08
500 4 8.7 20 20 ... 36 55 S1T5020.08
630 4 11.0 20 20 ... 36 55 S1T5020.08
800 5 14.0 25 20 ... 36 55 S1T5025.08
800 6 14.0 25 20 ... 36 55 S1T5025.08
1000 5 17.5 31.5 20 ... 36 55 S1T5030.08
1000 6 17.5 31.5 20 ... 36 55 S1T5030.08
1250 5 21.9 40 20 ... 36 61 S2T5040.08
1250 6 21.9 40 20 ... 36 61 S2T5040.08
1600 5 28.0 50 20 ... 36 61 S2T5050.08
1600 6 28.0 - - - -
2000 5 35.0 - - - -
2000 6 35.0 - - - -
2500 5 43.7 - - - -
2500 6 43.7 - - - -

510-8041.9 • INSTALLATION AND OPERATING INSTRUCTIONS • 8DJH 36 • Revision 11 53/175


Description

Nominal Operating voltage Transformer HV HRC fuse (reference dimension e = 537 mm)
operating
max. Min. Rated power Relative Nominal Rated current Operating Diameter Order No. make
voltage
impedance current voltage (outside) Interteknik
voltage

[kV] [kV] [kV] SN [kVA] uk [%] I1 [A] Ifuse [A] Ufuse [kV] d [mm]
34.5 36 20 50 4 0.8 - - - -
75 4 1.3 - - - -
100 4 1.7 - - - -
125 4 2.1 6.3 20 ... 36 55 S1T5006.08
160 4 2.7 6.3 20 ... 36 55 S1T5006.08
200 4 3.3 - - - -
250 4 4.2 10 20 ... 36 55 S1T5010.08
315 4 5.3 10 20 ... 36 55 S1T5010.08
400 4 6.7 16 20 ... 36 55 S1T5016.08
500 4 8.4 20 20 ... 36 55 S1T5020.08
630 4 10.5 20 20 ... 36 55 S1T5020.08
800 5 13.4 25 20 ... 36 55 S1T5025.08
800 6 13.4 25 20 ... 36 55 S1T5025.08
1000 5 16.7 31.5 20 ... 36 55 S1T5030.08
1000 6 16.7 31.5 20 ... 36 55 S1T5030.08
1250 5 20.9 31.5 20 ... 36 55 S1T5030.08
1250 6 20.9 31.5 20 ... 36 55 S1T5030.08
1600 5 26.8 50 20 ... 36 61 S2T5050.08
1600 6 26.8 - - - -
2000 5 33.5 63 20 ... 36 78 S3T5063.08
2000 6 33.5 - - - -
2500 5 41.8 63 20 ... 36 78 S3T5063.08
2500 6 41.8 63 20 ... 36 78 S3T5063.08
35 36 20 50 4 0.8 - - - -
75 4 1.2 - - - -
100 4 1.6 - - - -
125 4 2.1 6.3 20 ... 36 55 S1T5006.08
160 4 2.6 6.3 20 ... 36 55 S1T5006.08
200 4 3.3 - - - -
250 4 4.1 10 20 ... 36 55 S1T5010.08
315 4 5.2 10 20 ... 36 55 S1T5010.08
400 4 6.6 16 20 ... 36 55 S1T5016.08
500 4 8.2 20 20 ... 36 55 S1T5020.08
630 4 10.4 20 20 ... 36 55 S1T5020.08
800 5 13.2 25 20 ... 36 55 S1T5025.08
800 6 13.2 25 20 ... 36 55 S1T5025.08
1000 5 16.5 25 20 ... 36 55 S1T5025.08
1000 6 16.5 25 20 ... 36 55 S1T5025.08
1250 5 20.6 31.5 20 ... 36 55 S1T5030.08
1250 6 20.6 31.5 20 ... 36 55 S1T5030.08
1600 5 26.4 50 20 ... 36 61 S2T5050.08
1600 6 26.4 - - - -
2000 5 33.0 63 20 ... 36 78 S3T5063.08
2000 6 33.0 - - - -
2500 5 41.2 63 20 ... 36 78 S3T5063.08
2500 6 41.2 63 20 ... 36 78 S3T5063.08

54/175 Revision 11 • INSTALLATION AND OPERATING INSTRUCTIONS • 8DJH 36 • 510-8041.9


Description

8.12 Selection of HV HRC fuse-links for metering panels


Tested HV HRC fuses for application in metering panels with fuse-protected voltage
transformers:

HV HRC fuse (reference dimension e = 359 mm)

Rated current Operating voltage Diameter Order No. make SIBA


(outside)

Ifuse [A] Ufuse [kV] d [mm]


1 20...36 24 30 381 11.1
2 20...36 24 30 381 11.2
3 20...36 24 30 381 11.3

8.13 Rating plates

① Switchgear type and year of


manufacture
② Serial number
③ Design option: Switching
capacity test performed with
Utest = 38 kV
④ Internal arc classification
(option)
⑤ Technical data
⑥ Number of operating
instructions
⑦ Test mark for the performed
acceptance test
(German: Abnahme-Prüfung)
(pressure test) of the vessel

Rating plate on the front (example) Rating plate inside the operating mechanism
box (example)

510-8041.9 • INSTALLATION AND OPERATING INSTRUCTIONS • 8DJH 36 • Revision 11 55/175


Description

9 Switchgear maintenance
Maintenance 8DJH 36 switchgear is maintenance-free. Inspection/testing of the secondary equipment such
as the capacitive voltage detecting system is done within the scope of national standards or
customer-specific regulations.

Checking the dew point The dew point needs no checking throughout the entire service life.

Checking the gas quality The gas quality needs no checking throughout the entire service life.

Replacement of Due to the fact that all parts of this switchgear have been optimized to last the normal service
components life, it is not possible to recommend particular spare parts.
Information required for spare part orders of single components and devices:
• Type and serial number of the switchgear (see rating plates)
• Description/identification of the device or part on the basis of sketch/photo or a circuit
diagram

10 End of life
SF6 gas
NOTE
The equipment contains the fluorized greenhouse gas SF6 registrated by the Kyoto Protocol
with a global warming potential (GWP) of 22 200. SF6 has to be reclaimed and must not be
released into the atmosphere.
➭ For use and handling of SF6, IEC 62271-4:High-voltage switchgear and controlgear - Part 4:
Use and handling of sulphur hexafluoride (SF6) has to be observed.

Before recycling the materials, evacuate the SF6 gas professionally and prepare it for further
use.

Recycling The switchgear is an environmentally compatible product.


The components of the switchgear can be recycled in an environmentally compatible way by
dismantling into sorted scrap and residual mixed scrap.
After evacuating the SF6 gas, the switchgear mainly consists of the following materials:
• Steel (enclosure and operating mechanisms)
• Stainless steel (vessel)
• Copper (conductor bars)
• Silver (contacts)
• Cast-resin based on epoxy resin (bushings and post insulators)
• Plastic materials (switching devices and fuse tripping)
• Silicone rubber
• Aluminum

The switchgear can be recycled in ecological manner in compliance with existing legislation.
Auxiliary devices such as short-circuit indicators have to be recycled as electronic scrap.
Any existing batteries have to be recycled professionally.
As delivered by Siemens, the switchgear does not contain hazardous materials as per the
Hazardous Material Regulations applicable in the Federal Republic of Germany. For operation
in other countries, the locally applicable laws and regulations must be observed.
For further information, please contact the regional Siemens representative.

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Installation
11 Preparing installation

11.1 Packing
The transport units can be packed as follows:
• On pallets, covered with PE protective foil
• In a seaworthy crate (switchgear is sealed with desiccant bags in PE foil)
• Other packings in special cases (e.g. latticed crate, cardboard cover for airfreight)

ATTENTION
Packing and consumable materials of the switchgear must be disposed of in an
environmentally compatible way or recycled.
➭ Observe local regulations for disposal and environmental protection.

Transport unit Transport units consist of individual panels or panel blocks with maximum three functions,
and accessories.

11.2 Completeness and transport damage

Checking for ➭ Check whether the delivery is complete and correct using the delivery notes and packing
completeness lists.
➭ Compare the serial number of the switchgear on the delivery note with that on the packing
and the rating plate.
➭ Check whether the accessories included in the switchgear subframe are complete.

Transport damages ➭ Temporarily open the packing in a weatherproof place to detect hidden damages. Do not
remove the PE foil until reaching the final mounting position in order to keep the switchgear
as clean as possible.
➭ Check the switchgear for transport damages.
➭ Check the gas density (see page 138, "Final tests after installation", Checking the "Ready-for-
service indicator“).
➭ Refit the packing as far as possible and useful.
➭ Determine and document detected defects and transport damages immediately, e.g. on
freight documents.
➭ As far as possible, document larger defects and transport damages photographically.
➭ Repair or have the transport damages repaired.

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Installation

11.3 Intermediate storage

DANGER
Risk of injury and damage to the storage place and the stored goods if the storage space is
overloaded.
➭ Observe the load-bearing capacity of the floor.
➭ Do not stack the transport units.
➭ Do not overload lighter components by stacking.

ATTENTION
Fire risk. The transport unit is packed in flammable materials.
➭ No smoking.
➭ Keep fire extinguishers in a weatherproof place.
➭ Mark the location of the fire extinguisher.

ATTENTION
If the supplied desiccant bags are not stored in the undamaged original packings, the desiccant
bags lose their effectiveness.
➭ Do not damage or remove packing of desiccant bags.
➭ Do not unpack desiccant bags before use.

For intermediate storage of delivered switchgear, parts of the switchgear or accessories


before installation, select a suitable storage place.

Observe the information provided on the switchgear packing, concerning transport


and storage.
① Transport and store in
vertical position
② Fragile contents
③ Protect against moisture
④ Pressure
⑤ Humidity
⑥ Storage temperature, values
depending on ordered
design

Fig. 40: Storage and transport information (example)

Intermediate storage of transport units:


• In original packing
• Switchgear with secondary system: Observe the permissible storage temperature from
-25°C to +55°C (option: -40 C to +70 C) in accordance with the installed secondary devices
• Switchgear without secondary system: Observe the permissible storage temperature
from -40°C to +70°C
• Metering panels: Permissible storage temperature from -25°C to +55°C
• In a weatherproof place
• Protected against damage
• If packed in seaworthy crates, the switchgear can be stored for a maximum of 6 months
(desiccant bags)
• Store transport units in such a way that they can be taken out later in the correct order for
installation.

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Storage in closed rooms Store the switchgear in a closed room. The storage room must have the following
characteristics:
• Floor with adequate load-bearing capacity (weights as per delivery note)
• Even floor for stable storage
• Well-ventilated and free of dust
• Dry and protected against humidity and vermin (e.g. insects, mice, rats)
• Check humidity in the packings every 4 weeks (condensation)
• To protect them against corrosion and loss, do not unpack small parts.

Outdoor storage of If the switchgear or parts thereof are delivered in seaworthy crates, these can be stored up to
switchgear packed in 6 months in other rooms or outdoors. The storage place must have the following characteristics:
seaworthy crates • Floor with adequate load-bearing capacity (weights as per delivery note)
• Protected against humidity (rain water, flooding, melting water from snow and ice),
pollution, vermin (rats, mice, termites, etc.) and unauthorized access
• Place all crates on planks and square timber for protection against floor humidity.
• After 6 months of storage, have the desiccant agent regenerated professionally. To do this,
ask for expert personnel via your regional Siemens representative.

11.4 Unloading and transport to place of installation

ATTENTION
Non-observance of the following instructions can endanger people or damage the transport
units while unloading.
➭ Make sure that nobody is standing in the swinging area of lifted switchgear.
➭ Attach ropes far enough on the hoisting tackle so that they cannot exert any forces on the
panel walls under load.
➭ Observe the dimensions and weights of the transport unit (delivery note).
➭ Observe even weight distribution and the high center of gravity of the switchgear.
➭ Ensure that the lifting tools and transport gear used meet the requirements as regards
construction and load-bearing capacity.
➭ Do not climb onto the roof of the panels.
➭ If the low-voltage compartment is removed, do not step on the mounting plates of the
low-voltage compartment.
➭ Observe the instructions on the packing.
➭ Unload the transport units in packed condition and leave packed for as long as possible.
➭ Do not damage the PE protective foil.

➭ Attach ropes far enough on the hoisting tackle so that they cannot exert any forces on the
switchpanel walls under load.
➭ Sling the ropes around the ends of the wooden pallets.
➭ Move the switchgear on their wooden pallets as far as possible.
➭ Unload the transport units and set them down as close to the switchgear building as
possible in order to avoid unnecessary ways.
➭ Move the transport units into the building, if possible on their wooden pallets. Only remove
packing where absolutely necessary in order to keep the switchgear as clean as possible.
➭ Remove foil only in the building, right before assembling the transport units, and
temporarily to check for transport damages.
➭ Set the transport units down in the correct sequence directly in front of the place of
installation (leave a clearance for installation).

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Installation

Unloading and transport ➭ Transport the switchgear by means of a crane or a fork-lift truck.
in original packing

Removing the The transport units are screwed on the wooden pallets with transport angles or directly in the
wooden pallets switchgear subframe.

Fig. 41: Transport unit fixed on wooden pallet with transport angle (view from the left)

NOTE
In panels with lateral cable connection, the lower cable brackets are bolted to the transport
angle.
➭ In panels with lateral cable connection, do not remove the transport angle on the left side.

➭ Remove the PE foil; if required, remove seaworthy or latticed crate before.


➭ If necessary, remove the front cable compartment cover from the subframe of the
switchgear.
➭ Remove the fixing screws from the transport angles / pallet and keep them for re-use.
➭ Remove transport angles.

If the switchgear cannot be lifted directly from the wooden pallet onto its mounting position,
please proceed as follows:
➭ Lower the transport units by means of the lateral transport angles onto roller pads
(reinforced rollers) or tubes.
➭ Lift the switchgear at the side edges with roller crowbars and slowly lower it onto the
mounting position.
➭ Remove transport angles.

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On both sides of the transport unit:


➭ Screw the fixing bolts again into the holes provided for this purpose.

Fig. 42: Points for fixing bolts (view from the left)

Switchgear transport with The transport eyes are pre-assembled at the factory. Depending on the panel type, the panels
transport eyes must be transported in different ways.
➭ Lift the panels exclusively with crane chains.

Panel type • Ring-main panel Metering panel Circuit-breaker panel with voltage transformers
• Cable panel at the busbar (as individual panel or in the
• Circuit-breaker panel panel group)
• Transformer panel
Transport Use the front holes ① of the Use the rear holes ② of the ➭ Hang in the crane chains, and lift.
procedure transport eyes. transport eyes. Always use all 4 openings of the transport
➭ Hang in the crane chains, ➭ Hang in the crane chains, eyes ③ for craning.
and lift. and lift.
Example

ATTENTION
Danger due to swinging switchgear. The center of gravity is not always located under the fixing
point.
➭ Lift the switchgear slowly..
➭ Keep the safety distances.
➭ Do not transport more than a maximum width of 2.00 m and a maximum height of 2.30 m
in a block.

➭ Observe the adhesive label with transport information provided on the switchgear.
- The angle between the crane chains at the lifting facility must be less than 90°.
- The distance between the transport eyes and the lifting facility must be at least half the
switchgear width.

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Installation

① Wooden pallet
② Bolted joint between
transport unit and pallet
(outside the enclosure, front
and rear)
④ Clearance for fork-lift trucks
⑤ Cable compartment cover
⑥ Ready-for-service indicator
⑦ Center of gravity

Fig. 43: Adhesive label with transport information on the switchgear

➭ Lift or lower just slowly, as the switchgear will swing into the center of gravity when it is
lifted.
➭ While lifting the switchgear, observe loose parts such as cable-type transformers or
connecting cables.

11.5 Checking the ready-for-service indicator


The switchgear is filled with insulating gas at a relative pressure. Before starting installation, it
must be verified by means of the ready-for-service indicator that the gas filling of the
switchgear is sufficient.
➭ Read the ready-for-service indicator.

① Indication "ready for service"


② Pointer
③ Green area
④ Red area
⑤ Indication "not ready for service, do not operate"

If the pointer is in the green area, the gas density is in order. If the pointer is in the red area:
➭ Check the auxiliary switch of the ready-for-service indicator.

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Checking the auxiliary During transport, the auxiliary switch of the ready-for-service indicator can latch tight in the
switch red area due to extreme vibrations.
➭ Remove the front plate of the switchgear. Push the roller lever of the auxiliary switch
carefully towards the switch.

① Roller lever
② Auxiliary switch
③ Sector disc

Fig. 44: Roller lever and sector disc of the ready- Fig. 45: Pointer position after operation of the
for-service indicator roller lever at the auxiliary switch

✔ The sector disc must return automatically so that the pointer of the ready-for-service
indicator is in the green area again. If not, please stop the installation and contact the
regional Siemens representative.

11.6 Preparing the foundation


• A suitable foundation can be a false floor, a double floor or a reinforced-concrete
foundation. The reinforced-concrete floor must be equipped with foundation rails for
supporting the panels.
• As for design and construction of the foundation, the relevant standards DIN 43661
“Fundamentschienen in Innenanlagen der Elektrotechnik” (Foundation rails in electrical
indoor installations) and DIN 18202 “Maßtoleranzen im Hochbau” (Blatt 3) (Measuring
tolerances in structural engineering (Sheet 3)) apply.
• The dimensions of the floor opening and the fixing points of the switchgear frame are given
in the switchgear documentation.
• Determine level differences between the installation surfaces of the panels using a
measuring sheet, and compensate with shims.

Stipulations for evenness Evenness/straightness tolerance according to DIN 43661:


and straightness
1 mm for 1 m length, 2 mm over the width of the complete switchgear.

Fig. 46: Measuring sheet for the foundation


① Width of complete switchgear
② 890 mm (950 mm for panel interconnection with metering panel)

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Installation

11.7 Comments on electromagnetic compatibility


To achieve appropriate electromagnetic compatibility (EMC), some basic requirements must
be observed while erecting the switchgear. This applies especially to the installation and
connection of external cables and wires.
Basic measures for ensuring EMC are already taken during design and assembly of the
switchgear panels. Among other things, these measures include:
• The low-voltage compartment is an integral part of the panel, which means that the
protection and control devices with the internal wiring are metal-enclosed.
• Reliable earth connections of the frame parts via toothed contact washers or locking
washers.
• Inside the panel, wires are laid in metal ducts.
• Spatial separation of sensitive signal wires from wires with high interference voltage levels.
• Limitation of switching overvoltages of inductive loads (e.g. relay or contactor coils, motors)
by means of protective circuits with diode, varistor or RC element.
• Within the LV compartment, the secondary devices are mounted in defined zones.
• Shortest possible connection between corresponding modules in subracks.
• Consideration of the magnetic leakage fields of conductor bars and cables.
• Protection of subracks and wiring backplanes against interference by perforated shielding
plates.
• Large surface bonding between all modules and devices as well as bonding to the earthing
conductor of the switchgear assembly.

These measures basically enable proper operation of the switchgear itself. The planner or
operator of the switchgear must decide whether additional measures are required depending
on the electromagnetic environment where the switchgear is installed. Such measures must
be implemented by the installation company in charge.
In an environment with heavy electromagnetic interference it may be necessary to use
shielded cables and wires for the external connections in order to avoid interferences in the
low-voltage compartment and thus, undesired influences on the electronic protection and
control or other automation devices.
Cable shields must be electrically bonded to be able to carry high frequencies, and contacted
concentrically at the cable ends.
The shields of cables and wires are connected and earthed in the low-voltage compartment.
Connect the shields to earth potential - with high electrical conductivity and all around as far
as possible. Protect the contact surfaces from corrosion in case of humidity (regular
condensation).
When laying cables into the switchgear assembly, separate the control, signaling and data
cables and other lines with different signal and voltage levels by laying them on separate racks
or riser cable routes.
Corresponding to the different shield designs, there is a number of methods to perform
connection. The planning department or site management determines which of the methods
will be used, taking EMC requirements into account. The preceding points should always be
taken into account.
The shield is connected to cables or wires with clamps contacting all around. If low demands
are placed on EMC, it is also possible to connect the shield directly to earth potential (combine
or twist the shield wires) or via short cable connections. Use cable lugs or wire-end ferrules at
the connecting points.
Always keep the connecting leads of the shields as short as possible (< 10 cm).
If shields are used as protective earth conductors at the same time, the connected plastic-
insulated lead must be marked green/yellow over its entire length. Non-insulated connections
are inadmissible.

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Installation

12 Switchgear installation

12.1 Tools / Auxiliary means


• Standard tools, such as a torque wrench
• Compensation shims with a thickness of 0.5 – 1.0 mm for floor unevenness
• Soft, lint-free cloths

Cleaning agents

DANGER
For protection of personnel and environment:
➭ Read the instructions for use of cleaning agents carefully.
➭ Observe the warnings of the cleaning agents.

Cleaning agents Use


Mild, customary household cleaner for Cleaning the front covers, cast-resin components, covers, instrument
general degreasing work and cleaning transformers
work (solvent-free)
Dry wiping cloths, plastic cleaner Cleaning electrostatically stressed insulation (e.g. epoxy resin)
containing alcohol if there is a lot of dirt

Auxiliary means Use


Lint-free cleaning paper Applying and wiping off liquid cleaning agent (single use)
Brush Dusts
Lint-free wiping cloths Damp cleaning, drying
Vacuum cleaner Borings, construction waste, dusts

Mounting paste
Use only the supplied mounting paste for all installation work.

12.2 Installing the switchgear

Preconditions Preconditions for installing the switchgear


• All transport damages must be repaired.
• The gas filling of the switchgear vessels must be checked.
• The accessories and the required material must be complete.
• The base frame must be leveled (1 mm/m, see DIN 43661).
• The operating mechanism is in EARTHED position.

ATTENTION
Please observe the following for room planning and switchgear installation:
➭ The dimensions of the floor openings must be according to the dimension drawing in the
switchgear documentation.
➭ The height of the cable basement must at least correspond to the cable bending radius.
➭ The relief rooms must be according to the dimension drawing in the switchgear
documentation.

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Installation

DANGER
Depending on the type of pressure relief, the internal arc classification according to
IEC 62271-200 is only guaranteed for a switchgear assembly comprising at least 2
interconnected panels.
➭ Install panels with rear pressure relief duct / absorber system or pressure relief to the rear/
upwards only in a switchgear assembly comprising at least 2 interconnected panels.
➭ Do only interconnect panels with the same type of pressure relief.
➭ Panels equipped with a lateral cable connection and a rear pressure relief duct can be
installed individually.

Switchgear installation There are two installation possibilities:


• Wall-standing arrangement
• Option: Free-standing arrangement

Switchgear dimensions For switchgear dimensions, see page 68, "Floor openings and fixing points" or the order
documents (dimension drawings, front views).

Pressure relief In the standard design, the pressure is relieved downwards. For further information, see
page 73, "Possibilities for pressure relief".

Room dimensions The room dimensions depend on the type of pressure relief (see page 73, "Possibilities for
pressure relief"). The required room height depends on the low-voltage compartments that
may have to be mounted.
For the internal arc classification according to IEC/EN 62271-200 / VDE 0671-200, the room
height of accessible switchgear rooms must be 2000 mm as a minimum.

Door dimensions The door dimensions depend on


- the number of panels in one transport unit
- the switchgear design with or without low-voltage compartment

Weights For data, see page 41, "Switchgear versions - Dimensions and weights".

Switchgear fixing • For floor openings and fixing points of the switchgear, see page 68, "Floor openings and
fixing points".
• Foundations:
- Steel girder construction
- Steel-reinforced concrete.

Fixing options ➭ The switchgear must be fixed to the foundation so as to guarantee sufficient pressure
resistance (bolts M8 as a minimum, in metering panel: bolts M10).
Possibilities for fastening the switchgear to the foundation:
- Bolting onto foundation rails.
- Fastening the switchgear onto the concrete using dowels size 10 mm if there are no
foundation rails available.
➭ The base pieces of the panel frames contain cutouts for fastening the switchgear (see
dimension drawing).

① Strain washer M8 (according to


DIN 6796)
② 3D washer M10
(according to DIN EN ISO 7093)

Fig. 47: Fastening the switchgear to the foundation

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Installation

Supplied The HV HRC fuses supplied with the switchgear are fixed on top of the switchgear with two
HV HRC fuses tensioning straps. The HV HRC fuses and the tensioning straps must be removed from the
switchgear before start of installation.

Fig. 48: Fixing of HV HRC fuses

➭ Loosen the tensioning straps ① , and remove.


➭ Remove the HV HRC fuses ② .

Fastening the switchgear Fasten each panel to the foundation as follows:


to the foundation
➭ If the switchgear is directly fastened to a concrete foundation, drill holes and insert 10 mm
dowels.
➭ When bolting tight, the switchgear must not be distorted. Compensate spaces in the area of
the fastening cutouts between the switchgear frame and the foundation.
➭ Remove the front cable compartment cover from the subframe of the panels. To do this,
undo the existing bolted joints of the cable compartment cover. Lift the cable compartment
cover and remove it to the front.
➭ Bolt the switchgear to the foundation.
➭ Remove any dirt.

Preparations for further To simplify installation of the panel or the high-voltage cables, the cable compartment cover
installation and the cross member can be removed.
➭ Remove the cable compartment cover (see page 136, "Removing and hanging in the cable
compartment cover").

ATTENTION
If the cross member has been removed, the panel must not be moved anymore, as there is no
brace to guarantee stability during the movement.
➭ Bring the panel to the required position.
➭ When the cross member is removed, the panel must not be moved anymore.

➭ If necessary, remove the cross member (see page 137, "Removing and mounting the cross-
member").

① Cable compartment cover


② Cross member

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Installation

12.3 Floor openings and fixing points


The following overviews show the required floor openings and fixing points for the different
panel types and pressure relief methods.

Floor openings and fixing points for individual panels

Pressure relief downwards (standard) Pressure relief with pressure relief duct / absorber Pressure relief to the rear/upwards

① Floor opening Bolted joint with fixing point


② Pressure relief duct / absorber required

③ Air guides additionally for free-standing arrangement


* Distance for panel interconnection with 4 additional fixing points for panel interconnection
metering panel with metering panel

Panel type A [mm] B [mm] C [mm]


R 215 411 350
T 250 481 420
L 295 571 510
K 215 411 350

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Floor openings and fixing points for metering panels

Pressure relief downwards


① Floor opening
② Pressure relief duct / absorber
③ Air guide
Bolted joint with fixing point required

Pressure relief duct / absorber Pressure relief to the rear/upwards

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Installation

Floor openings and fixing points for panel blocks

Pressure relief downwards


① Floor opening
② Pressure relief duct / absorber
③ Air guide
Bolted joint with fixing point
required

additionally for free-standing arrangement


4 additional fixing points for panel interconnection with metering
panel
* Distance for panel interconnection with metering panel

Pressure relief with pressure relief duct / absorber Pressure relief to the rear/upwards

Panel block A [mm] B [mm] C [mm] D [mm] E [mm] F [mm] G [mm]


RRT/KRT 411 449 645 841 879 1110 1341
RTR 411 449 680 911 949 1145 1341
RRL/KRL 411 449 645 841 879 1155 1431
RLR 411 449 725 1001 1039 1235 1431

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Floor openings and fixing points for panels with deeper cable compartment covers
(e.g. double cable connections)
The floor openings depend on the selected cable connection / surge arrester.

Individual panel with pressure relief downwards Individual panel with pressure relief downwards ① Floor opening
Cable compartment cover deeper by 105 mm Cable compartment cover deeper by 250 mm ② Pressure relief duct / absorber
* Distance for panel
interconnection with metering
panel

Bolted joint with fixing point


required
additionally for free-standing
arrangement
4 additional fixing points for
panel interconnection with
metering panel

Individual panel with pressure relief duct / absorber Individual panel with pressure relief duct /
Cable compartment cover deeper by 105 mm absorber
Cable compartment cover deeper by 250 mm

Panel type A [mm] B [mm] C [mm]


R 215 411 350
T 250 481 420
L 295 571 510
K 215 411 350

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Installation

Floor openings and fixing points for panel block with deeper cable compartment
cover and pressure relief downwards (examples)

Panel block with pressure relief downwards ① Floor opening


Cable compartment cover deeper by 105 mm * for panel interconnection with
metering panel

Bolted joint with fixing point


required
additionally for free-standing
arrangement

Panel block with pressure relief downwards


Cable compartment cover deeper by 250 mm

Panel block A [mm] B [mm] C [mm] D [mm] E [mm]


RRT/KRT 411 645 841 1110 1341
RTR 411 680 911 1145 1341
RRL/KRL 411 645 841 1155 1431
RLR 411 725 1001 1235 1431

For concrete switchgear versions, dimension drawings may be ordered.

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12.4 Possibilities for pressure relief

NOTE
The pressure relief directions shown are only valid for switchgear without lateral cable
connection.

Pressure relief downwards (standard)


Installation options:
• Wall-standing arrangement
• Free-standing arrangement

Fig. 49: Switchgear installation with Fig. 50: Switchgear installation with pressure relief
pressure relief downwards downwards (top view)

① Direction of pressure relief 1) For lined up switchgear


② Floor opening 2) For panel interconnection with metering panel
3) For circuit-breaker panel
4) Depending on national requirements. For extension or panel
replacement, a control aisle of at least 1000 mm is recommended.

Room height
Panel type Room height [mm]
Ring-main panel ≥ 2000
Transformer panel
Circuit-breaker panel
Cable panel
Metering panel

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Installation

Pressure relief with rear pressure relief duct / absorber system to the rear/upwards
(option)
Installation options:
• Wall-standing arrangement
• Free-standing arrangement

Fig. 51: Switchgear installation with Fig. 52: Switchgear installation with
pressure relief duct absorber system

Fig. 53: Switchgear installation with pressure relief duct / absorber system
(top view)

① Direction of pressure relief 1) For lined up switchgear


② Cooler 2) For panel interconnection with metering panel
③ Pressure relief duct 3) For circuit-breaker panel
④ Divided floor plate for cable insertion, local 4) Depending on national requirements. For extension
installation or panel replacement, a control aisle of at least 1000
⑤ Floor opening mm is recommended.

Room height
Panel type Room height [mm]
Ring-main panel ≥ 2000
Transformer panel
Circuit-breaker panel
Cable panel
Metering panel ≥ 2400

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Pressure relief to the rear/upwards (option)


Installation option:
• Wall-standing arrangement

ATTENTION
In case of an internal arc, a pressure load of up to 26 kPa may be applied to the switchgear
room wall used for pressure relief to the rear/upwards.
➭ The switchgear room wall used for pressure relief to the rear/upwards must withstand
pressure loads of up to 26 kPa.

Fig. 54: Switchgear installation Fig. 55: Switchgear installation with pressure relief to
with pressure relief to the rear/upwards (top view)
the rear/upwards

① Direction of pressure relief 1) For lined up switchgear


② Air guides 2) For panel interconnection with metering panel
③ Divided floor plate for cable insertion, l 3) For circuit-breaker panel
ocal installation
④ Floor opening 4) Depending on national requirements. For extension
or panel replacement, a control aisle of at least
1000 mm is recommended.

Room height
Panel type Room height [mm]
Ring-main panel ≥ 2000
Transformer panel
Circuit-breaker panel
Cable panel
Metering panel ≥ 2400

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Installation

12.5 Installing the pressure relief duct / absorber


➭ Position the pressure relief duct behind the panel.
➭ Align the fixing points of the pressure relief duct holder with the panel.

① Pressure relief duct


② Holder of pressure relief duct

Fig. 56: Aligning the pressure relief duct

➭ Bolt the holder of the pressure relief duct together with the panel using Torx screws.

① Fixing points (Torx screw M6x16)


② Pressure relief duct
③ Holder of pressure relief duct
④ Fixing points (Torx screws M6x16; for metering
panel: M8x25)

Fig. 57: Bolting the pressure relief duct


together (view from the rear)

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Installation

12.6 Installing the pressure relief to the rear/upwards


Pressure relief to the rear/upwards is possible for wall-standing arrangement only.
The air guides are each bolted to the two end panels of the switchgear. In case of switchgear
extension, the air guide at the end panel must be removed and re-assembled at the new end
panel.

Wall distance ➭ Position the switchgear keeping a distance of 90/1501) mm from the wall of the switchgear
room.

Metering panels For panel groups with a metering panel, special air guides must be mounted at the end panels
(see page 78, "Special air guides for panel groups with metering panels").

① Wall of switchgear
room
② Air guides
1) For panel group with
metering panel

Fig. 58: Wall distance of the Fig. 59: Position of the air guides (example: RRT block)
switchgear

Mounting the air guides ➭ Bolt the air guide together with the panel at the top using a bolt-and-washer assembly and a
nut-and-washer assembly.

① Air guide
② Nut-and-washer assembly M8
③ Bolt-and-washer assembly
M8x20

Fig. 60: Bolted joint at the top of the air guide

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Installation

➭ Bolt the air guide together with the panel at the bottom using 2 bolt-and-washer
assemblies.

① Air guide
② Bolt-and-washer assembly
M8x20 (2x)

Fig. 61: Bolted joints at the bottom of the air guide

➭ Fasten the second air guide to the other end panel of the switchgear in the same way.

Special air guides for panel groups with metering panels


For metering panels and their directly adjacent panels, the air guides and additional covers are
always pre-assembled at the factory.

① Covers at the metering


panel (pre-assembled)
② Covers at the adjacent
panels (pre-assembled)
③ Air guides at the
adjacent panels
(pre-assembled)
④ Air guides at the
metering panel
(pre-assembled)
⑤ Wall of switchgear room

Fig. 62: Pre-assembled air guides and covers for a panel group with
metering panel (example, view from the rear)

If metering panels are interconnected with other panels, all other panels must be installed
with a larger wall distance (150 mm). Additional air guides are supplied for this purpose,
which compensate the larger wall distance. If the adjacent panels of the metering panel are
no end panels, the air guides must be installed at the two end panels of the panel group.
The air guides are split into two parts. One part of the air guide must be re-assembled to be
used as an extension towards the wall.
➭ Remove the 5 nut-and-washer assemblies ② at the air guide extension ① .
➭ Remove the air guide extension ① and fasten it again at the rear fixing points using the nut-
and-washer assemblies.
➭ Close the unused fixing points with sealing stoppers ③ .

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① Air guide extension


② Nut-and-washer
assembly M8 (5x)
③ Sealing stopper (5x)

Fig. 63: As-delivered condition of the Fig. 64: Adjusting the wall distance with the
air guide air guide

➭ Fasten the second air guide to the other end panel of the panel group in the same way.

12.7 Extending existing switchgear or replacing components


In the instructions given in the following sections it is assumed that a new switchgear is being
installed which has not yet been connected to the mains, and is not live.
For extending or replacing parts of an existing switchgear, the following additional measures
must be taken in advance:

Space requirements for Provide sufficient space for lining up individual panels or blocks. The required wall distances
lining up are shown in the illustration and the table below (see page 65, "Installing the switchgear").

A ≥ 100 mm
B ≥ 200 mm (for lined up switchgear)
C 920 mm
(980 mm for circuit-breaker panels and
metering panels)
D 30 mm
(90 mm for panel interconnection with
metering panels)

Fig. 65: Example: Space requirements for switchgear


installation (top view)

Preconditions For lining up individual panels or blocks, the following additional measures must be taken in
advance:

Switching off high voltage


➭ Isolate the switchgear.
➭ Secure the switchgear against reclosing.
➭ Verify safe isolation from supply for the switchgear (see page 162, "Verification of safe
isolation from supply").
➭ Earth all feeders.

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Installation

Switching off auxiliary voltage


➭ Switch off auxiliary voltage.
➭ Secure auxiliary voltage against reclosing.
➭ Verify safe isolation from supply.

Discharging the stored-energy spring mechanism


➭ Switch off all transformer feeders and circuit-breaker feeders.
➭ Discharge the spring energy store in all transformer feeders and circuit-breaker feeders. The
spring energy store indicator must show "spring not charged" (see page 143, "Indicators and
control elements").

Spring energy store


indicator ① "Spring not
charged"
indication
② "Spring charged"
indication

Fig. 66: Spring energy store indicator: "Spring not charged" (example:
transformer feeder)

Removing the transport To interconnect the panels, the transport eyes must be removed in ring-main panels, cable
eyes for panel panels, circuit-breaker panels or transformer panels.
interconnection
➭ Undo the 3 fixing bolts ① of the transport eyes and remove the transport eyes.

In the case of a circuit-breaker panel with voltage transformers at the busbar, 2 fixing
bolts must be removed from the crane frame in order to interconnect the panels. Depending
on the accessibility and the degree to which the panel is equipped, the complete crane frame
can also be removed.
➭ To interconnect the panels: Remove 2 fixing bolts ② on each side of the clamping plate.
➭ To remove the complete crane frame ① , remove all other fixing bolts ③ .

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Preparations for lining up


DANGER
High voltage! Installation work on switchgear in operation is dangerous to life.
➭ Make sure that high voltage and auxiliary voltage are off.

The first transport unit is on its mounting position and the others are placed at a small
distance.
➭ Align the first transport unit laterally.
➭ Lay shims under the transport unit according to the measuring sheet of the base frame.
✔ All panels must be in vertical position and at the same level.

Preparing the end panel


Left end panel Right end panel
➭ Remove the cap from the side wall. ➭ Remove the sealing stopper from the side
wall.
➭ For ring-main panels, transformer panels
and cable panels: Remove the sealing The sealing stopper ① is only available in
stopper ① from the side wall. ring-main panels, transformer panels and
cable panels.
➭ Undo 7 bolt-and-washer assemblies.
➭ Remove the cap from the side wall.

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Installation

12.8 Interconnecting the panels

DANGER
High voltage! Danger!
➭ Isolate the switchgear.
➭ Secure against reclosing.
➭ Verify safe isolation from supply.
➭ Earth and short-circuit.
➭ Cover or barrier adjacent live parts.

Before interconnecting the panels, the instructions for preparing these work operations must
be executed (see page 79, "Extending existing switchgear or replacing components").
This chapter shows as an example how a panel is interconnected from the right side with a
readily assembled panel on the left side.

ATTENTION
Do not use any old components for installation.
➭ Do only use new components from the extension kit for installation.

Content of extension kit Check the content of the extension kit for the panel interconnection:

Bolt-and-washer assembly Plain washer (2x) Wiping cloth (2x) Felt strip Foam material strips with
M8x20 (12x) adhesive side (2x)

Bolt-and-washer assembly Nut-and-washer Hexagonal bolt M8 x 55 Guiding tension bolt M8 (2x) Mounting paste (1x)
M8x35 (3x) assembly M8 (5x) (2x)

Additional content of the extension kit for panels with busbar coupling:

Silicone coupling with insertable sleeve Tension spring for earthing (3x) Contact coupling (3x)
(3x)

Additional content of the extension kit for panels without busbar coupling:

Vessel adapter (2x)

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Removing the cable ➭ Remove the cable compartment cover in the fixed-mounted panel and in the panel to be
compartment cover lined up, see page 136, "Removing and hanging in the cable compartment cover".

Affixing the foam material strips


In order to fill the spaces between the panels, the supplied self-adhesive foam material strips
must be affixed to the side wall of the panel.

Affixing the foam ➭ Cut the foam material strips ① to size and affix them to the side wall of the left-hand panel.
material strips
➭ The length ② of the rear foam material strip depends on the two panels used for the panel
interconnection. The foam material strip must reach the lower edge of the lowest
positioned gas vessel ③ .
➭ In panels without busbar coupling, affix only the rear foam material strip.

Position of the foam material strips:

Fig. 67: Panel with busbar coupling Fig. 68: Panel without busbar coupling

Affixing felt strips on panels with pressure relief system

ATTENTION
Without the felt strips, the resistance of the switchgear to internal faults is not guaranteed. In
case of an internal arc, the felt strips prevent the escape of hot gases.
➭ Affix the felt strips to the side wall of the left-hand panel.

The felt strips must be affixed for a panel group with one of the following pressure relief
systems:
• Pressure relief with pressure relief duct / absorber at the rear (option)
• Pressure relief to the rear/upwards (option)

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Installation

Affixing the felt strips ➭ Cut the felt strips ① to size, and affix them to the side wall of the left-hand panel.
➭ The length ② of the felt strip at the rear side of the panel depends on the length of the
previously affixed foam material strip ③ . The felt strip must connect to the foam material strip.

Fig. 69: Positions and dimensions of the felt strips

Removal of the termination plate in panels with pressure relief system


In a switchgear assembly with one of the following pressure relief systems, the termination
plate of the side wall must be removed in the cable compartment:
• Pressure relief with pressure relief duct at the rear (option)
• Pressure relief with absorber system at the rear (option)
• Pressure relief to the rear/upwards (option)

By removing the termination plate, the adjacent panel is used for additional pressure relief.
For further information, see page 73, "Possibilities for pressure relief".

DANGER
The termination plates must remain mounted in the end panels, as resistance to internal faults
will otherwise not be guaranteed, and persons may be injured.
➭ Check if the termination plates are mounted in the end panels.
➭ Do not remove the termination plate in end panels.

Cross member, removing The cross member must be removed before the termination plate can be removed.
➭ Remove the cross member in the fixed-mounted panel and in the panel to be lined up, see
page 137, "Removing and mounting the cross-member".

Removing the Remove the termination plate in the cable compartment of the fixed-mounted panel and of
termination plate the panel to be lined up.
➭ Undo the 8 Torx screws M5x12 at the side wall ① .
➭ Remove the termination plate ② from the cable compartment.

Fig. 70: Removing the termination plate in the fixed-mounted panel and in the panel to be
lined up
① Side wall
② Termination plate

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Mounting the cross ➭ Refit the cross member in the panel to be lined up, see page 137, "Removing and mounting
member the cross-member".

NOTE
In panels with busbar coupling, continue with the installation here. For installation of panels
without busbar coupling, see page 90, "Mounting the vessel adapters on panels without
busbar coupling".

Mounting the busbar coupling

ATTENTION
Remove the protective caps used for transport from the busbar bushes. Do not damage the
busbar bushes while doing so.
➭ The protective caps are only used as transport block. Do not use them as surge-proof
caps under any circumstances.
➭ Remove the protective caps ① .
➭ Do not use any sharp or other objects as aids.

Fig. 71: Removing the protective caps

➭ If they have not been pre-assembled at the factory, equip the clamping plate in the left-
hand panel with tension springs for earthing.

① Tension springs for


earthing
② Clamping plate

Fig. 72: Equipping the clamping plate with tension


springs for earthing

➭ Insert the guiding tension bolts ① into the two openings in the clamping plate, and tighten
with nut-and-washer assemblies ② (tightening torque: 21 Nm).

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Installation

Fig. 73: Mounting the guiding tension bolts

① Guiding tension bolt ② Nut-and-washer assembly M8

➭ Clean the busbar bushes carefully inside with a lint-free wiping cloth. Use the supplied
mounting paste as cleaning agent.

ATTENTION
Mounting paste deteriorates the conductivity of the contact bolt.
➭ Do not apply mounting paste to the contact bolt.

➭ Clean the contact bolt carefully with a lint-free cloth without mounting paste.

① Busbar bushes
② Contact bolt

ATTENTION
Incorrectly inserted contact couplings can damage the switchgear.
➭ Make sure that the contact couplings are seated in the bush completely and centrally.

➭ Push the contact coupling completely into the bush. Observe that the contact coupling is
centered in the bush.

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Installation

➭ Push the contact couplings into the bushes as far as they will go.

Fig. 74: Inserting the contact couplings

① Contact coupling

Fig. 75: Incorrectly inserted contact couplings

Inserting the silicone couplings into the busbar bushes


The silicone couplings are equipped with insertable sleeves at the factory.

ATTENTION
The insertable sleeves are not symmetrical. If the insertable sleeves fall out of the silicone
coupling, observe the inserting direction when re-positioning them.
➭ Clean the insertable sleeves and the silicone coupling carefully with a lint-free wiping
cloth.
➭ Fit the insertable sleeves ① with the rounded side ② into the silicone coupling ③ .

ATTENTION
If the electrical contact is insufficient because the silicone coupling is dirty, the busbar will be
damaged during operation.
➭ Clean the silicone coupling carefully with a lint-free wiping cloth.
➭ The mounting paste must not applied to the blackened bead of the silicone coupling.

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Installation

➭ Apply the supplied mounting paste evenly, thinly and all around to one push-on surface of
the silicone coupling.

① Blackened bead
② Push-on surface with
mounting paste

Fig. 76: Silicone coupling with mounting


paste

NOTE
To simplify installation:
➭ Turn the silicone couplings slightly while inserting.

Inserting the silicone ➭ Insert the silicone coupling - with the side previously coated with mounting paste - into
couplings the busbar bush as far as it will go.

Fig. 77: Inserting the silicone couplings

➭ After inserting the silicone coupling, the tension spring for earthing must be situated
behind the blackened bead (visual check).

Fig. 78: Inserted silicone couplings

➭ Apply the supplied mounting paste to 2 other silicone couplings.


➭ Insert the 2 other silicone couplings into the busbar bushes in the same way.

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ATTENTION
If the electrical contact is insufficient because the silicone coupling is dirty, the busbar will be
damaged during operation.
➭ Clean the silicone coupling carefully with a lint-free wiping cloth.
➭ The mounting paste must not applied to the blackened bead of the silicone coupling.

➭ Apply the supplied mounting paste to the push-on surfaces of the silicone couplings evenly,
thinly and all around.

Fig. 79: Applying mounting paste to the silicone couplings

Preparation of right-hand panel


➭ Clean the busbar bushes of the panel to be lined up carefully inside with a lint-free wiping
cloth. Use the supplied mounting paste as cleaning agent.
➭ Clean the contact bolt carefully with a lint-free wiping cloth without mounting paste.

NOTE
In panels without busbar coupling, continue with the installation here. For installation of
panels with busbar coupling, see page 90, "Lining up the panel".

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Installation

Mounting the vessel adapters on panels without busbar coupling


To interconnect panels without busbar coupling, vessel adapters must be mounted between
the clamping plates, in order to compensate the distance of the gas vessels to the adjacent
panel. The extension kit contains 2 vessel adapters.

Fig. 80: Vessel adapter

Mounting the vessel ➭ If one of the panels to be interconnected is equipped with a gas vessel, push one vessel
adapters adapter onto the guiding tension bolts.
➭ If both of the panels to be interconnected are equipped with a gas vessel, push both vessel
adapters onto the guiding tension bolts.

Mounting position of the vessel adapter: The folded edge of the vessel adapter must point
towards the gas vessel.

① Vessel adapter

Fig. 81: Pushing on the vessel Fig. 82: Pushing on the vessel
adapter for one gas vessel adapter for two gas vessels
(example)

Lining up the panel


➭ Approach the panel to be lined up to the fixed-mounted panel.

Fig. 83: Lining up the panel with busbar Fig. 84: Lining up the panel with vessel
coupling adapters (example)

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➭ Thread the guiding tension bolts ② into the clamping plate in the panel to be lined up, until
the distance ④ between the two panels is approx. 30 mm.

① Fixed-mounted panel
② Guiding tension bolt
③ Lined up panel
④ Distance approx. 30 mm

Fig. 85: Guiding tension bolt

Fitting the panel ➭ Interconnect the two panels with 2 panel connecting bolts at the clamping plate, but do not
connecting bolts bolt tight (screwing direction from the left-hand to the right-hand panel).

① Panel connecting bolt


(M8x55)
② Plain washer 8
③ Nut-and-washer
assembly M8

Fig. 86: Fitting the panel connecting bolts

NOTE
Please observe for the panel connecting bolts in the frame:
➭ Screw the panel connecting bolts into the setnuts provided for this purpose from the left-
hand panel into the right-hand panel.

➭ Tighten the two upper panel connecting bolts at the clamping plate ① alternatively with the
panel connecting bolt ② in the cable compartment. When bolting together, make sure that
there is a uniform distance between the panels (tightening torque: 30 Nm).
➭ Then, bolt together the two panel connecting bolts ③ at the rear in the cable compartment
(tightening torque: 30 Nm).

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Installation

➭ Tighten all panel connecting bolts until both panels are joined without any gaps.

① Panel connecting bolts at the


clamping plate (M8x55)
② Panel connecting bolt in the
cable compartment, at the front
(M8x35)
③ Panel connecting bolt in the
cable compartment, at the rear
(M8x35)

Fig. 87: Bolted joints for the panel interconnection

Mounting further panel ➭ Tighten all further panel connecting bolts (M8x20) in the frame (tightening torque: 30 Nm).
connecting bolts
NOTE
In the transformer panel there is no setnut provided for the bolted joint ③ .
➭ In the transformer panel, fasten the bolted joint ③ additionally with a nut-and-washer
assembly M8.

NOTE
Bolted joint ③ is only available in the ring-main panel, the transformer panel and the cable
panel.

① Panel connecting bolt (M8x20)


② Nut-and-washer assembly M8
(transformer panel only)
③ Bolted joint without setnut

Fig. 88: Further bolted joints for the panel


interconnection

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Fastening the panel ➭ Bolt the lined up panel to the foundation, see page 65, "Installing the switchgear".

Mounting the cross ➭ Mount the cross member in the fixed-mounted panel, see page 137, "Removing and
member mounting the cross-member".

Hanging the cable ➭ Hang the cable compartment cover in on both panels, see page 136, "Removing and
compartment cover in hanging in the cable compartment cover".
✔ Repeat the previous operations until all panels have been interconnected.

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Installation

12.9 Mounting the busbar termination

ATTENTION
Do not use any old components for installation.
➭ Do only use new components from the extension kit for installation.

Content of extension kit Check the content of the extension kit for the busbar termination:

Wiping cloth (2x) Clamping cover for Clamping cap (3x) Toroidal sealing ring (3x) Busbar termination cover (1x)
dummy plugs (3x)

Cap (1x) Silicone dummy plug (3x) Mounting paste (1x) Sealing stopper (12x) Warning sign (1x)

Plain washer 8 (2x) Nut-and-washer assembly Bolt-and-washer assembly Bolt-and-washer Hexagonal bolt M8 x 55 (2x)
M8 (5x) M8x20 (12x) assembly M8x35 (3x)

Preparing installation
ATTENTION
The clamping plate may be equipped with tension springs for earthing. Before mounting the
busbar termination, the tension springs for earthing must be removed.
➭ Remove the tension springs for earthing.

① Tension spring for


earthing
② Clamping plate

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➭ Clean the busbar bushes carefully.

➭ The silicone dummy plugs are equipped with insertable sleeves at the factory.

ATTENTION
The insertable sleeves are not symmetrical. If the insertable sleeves fall out of the silicone
dummy plug, observe the inserting direction when re-positioning them.
➭ Fit the insertable sleeves ① with the rounded side ② into the silicone dummy plug ③ .

ATTENTION
Observe extreme cleanliness.
➭ The insertable sleeve and the silicone dummy plug must be free of pollution and grease.

➭ Clean the insertable sleeve and the silicone dummy plug carefully.

① Insertable sleeve

Fig. 89: Cleaning the silicone dummy plug with


insertable sleeve

ATTENTION
Observe extreme cleanliness.
➭ The clamping caps and the toroidal sealing rings must be free of pollution and grease.

➭ Clean the toroidal sealing rings carefully.

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Installation

➭ Clean the seating and the inner side of the clamping caps carefully.

① Seating and inner


side of the
clamping cap

Fig. 90: Cleaning the toroidal Fig. 91: Cleaning the seating and
sealing rings the inner side of the
clamping caps

ATTENTION
Damage of the silicone dummy plug during operation! If the electrical contact is insufficient or
the push-on surfaces are dirty, the silicone dummy plugs will lose their conductivity.
➭ Do not apply mounting paste to the blackened area.

➭ Grease the silicone dummy plugs uniformly with supplied mounting paste.

① Blackened area (do not apply


mounting paste!)

➭ Grease the toroidal sealing rings uniformly with supplied mounting paste.

➭ Insert the toroidal sealing ring into the annular groove of the clamping cap.

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➭ Insert the silicone dummy plug into the clamping cap.

① Clamping cap
② Toroidal sealing ring
③ Silicone dummy plug

Closing the busbar ➭ Insert the dummy plug together with the toroidal sealing ring and the clamping cap into the
termination in a surge- busbar bush with a slight rotary movement, and hold it.
proof way

➭ Hang the clamping cover for dummy plugs into the clamping plate at the bottom (see black
arrow).

① Clamping cover for dummy


plugs

➭ Press the clamping cover for dummy plugs onto the clamping plate. The clamping cover for
dummy plugs fixes the dummy plug.

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Installation

➭ Fasten the clamping cover for dummy plugs using a bolt-and-washer assembly M8x30 and a
nut-and-washer assembly M8 (tightening torque: 30 Nm).

① Nut-and-washer assembly M8
② Bolt-and-washer assembly M8x30

Mounting further ➭ Mount the dummy plugs and clamping covers for dummy plugs on the two other phases.
phases

Mounting the busbar ➭ Hang the busbar termination cover into the clamping plate (see black arrows).
termination cover
➭ Press the busbar termination cover onto the clamping plate at the top with light pressure.

① Busbar termination cover

➭ Fix the busbar termination cover using 2 bolt-and-washer assemblies M8x20 and 2 nut-and-
washer assemblies M8 (tightening torque: 30 Nm).

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➭ Affix the warning sign.

① Bolt-and-washer assembly
M8x20
② Busbar termination cover
③ Warning sign
④ Nut-and-washer assembly
M8

Inserting the cap ➭ Insert the cap into the opening of the side wall.

① Cap

Completing installation ➭ Depending on the position of the end panel, close the openings with sealing stoppers or
bolt-and-washer assemblies:

Left end panel Right end panel


➭ Insert 2 sealing stoppers into the side wall. ➭ Insert 9 sealing stoppers into the side
wall.
➭ Screw 7 bolt-and-washer
assemblies M8x20 into the side wall
(tightening torque: 30 Nm).

✔ The installation of the busbar termination is completed.

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Installation

12.10 Earthing the switchgear

Non-extendable Non-extendable switchgear is connected to the substation earth through an earthing bolt.
switchgear
① Earthing point
(earthing bolt M12)

Fig. 92: Earthing point (view Fig. 93: Earthing point (view
from outside) into cable
compartment)

Extendable switchgear In extendable switchgear assemblies, earthing takes place at the earthing point of the
earthing busbar.
➭ Connect the earthing point (earthing bolt M12) of one panel to the substation earth.

① Earthing point
(earthing bolt M12)

Fig. 94: Earthing via earthing point of earthing busbar in


extendable switchgear

➭ In panel blocks with up to 3 panels, it is enough to the connect the switchgear to the
substation earth only once.
➭ In panel groups comprising more than 4 panels, every fifth panel must be earthed.

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12.11 Installing the earthing busbar


The units of the earthing busbar must be interconnected at the joints of the panel blocks or
individual panels.
➭ In as-delivered condition, the pre-assembled link is bolted inside.

① Earthing busbar
② Link

➭ Remove the cable compartment cover, see page 136, "Removing and hanging in the cable
compartment cover".

① Earthing busbar,
left-hand panel
② Link
③ Bolted joint for link,
left-hand panel
④ Bolted joint for link, r
ight-hand panel
⑤ Earthing busbar,
right-hand panel
⑥ Side wall, left-hand panel
⑦ Side wall, right-hand panel

Fig. 95: Undoing the link at the earthing Fig. 96: Interconnecting the earthing busbars
busbar with the link

➭ Undo the bolted joint (saucer-head bolt and nut-and-washer assembly) for the links ( ③ , ④
) in the left-hand and right-hand panel.
➭ Brush oxidized copper surfaces of the earthing busbars ( ① , ⑤ ).
➭ Push the link ② through the opening of the side wall.
➭ Bolt the link ② between the earthing busbars ① and ⑤ together using saucer-head bolts
and nut-and-washer assemblies ③ and ④ (tightening torque: 21 Nm).
➭ Proceed in the same way with the other joints.
✔ The units of the earthing busbar of the complete switchgear assembly are interconnected.

➭ Refit the cable brackets on all panels if they had been removed before.
➭ Refit the cable compartment cover, see page 136, "Removing and hanging in the cable
compartment cover".

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Installation

12.12 Retrofit of motor operating mechanisms

Options for motor The manual operating mechanisms of 8DJH 36 switchgear can be retrofitted with motor
operating mechanism operating mechanisms for the three-position switch-disconnector.

Fig. 97: Motor block assembly of spring-operated mechanism in ring-main feeder (exemplary
illustration)

Fig. 98: Motor block assembly of spring-operated/stored-energy mechanism in transformer


feeder (exemplary illustration)

The installation instructions for retrofitting motor operating mechanisms are delivered
together with the retrofit kit.

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12.13 Installing the low-voltage compartment


As standard, the low-voltage compartment is pre-assembled on the associated panel.
Depending on the design of the respective panel, the low-voltage compartment can also be
delivered separately.

Low-voltage ➭ After interconnecting the panels, bolt the low-voltage compartments of adjacent panels
compartment pre- together using 4 bolt-and-washer assemblies and nut-and-washer assemblies M8.
assembled at the factory

Fig. 99: Bolting the low-voltage compartments together

Low-voltage ➭ Place the low-voltage compartment onto the roof of the associated panel.
compartment delivered
➭ Bolt the low-voltage compartment onto the roof plate of the panel using 4 bolt-and-washer
separately
assemblies M8.
➭ Proceed in the same way with the other low-voltage compartments.
➭ Bolt the low-voltage compartments of adjacent panels together using 4 bolt-and-washer
assemblies and nut-and-washer assemblies M8 each.

Fig. 100: Bolting the low-voltage compartment Fig. 101: Bolting the low-voltage
together with the panel compartments together

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➭ Lay the low-voltage cables through the cutouts in the panel roof, and establish the electrical
connection according to the circuit manual.

Fig. 102: Cutouts for low-voltage cables

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13 Installation of billing metering panel type M

13.1 Overview: Possibilities of connection for current and voltage transformers in


the billing metering panel type M

Fig. 103: Metering panel type busbar-busbar


Fig. 104: Metering panel type busbar-cable

Fig. 105: Metering panel type cable-busbar Fig. 106: Metering panel type cable-cable

13.2 Routing of currents and bars in the metering panel


The direction of the current flow in the metering panel is from the left to the right side of the
switchgear. The voltage transformers can be connected upstream or downstream from the
current transformer.

Top view into the open vessel with the bushings and the busbars
Metering panel type busbar-busbar Metering panel type busbar-cable Metering panel type cable-busbar

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Installation

13.3 Installing transformers in the metering panel

ATTENTION
To avoid personal damages and material damages, only instrument transformers complying
with the following standards may be used untested:
➭ Dimensions for current transformers according to DIN 42600-5 (height ≤ 390 mm)
➭ Dimensions for voltage transformers according to DIN 42600-3:
- Voltage transformer, 1-pole: width ≤ 280 mm
- Voltage transformer, 2-pole: width ≤ 380 mm

Removing the cable ➭ Remove the cable compartment covers in the metering panel, see page 136, "Removing and
compartment cover hanging in the cable compartment cover".

Removing the cross ➭ Remove the cross member in the metering panel, see page 137, "Removing and mounting
member the cross-member".

Mounting positions of voltage transformers and current transformers in the


metering panel

Metering panel type busbar-busbar Metering panel type busbar-cable


and cable-busbar

Metering panel type cable-cable

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Assembling the transformer supports


The transformer supports are pre-assembled at the factory. Depending on the transformer
type used, the transformer supports must be re-assembled at other positions.
On the left and right side of the switchgear rear wall there are markings for possible positions
of the transformer supports.

① Transformer support with C-rail


② Marking
③ Notch marks the position

Fig. 107: Markings for the position of the


transformer supports

➭ Determine the positions required for the transformer supports from the instructions for
assembling the transformer supports, which are enclosed with the switchgear accessories.
➭ Re-assemble the transformer supports, if necessary.

① Saucer-head bolt M8 with


square
② Markings for the position of the
transformer supports
③ Nut-and-washer assembly M8
④ Transformer support with C-rail
⑤ Torx screw M6x16
⑥ Plain washer (3D washer)

Fig. 108: Assembling the C-rails and transformer supports

Mounting the instrument transformers on the C-rails

ATTENTION
Risk of injury! The instrument transformers weigh up to 70 kg.
➭ Use an appropriate lifting tool for lifting the instrument transformers.

Order of assembly: First, fasten the current transformer and voltage transformer for phase L2
in the center of the C-rails. Then, fasten the instrument transformers for phases L1 and L3 on
the left and right at a distance of 330 ±2 mm.
Each instrument transformer is fastened at 4 points (2 times at the upper C-rail, 2 times at the
lower C-rail).
➭ For each instrument transformer, insert 2 sliding nuts with setscrew into the C-rail. Insert
the sliding nuts in upright position.

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Installation

➭ Fasten each instrument transformer to the C-rails using 4 hexagonal nuts M10, strain
washers and washers (3D washers) each.

① Slide nut
② Setscrew M10 x 60
③ Hexagonal nut
M10
④ Strain washer
⑤ Plain washer (3D
washer)

Fig. 109: Mounting the instrument transformers

Connecting the current transformers

ATTENTION
Insufficient electrical contact increases the contact resistance.
➭ Clean oxidized contact points.
➭ Do not damage contact surfaces.
➭ Mount the busbar without distortions and gaps.

ATTENTION
Polluted vessel bushings will cause flashovers.
➭ Clean the vessel bushing (see page 65, "Cleaning agents").

ATTENTION
Low insulation at the busbar will cause damages at the switchgear due to flashovers.
➭ Mount the control cap at the vessel bushing.
➭ Check the control cap insulation for defective spots.

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Connecting the current ➭ Mount the spacers and connection bars on the current transformer (tightening
transformers torque: 40 Nm).

Metering panel type busbar-busbar Metering panel type busbar-cable (cable-busbar) Metering panel type cable-cable

① Connection bar at the top ② Connection bar at the bottom ③ Spacer* (4x)
④ Hexagonal bolt M12 (4x) ⑤ Strain washer ⑥ Connecting cable with
cable lug
* Depending on the current transformer used

Connecting the busbar


① Vessel bushing
② Connection bar of instrument
transformer
③ Control cap of vessel bushing
④ Fixing bracket
⑤ Pan-head screw M10 with
hexagon socket
⑥ Strain washer
⑦ Spacer

Fig. 110: Connecting the busbar

➭ Clean the vessel bushing with cleaning agent and a lint-free wiping cloth.
➭ Dry the vessel bushing with a lint-free wiping cloth.
➭ Fit bolted joints with nuts M10 (tightening torque: 30 Nm).
➭ Mount the control cap with the fixing bracket onto the vessel bushing of the busbar.
➭ Verify firm seat of control cap.

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Installation

Connecting voltage transformers

ATTENTION
Risk of flashover if the minimum distances between the connecting cables of the current and
voltage transformers are too small.
➭ Cut the connecting cables between the current and voltage transformers in a suitable way,
so that the requested minimum distances to live parts are guaranteed during operation.
➭ The deflection of the connecting cable between the current and the voltage transformer
may not be more than 10 mm in every direction.

ATTENTION
Risk of flashover if the minimum distances between live parts and the flexible steel tubes for
cable routing are too small.
➭ If flexible steel tubes are used in the cable compartment for cable routing: Lay the flexible
steel tube keeping enough minimum distance to live parts.

In metering panels type busbar-busbar, busbar-cable and cable-busbar, the voltage


transformers are pre-assembled in the metering panels below the current transformers at the
factory. In the metering panel type cable-cable, the voltage transformers are pre-assembled in
the metering panels above the current transformers at the factory.
The voltage transformers must be connected to the current transformers on site with the
connecting cables supplied with the voltage transformers.
The voltage transformers can be connected either at the lower or upper terminals of the
current transformers, depending on the circuit diagrams.

Mounting the ➭ Undo the hexagonal bolt and strain washer at the voltage transformer.
control cap
➭ Mount the control cap together with the connecting cable onto the voltage transformer.

① Voltage transformer
② Control cap
③ Nut-and-washer
assembly M8
④ Fixing clip for control
cap
⑤ Plain washer
⑥ Fixing bracket
⑦ Threaded bolt M8
⑧ Connecting cable
⑨ Cable lug
Fig. 111: Mounting the control cap

Connecting the The deflection of the connecting cable between the current transformer and the voltage
connecting cable transformer may not be more than 10 mm in every direction.
It is permissible for the flexible connecting cable to touch parts of the same phase.
➭ Cut the connecting cable to suit the distance between the current transformer and voltage
transformer terminal.
➭ Strip the insulation of the connecting cable and press the cable lug on.

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➭ Connect the connecting cable to the current transformer and voltage transformer according
to the circuit diagrams.

① Hexagonal bolt M12x50


② Strain washer M12
③ Cable lug
④ Deflection of connecting cable ≤ 10 mm
⑤ Connecting cable between voltage
transformer and current transformer
⑥ Control cap

Possibilities of connection for the connecting cable between the voltage transformer
and the current transformer:
Metering panel type busbar-busbar Metering panel type busbar-cable Metering panel type cable-cable
(cable-busbar)

① Possibility of connection for the connecting cable to the voltage transformer


② Control cap of voltage transformer

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Installation

2-pole voltage Cut the connecting cable between the 2-pole voltage transformer and the current transformer
transformer to length:

① Cable lug
② Connecting cable between current
and voltage transformer
③ Control cap of voltage transformer
④ Current transformer
⑤ 2-pole voltage transformer

Fig. 112: Cutting the connecting cables to length

Connecting high-voltage cables in the metering panel

ATTENTION
When connecting the cable ends, please observe the following:
➭ Mount the sealing end according to the manufacturer's stipulations.
➭ If the manufacturer of the cable lugs, sealing ends or plugs has not made any stipulations,
the bolted joints must be tightened with max. 50 Nm.

Minimum distances for The following minimum distances must be adhered to for connection of high-voltage cables in
cable connections metering panels.

ATTENTION
Risk of flashover if the minimum distances between high-voltage cables and live or earthed
parts are too small.
➭ Minimum distances according to IEC 61936/VDE 0101 must be observed and checked
during installation of the high-voltage cables, and verified:
- Minimum distance at 36 kV: 320 mm

➭ If the minimum distances are too small, it must be proved by means of a dielectric test that
there is no risk of flashover.

Verified minimum distances for the cable connections in the metering panel
(dimensions given in mm)
Metering panel type busbar-cable and cable-busbar Metering panel type cable-cable

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Installation of high-voltage cables in the metering panel type cable-cable


➭ Connect the high-voltage cables at the upper and lower current transformer terminal
(tightening torque: 40 Nm).

Fig. 113: Mounted high-voltage Fig. 114: Cable installation at the bottom Fig. 115: Cable installation at the top of the
cables of the current transformer current transformer

① Hexagonal nut M12 ④ Connection bar of current transformer


② High-voltage cable ⑤ Hexagonal bolt M12x40
③ Strain washer M12

Installation of high-voltage cables in the metering panel type busbar-cable


(cable-busbar)
➭ Connect the high-voltage cables at the lower current transformer terminal (tightening
torque: 40 Nm).

① Hexagonal nut M12


② High-voltage cable
③ Strain washer M12
④ Connection bar of current
transformer
⑤ Hexagonal bolt M12x40

Fig. 116: Mounted high-voltage cable Fig. 117: Cable installation at the bottom of
the current transformer

Mounting the spherical connection bolts


To be able to earth the metering panel busbars or the high-voltage cables when the current
transformers are removed, spherical connection bolts must be mounted on the connection
bars or the cable connection lugs. The spherical connection bolts are available as accessories.

ATTENTION
Risk of flashover if the minimum distances between the spherical connection bolts and live
parts are too small.
➭ Minimum distances according to IEC 61936/VDE 0101 must be observed and checked
during installation of the spherical connection bolts.
- Minimum distance at 36 kV: 320 mm

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Installation

Verified minimum distances of the spherical connection bolts in the metering panel type
busbar-cable, cable-busbar and busbar-busbar:

Fig. 118: Verified distances of the spherical connection bolts

➭ Mount the spherical connection bolts on the connection bars (tightening torque: 50 Nm).

① Spherical connection bolt


② Connection bar (metering panel)
③ Strain washer M12
④ Hexagonal bolt M12x25

Fig. 119: Mounting the spherical


connection bolt

Mounting positions of the spherical connection bolts


Metering panel type busbar-busbar Metering panel type cable-cable Metering panel type busbar-cable
(cable-busbar)

Mounting the cross ➭ Mount the cross member in the metering panel, see page 137, "Removing and mounting
member the cross-member".

Mounting the cable ➭ Mount the cable compartment covers in the metering panel, see page 136, "Removing and
compartment covers hanging in the cable compartment cover".

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13.4 Mounting earthing accessories in the metering panel type M


➭ Mount the earthing accessories between the lower right earthing connection in the
metering panel and the spherical connection bolts on all 3 phases.
For the positions of the spherical connection bolts, see page 113, "Mounting the spherical
connection bolts".

① Spherical connection bolts at


the upper or lower
connection bar
② Earthing connection for
earthing accessories (on the
right and left side of the
metering panel)

Fig. 120: Connections for earthing accessories at the metering


panel (example)

The earthing connection offers different fixing options for the earthing accessories:
• with one bolt M12
• with one threaded bolt M12
• with one push-through bolt

If earthing accessories with different fixing options are used, this can make installation in the
metering panel or access to the metering panel more difficult.

Type of earthing The earthing accessories are not supplied by the factory.
accessories
DANGER
Danger, high voltage! Please observe the manufacturer information and check compatibility of
earthing accesssories.
➭ The earthing accesssories must be designed for the short-circuit currents of the respective
grid configuration.
➭ The connections of the earthing accesssories must be suitable for installation at the
switchgear.

At the air-insulated metering panel, the installation of earthing accessories was tested with
the following components:

Maximum short-circuit Type1 Description


current/duration
18.7 kA / 1 s EKV3+1 95 R 3-pole earthing and short- • Cross-section of rope: 95 mm2 /
for straight spherical circuiting facility (version 35 mm2
connection bolt with a VFR4G73) according to • Length of rope, phase side:
sphere diameter of 20/ DIN VDE 0683 Part 100 600 mm
25 mm (EN/IEC 61230) • Length of rope, earthing side:
1800 mm
UK 25 SK Universal terminal • For straight earthing bolt M12 with
(art. no. 773 330) sphere diameter: 20/25 mm
• Spindle with hexagon
EAS EK FS 12 Earthing connection unit • With butterfly screw
M12 (art. no. 775 626)
ES SK 1500 Earthing rod • Length: 1500 mm
(art. no. 761 016) • Spindle with hexagon

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Installation

Maximum short-circuit Type1 Description


current/duration
23.7 kA / 1 s EKV3+1 120 R 3-pole earthing and short- • Cross-section of rope: 120 mm2 /
for straight spherical circuiting facility (version 50 mm2
connection bolt with a VE6X4KZ) according to • Length of rope, phase side:
sphere diameter of 25 mm DIN VDE 0683 Part 100 600 mm
(EN/IEC 61230) • Length of rope, earthing side:
1800 mm
UK 30 SQ Universal terminal • For straight earthing bolt M12 with
(art. no. 773 330) sphere diameter: 25/30 mm
• Spindle with cross-pin
EAS EK FS 12 Earthing connection unit • With butterfly screw
M12 (art. no. 775 626)
ES SQ 1500 Earthing rod • Length: 1500 mm
(art. no. 761 016) • Spindle with cross-pin

1 Manufacturer: DEHN + SÖHNE GmbH + Co. KG, Hans Dehn-Str. 1, Postfach 1640, 92306 Neumarkt,
Germany, www.dehn.de

13.5 Installing the protection against small animals in metering panels


Floor plates made of expanded metal can be installed in the panels as protection against small
animals.
➭ Install the floor plates in such a way that the screwed-on angle ① is located at the
switchgear front.
➭ Elongated holes are provided in the floor plates for fastening to the foundation. Bolt the
floor plates to the foundation together with the subframe.

Metering panel Floor plates Fixing points for floor plates


Type busbar-busbar

Type busbar-cable or
cable-busbar
(composed of two floor
plates)

Type cable-cable
(composed of three floor
plates)

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Installation

➭ Fasten the floor plates additionally to the rear wall using 2 bolt-and-washer assemblies.

13.6 Installing metering panels in interconnection with other panels


For instructions concerning the installation of metering panels in interconnection with other
panels, see page 82, "Interconnecting the panels".

13.7 Installing HV HRC fuses in metering panels with fuse-protected voltage


transformers
HV HRC fuses must be installed in the following metering panel types:
• Metering panel type busbar-busbar with fuse-protected voltage transformers
• Metering panel type cable-cable with fuse-protected voltage transformers

DANGER
High voltage! Danger!
➭ Isolate the switchgear.
➭ Secure against reclosing.
➭ Verify safe isolation from supply.
➭ Earth and short-circuit.
➭ Cover or barrier adjacent live parts.

Installing the The HV HRC fuses are delivered by the factory in the metering panel. The HV HRC fuses must
HV HRC fuses be installed before putting the metering panel into operation.
➭ Install only tested HV HRC fuses (see page 55, "Selection of HV HRC fuse-links for metering
panels").
➭ Remove the cable compartment covers in the metering panel (see page 136, "Removing and
hanging in the cable compartment cover").
➭ Install the HV HRC fuses ③ in all 3 phases into the fuse contacts ② at the top and at the
bottom between the control cap ① and the connecting bar ④ .

① Control cap
② Fuse contact
③ HV HRC fuse
④ Connection bar

Fig. 121: Installing the HV HRC fuse

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Installation

➭ Refit the cable compartment covers in the metering panel (see page 136, "Removing and
hanging in the cable compartment cover").
✔ The installation of the HV HRC fuses is completed.

13.8 Removing HV HRC fuses from metering panels with fuse-protected voltage
transformers

DANGER
High voltage! Danger!
➭ Isolate the switchgear.
➭ Secure against reclosing.
➭ Verify safe isolation from supply.
➭ Earth and short-circuit.
➭ Cover or barrier adjacent live parts.

➭ Remove the cable compartment covers in the metering panel (see page 136, "Removing and
hanging in the cable compartment cover").
➭ Remove the HV HRC fuses in all 3 phases from the fuse contacts.

① Control cap
② Fuse contact
③ HV HRC fuse
④ Connection bar

Fig. 122: Removing the HV HRC fuse

➭ Refit the cable compartment covers in the metering panel (see page 136, "Removing and
hanging in the cable compartment cover").
✔ The removal of the HV HRC fuses is completed.

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14 Electrical connections
In the instructions given in the following sections it is assumed that a new switchgear is being
installed which has not yet been connected to the mains, and is not live.
For extending or replacing parts of an existing switchgear, the Five Safety Rules must be
observed:

DANGER
High voltage! Danger!
➭ Isolate the switchgear.
➭ Secure against reclosing.
➭ Verify safe isolation from supply.
➭ Earth and short-circuit.
➭ Cover or barrier adjacent live parts.

14.1 Connecting high-voltage cables


Common features and suitable cable sets (see page 20, "Cable connection").

ATTENTION
Surfaces of high-quality joints at the bushings can easily be damaged by incorrect handling.
➭ Observe extreme cleanliness.
➭ Avoid damages caused by the threaded bolt while pushing on.

ATTENTION
In case of spare feeders without connected cables, please observe the following:
➭ Switch the three-position switch-disconnector to "EARTHED" position and lock it.
➭ Alternatively: Mount surge-proof caps.

ATTENTION
During metal working, please ensure the following:
➭ Do not drill into the vessel.
➭ Do not leave any metal cuttings on the vessel in order to avoid rust layers.

ATTENTION
For perfect installation of the cable plugs, the following must be observed:
➭ Mount the cable plugs according to the manufacturer’s instructions.
➭ If there are no specifications by the cable plug manufacturer, please contact the regional
Siemens representative.

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Installation

Cable connection for transformer feeder:


① Phase L1
② Phase L2
③ Phase L3
④ Earthing connection for the
cable shield and the plug
housings
⑤ Cable bracket
⑥ Cable clamp
⑦ Cross member (removable)

Fig. 123: Cable connection type B Fig. 124: Cable connection type C

Cable connection for ring-main feeder, circuit-breaker feeder and cable feeder:
① Phase L1
② Phase L2
③ Phase L3
④ Earthing connection for the
cable shield and the plug
housings
⑤ Cable bracket
⑥ Cable clamp
⑦ Cross member (removable)
⑧ Internal arc additive

Fig. 125: Cable connection type C with pressure Fig. 126: Cable connection type C with
relief downwards pressure relief to the rear

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A white plastic protection ring may be factory-assembled on the outside-cone bushing type C.
This ring serves as a top for the plug, and protects the connection of the capacitive voltage
detecting system at the bushing from damages when the cable plugs are mounted.

ATTENTION
Disassembling the protection ring can cause damages at the connection of the capacitive
voltage detecting sytsem.
➭ Do not remove the protection ring.

NOTE
In certain ring-main panels, circuit-breaker panels and cable panels, an internal arc
additive must be mounted at the cable connection:
• In panels with pressure relief to the rear
• In panels with pressure relief downwards and deeper cable compartment cover

ATTENTION
If a disassembled internal arc additive is not re-assembled after cable installation, the resistance
to internal faults is not ensured, and persons may be injured in case of fault.
➭ After cable installation, re-assemble the internal arc additive.

➭ Remove the cable compartment cover, see page 136, "Removing and hanging in the cable
compartment cover".
➭ If required, remove the cross member ⑦ to swing in the cables.
➭ If an internal arc additive is pre-assembled in the panel: Undo 2 nut-and-washer
assemblies and disassemble the internal arc additive ⑧ .

Fig. 127: Disassembling the internal arc additive

➭ Pre-adjust the cable bracket ⑤ and the lower part of the cable clamps ⑥ .
➭ If available, mount the cable-type current transformers (see page 127, "Cable connection
with cable-type current transformers").
➭ Fit the plugs on the conductor ends according to the manufacturer’s instructions.
➭ Carefully apply mounting paste to the push-on surfaces (high-quality joints) in the plug sets
and the bushing cone (scope of supply of the plug set).
➭ Push the plug sets ① to ③ onto the bushings and fix them according to the manufacturer’s
instructions. Observe the phase sequence!
➭ If an internal arc additive was pre-assembled in the panel when installation started:
Re-assemble the internal arc additive ⑧ with 2 nut-and-washer assemblies.

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Installation

➭ Mount the upper part of the cable clamps ⑥ , align the cable bracket and bolt it tight.
➭ Refit the cross member ⑦ .
➭ Connect the cable shield and the earthing of the plug housing at the cross member ⑦ .
➭ Hang in the cable compartment cover, see page 136, "Removing and hanging in the cable
compartment cover".
✔ The cable connection is completed.

Double cables Double cables and surge arresters can be connected to the following panel types using the
and surge arresters corresponding plug-in cable systems:
• Ring-main panel
• Cable panel
• Circuit-breaker panel

Please observe the following:


• Depending on their type, double cable connections require a deeper cable compartment
cover and larger floor openings.
• Depending on their type, surge arresters also require a deeper cable compartment cover.

For details, please refer to the order documents.

14.2 Cable installation in switchgear with pressure relief to the rear/upwards


When installing cables in panels with one of the following pressure relief systems, additional
floor plates must be mounted in the cable compartment.
• Pressure relief with pressure relief duct at the rear (option)
• Pressure relief with absorber system at the rear (option)
• Pressure relief to the rear/upwards (option)

Precondition for mounting the floor plates: The panel must already be on its final place of
destination.

Removing the cable ➭ Remove the cable compartment cover, see page 136, "Removing and hanging in the cable
compartment cover and compartment cover".
the cross member
➭ Remove the cross member, see page 137, "Removing and mounting the cross-member".

Mounting the ➭ Push the rear floor plate into the panel until it latches into the lug at the rear wall.
rear floor plate
① Rear floor plate
② Lug at the rear wall

Fig. 128: Inserting the rear floor plate

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Installation

➭ Bolt the rear floor plate - together with the panel - to the foundation at the fixing points (see
page 68, "Floor openings and fixing points").

Fig. 129: Mounted rear floor plate

Installing the cables ➭ Lead the high-voltage cables into the cable compartment.
➭ Push rubber sleeves over the high-voltage cables.
➭ Perform cable installation (see page 119, "Connecting high-voltage cables").
➭ Push the high-voltage cables with the rubber sleeves ① into the cutouts provided for this
purpose in the rear floor plate.

Fig. 130: Inserting the rubber sleeves

➭ Mount the cross member, see page 137, "Removing and mounting the cross-member".

Mounting the ➭ Insert the rubber sleeve for the secondary wires into the front floor plate.
front floor plate
➭ Insert the front floor plate between the rubber sleeves of the high-voltage cables and the
lug of the cross member. Then, bolt the front floor plate tight using 2 nut-and-washer
assemblies M8.

① Nut-and-washer assembly
M8
② Rear floor plate
③ Front floor plate
④ Rubber sleeves for high-
voltage cables
⑤ Rubber sleeve for
secondary wires
⑥ Lug of cross member
⑦ Cross member
⑧ Fixing point of foundation

Fig. 131: Mounting the front floor plate

➭ Mount the cable compartment cover, see page 136, "Removing and hanging in the cable
compartment cover".

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Installation

14.3 Mounting the lateral cable connection

ATTENTION
Surfaces of high-quality joints at the bushings can easily be damaged by incorrect handling.
➭ Observe extreme cleanliness.
➭ Avoid damages caused by the threaded bolt while pushing on.

ATTENTION
In case of spare feeders without connected cables, please observe the following:
➭ Switch the three-position switch to "EARTHED" position and lock it.
➭ Alternatively: Mount surge-proof caps.

ATTENTION
During metal working, please ensure the following:
➭ Do not drill into the vessel.
➭ Do not leave any metal cuttings on the vessel in order to avoid rust layers.

ATTENTION
For perfect installation of the cable plugs, the following must be observed:
➭ Mount the cable plugs according to the manufacturer's stipulations.
➭ If there are no stipulations by the cable plug manufacturer, please contact the regional
Siemens representative.

DANGER
The lateral cable connection box contains external connections according to IEC 62271-200.
The lateral cable connection box is not a compartment, and is therefore not subject to an
internal arc classification (IAC).
➭ Do not close the bottom of the lateral cable connection box.

The components for the lateral cable connection are pre-assembled at the factory.
Available cable connection options:
• Single cable connection
• Double cable connection
• Triple cable connection

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Installation

① Bushing, phase L1
② Bushing, phase L2
③ Bushing, phase L3
④ Earthing connection for the
cable shield and the plug
housings
⑤ Cable connection box

Fig. 132: Overview of the lateral cable connection (example)

Removing the cable ➭ Disassemble the cable connection box ⑤ , undo the 5 bolt-and-washer assemblies, and
connection box remove the cable connection box upwards.

Preparing cable ➭ Remove the upper part from all cable clamps.
installation
➭ Pre-adjust the cable bracket and the lower part of the cable clamps. There must be a
distance of approx. 150 mm between the outgoing feeder cables.

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Installation

① Cable plug, phase L1


② Cable plug, phase L2
③ Cable plug, phase L3
④ Earthing connection for the cable shield and the
plug housings
⑤ Upper cable bracket
⑥ Upper cable clamps
⑦ Lower cable bracket
⑧ Lower cable clamps

Fig. 133: Lateral cable connection


(example: single cable connection)

Mounting the cables ➭ Fit the cable plugs on the conductor ends of the outgoing feeder cables according to the
manufacturer’s instructions.
➭ Carefully apply mounting paste to the push-on surfaces (high-quality joints) in the plug sets
and the bushing cone (scope of supply of the plug set).
➭ Push the plug sets onto the bushings and fix them according to the manufacturer’s
instructions. Observe the phase sequence!
➭ Lead the outgoing feeder cables along the lower parts of the cable clamps, and mount the
upper parts of the cable clamps.
➭ Align the cable bracket and bolt it tight.
➭ Connect the cable shield and the earthing of the plug housing to the earthing connection.

Mounting the cover ➭ Hang the cable connection box in again and fasten with 5 bolt-and-washer-assemblies.
✔ The installation of the cable connection is completed.

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Installation

14.4 Cable connection with cable-type current transformers

Mounting position of The transformer mounting plates are pre-assembled on the cable bracket at the factory. The
cable-type current cable-type current transformers are supplied in the cable compartment and must be mounted
transformers on the high-voltage cables on site.

① Cable plug
② Cable bracket
③ Transformer
mounting plate
④ Cable clamp
⑤ Cable shield
⑥ Current
transformer

Fig. 134: Cable-type current Fig. 135: Cable-type current


transformers in the transformers in the circuit-
ring-main panel breaker panel

Installation of cable-type ➭ Remove the cable compartment cover.


current transformers
➭ If necessary, remove the lower cross member of the switchgear frame.
➭ Take the supplied cable-type current transformers out of the cable compartment.
➭ Push the cable-type current transformers on the high-voltage cables.
➭ Mount the cable plugs according to the manufacturer’s instructions.
➭ Position the pre-assembled transformer mounting plates at the cable bracket in such a way
that all three cable-type current transformers can be mounted.
➭ Lead the cable shield back through the transformer, and fasten it at the earthing point.
➭ Swing the high-voltage cables in together with the cable-type current transformers, and
connect the cable plugs to the cable feeder (see page 119, "Connecting high-voltage
cables").

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Installation

Installation of cable-type current transformers 4MC7033

Transformer 4MC7033
type
Panel width 430 mm 430 mm 500/590 mm
Transformer 65/110/170 mm 285 mm 65/110/170/285 mm
height
Mounting
position

NOTE
➭ To provide enough space for the transformer cables, place the current transformers slightly
turned on the transformer mounting plate.

① Saucer-head bolt M8x20


② Extension of adjustment rail
(optional)
③ Adjustment rail for transformer
④ Self-tapping Torx screw M6x16
⑤ Transformer foot
⑥ Current transformer
⑦ Cable clamp
⑧ Transformer mounting plate
⑨ Nut-and-washer assembly M8

Fig. 136: Principle of installation for 4MC7033

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Installation

Installation of cable-type current transformers 4MC430 and WIC1

Transformer type WIC1 4MC430


Panel width 590 mm 430 mm (on phase L2 only) 590 mm
Transformer height 130 mm 50/100/150/170/214 mm 50/100/150/170/214 mm
Mounting position

① Nut-and-washer
assembly M8 (2x)
② Transformer mounting
plate
③ Cable clamp
④ Nut-and-washer
assembly M8 (2x)
⑤ Self-tapping Torx screw
M6x16 (4x)
⑥ Current transformer
⑦ Saucer-head bolt
M8x20 (2x)
⑧ Transformer foot
⑨ Transformer bar
⑩ Saucer-head bolt
M8x20 (2x)
⑪ Adjustment rail for
transformer
⑫ Transformer foot

Fig. 137: Principle of installation for WIC1 Fig. 138: Principle of installation for 4MS430 current
current transformers transformers

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Installation

14.5 Installing voltage transformers on the busbar (circuit-breaker panel)


If a power-frequency voltage test is performed before commissioning (see page 140,
"Preparing the power-frequency voltage test"), the voltage transformers must be removed.
To replace busbar voltage transformers, the panels concerned must be accessible from the
rear and from above.
Tools required for installation of the voltage transformers:
• Socket spanner extension
• Hexagonal socket insert size 6 with magnet

Preparing transformer ➭ Clean the voltage transformer socket carefully inside with a lint-free wiping cloth.
installation

ATTENTION
If the electrical contact is insufficient or the silicone adapters are dirty, the switchgear might be
damaged during operation.
➭ Observe extreme cleanliness. Clean the surface of the silicone adapters carefully inside and
outside.

➭ Apply mounting paste evenly to the silicone adapter.

➭ Insert the silicone adapter in the voltage transformer socket.

Fig. 139: Inserting the silicone adapter in the voltage transformer

➭ Clean the bushing in the panel carefully with a lint-free wiping cloth.
➭ Apply mounting paste evenly to the bushing in the panel.

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Setting down the voltage ➭ While setting down the voltage transformer, let excess air out of the inside cone with a
transformer onto the cable strap. To let excess air out, put a cable strap ② into the inside cone and fix it on the
bushings outside of the transformer (adhesive tape ① ).

Fig. 140: Letting excess air out of the voltage transformer with a cable strap

DANGER
Risk of injury! The voltage transformers weigh up to 70 kg.
➭ Use an appropriate lifting tool for lifting the voltage transformers.

➭ Set the voltage transformer onto the bushing from above.

Fig. 141: Setting down the voltage transformer on the panel

➭ While setting down the voltage transformer, pull out the cable strap carefully.
➭ Verify intact condition of the cable strap. If the cable strap was damaged when it was pulled
out, remove the voltage transformer again and eliminate the residues of the cable strap in
the inside cone.

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Installation

Bolting the voltage ➭ Bolt the voltage transformer together with the positioning socket ④ using 4 pan-head
transformer together screws with hexagon socket ① , washer ② and clamping ring ③ (tightening torque:
21 Nm).

① Pan-head screw with


hexagon socket
M8x20
② Plain washer 8
③ Clamping ring
④ Positioning socket

➭ Mount the voltage transformers of the two other phases in the same way.

Final work ➭ Open the door of the low-voltage compartment.


➭ Lead the low-voltage plug connectors ① of the voltage transformers into the low-voltage
compartment through the cap ② , and connect them.
➭ Fix the low-voltage plug connectors at the transformer mounting plate using cable straps ③
.

➭ Close the door of the low-voltage compartment.


✔ The installation of the voltage transformers on the busbar is completed.

14.6 Mounting/exchanging the voltage transformer at the cable connection


The installation or exchange of voltage transformer at the cable connection must exclusively
be done by instructed Siemens personnel.
For further information, please contact the regional Siemens representative.

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Installation

14.7 Connecting secondary equipment

ATTENTION
The transmission linkage of the ready-for-service indicator ② must move freely.
➭ Lay the cables following the dotted line.

The terminal strips of the secondary equipment supplied are assigned to the associated
operating mechanisms or feeders. For information about the external connection, see the
supplied circuit diagrams.

① Wiring duct
② Ready-for-service indicator
③ Terminal strip

Fig. 142: Wire routing via wiring duct

Wire routing

Fig. 143: Wire routing for switchgear Fig. 144: Wire routing for switchgear with
without wiring duct wiring duct

Recommended wire routing for secondary equipment: At the side, from the rear or from
above. Wire routing through the wiring duct is possible for panel blocks. For extendable
switchgear, wire routing through the wiring duct is recommended.
➭ Remove the fixing bolts of the front plate.
➭ Remove the front plate of the switchgear to the front.
➭ Following the circuit diagrams, connect the wires to the terminal strip ③ or directly to
equipment terminals (e.g. CAPDIS S2+, short-circuit indicator), and lay them cleanly. Route
the wire laterally to the outside (arrow) through cut-out stopper. If available, use the wiring
duct ① .
➭ Do not switch on auxiliary voltage yet.

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Installation

14.8 Connecting the secondary equipment with simple protection IKI-30


The simple protection IKI-30 can be ordered optionally for secondary wiring in circuit-breaker
panels. The simple protection IKI-30 is available for panels with or without wiring duct.
The covers of the two versions are different; the assembly operations are the same.
➭ Undo the 4 fixing bolts of the front plate ② and remove the front plate.

Fig. 145: Simple protection IKI-30 Fig. 146: Simple protection IKI-30
without wiring duct with wiring duct

① Cover of connection terminals ③ Fixing bolts of the front plate


② Front plate

➭ Undo the 2 fixing bolts ④ of the cover ① and remove the cover.

➭ Undo the 2 fixing bolts ⑥ of the mounting plate and remove the mounting plate ⑤ .

✔ The connection terminals ⑦ are accessible.

➭ Provide secondary wiring according to the circuit diagram.


➭ Push the mounting plate ⑤ into the panel again, and bolt tight.
➭ Fasten the cover ① and the front plate ② again.

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Installation

14.9 Correcting circuit diagrams


➭ Note any modifications which may have been made during installation or commissioning in
the supplied circuit diagrams.
➭ Send the corrected documentation to the regional Siemens representative so that the
modifications can be included.

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Installation

15 Recurring activities

15.1 Removing and hanging in the cable compartment cover

Precondition To remove the cable compartment cover, the associated feeder must be earthed.

NOTE
For the following panel types, the cable compartment cover is screwed on additionally:
• Metering panels
• Panels with pressure relief to the rear/upwards
• Panels with pressure relief duct / absorber

Removing the cable ➭ Earth the feeder.


compartment cover
➭ For panels with pressure relief to the rear/upwards or panels with pressure relief duct /
absorber: Remove 2 bolts M6x50 ② at the top of the cable compartment cover.
➭ For metering panels: Remove 3 bolts M6x50 ② and 15 bolt-and-washer assemblies
M6x16 ③ from the top of each of the 3 cable compartment covers.
➭ Lift the cable compartment cover ① and remove it to the front.

All panel types except metering panel Metering panel


① Cable compartment
cover
② Self-tapping bolt
M6x50
③ Bolt-and-washer
assembly M6x16

Hanging the cable ➭ Hang in the cable compartment cover ① from above.
compartment cover in
➭ For panels with pressure relief to the rear/upwards or panels with pressure relief duct /
absorber: Bolt the cable compartment cover together with the panel using 2 bolts
M6x50 ② .
➭ For metering panels: Bolt the 3 cable compartment covers together with the panel using
15 bolt-and-washer assemblies M6x16 ③ and 3 bolts M6x50 ② .
➭ De-earth the feeder.

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Installation

15.2 Removing and mounting the cross-member


All panel types except metering panel:

Removing the cross ➭ Undo the 8 Torx screws ② at the cross member ① .
member
➭ The floor fixing bolt ③ must be removed if the panel was already fastened to the
foundation.
➭ Remove the cross member ① .

① Cross member
② Torx screw M6x16
③ Floor fixing bolt

Mounting the cross ➭ Insert the cross member ① in the panel.


member
➭ Depending on the panel height, bolt the cross member together with the panel using 8 Torx
screws M6x16 ② .
➭ Fasten the cross member again to the foundation with the floor fixing bolt ③ .
✔ The installation of the cross member is completed.

Metering panel:

Removing the cross ➭ Undo the 20 bolt-and-washer assemblies ② at the cross member ① .
member
➭ The 6 floor fixing bolts ③ must be removed if the panel was been fastened to the
foundation.
➭ Remove the cross member ① .

① Cross member
② Torx screw M6x16
③ Floor fixing bolt

Mounting the cross ➭ Insert the cross member ① in the panel.


member
➭ Fasten the cross member to the panel using 20 bolt-and-washer assemblies M6x16 ② .
➭ Fasten the cross member again to the foundation using 6 floor fixing bolts ③ .
✔ The installation of the cross member in the metering panel is completed.

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Installation

16 Commissioning

DANGER
During operation of electrical equipment and switchgear, parts of this equipment are under
dangerous electrical voltage. Mechanical components may move quickly, even remotely
controlled.
➭ Do not remove covers.
➭ Do not reach into openings.

16.1 Final tests after installation

Rating plate ➭ Check the data on the rating plate and the auxiliary voltage of the control and end devices
as against the requirements.

Readiness for service ➭ Check ready-for-service indicator (see page 62, "Checking the ready-for-service indicator ").

Switchgear fixing / ➭ Check switchgear fixing.


switchgear earth
➭ Check connection to substation earth.

High-voltage connections ➭ Check earthing of cable terminations on all connected high-voltage cables.
➭ If provided by the customer, perform cable test (see page 170, "Cable testing")

Termination plates in end ➭ For switchgear with pressure relief duct, check if the termination plates are mounted in the
panels side walls of the end panel.

Feeder without cables ➭ Switch the switching device to EARTHED position and lock it, and cover the bushings with
surge-proof caps.

Bolted joints ➭ Check the tightening torques of the bolted joints of the low-voltage equipment at random.
➭ Check all switchgear parts that have been disassembled and assembled again at site during
installation or that have been installed subsequently, in order to verify correct assembly and
completeness.

Auxiliary cable ➭ Check correct wiring according to the circuit diagrams.


connections
➭ Check clamping and plug-in connections at random (perfect contact, labels, etc.).

Final work ➭ Remove any attached instruction labels or documents that are not required anymore for
operation.
➭ Remove any tools, materials etc. that are not required anymore from the area of switchgear.
➭ Remove dirt from the area of switchgear.
➭ Fit all covers.
➭ Put the caps on the capacitive test sockets.
➭ Touch up scratches and impacts in the surface painting, if necessary. To do this, a paint pen
is available optionally.

Checking the accessories ➭ Make sure that the following accessories are ready to hand:
• Operating instructions
• Operating lever for operating the panel
• Circuit diagrams
• Warning signs

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Installation

16.2 Mechanical and electrical function test

DANGER
Putting defective switchgear into operation can endanger the life of people and damage the
switchgear.
➭ Never put switchgear into operation if during test operation a part of it does not work as
described in here.
➭ Perform test operations with auxiliary voltage only!

Mechanical function test The mechanical function is tested without high-voltage.


➭ Switch the operating mechanism several times by hand. Check position indicators and
interlocks, and verify smooth operation of covers.
➭ Test fuse tripping with test fuse.
➭ Install and check HV HRC fuse-links.
➭ Check the ready-for-service indicator. The pointer must be in the green area.

Test operation / Electrical Before commissioning, verify the perfect operation of the switchgear without high voltage by
function test test operation.
➭ Switch the three-position switch-disconnector with motor operating mechanism several
times to CLOSED and OPEN position.
➭ After completion of test operation, the three-position switch must be in OPEN position.
➭ Switch on all auxiliary voltages and control voltages and verify correct polarity.
➭ Check whether the mechanical and/or electrical interlocking conditions are fulfilled without
using excessive force.
➭ Check whether the switch positions of the three-position switches are displayed correctly.

Test operation at the circuit-breaker with auxiliary voltage

Activating the The circuit-breaker is optionally equipped with an undervoltage release.


undervoltage release
ATTENTION
If an undervoltage release was ordered, test operation of the circuit-breaker must only be
performed with auxiliary voltage as the undervoltage release is delivered in free condition.
➭ Test operation of the circuit-breaker is only possible with auxiliary voltage.

Fig. 147: Retaining screw ① of the striker at the undervoltage release in position B

Malfunction during test If there are any faults that cannot be cleared at site:
operation
➭ Do not put the switchgear into operation.
➭ Inform the competent Siemens representative.

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Installation

16.3 Preparing the power-frequency voltage test


A power-frequency voltage test can be performed at the readily installed switchgear.

Preparations ➭ Remove surge arresters and surge limiters.


➭ Disconnect the feeder voltage transformer from the main circuit by operating the voltage
transformer disconnector (see page 161, "Operating the feeder voltage transformer").
➭ Remove the voltage transformer from the busbar.
Exception: If voltage transformers with 80% Ud are used, the voltage transformers need not
be removed. The power-frequency voltage test at the busbar can then be performed up to a
maximum of 80% Ud.
➭ Short-circuit the current transformers at the secondary terminals.
➭ Protect bushings of voltage transformers, surge arresters and surge limiters in a surge-proof
way using suitable sealing caps.
➭ Earth the capacitive test sockets.
✔ The power-frequency voltage test can now be performed.

16.4 Instructing the operating personnel


➭ Instruct operating personnel in theory and practice of switchgear operation.

16.5 Applying operating voltage

Preparations before The operating personnel must have been trained, the installation work checked and test
energizing operation must have been carried out successfully without malfunctions.
➭ Close all covers.
➭ Make sure that the capacitive test sockets are covered with caps.
➭ Switch the switching devices of feeders without connected cables to EARTHED position and
lock them, or cover the bushings with surge-proof caps.
➭ Reset short-circuit indicators.
✔ Now you can switch on the operating voltage and put the switchgear into operation as
described hereafter.

Energizing the first ➭ First, apply voltage from opposite substation, then switch the feeder from "OPEN" to
feeder/incoming feeder "CLOSED" position.

DANGER
Short-circuit in case of different phase sequence of the incoming feeders.
➭ Make sure that all incoming feeders have the same phase sequence.
➭ To check the phase sequence, use only phase comparison test units which are adequate
for HR or LRM test sockets.

➭ Verify correct terminal-phase connections of the next incoming feeder and switch on the
incoming feeder.
➭ Energize tested incoming feeder.

The three-position switch-disconnector of the feeder to be tested must be in OPEN position.


The opposite substation must be de-earthed and live.
Verify correct terminal-phase connections between the capacitive test sockets at the panel to
be tested and an already energized panel using a phase comparison test unit.

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Installation

➭ Plug the measuring cables of the phase comparison test unit into the test sockets for phase
L1 of the two panels.

➭ Read the indication on the phase comparison test unit.


➭ Proceed in the same way with the test sockets of the two other phases (L2 and L3).
✔ If the phase comparison test unit shows coincidence for every phase, the phase sequence of
the tested feeder is correct.

Energizing consumer When all incoming feeders are energized:


feeders
➭ One after the other, energize all outgoing feeders with connected consumers only.
✔ Now all feeders are energized. The switchgear is completely in operation.

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Operation

Operation
DANGER
The internal arc classification of the switchgear according to IEC 62271-200 has only been
proved by tests for the switchgear sides with internal arc classification and with closed high-
voltage compartments.
➭ Determine the IAC classification of the switchgear by means of the data on the rating plate
(see page 55, "Rating plates").
➭ Regulations for access to switchgear areas without internal arc classification according to
IEC 62271-200 must be defined by the entrepreneur or the switchgear operator.

DANGER
During operation of electrical equipment and switchgear, parts of this equipment are under
dangerous electrical voltage. Mechanical components may move quickly, even remotely
controlled.
➭ Do not remove covers.
➭ Do not reach into openings.

ATTENTION
If the gas filling is insufficient, this can cause personal injuries and material damages.
➭ Check readiness for service before performing any switching operation; to do this, verify
that the pointer of the ready-for-service indicator is in the green area.

 If the pointer is in the red area:


- Do not operate the switchgear.
Isolate the switchgear and put it out of service

ATTENTION
Earthing a live incoming cable will result in a short circuit and trip an upstream circuit-breaker.
➭ Verify safe isolation from supply of the feeder before earthing.

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Operation

17 Indicators and control elements

17.1 Control elements

Fig. 148: 8DJH 36: RRT block


① Short-circuit indicator / earth-fault indicator ⑩ Actuating opening for EARTHING
② Ready-for-service indicator ⑪ Indicator for protection tripping of fuse
③ ON/OFF switch for motor operating mechanism (option) ⑫ Actuating opening for DISCONNECTING
④ Local/remote switch for motor operating mechanism (option) ⑬ Control gate/locking device (option for three-position switch-
disconnector in ring-main feeder)
⑤ OFF pushbutton (transformer feeder only) ⑭ Socket for capacitive voltage detecting system (feeder)
⑥ Spring energy store indicator (transformer feeder only) ⑮ Position indicator for earthing switch
⑦ Feeder designation label ⑯ Position indicator for switch-disconnector
⑧ ON pushbutton (transformer feeder only) ⑰ Rating plate
⑨ Actuating opening for charging the spring energy store ⑱ Socket for capacitive voltage detecting system (busbar)

① Socket for capacitive voltage detecting system (busbar)


② Short-circuit indicator / earth-fault indicator
③ Ready-for-service indicator
④ Circuit-breaker OFF pushbutton (mechanical operation)
⑤ Actuating opening for disconnector CLOSE/OPEN
⑥ Control gate/locking device (option for three-position switch-
disconnector)
⑦ Actuating opening for earthing switch CLOSE/OPEN
⑧ Position indicator for earthing switch
⑨ Position indicator for disconnector
⑩ Position indicator for circuit-breaker
⑪ Socket for capacitive voltage detecting system (feeder)
⑫ Spring energy store indicator
⑬ Operations counter
⑭ Circuit-breaker ON pushbutton (mechanical operation)
⑮ Feeder designation label
⑯ Actuating opening for charging the spring energy store
⑰ Rating plate
Fig. 149: 8DJH 36: Circuit-breaker panel type L

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Operation

Local-remote switch The local-remote switch determines the location from which the three-position switch can be
(option) motor-operated. The local-remote switch latches tight in the selected setting.

Local setting:
Local operation by motor

Remote setting:
Remote operation by
motor from the control
room or monitoring
station

Momentary-contact On site, the disconnector or the earthing switch can be closed or opened via the motor-
rotary control switch for operating mechanism (option). This function is only active if the local-remote switch (option)
motor operating is in Local position.
mechanism (option)
After operation, the momentary-contact rotary control switch automatically switches back to
the central position.

Opening Central position Closing

17.2 Indicators

Switch position CLOSED OPEN


Disconnector
Switch-disconnector

Earthing switch

Circuit-breaker

Protection tripping of fuse not tripped tripped


Transformer panel

Spring energy store indicator not charged charged


Transformer panel

Circuit-breaker panel

Operations counter Number of operating cycles1) of the circuit-


breaker
Circuit-breaker

1)
One operating cycle corresponds to one closing operation and one opening operation of the circuit-breaker

144/175 Revision 11 • INSTALLATION AND OPERATING INSTRUCTIONS • 8DJH 36 • 510-8041.9


Operation

Ready-for-service indicator

DANGER
Mortal danger, and damage to the switchgear if the switch-disconnector is operated without
the switchgear being ready for service!
➭ Operate the switch-disconnector only if the indicator shows service readiness of the
switchgear (ready-for-service indicator: green).
➭ If the switchgear is not ready for service, isolate the switchgear in the opposite substation,
and inform the Siemens representative.

① Indication "ready for service"


② Pointer
③ Green
④ Red
⑤ Indication "not ready for service"/
"do not operate"

Fig. 150: Ready-for-service indicator

17.3 Operating levers

DANGER
Possible malfunctioning caused by switchgear damage. Using incorrect operating levers can
damage or deactivate the safety equipment of the switchgear.
➭ Use only the operating levers corresponding to the switchgear type.

Operating levers are available in different designs:


• Standard: Single-lever operation with black handles and coding as universal lever.
• Alternative 1: One operating lever with red handles for operation with the earthing switch
and one operating lever with black handles for operation of the switch-disconnector.
• Alternative 2: Single-lever operation via anti-reflex lever with and without coding.
• All operating levers are available in short and long design. The long operating lever is
equipped with an additional spacing tube.

Anti-reflex lever The standard operating lever can be converted into an anti-reflex lever. To do so, remove the
setscrew ① from the standard operating lever.

① Setscrew

Fig. 151: Standard operating lever, Fig. 152: Converting the standard
short operating lever into an
anti-reflex lever

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Operation

17.4 Mechanical interlocking with padlock


The locking device (option) of the switching gate can be padlocked in all three switch
positions.
The locking device can be padlocked so that no closing, no opening or no earthing is possible.
The padlock can also be fitted in such a way that none of the three switching operations can
be performed.

Padlock position Down Center Up

Disconnector Circuit-breaker
Actuating opening Earthing switch none
Switch-disconnector Transformer switch
Possible switching Only EARTHING and DE- No switching operations • Only CLOSING and • Charging the spring
operations EARTHING possible possible OPENING possible
Precondition: • Only possible if the
circuit-breaker is
Spring energy store not open
charged

17.5 Protection tripping for the three-position switch-disconnector with spring-


operated/stored-energy mechanism

NOTE
If the opening spring of the transformer switch was tripped by a fuse-link:
➭ The fuse indicator is red (see arrow).
➭ The motor operating mechanism (option) is out of operation.

Fig. 153: Indication: Fuse tripped

Re-establishing service ➭ Earth the switching device.


readiness
➭ Replace all HV HRC fuse-links (see page 166, "Replacing HV HRC fuse-links"). HV HRC fuse-
links may also be damaged if their striker was not tripped.

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Operation

18 Ring-main feeder, operation

DANGER
Non-observance of the following instructions can endanger people or damage the switchgear.
➭ The sequence of the following instructions has to be followed by all means.
➭ All instructions have to be executed.

18.1 Control board of ring-main feeder

① Ready-for-service indicator
② Control gate/locking device (option for
spring-operated mechanism)
③ Padlock (option)
④ Operating lever

Fig. 154: Control board of ring-main feeder

18.2 Connecting the ring-main feeder to the busbar

1
Initial situation:
Feeder in OPEN position
➭ Check the ready-for-service indicator
(see page 145, "Ready-for-service indicator").
➭ Remove the padlock (optional) from the locking device.

2
Open the actuating opening for the switch-disconnector.
➭ Push the control gate (optional) upwards, and hold it.

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Operation

3
Switch the three-position switch-disconnector to CLOSED
position.
➭ Insert the operating lever and turn straight clockwise as
far as it will go.

4
The feeder is connected with the busbar.
➭ Remove the operating lever (the control gate returns to its
initial position).
➭ Fit the padlock (optional) at the locking device at the
desired position (see page 146, "Mechanical interlocking
with padlock").

18.3 Disconnecting the ring-main feeder from the busbar

1
Initial situation:
Feeder in CLOSED position
➭ Check the ready-for-service indicator
(see page 145, "Ready-for-service indicator").
➭ Remove the padlock (optional).

2
Open the actuating opening for the switch-disconnector.
➭ Push the control gate (optional) upwards, and hold it.

3
Switch the three-position switch-disconnector to OPEN
position.
➭ Insert the operating lever and turn straight counter-
clockwise as far as it will go.

4
The feeder is disconnected from the busbar.
➭ Remove the operating lever (the control gate returns to its
initial position).
➭ Fit the padlock (optional) at the locking device at the
desired position (see page 146, "Mechanical interlocking
with padlock").

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Operation

18.4 Earthing the ring-main feeder

1
Initial situation:
Feeder in OPEN position
➭ Check the ready-for-service indicator
(see page 145, "Ready-for-service indicator").
➭ Remove the padlock (optional).

2
Open the actuating opening for the earthing switch.
➭ Push the control gate (optional) downwards, and hold it.

3
Switch the three-position switch-disconnector to EARTHED
position.
➭ Insert the operating lever and turn straight clockwise as far
as it will go.

4
The feeder is earthed.
➭ Remove the operating lever (the control gate returns to its
initial position).
➭ Fit the padlock (optional) at the locking device at the
desired position (see page 146, "Mechanical interlocking
with padlock").

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Operation

18.5 De-earthing the ring-main feeder

1
Initial situation:
Feeder in EARTHED position
➭ Check the ready-for-service indicator
(see page 145, "Ready-for-service indicator").
➭ Remove the padlock (optional).

2
Open the actuating opening for the earthing switch.
➭ Push the control gate (optional) downwards, and hold it.

3
Switch the three-position switch-disconnector to OPEN position.
➭ Insert the operating lever and turn straight counter-
clockwise as far as it will go.

4
The feeder is de-earthed.
➭ Remove the operating lever (the control gate returns to its
initial position).
➭ Fit the padlock (optional) at the locking device at the
desired position (see page 146, "Mechanical interlocking
with padlock").

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Operation

19 Operating the transformer feeder

DANGER
Non-observance of the following instructions can endanger people or damage the switchgear.
➭ The sequence of the following instructions has to be followed by all means.
➭ All instructions have to be executed.

19.1 Control board of transformer feeder

DANGER
If the operating lever is still inserted when the transformer switch is tripped by means of a test
fuse, persons can be injured.
➭ Remove the operating lever.

ATTENTION
Avoid no-load operations as this can damage the operating mechanism.
➭ Close the operating mechanism first, and then open it .

① Ready-for-service indicator
② OFF pushbutton
③ ON pushbutton
④ Control gate/locking device
⑤ Padlock (option)
⑥ Operating lever

Fig. 155: Control board of transformer feeder

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Operation

19.2 Connecting the transformer feeder to the busbar

ATTENTION
Risk of injury! When charging the spring, the operating lever is inserted in the actuating
opening. If no operating lever ejection system is available, the operating lever rotates and can
thereby injure the operator.
➭ Remove the operating lever after charging the spring.

1
Initial situation:
Feeder in OPEN position
➭ Check the ready-for-service indicator
(see page 145, "Ready-for-service indicator").
➭ Remove the padlock (optional).

2
Open the actuating opening for charging the operating
spring.
➭ Push the control gate (optional) upwards, and hold it.

3
Charge the operating spring of the three-position switch-
disconnector.
➭ Insert the operating lever and turn straight clockwise as
far as it will go.

4
The spring energy store indicator shows "spring charged".
➭ Remove the operating lever (the control gate returns to
its initial position).
The feeder is ready to close.

5
Connect the feeder to the busbar.
➭ Actuate the ON pushbutton.
➭ Fit the padlock (optional) at the locking device at the
desired position (see page 146, "Mechanical interlocking
with padlock").
The spring energy store indicator still shows "spring charged".

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Operation

19.3 Disconnecting the transformer feeder from the busbar

1
Initial situation:
• Feeder in CLOSED position
• The spring energy store indicator shows "spring
charged".

➭ Check the ready-for-service indicator


(see page 145, "Ready-for-service indicator").
➭ Remove the padlock (optional).
2
Disconnect the feeder from the busbar.
➭ Actuate the OFF pushbutton.
➭ Fit the padlock (optional) at the locking device at the
desired position (see page 146, "Mechanical interlocking
with padlock").
The spring energy store indicator shows "spring not charged".

19.4 Earthing the transformer feeder

1
Initial situation:
Feeder in OPEN position
➭ Check the ready-for-service indicator
(see page 145, "Ready-for-service indicator").
➭ Remove the padlock (optional).

2
Open the actuating opening for the earthing switch.
➭ Push the control gate (optional) downwards, and hold it.

3
Switch the three-position switch-disconnector to EARTHED
position.
➭ Insert the operating lever and turn straight clockwise as
far as it will go.

4
The feeder is earthed.
➭ Remove the operating lever (the control gate returns to
its initial position).
➭ Fit the padlock (optional) at the locking device at the
desired position (see page 146, "Mechanical interlocking
with padlock").

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Operation

19.5 De-earthing the transformer feeder

1
Initial situation:
Feeder in EARTHED position
➭ Check the ready-for-service indicator
(see page 145, "Ready-for-service indicator").
➭ Remove the padlock (optional).

2
Open the actuating opening for the earthing switch.
➭ Push the control gate (optional) downwards, and hold it.

3
Switch the three-position switch-disconnector to OPEN
position.
➭ Insert the operating lever and turn straight counter-
clockwise as far as it will go.

4
The feeder is de-earthed.
➭ Remove the operating lever (the control gate returns to
its initial position).
➭ Fit the padlock (optional) at the locking device at the
desired position (see page 146, "Mechanical interlocking
with padlock").

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Operation

20 Operating the circuit-breaker feeder

DANGER
Non-observance of the following instructions can endanger people or damage the switchgear.
➭ The sequence of the following instructions has to be followed by all means.
➭ All instructions have to be executed.

20.1 Control board of circuit-breaker feeder


Possible switching operations:
• Manual local operation, i.e. at the panel itself
• Electrical remote operation, e.g. from the control center
• Automatic operation from the installed protection equipment, e.g. SIPROTEC

The following chapter describes the manual switching operations at the panel.

Charging the spring If the circuit-breaker is not equipped with a motor operating mechanism, the spring energy
energy store manually store can be charged manually (see page 156, "Charging the spring energy store in the circuit-
breaker feeder manually").

Charging the spring If the circuit-breaker is equipped with a motor operating mechanism (option), the closing
energy store with motor spring is charged automatically after applying auxiliary voltage.
operating mechanism

Operating the circuit- The circuit-breaker can be operated manually with pushbuttons or electrically.
breaker
① Ready-for-service indicator
② Actuating opening for
charging the closing spring
③ Circuit-breaker ON
pushbutton
④ Circuit-breaker OFF
pushbutton
⑤ Control gate/locking device
(option for three-position
switch-disconnector)
⑥ Padlock (option)
⑦ Operating lever
⑧ Hand crank for charging the
closing spring

Fig. 156: Control board of the circuit-breaker feeder

ATTENTION
The max. service life of the circuit-breaker panel depends on the permissible number of
switching operations of the switching device used (see page 35, "Three-position switch-
disconnector " and see page 36, "Three-position disconnector ").
➭ Check the number of operating cycles of the switching devices regularly.
➭ When the switching device reaches the maximum permissible number of operating cycles,
a preventive maintenance and visual inspection must be performed, if required.

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Operation

20.2 Charging the spring energy store in the circuit-breaker feeder manually
During manual operation or if the auxiliary voltage fails (motor operating mechanism), the
spring energy store must be charged manually. The closing spring is charged automatically
after applying control voltage.
Auxiliary means required: Hand crank

Fig. 157: Hand crank

1
Initial situation:
• Circuit-breaker in OPEN position
• Three-position disconnector in OPEN
position
• The spring energy store indicator shows
"spring not charged".

➭ Check the ready-for-service indicator


(see page 145, "Ready-for-service
indicator").
2
➭ Remove the protective cap of the opening
for the hand crank.

3
Charge the circuit-breaker closing spring.
➭ Insert the hand crank and turn clockwise
until the spring energy store indicator
shows "spring charged".
➭ Remove the hand crank.
The circuit-breaker can be closed and opened
again.
Circuit-breaker with automatic reclosing
(AR):
In order to ensure the operating sequence
O - 0.3 s - CO for automatic reclosing of a
circuit-breaker with automatic reclosing
feature (AR), the closing spring must be re-
charged again manually after closing.
➭ Refit the protective cover.

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Operation

20.3 Closing the circuit-breaker

1
Initial situation:
• Circuit-breaker in OPEN position
• Three-position disconnector in CLOSED
position
• The spring energy store indicator shows
"spring charged".
➭ Check the ready-for-service indicator
(see page 145, "Ready-for-service
indicator").
2
Close the circuit-breaker.
➭ Actuate the ON pushbutton.
The spring energy store indicator shows
"spring not charged".
The position indicator for the circuit-breaker is
in CLOSED position.

20.4 Opening the circuit-breaker

1
Initial situation:
Circuit-breaker in CLOSED position
➭ Check the ready-for-service indicator
(see page 145, "Ready-for-service
indicator").

2
Open the circuit-breaker.
➭ Actuate the OFF pushbutton.
The position indicator for the circuit-breaker is
in OPEN position.

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Operation

20.5 Closing the three-position disconnector in the circuit-breaker feeder

1
Initial situation:
• Three-position disconnector in OPEN
position
• Circuit-breaker in OPEN position
➭ Check the ready-for-service indicator
(see page 145, "Ready-for-service
indicator").
➭ Remove the padlock (optional).
2
Open the actuating opening for the
disconnector.
➭ Push the control gate upwards, and hold
it.

3
Switch the three-position disconnector to
CLOSED position.
➭ Insert the operating lever and turn
clockwise as far as it will go.

4
The three-position disconnector is closed.
➭ Remove the operating lever (the control
gate returns to its initial position).
➭ Fit the padlock (optional) at the locking
device at the desired position (see page
146, "Mechanical interlocking with
padlock").

20.6 Opening the three-position disconnector in the circuit-breaker feeder

1
Initial situation:
• Three-position disconnector in CLOSED
position
• Circuit-breaker in OPEN position
➭ Check the ready-for-service indicator (see
page 145, "Ready-for-service indicator").
➭ Remove the padlock (optional).
2
Open the actuating opening for the three-
position disconnector.
➭ Push the control gate upwards, and hold it.

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Operation

3
Switch the three-position disconnector to
OPEN position.
➭ Insert the operating lever and turn
counter-clockwise as far as it will go.

4
The three-position disconnector is open.
➭ Remove the operating lever (the control
gate returns to its initial position).
➭ Fit the padlock (optional) at the locking
device at the desired position (see page
146, "Mechanical interlocking with
padlock").

20.7 Earthing the three-position disconnector in the circuit-breaker feeder

1
Initial situation:
• Three-position disconnector in OPEN
position
• Circuit-breaker in OPEN position
➭ Check the ready-for-service indicator (see
page 145, "Ready-for-service indicator").
➭ Remove the padlock (optional).
2
Open the actuating opening for the earthing
switch.
➭ Push the control gate downwards, and
hold it.

3
Switch the three-position disconnector to
EARTHED position.
➭ Insert the operating lever and turn
clockwise as far as it will go.

4
The three-position disconnector is
EARTHED.
➭ Remove the operating lever (the control
gate returns to its initial position).
➭ Fit the padlock (optional) at the locking
device at the desired position (see page
146, "Mechanical interlocking with
padlock").

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Operation

20.8 De-earthing the three-position disconnector in the circuit-breaker feeder

1
Initial situation:
• Three-position disconnector in EARTHED
position
• Circuit-breaker in OPEN position

➭ Check the ready-for-service indicator (see


page 145, "Ready-for-service indicator").
➭ Remove the padlock (optional).
2
Open the actuating opening for the earthing
switch.
➭ Push the control gate downwards, and
hold it.

3
Switch the three-position disconnector to OPEN
position.
➭ Insert the operating lever and turn counter-
clockwise as far as it will go.

4
The three-position disconnector is de-
earthed.
➭ Remove the operating lever (the control
gate returns to its initial position).
➭ Fit the padlock (optional) at the locking
device at the desired position (see page
146, "Mechanical interlocking with
padlock").

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Operation

21 Operating the feeder voltage transformer

21.1 Disconnecting the feeder voltage transformer


➭ Earth the feeder.
➭ Remove the cable compartment cover, see page 136, "Removing and hanging in the cable
compartment cover".
➭ Remove the padlock from the voltage transformer disconnector.
➭ Insert the operating key ① in the actuating opening of the voltage transformer disconnector
and turn 180° counter-clockwise.
➭ Refit the padlock ② .

Fig. 158: Opening the voltage transformer disconnector

➭ Hang in the cable compartment cover, see page 136, "Removing and hanging in the cable
compartment cover".
✔ The voltage transformer disconnector is isolated from high-voltage, earthed and secured
against reclosing.

21.2 Connecting the feeder voltage transformer


➭ Earth the feeder.
➭ Remove the cable compartment cover, see page 136, "Removing and hanging in the cable
compartment cover".
➭ Remove the padlock from the voltage transformer disconnector.
➭ Insert the operating key ① in the actuating opening of the voltage transformer disconnector
and turn 180° clockwise.
➭ Fit and lock the padlock ② .

Fig. 159: Closing the voltage transformer disconnector

✔ The voltage transformer disconnector is connected to high voltage and secured against
unauthorized opening.

➭ Hang in the cable compartment cover, see page 136, "Removing and hanging in the cable
compartment cover".

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Operation

22 Verification of safe isolation from supply

22.1 HR/LRM plug-in sockets

DANGER
High voltage! Danger! Verify safe isolation from supply without any doubt!
 Possible sources of failure:
- Defective voltage indicator (or device for function testing of the coupling section)
- Maloperation of the voltage indicator (or device for function testing of the coupling
section)

 Test the perfect function of the voltage indicator and the coupling section in accordance
with national standards:
- On a live panel
- With a test unit according to IEC 61243-5/EN 61243-5
- On all phases

➭ Use only voltage indicators or devices according to EN 61 243-5 / IEC 61 243-5 /


VDE 0682-415 to test the function of the coupling section. (The interface conditions have
not changed as against the old standard VDE 0681 Part 7; the corresponding indicators can
still be used.)
➭ Perform repeat test of interface conditions at the capacitive interfaces, as well as on the
indicators according to the customer’s specifications or national standards.
➭ Do not use short-circuiting jumpers as separate plugs. The function of the surge arrester
installed is not guaranteed anymore if short-circuiting jumpers are used (see page 25,
"Voltage detecting systems").

① Voltage indicator type HR


② Capacitive test socket L2
③ Earth socket
④ Cover for test sockets
⑤ Documentation to repeat test
of interface condition

➭ Remove covers from plug-in sockets (capacitive test sockets L1, L2, L3).
➭ Plug voltage indicator in all three phases L1, L2, L3 of the plug-in sockets.
✔ If the indicator does not flash or light up in any of the three phases, the phases are not live.

➭ Replace the covers on the plug-in sockets.

Indication HR/LRM system


Indication flashes Phase not isolated from supply

Indication lights up Phase not isolated from supply

Indication does not light Phase isolated from supply


up or flash

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Operation

22.2 Indications VOIS, VOIS R+, CAPDIS -S1+/-S2+

DANGER
High voltage! Danger! Verify safe isolation from supply without any doubt!
 Possible sources of failure:
- Defective voltage indicator (or device for function testing of the coupling section)
- Maloperation of the voltage indicator (or device for function testing of the coupling
section)

➭ Use only voltage indicators or devices according to EN 61 243-5 / IEC 61 243-5 /


VDE 0682-415 to test the function of the coupling section. (The interface conditions have
not changed as against the old standard VDE 0681 Part 7; the corresponding indicators can
still be used.)

DANGER
High voltage! Danger! Do only modify the factory setting of the C2 module in the voltage
detecting system CAPDIS-S1+/S2+ after consultation with the regional Siemens representative!
➭ If the setting of the C2 module was modified by mistake, re-establish the factory setting as
follows:
- Pull out the C2 module ③ at the rear side of CAPDIS-S1+/S2+. Caution: Open printed
circuit board may be energized.
- Plug the C2 module ③ into CAPDIS-S1+/S2+ so that the marked arrow ① on the housing
points to the marking ② on the C2 module

Fig. 160: Marking of the factory setting at the C2 module

① "Test" button
② Cover
③ LC display
④ Duct for signaling
cables CAPDIS-M
⑤ Test socket L2
⑥ Earth socket
⑦ Test socket L3
Fig. 161: CAPDIS-S2+: Cover closed
⑧ Test socket L1
⑨ Short instructions

Fig. 162: CAPDIS-S2+: Cover opened

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Operation

① LC display
② Test socket L2
③ Earth socket
④ Test socket L3
⑤ Test socket L1

Fig. 163: VOIS+: Cover opened

Indications VOIS, VOIS R+,


Indicatio VOIS+, VOIS R+ CAPDIS-S1+ CAPDIS-S2+
CAPDIS -S1+/-S2+ n L1 L2 L3 L1 L2 L3 L1 L2 L3
A0 Operating voltage not present (CAPDIS-S2+)

A1 Operating voltage present

A2 • Operating voltage not present


• Auxiliary power not present (CAPDIS-S2+)

A3 Failure in phase L1, operating voltage at L2 and


L3 (for CAPDIS-Sx+ also earth-fault indication)

A4 Voltage (not operating voltage) present

A5 Indication: "Test" passed (lights up shortly)

A6 Indication: "Test" not passed (lights up shortly)

A7 Overvoltage present (lights up permanently)

A8 Indication: "ERROR" e.g., in case of missing


auxiliary voltage

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Operation

22.3 Indications WEGA 1.2, WEGA 2.2

DANGER
High voltage! Danger! Verify safe isolation from supply without any doubt!
 Possible sources of failure:
- Defective voltage indicator (or device for function testing of the coupling section)
- Maloperation of the voltage indicator (or device for function testing of the coupling
section)

➭ Use only voltage indicators or devices according to EN 61 243-5 / IEC 61 243-5 /


VDE 0682-415 to test the function of the coupling section. (The interface conditions have
not changed as against the old standard VDE 0681 Part 7; the corresponding indicators can
still be used.)

Fig. 164: Operating elements WEGA 1.2/2.2

① LC display (illuminated for WEGA 2.2) ④ Test socket L3


② Test socket L1 ⑤ Earth socket
③ Test socket L2 ⑥ "Display Test" button

Indications
WEGA 1.2, WEGA 2.2 Indication WEGA 1.2 WEGA 2.2
L1 L2 L3 L1 L2 L3
A0 For WEGA 2.2: Operating voltage not present, auxiliary power
present, LCD illuminated

A1 • Operating voltage present


• For WEGA 2.2: Auxiliary power present, LCD illuminated

A2 • Operating voltage not present


• For WEGA 2.2: Auxiliary power not present, LCD not
illuminated
A3 • Failure in phase L1, operating voltage at L2 and L3
• For WEGA 2.2: Auxiliary power present, LCD illuminated

A4 • Voltage present, current monitoring of coupling section


below limit value
• For WEGA 2.2: Auxiliary power present, LCD illuminated
A5 • Indication: "Display Test" passed
• For WEGA 2.2: Auxiliary power present, LCD illuminated

A6 For WEGA 2.2: LCD for missing auxiliary voltage is not


illuminated

510-8041.9 • INSTALLATION AND OPERATING INSTRUCTIONS • 8DJH 36 • Revision 11 165/175


Operation

23 Replacing HV HRC fuse-links


For data to usable HV HRC fuse-links, see page 19, "HV HRC fuse assembly" and see page 45,
"Selection of HV HRC fuse-links".

ATTENTION
If one HV HRC fuse has tripped, the HV HRC fuses in the other two phases may have been
stressed.
➭ If one HV HRC fuse has tripped, always replace the HV HRC fuse in all three phases.

ATTENTION
Risk of hand injuries due to hot fuse-links or bruises and sharp edges at the locking system
during fuse replacement.
➭ Do not replace HV HRC fuse-links with bare hands.
➭ Wear safety gloves.

Removing the cable The cable compartment cover can only be removed if the earthing switch is in EARTHED
compartment cover position.
When the cable compartment cover is removed, the earthing switch is interlocked in EARTHED
position.
➭ Isolate and earth the transformer feeder.
➭ Remove the cable compartment cover, see page 136, "Removing and hanging in the cable
compartment cover".

Detaching the gasket of ➭ Detach the gasket of the HV HRC fuse-link. For this purpose, turn the handle of the locking
the HV HRC fuse-link system of the HV HRC fuse-link 90° upwards or downwards.

166/175 Revision 11 • INSTALLATION AND OPERATING INSTRUCTIONS • 8DJH 36 • 510-8041.9


Operation

Withdrawal of the
HV HRC fuse-link
ATTENTION
HV HRC fuse-links may be hot!
➭ Let HV HRC fuse-link cool down, or wear gloves when withdrawing the HV HRC fuse-link.

➭ Withdraw the HV HRC fuse-link together with the locking system.

Replacing
HV HRC fuse-links
ATTENTION
Incorrectly selected or mounted fuse-links and extension tubes damage the fuse box or the
switchgear.
➭ Only fuse-links with reference dimension 537 mm are permissible.

➭ Lay the HV HRC fuse-link with the locking system on a flat, clean and firm underground.
➭ Undo the screw of the hose clamp with suitable tools (slot screwdriver).

① Locking system
② HV HRC fuse-link
③ Screw of the hose clamp

➭ Detach the HV HRC fuse link ② from the locking system ① .

510-8041.9 • INSTALLATION AND OPERATING INSTRUCTIONS • 8DJH 36 • Revision 11 167/175


Operation

➭ Insert the new HV HRC fuse-link into the locking system.

➭ Fasten the bolt of the hose clamp ③ again (tightening torque: 3 Nm).
➭ Replace the HV HRC fuse-link in the other phases analogously.

Inserting the
HV HRC fuse slide
ATTENTION
Incorrectly selected or mounted HV HRC fuse-links and extension tubes can damage the fuse
box or the switchgear.
➭ Only HV HRC fuse-links with reference dimension 537 mm are permissible.

➭ Push the HV HRC fuse-link with locking system into the fuse box as far as it will go.

➭ The locking system can only be inserted completely if the slide of the fuse tripping ② points
towards the tripping rocker ① .

① Tripping rocker
② Slide of fuse tripping

168/175 Revision 11 • INSTALLATION AND OPERATING INSTRUCTIONS • 8DJH 36 • 510-8041.9


Operation

Interlocking of HV HRC ➭ Interlock HV HRC fuse-links in the fuse box. For this purpose, turn the handles of the locking
fuse-links system of the HV HRC fuse-links 90° upwards or downwards until they latch in.
Lock the fuse-link of phase L3 ③ first, then the fuse-links of phases L1 ① and L2 ② .

Hanging the cable ➭ The cable compartment cover can only be hung in correctly if the HV HRC fuse slides are
compartment cover in latched in correctly.
➭ Hang in the cable compartment cover, see page 136, "Removing and hanging in the cable
compartment cover".

510-8041.9 • INSTALLATION AND OPERATING INSTRUCTIONS • 8DJH 36 • Revision 11 169/175


Operation

24 Cable testing

24.1 Cable testing via cable plugs

DANGER
Cable testing with connected cables represents a special stress for the isolating distance. If the
busbar of the switchgear under test or the opposite substation are live with operating voltage,
adequate measures must be taken in order to prevent overvoltages. Normally, the switch-
disconnector is not interlocked during the cable test.
➭ Fit switching prohibition signs.
➭ Secure the locking device (option) with a lock.

DANGER
If the voltage transformer disconnector is closed, the test voltage can destroy the voltage
transformer and cause personal injuries.
➭ Switch the voltage transformer disconnector to EARTHED position before testing the cables
and secure it (see page 161, "Disconnecting the feeder voltage transformer").

Isolating and earthing the ➭ Disconnect the feeder under test.


feeder under test
➭ Make sure that the feeder in the opposite substation has also been isolated and secured
against reclosing.
➭ Verify safe isolation from supply.
➭ Earth the feeder.

➭ If voltage transformers are mounted at the cable feeder in the panel, open the voltage
transformer disconnector (see page 161, "Disconnecting the feeder voltage transformer").

Preparations ➭ Remove the cable compartment cover, see page 136, "Removing and hanging in the cable
compartment cover".
➭ Undo the screw-type cone at the T-plug or at the adapter.
➭ Fit cable test equipment (e.g. measuring bolts) according to the operating instructions of
the plug manufacturers.

① Bushing
② Measuring bolt
③ Test lead
④ Earthing connection of cable shield
⑤ Earthing connection of plug
⑥ T-plug

Testing Maximum values for the test voltage:


Rated voltage of the DC test voltage, Test AC test voltage VLF* 0.1 Hz, Test
switchgear [kV] maximum value [kV] duration maximum value [kV] duration
[min.] [min.]
12 36 15 19 60
24 72 15 38 60
36 72 15 57 60

* Very Low Frequency

170/175 Revision 11 • INSTALLATION AND OPERATING INSTRUCTIONS • 8DJH 36 • 510-8041.9


Operation

ATTENTION
The cables, cable plugs and voltage detecting systems may be damaged by too high test
voltages.
➭ Observe the specifications of the manufacturers of the cables, cable plugs and voltage
detecting systems (maximum test values).

➭ De-earth.
➭ Perform the test according to the recommendations of the cable manufacturers or the
customers' specifications.

After completion ➭ Earth the feeder under test.


of test
➭ Remove cable test elements.
➭ Clean the screw-type cone and apply the supplied mounting paste.
➭ Mount the screw-type cone on the T-plug according to the manufacturer's instructions.
➭ If voltage transformers are mounted at the cable feeder in the tested panel, close the
voltage transformer disconnector (see page 161, "Connecting the feeder voltage
transformer").
➭ Hang in the cable compartment cover, see page 136, "Removing and hanging in the cable
compartment cover".
➭ De-earth the panel and the opposite substation, and re-energize the feeder.

24.2 Cable sheath test

DANGER
Normally, the switch-disconnector panel is not interlocked during the cable sheath test.
Prevent switching to OPEN or CLOSED position as follows:
➭ Fit switching prohibition signs.
➭ Secure the locking device (option) with a lock.
➭ Closing lock-out (option)

Work operations ➭ Isolate and earth the feeder under test.


➭ Remove the cable compartment cover.
➭ De-earth the cable shield at the cross member of the subframe as well as in the opposite
substation.
➭ Perform cable sheath test following the recommendations of the cable manufacturers or
the customer's stipulation.
➭ Earth the cable shield again at the cross member of the subframe as well as in the opposite
substation.
➭ Refit and lock the cable compartment cover.
➭ De-earth the panel and the opposite substation and re-energize the feeder.

510-8041.9 • INSTALLATION AND OPERATING INSTRUCTIONS • 8DJH 36 • Revision 11 171/175


25 Index
A Comments on EMC .........................................................64
Absorber, installation ...................................................... 76 Commissioning ..................................................... 138, 139
Accessories ..................................................................... 30 Completeness, checking..................................................57
Applying operating voltage ........................................... 140 Components ................................................................... 11
Auxiliary switch 3SV92, breaking capacity ....................... 38 Control elements .......................................................... 143
B Cross member, mounting.............................................. 137
Billing metering panel type M, current and Cross member, removing .............................................. 137
bar routing ................................................................... 105
Current transformers, dimensions and
Billing metering panel type M, installation..................... 105 mounting positions....................................................... 106
Billing metering panel type M, possibilities
of connection for current and voltage transformers ....... 105 D
De-earthing, transformer feeder.................................... 154
Busbar termination, mounting ........................................ 94
Deeper cable compartment cover for individual panel,
C floor openings and fixing points ...................................... 71
Cable compartment cover, hanging in........................... 136 Deeper cable compartment cover for panel block,
Cable compartment cover, removing............................. 136 floor openings and fixing points ...................................... 72
Cable compartment covers.............................................. 18 Description ....................................................................... 8
Cable connection ............................................................ 20 Dew point, checking .......................................................56
Cable connection with bolted contact ............................. 20 Dielectric strength and site altitude ................................. 43
Cable connection, lateral, mounting.............................. 124 Disconnector, indicator ................................................. 144
Cable connection, selection table .................................... 22 Due application................................................................. 7
Cable connection, voltage transformer.......................... 132 E
Cable installation, switchgear with pressure Earthing accessories...................................................... 115
relief to the rear/upwards.............................................. 122 Earthing busbar, installation.......................................... 101
Cable sheath test .......................................................... 171 Earthing switch, indicator ............................................. 144
Cable testing................................................................. 170 Earthing, metering panel type M ................................... 115
Cable-type current transformers, installation ................. 127 Earthing, switchgear ..................................................... 100
CAPDIS ......................................................................... 163 Earthing, transformer feeder ......................................... 153
Circuit diagrams, correcting .......................................... 135 Electrical connections ................................................... 119
Circuit-breaker feeder, charging the spring
energy store manually .................................................. 156
F
Features ...........................................................................8
Circuit-breaker feeder, closing the three-position
disconnector................................................................. 158 Felt strips, affixing .......................................................... 83

Circuit-breaker feeder, control board ............................. 155 Fixing points ................................................................... 68

Circuit-breaker feeder, de-earthing the Floor openings................................................................68


three-position disconnector .......................................... 160 Floor openings and fixing points, metering panel ............69
Circuit-breaker feeder, earthing the Foam material strips, affixing .......................................... 83
three-position disconnector .......................................... 159
Foundation, preparing ....................................................63
Circuit-breaker feeder, opening the
Functional modules .......................................................... 9
three-position disconnector .......................................... 158
Fuse-links, replacing ..................................................... 166
Circuit-breaker feeder, operation................................... 155
Circuit-breaker panel, service life................................... 155 G
Gas leakage rate ............................................................. 43
Circuit-breaker, closing ................................................. 157
Gas quality, checking ...................................................... 56
Circuit-breaker, indication ............................................. 144
Circuit-breaker, opening................................................ 157 H
High-voltage cables, connection.................................... 119
Classification, switchgear ................................................ 40
High-voltage cables, metering panel type
Cleaning agents .............................................................. 65 busbar-cable, installation .............................................. 113

172/175 Revision 11 • INSTALLATION AND OPERATING INSTRUCTIONS • 8DJH 36 • 510-8041.9


High-voltage cables, metering panel type Operation, ring-main feeder ......................................... 147
cable-cable, installation ................................................ 113
Operation, transformer feeder ...................................... 151
High-voltage cables, mounting in metering panel ......... 112
Operations counter, indication...................................... 144
HR plug-in sockets, verification of safe isolation
from supply .................................................................. 162 P
Packing .......................................................................... 57
HV HRC fuse assembly .................................................... 19
Padlock......................................................................... 146
HV HRC fuse-links, metering panel .................................. 55
Panel block, floor openings and fixing points................... 70
HV HRC fuse-links, replacing ......................................... 166
Panel interconnection, metering panel.......................... 117
HV HRC fuses, installing in metering panel .................... 117
Panel modules .................................................................. 9
HV HRC fuses, make Inter-Teknik..................................... 51
Panels, interconnecting .................................................. 82
HV HRC fuses, make SIBA ................................................ 46
Personal protective equipment (PPE)................................. 6
HV HRC fuses, removing from metering panel ............... 118
Position indicators ........................................................ 143
I Power-frequency voltage test at site.............................. 140
IKI-30, simple protection............................................... 134
Pressure relief................................................................. 73
Indicators ............................................................. 143, 144
Pressure relief duct, installation ...................................... 76
Individual panels, floor openings and fixing points .......... 68
Pressure relief to the rear/upwards .................................. 75
Installation ..................................................................... 57
Pressure relief to the rear/upwards, installation ............... 77
Interlocking, mechanical............................................... 146
Protection against small animals, metering panels......... 116
Interlocks ....................................................................... 18
Protection and control equipment................................... 24
Intermediate storage ...................................................... 58
Protection tripping of fuse, indication ........................... 144
L
Local-remote switch ..................................................... 144 Q
Qualified personnel .......................................................... 7
Locking devices .............................................................. 18
Low-voltage compartment, installation ......................... 103 R
Rating plates................................................................... 55
LRM plug-in sockets, verification of safe isolation
from supply .................................................................. 162 Ready-for-service indicator...................................... 28, 145
Ready-for-service indicator, checking ............................. 62
M
Maintenance .................................................................. 56 Recycling ........................................................................ 56
Metering panel type M, earthing accessories ................. 115 Ring-main feeder, connecting to the busbar .................. 147
Metering panel, connecting the current Ring-main feeder, control board.................................... 147
transformers................................................................. 108 Ring-main feeder, de-earthing ...................................... 150
Metering panel, double-pole voltage transformer.......... 112 Ring-main feeder, disconnecting from the busbar ......... 148
Metering panel, HV HRC fuse-links .................................. 55 Ring-main feeder, earthing ........................................... 149
Metering panel, installing HV HRC fuses ........................ 117 Ring-main feeder, operation ......................................... 147
Metering panel, mounting high-voltage cables.............. 112
S
Metering panel, removing HV HRC fuses ....................... 118 Safety instructions ............................................................ 5
Metering panel, transformer installation ....................... 106 Secondary equipment connection, simple
Metering panels, panel interconnection ........................ 117 protection IKI-30........................................................... 134
Metering panels, protection against small animals ........ 116 Secondary equipment, connection ................................ 133
Motor operating mechanism, operating ........................ 144 Selection of HV HRC fuse-links......................................... 45
Motor operating mechanisms, retrofitting..................... 102 Service life, end .............................................................. 56
Short-circuit/earth-fault indicator .................................... 30
O
Operating levers ........................................................... 145 Signal terms and definitions.............................................. 5
Operating voltage, applying.......................................... 140 Spherical connection bolts, installation ......................... 113
Operation..................................................................... 142 Spring energy store, charging manually,
circuit-breaker feeder.................................................... 156
Operation, circuit-breaker feeder .................................. 155
Standards and guidelines ................................................ 40

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Surge arresters. selection table ....................................... 22 Transport damages, checking.......................................... 57
Switch-disconnector, indicator ...................................... 144 Transport regulations...................................................... 41
Switchgear, aligning ....................................................... 23 Transport to place of installation .....................................59
Switchgear, extending .................................................... 23 U
Switchgear, installing...................................................... 65 Unloading.......................................................................59

T V
Technical data ................................................................ 34 Vacuum circuit-breaker ................................................... 15
Technical data, three-position disconnector..................... 36 Vacuum circuit-breaker, technical data ............................37
Technical data, three-position switch-disconnector.......... 35 Verification of safe isolation from supply ...................... 162
Three-position disconnector, technical data..................... 36 Verification of safe isolation from supply,
HR/LRM plug-in sockets ................................................. 162
Three-position switch-disconnector................................. 11
Vessel adapter, installation..............................................90
Three-position switch-disconnector, technical data.......... 35
VOIS ............................................................................. 163
Tightening torques ......................................................... 43
Voltage detecting systems ..............................................25
Tools .............................................................................. 65
Voltage transformer at the cable connection ................. 132
Torques .......................................................................... 43
Voltage transformer disconnector, closing..................... 161
Transformer feeder, connecting to the busbar ............... 152
Voltage transformer disconnector, opening................... 161
Transformer feeder, control board................................. 151
Voltage transformers, dimensions and
Transformer feeder, de-earthing ................................... 154
mounting positions....................................................... 106
Transformer feeder, disconnecting from the busbar ...... 153
Voltage transformers, installation in the
Transformer feeder, earthing ........................................ 153 circuit-breaker panel ..................................................... 130
Transformer feeder, operation ...................................... 151 Voltage transformers, installation on the busbar............ 130
Transformer installation, metering panel....................... 106
W
Transformer protection table........................................... 46 WEGA 1.2/2.2 ............................................................... 165
Transformer protection table, make Inter-Teknik ............. 51

174/175 Revision 11 • INSTALLATION AND OPERATING INSTRUCTIONS • 8DJH 36 • 510-8041.9


Imprint
Siemens AG
Energy Management
Medium Voltage & Systems
Schaltanlagenwerk Frankfurt
Carl-Benz-Str. 22
D-60386 Frankfurt
© Siemens AG 2015

510-8041.9 • INSTALLATION AND OPERATING INSTRUCTIONS • 8DJH 36 • Revision 11 175/175

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