Professional Documents
Culture Documents
B. V. Venkatarama Reddy
Compressed
Earth Block &
Rammed Earth
Structures
Springer Transactions in Civil
and Environmental Engineering
Editor-in-Chief
T. G. Sitharam, Indian Institute of Technology Guwahati, Guwahati, Assam, India
Springer Transactions in Civil and Environmental Engineering (STICEE) publishes
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Resources Engineering, Engineering Hydrology, Solid Waste Engineering,
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Dedicated to my parents, wife Annapurna
and the kids Dileep and Jayanth
Foreword
Building with earth (also referred to variously as clay, mud and (sub)soil construction)
takes many forms, with a history as long as human settlement, and a continued use to
this day longer and more extensive than most other construction materials. Traditional
forms of earth building include adobe (sun-dried mud bricks), cob (layers of mud
and straw stacked in-situ in layers), rammed earth (layers of soil compacted inside
formwork), as well as decorative internal plasters and masonry mortars.
Low mechanical resistance and a susceptibility to water deterioration of traditional
earth building materials are two of the reasons why over the past 50+ years stabilised
earth construction techniques have grown in popularity across the world, including
parts of North America, Australia, across Africa, as well as India and other Asian
countries. Stabilised earthen materials have proven able to provide safe, affordable
and sustainable buildings.
Over the past four decades, Prof. Venkatarama Reddy has established himself as
the world’s foremost engineering expert on stabilised earth construction. Through
research and development, education, training and stakeholder engagement, as well
as building standard development, Prof. Venkatarama Reddy has played a leading
role in the growth and reputation of stabilised earth construction in India and beyond.
This book, focusing two of the most popular forms of modern stabilised earth
construction—compressed earth blocks and rammed earth—brings together, for the
very first time, unequalled and collected research and professional experience for the
benefit of a wide readership. Students and practitioners of engineering and architec-
ture, as well as builders and developers, but also accessible to others interested in
exploring alternative sustainable forms of construction, will benefit from its content.
Across 17 chapters, the book provides comprehensive coverage from fundamental
vii
viii Foreword
The word “earth” means the planet on which we live and also the substance of the
land surface: the soil—a layer of earth. The words “soil” and “earth” are commonly
used phrases in the context of earthen structures. When the humans attempted to shed
the nomadic life, need arose for the construction of the shelters. The construction
techniques were evolved for utilising the locally available soil or the earth for the
dwellings. There are footprints of earthen structures in all the main cradles of the
civilisations. The earthen materials have nearly zero carbon footprint and complete
recyclability with zero environmental costs. With the advent of the modern construc-
tion materials and the construction techniques after the Industrial Revolution, the
developments as well as use of earthen constructions took a back seat. The modern
building materials are energy intensive and consume unsustainably extracted mined
raw materials from the planet earth threatening the sustainability of the living habi-
tats on the planet. The soil or the earth provides scope for devising low carbon and
sustainable options to build the modern earthen structures.
The traditional earth constructions suffer from strength loss on moisture absorp-
tion and durability against adverse environmental actions. Such problems can be
mitigated through the process of stabilisation using inorganic binders and industrial
by-products. The stabilised earth roads and pavements were popular in the early
part of the twentieth century. The lime stabilised rammed earth can be seen in the
centuries old famous Chinese tulou houses and rammed earth used in Alcazaba
Cadima in Granada, Spain (eighth century AD).
Since the last 5–6 decades, immense technological developments can be noticed
on the stabilised earth construction. Research and innovation into earthen construc-
tion materials and technologies for earthen structures has grown significantly in
recent years fostering the development of relevant codes of practices dealing with
diverse functional performances of the buildings, viz. materials, durability, climatic-
response, indoor air quality, acoustics, aesthetics and environment. The stabilised
earth building technologies are being commercially exploited across the globe, and
there is a considerable stock of modern stabilised earth buildings in many coun-
tries. There is a great deal of interest among many professionals, organisations and
individuals in utilising the stabilised earth technology for the buildings.
ix
x Preface
The stabilised Compressed Earth Block (CEB) and rammed earth form the core
of discussions in the book. The topics covered are mainly supported by scientific
data generated over four decades of rigorous R&D, helped by the doctoral research
programmes, sponsored research and the experience gained over technology dissem-
ination activities leading to a large number of CEB and rammed earth buildings and
structures. The structural design aspects presented on stabilised CEB masonry and
rammed earth walls shed more light on the basic design principles for the structural
elements using the new materials and illustrated through design examples. The novel
materials using industrial by-products and new binders (geopolymers), promotion
of circular economy demonstrated through recycling of natural clay minerals from
the stabilised earth products and the concept of sustainable materials are elaborated
in greater detail. The book will serve as a very useful document for researchers,
teachers and students of engineering and architecture, professionals, builders and
the individuals. The author will be grateful if the discerning readers point out any
shortcomings and mistakes in the book.
The scientific contributions from many of my research students culminated into compi-
lation of this book. It is difficult to find students willing to work on research topics
pertaining to earth construction, recycled materials and energy in buildings. I was lucky
to be associated with such research scholars: Mr. Ajay Gupta, Mr. Richardson Lal, Prof.
P. Prasanna Kumar, Prof. M. S. Latha, Prof. M. Muttharam, Ms. Anitha M., Dr. K. I.
Praseeda, Dr. S. N. Ullas, Dr. K. Gourav, Dr. N. C. Balaji, Dr. Lepakshi Raju, Dr. R. K.
Preethi, Dr. V. Vibha, Mr. Ch. V. Uday Vyas and Dr. R. Sri Bhanupratap Rathod. The
knowledge I have accumulated over the last four decades, on earth construction, energy
and sustainable materials, would not have been possible but for the efforts of these
research scholars. I wish to acknowledge my beloved students’ efforts for allowing
me to use the information from their theses and the published work.
My colleague Dr. K. S. Nanjunda Rao co-supervised few students, and I used
to bank upon him for the advice on numerical analysis work. I wish to place on
record his intellectual support during the last three decades. I sincerely thank Prof.
Monto Mani for the assistance extended in reviewing the chapter on sustainability of
construction materials. During the course of the book compilation, I used to encounter
gaps in the data represented in many illustrations and these gaps were filled by the
experimental research work carried out by research associates Dr. H. N. Abhilash,
Mr. V. Nikhil, Mr. M. Nikhilash, Mr. Vishwas Raj and Mr. Vadhiraj. Their efforts
are sincerely acknowledged. I appreciate and thank Dr. S. N. Ullas and Mr. Vishwas
Raj for the help extended in preparing several sketches and drawings. My mentor
Prof. K. S. Jagadish was passionate about research into earthen materials and advised
me to pursue research in the exciting area of earthen materials and structures. I am
indebted to him for the valuable advise which took me into the exciting world of
mechanics of earthen materials, where I spent major part of my over four decades of
academic life. Last but certainly not the least, acknowledgement must go to my wife,
Annapurna, who relieved me from domestic chores and bore the brunt of my long hours
of absence at home, almost every day including weekends, where I used to spend time
in the laboratory.
xi
xii Acknowledgements
The sponsored research grants were essential to pursue R&D into earthen mate-
rials and the dissemination of the ideas to demonstrate the earth building technolo-
gies. These activities were supported by the research grants from the Department of
Science and Technology (Government of India), Karnataka State Council for Science
and Technology, University Grants Commission, Indo-French collaborative Projects
(CEFIPRA), UK-India Project (UKIERI) initiative, H. T. Parekh Foundation under
CSR initiative of HDFC limited and the Indian Institute of Science, Bangalore. I
greatly acknowledge this financial assistance in fostering research and developing,
and dissemination of many alternative building technologies.
B. V. Venkatarama Reddy
About This Book
This is the first ever comprehensive seminal book on stabilised earth construction.
The book is a result of highly focused R&D and dissemination work on the stabilised
compressed earth blocks and the rammed earth over a period of four decades at the
Department of Civil Engineering and the Centre for Sustainable Technologies, Indian
Institute of Science, Bangalore, India. The book provides insights into fundamental
aspects of soils and soil stabilisation, static soil compaction, principles of designing
the machine for the compressed earth blocks, in-depth analysis on the characteristics
of stabilised Compressed Earth Blocks (CEBs), earth mortars, the CEB masonry,
geopolymer stabilised CEB and the concepts on utilising non-organic solid wastes for
the CEB. The characteristics of stabilised rammed earth and behaviour of stabilised
rammed earth under compression, tension and shear are dealt in greater detail. The
structural design of the stabilised CEB masonry and the rammed earth buildings
with design examples is a unique feature of the book. The later part of the book deals
with recycling, embodied energy and embodied carbon of stabilised CEB and the
rammed earth; the book ends with a thought-provoking aspect of sustainability of
construction materials and green buildings. The book will serve as a useful document
for the researchers, design professionals, students and teachers of engineering and
architecture, professionals and builders, and the individuals.
xiii
Contents
xv
xvi Contents
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 459
About the Author
xxv
Part I
Introduction to Earth Construction
and Soil Stabilisation
Chapter 1
Earthen Materials and Earthen
Structures
Earthen structures are spread across the world, and still a large population is living in
earthen dwellings. History of building with earth or soil is not documented system-
atically. There are many attempts to document and display the examples of earthen
structures in the past. As we dig more into the history of construction, we encounter
more and more examples of earthen structures. When the humans first decided to shed
their nomadic and hunter-gatherer lifestyle and settle down at one place, need arose
for the buildings and other structures. Locally available soil, stones and biomass
were the obvious choice for the construction materials. There are evidences for
earthen buildings and structures in all the main cradles of the civilisations (Fig. 1.1):
the Indus Valley Civilisation, civilisation of Mesopotamia and Babylonia, the civil-
isations of Egypt, China, Mexico and Peru. Why our ancestors used soil for the
building construction? There are many arguments highlighting the points in favour
of soil/earth-based constructions: the advantages of cost, easy and ready availability
of local soil, and lack of access to transport systems and energy to process the
materials.
Construction of dwellings and other structures by our ancestors commenced soon
after the shedding of highly nomadic life maybe 10,000 years ago. The early civili-
sations dependent on agriculture for their livelihood started dwelling in river valleys,
e.g. Nile river valley, Indus Valley, etc. Generally, these river valleys are rich in
transported fertile soils and may lack in the availability of stones and also, difficulty
in breaking stones to smaller sizes. In such situations, soil becomes the material of
choice for the construction.
Turkey’s central Anatolian city of Konya, Çatalhöyük, is among the oldest settle-
ments of the Neolithic Age, dating back to 7400–5200 BC, where earthen houses
can be seen (Fig. 1.2). The unbaked earthen structures in Mohenjo-daro city in the
Indus Valley date back to 3rd millennium BC (CRAterre 2012). The stupa mound and
several other major structures show the earthen structures implemented on a massive
© The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd. 2022 3
B. V. V. Reddy, Compressed Earth Block & Rammed Earth Structures,
Springer Transactions in Civil and Environmental Engineering,
https://doi.org/10.1007/978-981-16-7877-6_1
4 1 Earthen Materials and Earthen Structures
Fig. 1.1 Main cradles of civilisations (Indus Valley, Mesopotamia and Babylonia, civilisations of
Egypt, China, Mexico and Peru) (prepared by H. N. Abhilash)
Fig. 1.2 Archaeological excavation site, Anatolia Turkey (7400–5200 BC) (Source https://www.
flickr.com/photos/catalhoyuk/albums/72157647113315030)
scale (Fig. 1.3). The Bam Citadel (Fig. 1.4) located in the city of Bam in Iran is the
largest adobe brick building in the world. There is no precise archaeological dating
of the buildings of the Citadel of Bam. The first human settlements in this area are
dated back to fourth–sixth century BC. The Citadel construction activities can be
1.1 History of Earthen Structures 5
Fig. 1.3 Stupa mound and other structures, 3rd millennium BC (Source https://whc.unesco.org/en/
list/138/gallery/)
Fig. 1.4 Ancient Bam citadel and surroundings (575–300 BC), (Courtesy: Prof. Ing. Aleš
Kocourek)
traced back to twelfth century AD and lasting for several centuries (CRAterre 2012,
https://en.wikipedia.org). One surviving section of the Great Wall of China, in the
Shandong Province, is made of rammed earth and is estimated to be 2,500 years
old. The Great Wall of China, near Jiayuguan in Gansu Province, was built using
the unfired clay, the locally available material. The techniques of rammed earth as
well as adobe blocks have been adopted (Anger and Fontaine 2009) (Fig. 1.5). Very
thick adobe block masonry vaults at the Ramesseum, Luxor, Egypt, were built about
3,500 years ago (Association la Voûte Nubienne 2015). These are called Nubian
vaults (Fig. 1.6).
The Ait Ben Haddou is the best-known example of earthen architecture of southern
Morocco (Fig. 1.7). These are mainly rammed earth buildings, with some parts of the
structures built with adobe block masonry. The earth constructions in these regions
date back to eleventh century AD to the present (CRAterre 2012). The Shibam
6 1 Earthen Materials and Earthen Structures
Fig. 1.5 Section of the Great Wall of China built around third century BC (Source © Gwydion
Williams Flickr, Creative Commons, CRAterre)
Fig. 1.6 Adobe block vaults at the Ramesseum, Luxor, Egypt, built ~3,500 years ago (Source ©
Thierry Joffroy, CRAterre)
1.1 History of Earthen Structures 7
Fig. 1.7 Traditional earth houses in Ait Benhaddou Qsar, southern Morocco (picture by Maureen
from Buffalo, USA—Ait Benhaddou Qsar, CC BY 2.0, https://commons.wikimedia.org/w/index.
php?curid=73697816)
city in Yemen has impressive tower houses up to seven-storey height (~30 m high)
nicknamed “the Manhattan of the Desert” (Fig. 1.8). This is a sixteenth-century
walled city and is the pioneering example on the principle of vertical construction.
These structures were built entirely of adobe block masonry (CRAterre 2012). In
Fig. 1.8 Tall structures with load bearing adobe block masonry in Shibam city, Yemen, built in
sixteenth century AD (picture by Jaysegul Tastaban, © CRAterre)
8 1 Earthen Materials and Earthen Structures
1968, Riyadh in Saudi Arabia had 46% of residential buildings constructed with
earth (Mubarak 1999). Earth has been used throughout central Arabia Najd, in both
the sand desert areas and the fertile valleys, much of the interior of Yemen and Oman,
extending northwards into Iraq and the Syrian Desert (King 1998). Culturally, Arab
population is attached and familiar in living in different forms of earth shelters.
The great religious leaders used mud brick (libin) for the residences and mosque in
Medina in AD 622 (Mortada 2016; King 1998).
Germany has examples of earthen buildings since 4500 BC. Traditional earth
construction techniques such as cob, wattle and daub, adobe block masonry and
rammed earth were practised in Germany (Schroeder 2016). The Weilburg a. d. Lahn
town in Germany has 200 rammed earth buildings built during eighteenth–nineteenth
century (Schick 1987). Figure 1.9 shows the famous six-storey load bearing rammed
earth wall building built in 1826. This is a remarkable structure designed and built
during the period when the robust structural design methods were non-existent. The
building wall thickness varies from 750 mm on the ground floor to 300 mm at the
top floor. The rammed earth construction thrived in France. France has more than
half a million rammed earth houses. Figure 1.10 shows a traditional rammed earth
building in the Rhone Valley. Francois Cointeraux’s publications (Cointeraux 1791)
on rammed earth in Lyon in 1791 paved the way for the rammed earth technique
spreading across Europe and USA.
Fig. 1.9 Six-storey unstabilised rammed earth building, Weilburg a. d. Lahn, Germany (built in
1826)