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Keywords: The use of zeolites in basic catalysis is limited when large molecules are involved, such as in the manufacture of
Zeolites fine chemicals, due to difficulty in accessing the micropores of the catalyst. A solution to this problem is to
Mesopores synthesize zeolites containing mesopores that improve the accessibility of the active sites. This work investigates
TPOAC and Activation energy
the synthesis of zeolites 4A according to a bottom-up method employing the organosilane surfactant [3-(tri
methoxysilyl) propyl] octadecyldimethylammonium chloride (TPOAC), at different concentrations in the syn
thesis mixture (TPOAC/Al2O3 = 0–0.09), to produce mesopores. The zeolites were evaluated in the Knoevenagel
condensation reaction, which is strongly influenced by the accessibility of the catalytic sites, due to the large
sizes of the molecules involved. Zeolites 4A with mesopores, showing higher external surface areas, were formed
in the presence of TPOAC at the different concentrations tested. Higher conversions were achieved using the
zeolites with mesopores, compared to conventional zeolite 4A, due to improved access of the reactant molecules
to the catalytic sites. In addition, the reaction catalyzed by the zeolite with mesopores had lower activation
energy, compared to use of the conventional zeolite 4A.
1. Introduction been developed, including bottom-up and top-down methods [8]. The
top-down methods, specifically desilicalization and dealuminization
Zeolites are microporous crystalline aluminum silicates that possess procedures [10,14–16], offer simplicity but have several disadvantages,
special properties, including thermal stability, shape selectivity, and including: (i) a reduced quantity of active sites, resulting in low catalytic
high acidity or basicity. Consequently, they are highlighted as an activity; (ii) blocking of the sites by amorphous materials; (iii) partial
important class of industrial catalysts with large-scale applications in amorphization of the zeolite structure; and (iv) being unsuitable for
petroleum refining and the petrochemical industry, as well as having zeolites with high lattice aluminum content, such as zeolite LTA [17,18].
considerable potential in the catalytic synthesis of fine chemicals [1–3]. Desilicalization is usually an appropriate method for zeolites with Si/
Despite their desirable features as catalysts, the presence of only Al ratios in the range 20–50, but is not efficient for the formation of
micropores in the zeolite structure can restrict the diffusion of reactants mesoporosity in zeolites with Si/Al ratios <15. Dealuminization is
or products, reducing access of the molecules to the active sites, which widely used for zeolites with low Si/Al ratios, although this technique
hinders the application of these materials in reactions involving large can result in a substantial loss of structural aluminum, consequently
molecules [3–7]. One way to address the diffusional and accessibility decreasing the quantity of active sites [3].
limitations of zeolites is to create larger pores, such as in the mesopore The bottom-up strategies use a template for the formation of meso
range [8]. Several studies have reported improvements in access to pores and can be divided into two types, according to the physical state
active sites and diffusion through the channels for zeolites with meso of the template, either soluble in the reaction medium (soft templating)
pores, compared to conventional zeolites [9–12]. Cho et al. [13] or insoluble in the reaction medium (hard templating). In soft tem
observed faster molecular diffusion in zeolites LTA with mesopores, plating, surfactants and organosilanes are used as templates [11–13,
produced using a bottom-up method, compared to exclusively micro 19–21], while hard templating employs rigid molds, such as inert carbon
porous zeolite LTA. particles [22]. Such methodologies are suitable for the formation of
Various strategies for the formation of mesopores in zeolites have mesopores in zeolites with any Si/Al ratios.
* Corresponding author.
E-mail address: dilson@ufscar.br (D. Cardoso).
https://doi.org/10.1016/j.micromeso.2021.111640
Received 30 August 2021; Received in revised form 27 November 2021; Accepted 13 December 2021
Available online 16 December 2021
1387-1811/© 2021 Elsevier Inc. All rights reserved.
J. Floriano da Silva et al. Microporous and Mesoporous Materials 331 (2022) 111640
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J. Floriano da Silva et al. Microporous and Mesoporous Materials 331 (2022) 111640
reaction and calcining the zeolites after each use, thus regenerating the
catalyst.
3
J. Floriano da Silva et al. Microporous and Mesoporous Materials 331 (2022) 111640
Fig. 4. Fits obtained using the t-plot method for determination of (a) the micropores volume (V’micro) and (b) the mesopores volume (V’meso) of the LTA-x zeolites.
Fig. 5. (a) Pore diameter distributions and (b) cumulative pore volumes of the zeolites (both determined using the NLDFT method).
4
J. Floriano da Silva et al. Microporous and Mesoporous Materials 331 (2022) 111640
Fig. 6. Defects formed in the zeolite structure after calcination to remove the TPOAC. Source: adapted from Ref. [34].
Fig. 7. (a) Isotherms for the adsorption of CO2 at 273 K by the LTA-x zeolites, and (b) fits obtained using the Dubinin-Radushkevich model.
Table 2
Micropore volumes and chemical compositions of the LTA-x zeolites.
Zeolite Vmicroa (cm3/g) Si/Alb Si/Alc FWHMd Al (%)
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J. Floriano da Silva et al. Microporous and Mesoporous Materials 331 (2022) 111640
27
Fig. 9. Al NMR spectra of the LTA-x zeolites.
Fig. 10. Micrographs of the LTA-x zeolites: (a) x = 0; (b) x = 0.01; (c) x = 0.04; (d) x = 0.09.
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J. Floriano da Silva et al. Microporous and Mesoporous Materials 331 (2022) 111640
Table 3
Performances of the LTA-x zeolites used in the Knoevenagel condensation re
action at 70 ◦ C.
Zeolite k2 (L. mol− 1. R2 (dx/dt)0 (10− 2. TOF0
min− 1) min− 1) (min− 1)
Table 4
Activation energies for the Knoevenagel condensation reactions catalyzed by the
LTA-x zeolites.
Zeolite Ea (kJ.mol− 1) R2
identical for all the zeolites (Table 2), the number of basic sites also
remained almost constant for the zeolites synthesized using different
quantities of TPOAC. In turn, the strength of the anionic sites is mainly
dependent on the acidity of the charge-compensating cation and the
aluminum content in the zeolite network [41,42]. Since the
charge-compensating cation (Na+) was the same and the aluminum
content was almost constant, it could be assumed that the strength of the
basic sites remained unchanged. Therefore, the higher conversions
shown in Fig. 11 were due to the improved access of reactant molecules
to the active sites. This improvement was due to the increasing presence
of mesopores and higher external surface areas of the zeolites, caused by
use of the TPOAC organosilane in the synthesis, as shown in Table 1.
For determination of the activation energies of the Knoevenagel re
actions in the presence of the LTA-0 and LTA-0.09 zeolites, the kinetic
constants were firstly obtained at different temperatures, using the fits of
the irreversible second order kinetic model, as also described by
Ref. [43] (Fig. S3 and Table S3). These values were then used to obtain
the activation energies from the linearized Arrhenius equation plots
Fig. 12. Arrhenius plots used to obtain the activation energies for the LTA-
(Fig. 12).
0 and LTA-0.09 zeolites.
The activation energy for the reaction catalyzed by the zeolite con
taining mesopores (LTA-0.09) was lower than for the reaction catalyzed
model reaction (Scheme 1). This reaction is highly influenced by the
by the conventional zeolite (LTA-0). This decrease could be explained by
accessibility of the catalytic sites, due to the large sizes of the molecules
the presence of mesopores, which decreased the activation energy
involved.
related to diffusion [8,44], consequently reducing the reaction activa
Increase of the quantity of TPOAC used in synthesis of the zeolites
tion energy. Therefore, the presence of the mesopores reduced the
resulted in higher conversions (Fig. 11), as also evidenced by the kinetic
diffusional restrictions of the molecules, facilitating access to the cata
constants (Table 3) obtained from the fits of the irreversible second
lytic sites and lowering the energy barriers that needed to be overcome
order model (Equation S(1)). Table 3 also shows the conversion rates,
for the reactions to occur.
which were used to obtain the TOF0 values. Substantial increases were
After 3 consecutive uses (Fig. 13), about 90% of the initial conver
observed for the zeolites synthesized using higher amounts of TPOAC,
sion remains. Furthermore, it was verified that the structure of zeolite
with TOF0 for the LTA-0.09 zeolite being around 2.5-fold higher than
LTA-0.09 was maintained after its reuse (Fig. S4), showing that this
TOF0 for the conventional LTA-0 zeolite. Note that LTA-0 and LTA-0.01
catalyst is stable and promising for applications in heterogeneous basic
zeolites have similar TOF0 values, probably because the amount of
catalysis, since it can be recovered and reused.
mesopores formed in LTA-0.01 was small (Smeso = 6 m2) when compared
to LTA-0.04 and LTA-0.09 zeolites (Table 1), this amount being insuf
4. Conclusions
ficient to increase the catalytic activity (see Table 4).
The higher TOF0 values for the zeolites synthesized using higher
Type 4A zeolites containing mesopores were successfully synthesized
amounts of TPOAC could have been due to three factors, namely the
using the TPOAC organosilane surfactant to form mesopores. The crys
quantity, strength, and accessibility of the basic sites. The basic sites of
tallite size and the textural properties of these zeolites could be
zeolites are associated with oxygen anions in the lattice, which are
controlled by adjusting the amount of TPOAC used in the reaction
generated by the insertion of aluminum atoms in the zeolite structure, so
mixture. The zeolites containing mesopores provided higher conversions
the quantity of basic sites is the same as the number of structural
of benzaldehyde in the Knoevenagel condensation reaction, compared to
aluminum atoms [41,42]. Since the lattice Al content was virtually
a conventional zeolite 4A (LTA-0). This was due to the increased access
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J. Floriano da Silva et al. Microporous and Mesoporous Materials 331 (2022) 111640
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