AXIAL-FLOW® 7010/8010 PRODUCTIVITY GUIDE

FEATURING
• Safety
• Service Inspections
• Maintenance
• Operation
• Troubleshooting
• AFS
• Storage
 GENERAL
TITLE INFORMATION
Introduction
In 1977, the first single rotor multi-crop combine was
introduced, and the Axial-Flow® combine quickly found its home
in farm fields throughout North America, and around the world.
The rest is history. Thirty years and over 144,000 combines
later, the Case IH Axial Flow is the harvesting benchmark, and
an agricultural legend. More Case IH Axial-Flow combines have
harvested crops than all other rotaries—combined.

At the heart of Axial-Flow design are six uncompromising core

principles. The single rotor Axial-Flow design boasts SIMPLICITY
that reduces maintenance cost and contributes to overall Figure 2.1
lower ownership costs. GRAIN QUALITY and GRAIN SAVINGS are
a direct result of the single rotor design. Basic design and
30 years of history give the Axial-Flow ADAPTABILITY unlike
any other combine, and the MATCHED CAPACITY of all combine
systems means no productivity-robbing internal bottlenecks.
All this adds up to RESALE VALUE that leads the industry.

Strong resale value depends not only on the integrity of

the machine, but the ability to update older machines with
new technology, protecting your investment. And equally
important is the solid support you receive from your local
Case IH dealer. Your dealer’s investment in their stock of
genuine Axial-Flow service parts, technician training, Figure 2.2
maintenance programs and credit support helps all your
Case IH products retain resale value.

With the Axial-Flow 7010/8010 , Case IH is writing the latest

chapters in the Axial-Flow story. CNH offers a full selection
of headers including standard and residue chopping corn
heads up to 12 rows; auger grain headers up to 35 feet; and
draper headers up to 40 feet in width. The all-gear Power Plus
variable speed feeder drive allows precise feeder and header
speed control, automatically adjusting to ground speed.

Perfection of the AFX rotor boosts threshing capacity with

reduced power requirements, while maintaining superior grain Figure 2.3
quality and separation. Interchangeable rotor modules customize
threshing and separating to specific crops and conditions, and
the Power Plus drive system gives operators precise speed
control and efficient power transmission to the rotor. With the
standard in-cab rotor reverser and inching feature, the Power
Plus drive makes the slug wrench obsolete.

Figure 2.4

2
 GENERAL INFORMATION TITLE
Introduction (cont.)
The self-leveling cleaning system features a larger, hydraulically-
driven CrossFlow fan and active grain pan that stratifies grain
before reaching the pre-sieve. The leveling system allows combine
operation on slopes up to 12% (8010) or 14% (7010) while
maintaining a level cleaning system. An innovative Tri-Sweep
tailings processor efficiently re-threshes tailings, returning them
to the grain pan for re-separation. Residue handling systems
adjust spreading width to distribute discharge evenly behind
headers as wide as 42 feet.

Grain tanks holding 315 and 350 bushels for the 7010 and
8010 respectively, and unloading at 3.2 bushels per second
support optimum productivity in the highest yielding crops.
Unloading augers discharge up to 21 feet from the combine, Figure 3.1
maintaining a safe distance between trucks or grain carts and
the widest headers.

The highest yields, toughest crop, and most demanding terrain

and field conditions do not slow down the Axial-Flow 7010/8010
combines, with 350 HP in the 7010 and 400 HP driving the
8010. Power Boost Mode gives operators an added edge when
operations such as unloading-on-the-go demand extra power to
keep up ground speed and harvest productivity.

Maintenance is made easy with large, easy-opening side

inspection doors with standard service lights. Easy access to the
radiator and filters promotes regular service, and sight gauges on
the transmission and gear cases allows level checks at a glance.
The Power Plus drive system drastically reduces the number
Figure 3.2
of belts and chains, promoting reliable operation with reduced
service demands.

Operators work at maximum productivity on long harvest days in

the climate controlled comfort of the Axial-Flow cab. Focalized
cab mounting and air suspension seat take the vibration and
shock out of cruising through the field, and user-friendly right
hand controls move with the seat to keep them in easy reach
for maximum comfort and efficiency. Over 62 square feet of
glass and superior lighting, including optional HID lights, allows
operators to see every inch of the head and surrounding field
conditions.

Standard yield and moisture sensors team up with the in-cab

Universal Display Plus or Pro600 monitor to give operators
instant feedback on combine productivity and crop yield, and the
ability to store data for summary display. Add one of two optional
GPS receivers, and accurate yield and moisture maps become
the ultimate tool to fine-tune crop population, pest control and
nutritional requirements in future years. The AFS252 receiver Figure 3.3
supports the optional AccuGuide™ auto guidance system.

3
 SAFETY / FIRE PREVENTION
Safety
Harvest is the culmination of a full year of hard work and great
investment. We know harvest “windows of opportunity” are not
always as wide as you would like, with weather and crop conditions
having the final say on when the crop gets into the bin. Make
sure you spend every available day harvesting, not sidelined
because poor judgment resulted in an accident. Observe all
Safety Instructions in the combine Operator’s Manual, and these
specific safety rules, for a safe and profitable harvest season.
General Safety Rules
• Be sure you re-read the Operator’s Manual to review all
safety instructions
• Be sure you read and understand the safety messages on all
decals on your combine
• Never start or move the combine until you are sure everyone
is out of the way
• Never start the combine until the operator is familiar with
all controls. This rule applies even if an experienced operator/
trainer is present. Waiting until a quick decision is required
to prevent an accident is not a good learning experience.
• Always place the transmission in neutral before attempting
to start the engine
• Do not allow riders (except during training)
• Set the parking brake, turn off the engine and remove
the key before leaving the cab for cleaning, adjusting,
or lubricating
• Never enter the grain tank or engine compartment when the
engine is running
• Many of the combine systems are electronically actuated.
Unlike mechanical linkages that have a distinct and visible
outcome when shifted or adjusted, activity such as
unplugging an actuator may result in unexpected component
movement. This accents the need to stop the combine
engine before performing any service operation.
• Always stop the combine engine when refueling. Do not
smoke while refilling the fuel tank.
• Solidly block the header up, or lower the feeder cylinder
safety stand before working on or under the header (see
figure 4.1)
• Keep ladders, steps, and platforms free of trash and mud
accumulations
• Always keep all guards and shields in place
• Drive at moderate speeds in the field and on the road. Keep
the combine in gear when going down hill.
• Use extreme caution when removing the radiator cap to
avoid contact with hot pressurized coolant. Allow the engine
to cool before opening the system.
• Be sure everyone is clear of the area before unloading grain.
Grain entering a truck, trailer or grain cart at over 3 bushels
per second can trap an adult in seconds.
• Dress appropriately when performing service work. Do not
wear loose clothing that can become entangled with
the machine.
4 harder to control.
• When transporting on the highway, engage the “Road Mode”
switch. Double-check bridge and overhead power line
clearances.
• Take frequent breaks to maintain maximium attention. An alert
operator is in a better position to handle emergencies.
Think safe … Work safe … Be safe.
Figure 4.1
Fire Prevention
Few things could ruin an otherwise rewarding harvest more
than a devastating combine fire. By nature, mature crops are
dry and dirty, and are sources of considerable debris that can
accumulate on harvesting equipment. During busy harvest-
time, operators should take the time to clean the combine daily.
The most appropriate cleaning time is at the end of the day.
• Attempts to perform only major, time-consuming cleanings
on a less-frequent basis will likely require MORE TIME in the
course of the harvest season. Make a proactive commitment
to devote a few minutes to cleaning on a daily basis. Cleaning
time is also a good time to perform a basic visual machine
inspection.
Some additional “food for thought.” Modern, high-productivity
combines are powerful machines, and along with power comes
heat. Fire cannot start without heat and fuel. You cannot remove
the heat from the engine, hydraulics and other hard-working
systems, but you can remove the fuel source by keeping your
combine clean.
Specific areas where high operating temperatures suggest extra
cleaning effort are:
• The engine, especially the exhaust system and turbocharger
• Hydrostatic pump, motor and hydraulic lines and tubes
• Brakes
• Electrical components
• Engine drives and all moving parts
• Batteries and battery cables
Equip your combine with at least two fire extinguishers – one near
the cab and another where it can be reached from the ground.
• Have at least one water-charged extinguisher on your combine.
However, use a water extinguisher only on crop debris. Water
applied to an oil fire may spread the flames.
• Watch for fuel or hydraulic fluid leaks. Correct leaks
immediately and clean the machine thoroughly after leaks
or spills. Residual hydraulic fluid or fuel mixed with trash
creates a very combustible mixture. This can make a fire much

CONTENTS
Safety / Fire Prevention ..........................4
Service Inspections................................5
Maintenance ....................................6-12
Operation.......................................13-20
Troubleshooting ..............................21-22
AFS...............................................23-25
Storage..........................................26-27
SERVICE INSPECTIONS
Take Full Advantage of its Capabilities
Have you, or did someone you know purchase a new combine in the last
few years and continued to use it in much the same way as the combine it
replaced? Many times operators do not fully realize and take advantage of
modern features. As a result of not fully utilizing the combine’s features, the
owner may not be receiving all the value from the money spent.
Many of the items suggested in this booklet can be completed by the owner
when preparing for the season or the operator when starting a new field.
Other adjustments, service procedures, or repairs might be more effectively
completed by your dealer’s trained service technicians.

MAINTENANCE CHOICES, BE PREPARED FOR DEMANDING CONDITIONS

Ask your Case IH dealer about Customized Maintenance Inspections.

It is a proactive way to be sure your combine will operate at its best
possible performance when you need it.

Customized Maintenance Inspections include a visual and functional

inspection of your combine. They can be used as a pre-season or as a
post-season tune-up.
Benefits include:
• Increased productivity • Documented maintenance
• Less downtime during the season • Service by Case IH-trained
• Lower operating costs technicians

• Improved fuel economy • Service with Genuine Case IH

lubricants, filters, and parts

The combined advantages of Customer Maintenance Inspection services should result in a lower cost of ownership and
higher resale values.

Documented Service Promotes High Resale Value

When you schedule your equipment for annual maintenance
inspection services, your Case IH dealership places an annual UPTIME
Action Maintenance decal on your equipment after each inspection,
distinguishing your commitment to keep your machines running
in top condition. Not only does annual maintenance support your
productivity in the field, each decal symbolizes completed service—
which may increase the resale value of your equipment.

Because Case IH technicians use Customized Maintenance Inspection

checklists for each inspection, you can rest assured the service is
thorough and nothing is overlooked.

5
 MAINTENANCE
During harvest time, it is easy to get in a hurry and perhaps neglect some “minor” maintenance items. Before long (in an effort
to get to the field a few minutes sooner), more items may start to seem “minor.” Then, a breakdown may be a reminder that no
maintenance item is “minor.” Not only will the repair be more costly than maintenance, it will be much more time-consuming. Be
sure to follow all the maintenance recommendations in your Operator’s Manual, and enhance your combine productivity all season long.

5
7 6
1
8

4 4

The Axial-Flow 7010/8010 combines are designed to require a minimum of daily maintenance. Complete daily maintenance
steps are detailed in the combine Operator’s Manual.

Daily maintenance items to check at the end of the day while the
machine is at operating temperature.
1 Check PTO gearbox oil level
2 Empty the rock trap
3 Visually inspect the cooling system rotary screen
4 Check tire inflation
Additional checks are recommended and should be performed prior to
starting-when the engine is cooled to ambient temperature.
5 Check the engine oil level
6 Check coolant recovery tank level sight glass
7 Check hydraulic reservoir level sight glass
8 Confirm audible alarms and indicator lamps function properly on startup
Grease fittings requiring regular service include:
• Cleaning shoe drive eccentrics (50 Hr.)
• Final drive half-shaft couplers (100 Hr.)
• Powered rear axle kingpins (100 Hr.)
• Grain elevator slip clutch (300 Hr.)
• Header drive gearbox (300 Hr.)
• Header driveshaft pillow block (300 Hr.)
• Header driveshaft sliding splines (300 Hr.)
• Header driveshaft upper spline (300 Hr.)
• Unloader chain idler support (300 Hr.)
• Rotor front bearing (600 Hr.)
• Beater/chopper shaft bearings (600 Hr.)

6
 MAINTENANCE
Additional Service Recommendations • Do not overfill the crankcase above the maximum mark
The engine oil and filter change interval is 300 operating hours.
Engine Air Filter
• Always use a top-quality engine oil. Case IH No. 1® SAE
The engine air filter should be serviced only when there is an
15W40 engine oil has been specifically formulated for
“Air Filter Blocked” alarm on the operator’s display (see figure
heavy duty, high-temperature operation in diesel engines.
7.1).
• Oil must meet API CH-4 specifications
• Replacing plugged filters is the recommended method to
assure optimum engine protection • Crankcase oil capacity for the 10.3 liter engine is 8.3 US
Gal. (32 liters)
• If the filter is cleaned, use extreme care, directing low-
pressure air from the inside to dislodge dirt. To avoid damage, Crankcase Breather
do not strike the inside of the element with the air wand.
The crankcase breather has an indicator that sets if service is
• NEVER tap or pound the element on a hard surface to dislodge required (see figure 7.4). Check the sight gauge periodically
dirt, as damage is likely to occur for a red pin that may become visible. Change the filter every
• Check the filter element with a light inside the element after 1200 operating hours.
cleaning to assure the element paper and the connection of
the pleats to the element end plates has not been damaged
• Remove the inner safety element only if it is to be replaced
(see figure 7.2)
Engine Oil and Filter
Check the engine oil level daily, after the engine has been
stopped at least 5 minutes (see figure 7.3).
• The oil level on the dipstick should be between the minimum
and maximum level marks
• DO NOT OPERATE THE ENGINE if the level is below the
Figure 7.3
minimum mark

Figure 7.1 Figure 7.4

Anti-Freeze/Coolant Maintenance
Engines in today’s combines operate at near full load
conditions a high percentage of the time The cooling system
must rid the engine of significant heat in these conditions.
Good maintenance is necessary to keep the system working at
top efficiency, while protecting internal engine components.

• The minimum interval for checking the coolant level in the

expansion tank is 50 hours. Given the ease of glancing at
the sight glass, a daily check is good insurance that the level
is correct (see figure 8.1).

Figure 7.2
7
 MAINTENANCE
Additional Service Recommendations (cont.)
Anti-Freeze/Coolant Maintenance (cont.)
• If coolant must be added, refer to the Operator’s Manual
safety requirements prior to removing the radiator cap.
• If the cap must be removed while the system is hot, protect
hands with a thick layer of rags to absorb spilled coolant.
Do not wear gloves. Gloves can become soaked with hot
coolant and burn the skin before the they can be removed.
• Use Case IH XHD antifreeze coolant. Mix with clean, soft
water in a 50/50 ratio. Do not use automotive grade coolant
available from common retail outlets. It is not low silicate,
and is inadequate for heavy-duty use.
Figure 8.1
• Cooling system capacity is 11.1 US Gallons (42 liters)
• Replace the coolant every 1200 operating hours. Refer to
the Operator’s Manual.
Coolant Conditioner
Axial-Flow 7010/8010 combines are factory-filled with a pink-
colored, heavy-duty ethylene glycol antifreeze that contains
DCA4 additive to prevent corrosion in the cooling system.
• Engines on Axial-Flow 7010/8010 combines do not have a
coolant filter, unlike some past engines
• When the coolant is changed, the antifreeze used to refill
the system must contain some DCA4 to continue the
corrosion protection. Figure 8.2
• Is not good to “over-apply” DCA4. A test kit is available to
evaluate coolant corrosion protection.
Cooling system corrosion protection can be properly maintained
with the following parts:
• Part No. CC2602—Fleetguard™ test kit for checking the DCA
level in the cooling system
• Part No. DCA60LJ—Fleetguard DCA4 coolant additive (1 pint)
• Part No. 332398A1—Heavy-duty ethylene glycol antifreeze
with DCA4 additive (1 Gallon)
Air Intake Rotary Screen
Check the rotary screen to assure screen sections are not
damaged, out of place, or missing (see figure 8.2). Figure 8.3

• Open the rotary screen and assure debris is not

accumulated on radiator fins, restricting air flow (see
figure 8.3)
• Check for debris on other cooling elements, including
intercooler, PTO gearbox oil cooler, hydraulic oil cooler, air
conditioning condenser and fuel cooler.
• A “Service Hinge” can be released to allow the cooling
elements to open further for extensive cleaning. Refer to the
Operator’s Manual for instructions for proper use.
• Check cutoff plate brushes for light contact with the screen.
Adjustment may be necessary as the brushes wear (see
figure 8.4). Refer to the Operator’s Manual for adjustment Figure 8.4
8 procedures, which are different between combine models.

Additional Service Recommendations (cont.)
Engine Compartment
While cleaning, visually inspect the engine compartment for
signs of leaks, debris on the alternator screen, (see figure
9.1) belt tension and condition, and correct connection and
tightening of hoses and clamps (see figure 9.2).
Figure 9.1
Figure 9.2
Fuel System
The most reliable way to prevent fuel-related performance
issues is to purchase only high quality, low sulfur fuel from a
reputable supplier. Refer to the Operator’s Manual for detailed
fuel quality specifications.
• Fuel tank capacity is 264 gallons
• Fuel level gauge in cab post display, low fuel warning is
displayed on monitor
• Re-fill with fuel at the end of the day if possible to minimize
moisture condensation in the tank
• Check the pre-filter/water separator daily and drain
accumulated water if necessary (see figure 9.3)
• Replace the pre-filter every 600 hours, or sooner if engine
performance reduction is observed
• Replace the final fuel filter every 600 hours (see
figure 9.4)
MAINTENANCE
Figure 9.3
Figure 9.4
Bio-diesel Fuel
The use of Bio-diesel fuel is on the rise. A bio-fuel blend, up to
a maximum of 5% (B5) has been approved for use in Case IH
diesel engines. While bio-diesel has distinct advantages such
as its clean burning characteristics, users of bio-diesel should
be aware of some specific conditions.
• Bio-diesel blends attract more moisture, and may require
more frequent water separator draining
• Bio-diesel should not be left in engines that are stored for
more than 4 months
• A lower cloud point may contribute to harder cold-weather
starting, making bio-diesel less attractive than conventional
diesel fuel for winter use
• Depending on fuel quality, more frequent filter changes may
be required
In addition to low-emissions, some other bio-diesel advantages
include:
• Bio-diesel mixes well with conventional diesel fuel
• Oil change intervals are not affected with bio-diesel use
As with all other fuels, purchase high quality Bio-diesel fuel
from reputable suppliers to assure trouble-free combine
operation.
9
 MAINTENANCE
Additional Service Recommendations (cont.)
Hydraulic System
The hydraulic system works hard propelling, lifting, turning
and controlling functions on your combine.
• Use only the finest hydraulic fluid, namely Case IH AKCELA
Hy-Tran® Ultra hydraulic transmission fluid … the only
brand guaranteed to deliver complete protection. Don’t take
a chance on ordinary lubricants.
• When checking the oil level, make sure the combine is
parked on a level area, and all cylinders are retracted
• The hydraulic oil level is checked by viewing a sight glass Figure 10.1
on the oil reservoir (see figure 10.1). Add oil should the level
decrease to the bottom of the sight glass. Do not fill above
the top of the sight glass.
• Replace the hydraulic oil and filter every 1200 hours as
specified in the Operator’s Manual. System capacity is 15 PTO GEARCASE
US Gallons (57 liters). DIPSTICK
• Wipe dust and dirt from the header hydraulic hose connection
block before disconnection and connection of the head to ROTOR GEARCASE
reduce dirt entry into the hydraulic system DIPSTICK
PowerPlus Drive System
The PTO gearbox serves as the reservoir for the PowerPlus Figure 10.2
drive hydrostatic system. The oil level should be checked daily,
following a specific procedure (see figure 10.2). • Excessive tension places added load on the chains, sprockets
• The best time to perform the procedure is at the end of and associated parts
the day. If the oil is not warm, operate the engine at least • Follow Operator’s Manual instructions for the adjustment of
10 minutes to warm the oil, then with the separator and crop carrying chains such as the feeder and elevators
feeder engaged for 5 minutes.
• Chain alignment is critical. Make sure chain is properly
• If the oil is warm, but the drives have not been operated in aligned, especially after performing repairs.
at least 30 minutes, operate for 5 minutes with the separator
• Unless specified, operator choice determines if chains are
and feeder engaged
lubricated, or run dry. If chains are initially lubricated,
• Stop the engine, and allow the unit to set 15 minutes before re-lubricate regularly to flush contaminants from the chain
checking oil level and maintain lubricant protection.
• Use a “double-dip” method to check oil level. Pull the • Use chain lubricant that is formulated to cling to the chains,
dipstick out, wipe clean and full re-insert. Then remove and providing longer lasting protection with less oil spray onto
check oil level on the dipstick. the machine
• Must be between minimum and maximum marks Belts
• Use Case IH AKCELA Hy-Tran Ultra oil The same basic standards apply to belts, as chains. Follow
Roller Chain specified tension adjustments to promote long belt life and
efficient operation (see figure 11.2).
Drive chains work hard on a combine, and proper maintenance
is crucial for reliable operation. Most important, consult the • Avoid overstressing components with excessive tension
Operator’s Manual for tension adjustments and specifications • Inadequate tension allows belts to slip, accelerating wear
(see figure 11.1). and adversely affecting performance
• Insufficient tension allows chains to whip during operation, • Belt alignment and tension not properly maintained may
placing shock loads on the chain, sprockets, shafts, result in slippage, uneven wear, and poor tracking
and bearings
• Alignmentisparticularlyimportantwithmulti-veeandpoly-vee
• Loose chains do not transmit power at a consistent speed, belts. Uneven loading will affect belt life and efficiency if
and in extreme cases can slip or jump off sprockets improperly aligned.
10

Additional Service Recommendations (cont.)
MAINTENANCE
Bearings
Be sure to keep weeds and crop residue from wrapping on
shafts near bearings.
• If the material starts to create a drag on the seal, it could
damage the seal, and allow moisture and debris to enter the
bearing, and lubrication to escape
The seal failure will ultimately lead to a bearing failure.
• Always follow the lubrication schedules in the Operator’s Manual.
Over-greasing will also damage seals, shorting bearing life.

Gearboxes
Several additional gearboxes are used on Axial-Flow 7010/8010
Figure 11.1 combines. See table 11.1 for oil level check, oil change and oil
specification information. Although level checks may not have
a scheduled frequency, operators should know the location of
the gearboxes, and check for possible leakage during normal
machine cleaning and inspection.

Transmission—Sight glass on rear of case

Figure 11.2
Brakes
The brake fluid reservoir is located on the cab floor, to the right
side of the seat (see figure 11.3). The parking brake indicator
light will flash if the fluid level is low.
Final Drives—Sight glasses on inboard side of gearcases
Unloading Drive—On lower end of vertical auger
Unloading tube—Inside auger tube aft of elbow
Tailings Processor—On top of processor housing
Bubble-Up—In grain tank, below bubble-up auger (2 gearcases)
Rotor—Dipstick at rear of engine compartment
Feeder—Sight glass behind hole in belt cover at left side of feeder
Header—Lower end of left side of feeder housing
Gearbox Service Specifications
Oil Check Oil Change
Gearbox (Hrs.) (Hrs.)
Oil Type

• Check and clean brake linings if the warning light Case IH AKCELA 135H EP
Transmission 300 600
SAE 80W90 GearLube
illuminates, or every 300 hours in normal use. Check brakes
more frequently if used often in hilly conditions or when Case IH AKCELA 135H EP
Final Drives 300 600
SAE 80W90 GearLube
using the brakes for turning.
Unloader Case IH AKCELA 135H EP
300 600
Drive SAE 80W90 GearLube
Unloader Case IH AKCELA 135H EP
300 600
Tube SAE 80W90 GearLube
Case IK AKCELA Hy-Tran
Tailings 600 600
Ultra
Bubble-UP Case IK AKCELA Hy-Tran
300 600
(two) Ultra
Case IK AKCELA Hy-Tran
Rotor 100 600
Ultra
Case IK AKCELA Hy-Tran
Feeder 300 600
Ultra
Case IK AKCELA Hy-Tran
Header 300 600
Ultra
Figure 11.3
Table 11.1

11
 MAINTENANCE
Additional Service Recommendations (cont.)
AFX Rotor Impeller Blade Wear
The AFX rotor impeller can wear significantly before adverse
feeding performance is observed (see figure 12.1). As the
impeller wears, the distance between the impeller and
transition cone does not vary greatly, and has little effect on
crop flow.
• Wear may be somewhat uneven, especially in small grains.
This is normal, and should not be cause for replacement
• Wear that develops a noticeable “hook” may lead to
hair-pinning of material, and impaired flow
• If replacement is indicated, Impeller Wear Bar Kit Part No.
87376702 includes a pair of Impeller Wear Bars, in addition
to all necessary attaching hardware (see figure 12.2)
• If wear extends beyond the wear bars, Kit Part No. 87376706
includes all components of the Wear Bar Kit, in addition to
the impeller intake flights
Wheel Bolt Torque
Wheel bolt torque must be checked when new and periodically
thereafter. Refer to the Operator’s Manual for correct torque
for your combine. An accurate torque wrench is necessary to
confirm correct tightening values.
Welding on Combines
Microcomputers and solid-state electrical components have
become way of life, and today’s combines are no exception.
This makes it essential that special precautions be taken
prior to welding ANYWHERE on the combine. Solid-state
components have little tolerance for errant voltage. The high
current flow during the welding process can damage sensitive
controllers and components on the combine, with disastrous
consequences.
• Disconnect ALL battery cables prior to welding. This includes
positive AND negative cables. (The electrical system uses
two 12-volt batteries connected in parallel. This means
both positive cables connect to the electrical system, and
both negative cables connect to ground.)
• Follow Operator’s Manual safety instructions for cable removal,
disconnecting negative cables first, and re-connecting
negative cables last

CHECK HERE FOR

IMPELLER WEAR

Figure 12.1

Figure 12.3

Figure 12.2

Air Conditioning
The cab air filter is located behind the trim panel to the rear of the
cab entry platform. The filter should be checked every 50 hours,
or if fresh air flow appears to be restricted (see figure 12.3).

Operators must be sure not to cover the cab air conditioner

recirculation filter behind the seat (see figure 12.4). The area
can become a “catch-all” and the filter becomes covered up Figure 12.4
with jackets, lunches, paper towels, etc. Keep the area clean
for best air quality conditions.
12
 OPERATION
Controls
Axial-Flow 7010/8010 Combine controls are located in the
Multi-Function Hydro control handle, right hand console,
right front cab “A” post, and the touchscreen display (figure
13.1). Cab environment and lighting controls are located in
the overhead cab console.
• Hydro handle controls include ground speed, reel position;
header lift and tilt, unloader swing, start and stop, automatic
header position resume, and emergency “all-stop”
• Right hand console controls include switches for engine
speed, parking brake, header/feeder and separator on/off,
sieve opening, concave clearance, rotor speed, fan speed, Figure 13.2
reel speed, powered rear axle, header speed, road mode,
and auto header set height
• System status lights are located in the “A” post on
pre-2007 combines with Universal Display Plus monitor
Several productivity-enhancing features are adjusted using
right hand console controls. Two of these include:
• Automatic header height control
• Automatic reel and feeder/header speed control
Considerable flexibility such as manual speed adjustment, or
automatic speed adjustment relative to ground speed allows
the operator to operate the combine at maximum efficiency
Figure 13.3
when crop conditions require a wide range of ground speeds.
• Review the Operator’s Manual detailed instructions,
or consult your Case IH dealer to make the most of these
features
• Use the convenient QuickStart Card included with the
combine Operator’s Manual (see figure 13.2)
Axial-Flow 7010/8010 combines use an interactive touchscreen
to select and monitor combine functions, make certain
adjustments, save and use automatic harvest settings, and to
manage a host of Advanced Farming Systems functions. Two
different displays have been used in the AFX, the Universal
Display Plus (see figure 13.3), and the current Pro600 display
(see figure 13.4) Figure 13.4

• The basics of navigation are similar for both monitors

Universal Display Plus
A QuickStart card is provided with the combine Operator’s
Manual to help operators become accustomed to display
function (see figure 14.1).
The display follows a logical menu path to perform the various
functional tasks, best described in 5 basic categories:
• Harv—Harvest run screens are setup to user preferences to
display machine settings, machine operating conditions,
AFS data, real-time harvest data

Figure 13.1
13
 OPERATION
Universal Display Plus (cont.)
• Setup—Used to setup the display screens for Harvest
screen preferences, combine options, harvest conditions,
display screen
• Cal—Calibration screens guide the operator through the steps
necessary to calibrate electronically controlled components;
crop yield and moisture sensors; verify crop calibrations; and
area values calculated as functions of machine width, header
raise/lower position and ground speed
• Center icons show conditions of the reel, unloading auger,
grain bin, head height, feeder, work lights, direction/caution
lights, and beacon
• Current time and date displayed at bottom
The alarm status area is located at the bottom left side of the
display.
• Danger alarms are shown in red and flash continuously as
long as the alarm condition is present

• Utility—Utility screens display harvest summary information,
allow the operator to manage memory by deleting unneeded
records, apply calibration values to harvest data in memory,
and format field markers
• Diag—Diagnostic screens allow the operator to evaluate
error code history, operating status of combine controllers,
and available space on the memory card
• Caution alarms are shown in yellow
The right side of the display is used for vehicle and precision
farming applications.
• The Run 1 screen is the default startup screen
• Press Main (Home) button to access the areas to customize
the display and set the machine for the desired crop and
field conditions

Status Area

Figure 14.1

Pro600 Display
Alarm Display Area
The enhanced color display of the Pro600 is divided into three
Status Area
functional areas, and provides more information with easy
Figure 14.2
selection and navigation (see figure 14.2).

• Intuitive design allows new operators to quickly master

the system

• QuickStart card included with the combine supplements

the Operator’s Manual, with most frequently used setup and
operation information (see figure 14.3)

The status area is located on the left side of the display.

• The upper portion of the status area shows machine operating
conditions

• The center portion of the status area shows engine coolant

temperature bar graph on the left and fuel level on the right

Figure 14.3

14
 OPERATION
Pro600 Display (cont.) Depending on combine options, up to 15 settings are
configurable in Harvest Condition or ACS setup (see figure
A wide selection of information can be displayed in the Pro600
15.2)
Display Area. Refer to the Operator’s Manual or QuickStart Card
to determine information needed for the specific operation. • Rotor Speed • Minimum Reel Speed
The following chart is part of the QuickStart Card, and • Fan Speed • Raise Rate
illustrates which display buttons are used to access setup, • Concave Clearance • Lower Rate
calibration, diagnostic and operation functions (see figure • Upper Sieve • Height Sensitivity
15.1).
• Lower Sieve • Tilt Sensitivity
• Rotor Loss Sensitivity • Auto Feeder Minimum
• Sieve Loss Sensitivity Speed
• Tailings Offset • Auto Feeder Maximum
Speed

Harvest condition Screen on Universal Display Plus Figure 15.2

To make changes to operator-configurable conditions, operator

Figure 15.1
Harvest Conditions/Automatic Crop Settings (ACS)
The “drive-by wire” operating system in Axial-Flow 7010/8010
Combines allows many convenient automatic features to
enhance productivity. “Harvest Conditions” on combines
equipped with the Universal Display Plus monitor, or “Automatic
Crop Settings” on combines equipped with the AFS Pro600
display are prime examples. The time-saving benefits of these
features are often overlooked by many operators.
• Axial-Flow 7010/8010 Combine controls include factory
pre-set group of settings that relate to specific crops
and represent startup machine settings that deliver good
performance for average crop conditions
• System can also store an additional operator-configurable
setting group for specific crops or operating conditions
navigates Main>Setup>Cond to display the Harvest Condition
setup screen on the Universal Display Plus.
• Asterisk indicates the current combine settings are different
than displayed pre-set values
• Press ‘Edit’ button to change a pre-set value
• Numeric keyboard displayed to make changes
• Press ‘New’ to create a new condition
To change Harvest Conditions, the ‘Harvest Condition’ selection
box must be added to a ‘Harv’ screen.
• When new settings are applied, electronic actuators at the
various adjustment sites on the machine move adjustments
to positions determined by condition settings
• Feedback sensors confirm new settings are at set values
Navigation, setup, or Automatic Crop Settings on the Pro600
follow the same basic format. See the Operator’s Manual or
QuickStart Card for complete procedures.

15
 OPERATION
Operation and Adjustments
Draper Headers
As combine capacity has expanded in recent years, a challenge
facing designers and operators was how to satisfy the appetite
of these machines with a grain platform. Sure, heads could
be made wider, but then they really need to “bend” to follow
variations in ground contour. The answer has been the return
of the draper (see figure 16.1).

• In addition, drapers offer exceptionally gentle, smooth

crop flow to the feeder, and efficient “heads-first” feeding
into the rotor. This all adds up to 20% more capacity and
Figure 16.1
productivity.
• Case IH offers rigid drapers for applications (such as rice)
where the head will not be run on the ground, and flex-
drapers (for small grains and soybeans) where the head
frequently is operated at near ground level
• Flex-drapers are made up of 3 independently floating header
sections that allow 13 inches of vertical float at the ends of
the header, and 4.8 degrees of lateral float [12 inches at
the end of a 30 foot header (see figure 16.2)]
• Split 2-section reel follows header flex to maintain consistent
reel-to-knife adjustment for best crop feeding
The header suspension allows complete adjustment. Refer to
specific adjustments found in the Operator’s Manual. Figure 16.2

During operation, the operator can make control adjustments:

• Float optimizer (controls ground pressure using automatic
height control)
• Hydraulic Guard Angle (controls stubble height and clearance
over rocks and ground trash)
Combine Auto Header Height Setting (Float Optimizer)

• Decrease ground pressure if skid shoes are riding heavy,

pushing trash
• Increase ground pressure if header is riding up on stubble
• Optimizer gauge indicates the amount of ground pressure
Figure 16.3
For optimum performance, reel and draper adjustments are
critical:
• Reel position and speed should be set so the reel lightly
flicks the crop onto the drapers, while not impeding crop
flow across the header. This typically works out to a reel
speed about 10% faster than ground speed.
• Draper speed is not dependent on ground speed. Draper
speed should be set for a consistent windrow formation
entering the combine. Increased draper speed does not
equal increased capacity (see figure 16.3).

16
 OPERATION
ROTOR SETUP
Every experienced operator knows crop and harvesting
conditions vary from season-to-season, and field-to-field.
Fine-tuning as harvest progresses will allow you and your
combine to maximize performance. Several optional rotor
elements are available to customize the rotor to best fit specific
threshing and separating needs. The Operator’s Manual
provides complete mounting and setup details, and common
startup configurations for most crops. Figure 17.1

• Non-spiked Rasp Bars are the primary threshing element

(see figure 17.1). In addition to providing threshing action,
they also provide positive crop movement through the
rotor cage.
• Spiked Rasp Bars are primary material movers (see figure
17.2). The aggressive nature of the spiked bar tears the
crop mat apart, allowing grain to effectively separate from
the straw.
Figure 17.2
°In conditions where crop material is tough and may
tend to wrap, spiked bars chop the material sufficiently to
prevent roping
°Spiked rasp bars must always be installed in pairs 180˚
apart to maintain rotor balance
°Generally used on the rear half of the rotor
Figure 17.3
Standard Rotor has non-spiked rasp bars in the front, and
eight spiked rasp bars in the rear separator area (see figure
17.3).
°Straight Separator Bars are used as a primary separating
element. Tend to thin out the crop mat to allow improved
separation (see figure 17.4).
°Separator bars are installed across two rasp bar mounting
pads, and must always be installed in pairs 180˚ apart to
maintain rotor balance
Figure 17.4
°Used often in high-yielding corn
°Not recommended for green crops
°May be removed if rotor is consuming excess power
°Helical Kicker Bars are used as a primary crop moving
element
°Used at the rear of the rotor, conforms to helical pattern of
rasp bars (see figure 17.5)
°Helical kickers are installed across two rasp bar mounting Figure 17.5
pads, and must always be installed in pairs 180˚ apart to
maintain rotor balance
°Two kickers at the rear of the rotor should not be
removed
°Additional helical kickers can be used over the front and
center separator grates if separation is not required (see
figure 17.6)
Figure 17.6
17
 OPERATION
ROTOR SETUP (cont.)
ROTOR MODULES
The rotor cage is made up on several fixed and removable
elements. The rotor modules form the lower 180˚ wrap around
the rotor, above the grain pan. Eight modules, in four pairs, can
be “mixed and matched” as necessary to precisely adapt the
threshing and separation effect of the Axial-Flow 7010/8010
Combine to virtually any operating condition. When properly
configured, approximately 100% of threshing and 90% of
separation should occur in the front half of the rotor cage area.
• Modules are identified by their position, such as ”1R” for
the right front, and “4L” for the left rear module (see figure
18.1)
FINE-TUNING SEPARATION
Once the crop is threshed, approximately 10% of the grain
normally remains mixed in with the straw material mat that
moves through the rotor cage.
• Separation is controlled primarily by the selection of rotor
modules used, and the speed at which material
moves through the cage.
• Refer to suggested module orientation and material speed
factors in the Operator’s Manual for typical crop setup
Crop speed is determined by 4 basic factors:
• Rotor Speed
• Concave Clearance

°Left-hand modules measure 21 3/4", and are marked with
an “L” at reference 1
°Right-hand modules measure 22 1/2", and are marked with
an “R” at reference 1
°Modules must be leveled relative to the rotor. See specific
instructions in the Operator’s Manual, or contact your
Case IH dealer
• Cage Transport Vane Position
• Number of Straight Separator Bars
The angle of cage transport vanes can be adjusted to control the
rearward movement of crop material.
• Moving the bottom of the vane rearward speeds up crop flow
• Moving the bottom of the vane forward slows crop flow

MODULE TYPES
Small Wire (see figure 18.2)
• 3/16" wire spaced 3/16" apart
• Used for small grain crops
Large Wire (see figure 18.3)
• 1/4" wire spaced 1/2" apart
• Used for corn, soybeans and rice
Figure 18.1 Figure 18.2 Figure 18.3
Slotted (see figure 18.4)
• Has slots approximately 1" X 1 1/2" instead of wires
• Used mainly for edible beans and sunflowers
Round Bar (see figure 18.5)
• 16mm round bars spaced 16mm apart, oriented parallel to
axis of the rotor
• Used primarily to reduce “hair pinning” of material in crops
such as high-moisture corn
Large Skip Wire (see figure 18.6) Figure 18.4 Figure 18.5

• Every-other wire removed from standard large wire module

• Mainly used in separator area
• Can remove all wires to make a “keystock” module
• In corn, no fewer than every-other wire should be used, to
prevent cobs from being thrown down and damaging
upper sieve
Solid Module (see figure 18.7)
• Can be used in very easy threshing and separating crop Figure 18.6 Figure 18.7
• Prevents excess trash from overloading cleaning system
18

OPTIMIZING STRAW QUALITY
The grain-on-grain and rubbing nature of the Axial-Flow combine
threshing and separating system can inherently reduce straw
length, making baling straw challenging in some conditions.
Some specific settings, and harvesting conditions can be
implemented to help produce longer length and quality straw.
Special settings will tend to reduce threshing and separating
performance, so a balance of straw value and grain loss must
be determined when making adjustments.
Reduce aggressiveness of rotor and move material through the
rotor cage quickly:
• Standard rotor—do not use spiked rasp bars unless absolutely
necessary for complete threshing.
• Reduce rotor speed and relax the concave, but maintain
threshing and separating performance.
• Adjust transport vanes over separator grates to the fast position
OPERATION
• Adjust transport vanes over the concave to the mid or
fast position
Configure rotor cage for smoother material flow:
• Use small wire concaves, or at a minimum, in the No.1 left
and No. 1 right concave positions
• If grain loss is not an issue, use solid separator grates in the
second and third positions
Other machine settings:
• Use a combine with discharge beater instead of straw chopper
• Lower chopper/beater pan to the “Corn” position
• Retract the straw chopper concave and/or reduce chopper/
beater speed
Harvesting conditions:
• Harvest when straw is tough during damp, tough conditions
such as early morning or late evening.
• Cut stubble lower; for more stem than normal

EVALUATING GRAIN LOSS AND COMBINE PERFORMANCE

It’s harvest-time, and the return on a season’s investment in labor, land, fertilizer, herbicide and pesticides all lies with the
combine’s ability to put every kernel in the grain tank ... a tall order, and in reality-impossible. But the Axial-Flow Combines from
Case IH will get you closer to perfection than any other combine.
Some simple steps should be taken as the combine is adjusted to match each crop and season. Check the cutting, threshing and
separating performance of the combine, and isolate where adjustment may be necessary to get the best possible sample in the
tank, with minimal loss.
A structured method of determining the source of loss is essential prior to making any adjustment to reduce loss. The illustration
below demonstrates how to make an accurate assessment of the source of harvest loss.
The number of seeds counted in each area indicated represents loss in various stages of harvest:
Area A: Pre-harvest loss in standing crop, prior to contact with the reel.
Area B: Pre-harvest + Header loss. (Header loss = B – A) Loss occurring at the header due to shattered, dropped heads.
Area C: Pre-harvest + Header + Separator Loss. (Separator loss = C – B – A) Separator loss will not be isolated to the rotor or cleaning system.

Remove straw spreaders. Enter an average area of the field, away from edges. Harvest a full swath, at normal
operating speed. Travel a minimum of two combine lengths into the field after the machine is full and delivering
grain to the grain tank. Stop ground travel and the separator.

Back up approximately one combine

length. Safely stop the combine, and
perform seed loss evaluation.

19
 OPERATION
Isolating Separator Loss
Separator loss can be isolated to rotor or cleaning system loss
in either of two ways.
1. Note the current chaffer and sieve settings. Open shoe
and chaffer sieves fully, and repeat the test as illustrated.
If observed separator loss is unchanged, loss is coming
from the rotor. If loss decreases, observed loss from first
test was from the cleaning system.
2. Perform the initial test with straw spreaders installed.
Made sure the separator has stopped before backing away
from cut crop. Observed loss in Area “C” is from the sieves
(cleaning system). Observed loss in Area “D” is rotor loss
that was spread across the width of the machine by the
straw spreaders.
Determine the amount of loss at each source.
The next step is to count the grains lost on the ground in each
“counting area.” Each “counting area” should be equal to
about 10 square feet.
“Power-Stall” Problem Diagnosis (Quick Stop)
Problems with internal components are difficult to analyze.
If you’re losing grain at the separator, you may want to use the
“power-stall” diagnostic method.
• The “power-stall” uses an approved method of stopping the
separator quickly while harvesting
• By preventing the separator from emptying, as would be the
case in a normal shutdown, this procedure allows inspection
of the inside of the combine as if it were in operation (see
figure 20.1)
• There will be some major differences between the conditions
observed and those that exist during operation. Even with
these obvious limitations, the procedure can be an extremely
useful diagnostic “tool.”
• Refer to the Operator’s Manual under the heading “Quick
Stop” Problem Diagnosis for a description of the
procedure.

To convert the amount of loss you find at any point to bushels,

refer to the seed loss tables in your Operator’s Manual. Losses
should be checked in several areas and averaged to eliminate
the effects of any uneven feeding.

Make the proper adjustments.

Once the loss counts have been performed as described,
required areas of attention will be identified.
• To reduce header losses, make sure header is adjusted
properly as explained in the Operator’s Manual
• Before making adjustments for separator losses, be sure Figure 20.1
there are no grain leaks due to missing bolts, open clean out
doors, or other obvious causes
• For adjustments to the rotor and cleaning system, see your
Operator’s Manual
• The most important detail in combine adjustment is to
MAKE ONE ADJUSTMENT, THEN TEST THE OUTCOME.
This allows only the effect of that adjustment to be analyzed.
Making multiple adjustments between tests does not give a
clear indication of which adjustments are positive, and
others that may have negative results.

20

Performance Concern
Material backfed by the feeder chain
Grain not properly threshed
from heads
Rotor blockage
Excessive cracked grain in tank
Grain loss over rotor
Grain is not properly cleaned
Grain loss over the sieves
TROUBLESHOOTING
Possible Cause
Feeder chain mis-adjusted
Rotor lugs worn, too far from feeder
Rotor speed too slow
Clearance between rotor and concave too wide
Not enough material entering combine for proper
threshing
Crop not ripe
Difficult threshing crop
Rasp bars or concave damaged, bent or worn
excessively
Losing RPM because of sluggish or malfunctioning
engine governor
Rotor speed too slow
Irregular feeding
Crop too wet or not ripe
Beater/chopper drive belt slipping
Clearance between rotor and concave too small
Rotor speed too high
Not enough material entering combine
Excessive tailings
Concave clogged
Grain being cracked in elevator
Uneven feeding, wads entering rotor
Rotor speed too slow. Crop bunching in rotor.
Incomplete threshing
Concave blocked allowing excessive grain to be
passed to separator sections of the rotor
Crop too wet or contains excessive green material
Insufficient air flow from cleaning fan
Rotor speed too high, and/or insufficient concave
clearance, resulting in broken crop debris (trash)
overloading the sieves
Pre-sieve and/or top sieve opened too wide,
allowing excessive trash to fall onto bottom sieve
Incorrect concave or grate module type for crop or
condition
Bottom sieve opening too wide, allowing trash to
enter clean grain
Bottom sieve overloaded or blocked
Too much air flow from the cleaning fan
Concave too tight
Rotor speed too high
Top sieve not opened wide enough or blocked
Bottom sieve not opened wide enough or blocked,
causing excessive grain to enter tailings and be
re-threshed
Correction
Adjust feeder chain
Replace rotor lugs
Increase rotor speed
Reduce concave clearance
Lower head and/or increase ground speed
Wait until crop is ready for harvest
Re-install concave wires if removed. Move cage vanes
to slower position.
Inspect all rasp bars and concave for excessive wear
or damage
Check or change fuel filters
Have engine performance evaluated by dealer
technician
Increase rotor speed
Adjust head and feeder for optimum feeding
Wait until crop is ready for harvest
Check belt tension and tighten, if necessary
Increase concave clearance
Reduce rotor speed and/or open concaves slightly
Lower head and/or increase ground speed
See “Excessive tailings” section
Clean concave
Adjust grain elevator chain tension
Adjust feeder chain. Check feed auger height and
retractable finger adjustment.
Increase rotor speed
Decrease concave clearance
Clean concave and separator grates thoroughly
Wait until crop is ready for harvest
Increase fan speed to the point grain is being cleaned
properly, but not blown over the rear of the sieves
Re-adjust rotor speed and concave clearance so
threshing is complete without excess trash
Close top sieve so only the clean gain falls onto the
bottom sieve and most of the trash is discharged from
the machine from the rear of top sieve. Grain will also
be thrown over with trash if the sieve is closed too far.
Change to more suitable module(s)
Reduce bottom sieve opening
Clean sieves, if necessary
Reduce air flow with variable speed fan control.
Lower concave
Decrease rotor speed
Open the top sieve so that all clean grain moves to the
bottom sieve
Open the bottom sieve and clean sieve if blocked
21
 TROUBLESHOOTING
Performance Concern
Grain loss over the sieves (cont.)
Possible Cause Correction
Cleaning shoe drive belt slipping Adjust cleaning shoe belt tension
Cleaning shoe not level Re-calibrate self-leveling shoe. Check electric control.
Contact Case IH dealer for assistance.
Incorrect concave or grate module, especially in #1 Change to more suitable module(s) for crop being
or #2 positions harvested

Excessive tailings Insufficient air flow from cleaning fan (excessive
material falling through top sieve)
Bottom sieve closed too much, or blocked
Overthreshing
Incomplete tailings processing of unthreshed crop
Excessive air flow from cleaning fan (grain blown
from bottom sieve into tailings)
Cleaning shoe drive belt slipping
Sieves overloaded Insufficient air flow from cleaning fan
Over threshing
Top sieve open too wide, or blocked
Cleaning shoe drive belt slipping
Incorrect concave or grate module type, allowing
excess separation
Increase air flow with variable speed fan control
Open bottom sieve slightly and clean thoroughly,
if blocked
Reduce rotor speed and/or increase concave clearance
to prevent straw from breaking excessively
Install special tailings auger doors
Reduce air flow with variable speed fan control
Check cleaning shoe drive belt tension
Increase fan speed
Reduce rotor speed and/or increase concave clearance
to reduce amount of short straw on top sieve
Close sieve slightly and clean thoroughly, if blocked
Check all drive belts and adjust tension as required
Change to more suitable module(s) for crop being
harvested

Residue Management
Larger combines, bigger headers and higher yielding crops
mean a high volume of material is flowing from the back of
your combine. The need to distribute residue evenly is crucial.
Uneven soil drying and warming, and excess residue cover can
restrict the emergence of the next crop (see figure 22.1).
The residue management (spreader) can be operated in three
different modes:
• Standard—spreads chaff and straw
• Windrow straw, spread chaff
• Windrow straw and chaff
See the Operator’s Manual for the configuration of the spreader, Figure 22.1
straw deflector door and chaff pan for each of the operating
modes.
• A hydraulic control valve is used to vary the spreader speed to
match header width and residue volume for the best
spreading performance
• Deflectors and spreader fingers can be adjusted to vary
distribution pattern
The straw chopper can be operated in two speeds to achieve
the desired level of residue size reduction.
• Stationary knives can be added to assist in chopping straw.
Adjustment handle changes aggressiveness of cutting (see
figure 22.2). Figure 22.2

• Single (coarse cut), or double (fine cut) knives

• Adjustment handle must be moved up to remove the knives
when operating in corn
22
 AFS
AFS System inputs that require calibration:
• Header stop height (turns counting on and off)
There are two kinds of power that enhance productivity in
today’s agriculture-the power you find in new, modern • Distance (used to calculate ground speed)
equipment, and the power of information you harness with Case • Grain Temperature
IH AFS Precision Farming systems. Harvest data is reported to • Grain Moisture
the operator on either of two touchscreen displays. • Grain Weight
Universal Display Plus Grain Moisture and Weight Calibration
• 8010 - 2006 and earlier
The most common calibration necessary is crop calibration—
Pro600 moisture and weight. Prior to harvesting, some mechanical
• 8010 - 2007 and later checks should be performed.
• 7010 - 2007 and later
• The distance between the clean grain elevator paddles in
Five basic components work together to capture harvest the elevator head and the flow sensor impact plate is fixed.
information as the combine moves through the field. Adjustment of the elevator chain tension moves the sensor
• The flow sensor measures grain volume with the elevator head shaft to maintain the correct
relationship (see figure 23.1).
• The moisture sensor measures the grain moisture and
temperature • The flow sensor impact plate should be inspected. If any
holes are worn through the plate it should be replaced.
• A ground speed sensor and programmed header width
determine coverage area Record the sensor calibration number from the decal on the
sensor housing (see figure 23.1) {. This number is entered in
• The yield monitor combines all crop and area data to the touchscreen display during combine “Vehicle Setup.”
populate the touchscreen display with instantaneous and
historical yield information in terms of dry bushels per acre
• Information is stored on a memory card that transfers data to
desktop software, helping you manage your farming
operation, using the outcome of your past year’s crop in
future cropping plans
• Add a DGPS receiver and record a data point every 1, 2, or
3 seconds as you travel through the field, to fully realize the 
power of information
If not used correctly, a tool’s full potential is seldom realized.
With that thought in mind, some simple guidelines may help
you make AFS operation simple and second nature, meeting
the full potential you expect from your investment. Figure 23.1

Some simple adjustments and maintenance, as well as

conscientious component calibration are necessary to assure
accuracy.  ’
To understand the need for system calibration, consider AFS
operates using electronic components that translate ground
speed, header position, grain moisture and grain volume data ‘
into electrical signals.
• Many variables would make “set-at-the-factory” accuracy
impossible. The operator must calibrate the system once
in the field, using scales and moisture testers with known
accuracy to verify the weight and moisture of the grain.

• The operator manually enters the actual numbers. The 1. Clean Grain Elevator Figure 23.2
2. Bypass Housing
AFS system makes adjustments so future harvest data, as
3. Bypass Auger Housing
well as the calibration load and prior harvest data, accurately 4. Moisture Sensor
reflect the moisture and weight of the grain being
harvested.
23
 AFS
Grain Moisture and Weight Calibration (cont.) • The clean grain elevator must be running between 250 and
The grain moisture sensor operates on the principle of an 599 RPM
electrical current flowing from the sensor fin, through the grain, • Ground speed must be registered
to ground (see figure 23.2). • The header must be lowered below the header cut “stop
• The grain moisture sensor fin and temperature sensor must height” position
be clean for proper function. A buildup of crop sap can When data is being recorded, the “REC” indicator on the display
reduce sensor accuracy. will be darkened.
• Remove any crop residue by scraping, using soap and water, In understanding the calibration process, the operator will
or solvent to clean the moisture fin and temperature sensors realize the importance of maintaining an accurate record of
The bypass auger is controlled by a proximity switch that cycles the calibration load weight and moisture test results, as well as
the auger as required, to assure the sensor fin is always in load identification.
contact with grain. • Identification is necessary to enter a load name into AFS,
• The bypass auger should be removed and cleaned. Ensure as well as on scale tickets. The operator should anticipate
the auger has not seized to the plastic block that the need for load names, and can actually enter load names
supports the non-drive end prior to harvest. See the calibration record table included in
Operators should monitor Instantaneous Moisture values while the AFS Operator’s Manual.
harvesting to confirm the sensor is functioning. If moisture Crop Type: Date:
values do not show some fluctuation, a problem may exist with
Combine: Operator
the moisture sensor that requires attention to assure accurate
harvest data. Flow Estimated Actual % Include?
Field Load
Bu./Hr. Weight Weight Error (Y/N)
• If moisture readings are consistently very low, the auger may
Cal 1
be operating constantly, preventing grain contact with the 1
Hi
fin. (Likely to occur only in lower yield crop where the bypass
Cal 2
auger removes grain from the bypass as quickly as it enters). 2
Hi
• Your Case IH dealer should be consulted to correct the
Cal 1
condition 3
Med
• If moisture readings are consistent, but at a value more likely
Cal 2
to be representative of actual grain moisture content, the 4
Med
auger may not be operating
Cal
• The sensor is merely providing a moisture reading of a static 5
1 Lo
sample that is in the bypass housing Cal 2
6
• The auger should operate for 30 seconds after the separator Lo
is disengaged, to clean grain from the bypass. Auger operation 7
can be checked by visually watching the end of the auger shaft
during this 30 second period, to see if the shaft is turning. Do not attempt to make the first load harvested a calibration load.
• If not, check to assure the moisture sensor bypass auger fuse • Frequent stops and starts as harvest begins and the machine
is not blown. If the fuse is not at fault, contact your Case IH is adjusted will result in inaccurate calibration. Once
dealer for assistance. calibration is performed, calibration values can be applied to
Operators must also remember adjustment or replacement of the initial loads harvested prior to calibration.
any component affecting calibration, requires re-calibration. • Do not harvest calibration loads until headlands are
• Memory management features of AFS allow operators to harvested
apply calibration values to specific loads, or beginning at a • Prior to harvesting the calibration load, make sure the grain
specific time during harvest, such as the time when tank and truck, cart or trailer used to transport the calibration
component replacement occurred load is completely empty. Attempt to harvest calibration
• Refer to the Operator’s Manual after re-calibration to use the loads of nearly the same size for best accuracy. Loads of at
correct Utility menu to apply calibration to the correct harvest least 10,000 lb. are suggested.
data • Be sure to select a new load prior to harvesting any of the
To record harvest data, four criteria must be met. crop to be used for calibration.
• A memory card must be inserted in the top slot of the display • Empty the load into the truck or trailer. IMMEDIATELY select a new
before turning the power ON. The card should have only load after unloading. Failure to change loads will add to the original
ONE *.yld file or ONE *.cnh folder. Use Windows Explorer calibration load, and will lead to high calibration errors.
to confirm. • Do not unload on-the-go when harvesting calibration loads
24

Grain Moisture and Weight Calibration (cont.)
More than one calibration load is suggested, using a range of
speeds and throughputs that are expected in normal operation.
Harvest at least four calibration loads for each crop (6-8 is
recommended).
• The objective is to “teach” the flow sensor how different
flow rates “feel” to the sensor
• The high output rate should be near that which the operator
would prefer to operate the machine
• Medium and low rates are also suggested since variations in
yield throughout the field, or conditions that result in reduced
ground speed, can periodically lower throughput during
normal harvest
• A medium flow rate is 30% less than the high flow rate.
A low flow rate is 30% less than the medium flow rate.
Example: If the maximum observed flow – instant dry bu.
is 2,000 bu./hr. on the display this is considered the high
flow rate. The medium flow rate would be 1400 bu./hr. and
the low flow rate would be 800 bu./hr. Reduced flow rates
are achieved by driving slower or taking a reduced swath.
• The operator should attempt to maintain a consistent
flow rate when harvesting each of the loads. Use the
“Instantaneous Flow-Dry” display to monitor throughput.
• Take 4-5 moisture tests in each load. Use the average value
as the “Actual” moisture reading.
AFS
Basic Steps for Successful AFS Operation
Preparations to Start Harvesting:
• Install Data Card into Display before powering up the system
• Check time, date and units of measure
• Select correct combine model
• Enter grain flow sensor calibration number
• Set up Grower, Farm, Field and Task (Load) structure
• Select Crop Type selection
• Select % Crop Trade Moisture
• Select Crop Trade Weight
• Associate Header Type and Size
• Set Header Stop Height
• Set Header Alarm
• Set GPS Configuration and Logging Interval
• Perform Distance Calibration
• Harvest Calibration Sample
• Calibrate Moisture Sensor
• Harvest Calibration Loads at varying throughput rates
• Calibrate Yield Sensor
• Repeat Calibration for each Crop Type
An understanding of these basics is essential in achieving
accurate AFS data records. The AFS Operator’s Manual for
Harvesting Operations provides step-by-step and detailed
instructions for performing AFS operations, calibrations and
managing the display information and harvest data.
• Follow instructions to “Apply Cal Values” as necessary to
loads harvested prior to calibration.
25
 STORAGE
Combine Storage
When harvest is done, and you’ve worked long hours for weeks
to bring in the harvest, it is real easy to want to take some
time off, or if the conditions are right, get out and do some fall
tillage before the snow flies. But, just make sure to give your
combine some end-of-season and pre-storage attention before
the shed doors close, and it’s forgotten until next harvest season.
Off-season neglect can cost big in terms of corrosive damage,
rust and deterioration, all avoidable with a little thought to
prevention and maintenance.
The combine should be stored in a dry, protected location.
Outside storage, subject to weather and elements will shorten
the life of the machine.
The following procedure should be used to prepare the combine
for storage periods of up to 6 months.
1. Remove the header to make cleaning and inspection easier
and more thorough.
2. The combine should be thoroughly cleaned before storage
to remove chaff and debris that can collect moisture or
attract rodents during storage.
• A high volume and velocity air blower like a leaf blower or
industrial compressor works best when debris is dry
• Washing the unit will provide the most complete cleaning,
removing debris that may be stuck to grease or oily
accumulations that cannot be removed with just compressed
air or mechanical cleaning; as well as removing the grease
and oil as well
• High pressure spray should not exceed 870 PSI and 140˚F.
Keep the spray wand at least 11 inches away from the
combine surfaces.
• If the unit is washed, care must be exercised to assure
COMPLETE removal of chaff and debris, especially from
inconspicuous areas where it will result in accelerated rust
and corrosion over an extended period of time
• Avoid directing a high pressure water stream toward bearings,
seals, oil reservoirs, gearboxes, fuel tank fill, electrical
equipment, engine exhaust, air filters and the cab interior
• Do not direct a high pressure water stream directly
perpendicular to bearings and seals. Angling the stream
reduces the possibility of water infiltration through seals.
The Operator’s Manual lists complete precautions for cleaning
with high pressure water.
• Open removable covers, doors or plugs that allow water to
drain from the transition cone, auger troughs or grain tank
3. Clean the inside of the machine including the concave and
separator grate, chaffer and shoe sieves, cleaning fan,
clean grain and tailings auger troughs
• Open the clean grain and tailings elevator doors
26
• Spray the sieves with a rust preventive
4. Clean the inside of the cab and instrument panel. Clean the
cab air and recirculation filters.
5. Rodents can damage a combine while in storage. Rodents
will eat plastic, insulation or rubber materials, especially
when coated with grain dust.
• Clean the areas where rodents may nest
• Leave access panels and doors open to remove convenient
nesting pockets. In some conditions, leaving mothballs will
help discourage rats and mice.
6. After thoroughly cleaning the combine and allowing it to
dry, lubricate the machine as specified in the “Lubrication/
Filters/Fluids section of the Operator’s Manual.
7. Run the engine long enough to completely warm the oil in
the crankcase before draining the oil.
• Remove and replace the oil filter as instructed
• Fill the crankcase with fresh oil and run the engine for two to
five minutes
8. Open the drain on the water separator fuel filter and drain
water and sediment.
• Fill the fuel tank with a premium grade diesel fuel. If this
fuel grade has not been used regularly, drain the fuel tank
and fill with premium diesel fuel. Do not store the combine
with bio-diesel fuel in the tank or fuel system.
• Run the engine for five minutes to circulate the fuel through
the fuel injection system
• Close the fuel shut-off valve between the water separator
filter and fuel tank to prevent fuel draining from fuel injection
system into the fuel tank
8. Clean the air cleaner filter and body.
9. Check coolant anti-freeze protection. Use only low silicate,
heavy-duty coolant in the cooling system.
• Check cooling system conditioner level and add conditioner
if necessary
10. Use compressed air or water under pressure to thoroughly
clean the radiator and other cooling elements. Do not direct
high pressure water at an angle to cooling fins, as fins may
be bent and damaged.
11. Cover the engine breather pipe and exhaust pipe.
12. Batteries can remain in the combine, but must be fully
charged to prevent freezing in cold temperatures.
• Remove the battery ground cables to prevent slow discharge
13. Store the combine out of direct sunlight. Clean tires before
storage, and support the combine on blocking if possible
to remove load from the tires.
• If the combine is not blocked, check tires frequently and
maintain inflation during storage
 ADJUSTMENT SLIDE RULE
14. Lubricate chains with light oil or chain lubricant
15. Lower the head to remove load from the hydraulic system
• Retract all hydraulic cylinders if possible. Coat exposed
cylinder rods with grease to prevent rust and corrosion (clean
grease from rods when removing the combine from storage).
16. Remove tension from belts.
17. On combines equipped with Moisture Sensor, remove the
bypass auger and remove grain from the housing. Make
sure the auger turns freely in the plastic bearing block.
Use the retaining pins to reach through the bearing block
to align and hold the auger in place while re-installing
the block.
Removing the Combine from Storage
Consult the Operator’s Manual. In addition to confirming fluid
levels and closing clean out doors, several other inspections
are suggested when preparing the combine for use.

Combine Separator Adjustment Slide Rule

How the Slide Rule works:
Identify the symptom you have, line up the slide rule with the symptom, and read the suggested adjustments in order of priority.

Why:
To achieve maximum productivity from your Case IH combine.

When:
The slide rule is a useful tool to make initial machine settings, and in-field adjustments to set the combine for maximum
productivity.

Slide rules cover most common crops, and fit easily in the buddy seat compartment to be readily available when needed. It is easy
to read, easy to follow and gives step-by-step instruction to improve combine performance.

PM-13000
Back
PM-13000
Front

27
CdlndjXVc^YZci^[ni]Z8VhZ>=eVgihndjcZZYdca^cZ
• Visit www.caseih.com/na
• Click on Search for Parts under Parts & Service
• Enter your model number or product name
• View a parts list and diagram
• Build a list of the parts you need
• Contact your Case IH dealer to order parts

Safety Never Hurts!™ Always read the Operator’s Manual before
operating any equipment. Inspect equipment before using it, and
be sure it is operating properly. Follow the product safety signs, and use
any safety features provided.
Case IH and CNH Capital are registered trademarks of CNH America LLC.
Any trademarks referred to herein, in association with goods and/or
services of companies other than CNH America LLC, are the property of
those respective companies.
CNH America LLC reserves the right to make improvements in design and
changes in specifications at any time without notice and without incurring
any obligation to install them on units previously sold. Specifications,
descriptions and illustrative material herein are as accurate as known at
time of publication, but are subject to change without notice.
This literature has been published for worldwide circulation. Availability
of some models and equipment builds varies according to the country in
which the equipment is used.

PM-13955 Issued 5/07 Replaces: None © 2007 CNH America LLC. All rights reserved. Printed in U.S.A. www.caseih.com/na