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CT 100 Es - KS Eiii (Uma 26 - 02 - 2024)
CT 100 Es - KS Eiii (Uma 26 - 02 - 2024)
COUNTRIES
We have pleasure in presenting the Spare Parts Catalogue for CT 100 ES & 1. How to Read the Catalogue : Open the catalogue and from the pictorial
KS Euro-3 Motorcycle. This catalogue has been specially designed to assist index locate the group in which the part you want to find is present. Turn
over to the concerned page number (as given by pictorial index). Now
you in selecting the correct parts for procurement to maintain 100%
find out the figure of the part you wish to order. Write down the part
availability. number against that particular figure number from the text.
In case, if you have the part number and you need the other details, the
The Bajaj spares are subjected to the stringent quality control standards to part index can be used. The part index (at the end of the catalogue) will
ensure longer life of the vehicle. It is therefore necessary that only the give you the figure and page number of the part you wish to order.
Genuine Bajaj Spares are used.
2. How to Order Spare Parts : The part number and the description of the
part required should be invariably mentioned in the order as per the
In a continual effort to improve Performance and Efficiency of the vehicles, catalogue text.
Specifications, Diagrams, Illustrations and Part Numbers can change without
The latest part number as conveyed through our service circulars should
notice. Consequently, the description in this Spare Parts Catalogue cannot only appear on the order. In case of ordering painted components, colour
therefore be final and binding on us. shade of the components should be mentioned.
The quantity shown against the part number is the quantity per vehicle for
The modifications / alterations which are carried out after the issue of this that group so that particular quantity should be multiplied by the number
catalogue, will be conveyed to you through our Service Circulars. You are of sets required.
requested to make necessary corrections in the Parts Catalogue as per the 3. Part Number System : We have used 8 digit system for part numbers.
circulars so as to keep your catalogue up-to-date. This will ensure the The model or hardware item is indicated by first two digits or
appropriate and speedy delivery of the Spare Parts as the order placed will alphanumeric, the next two or four digits indicate main group and the last
bear the latest part numbers. four or two digits indicate serial number in main group or serial number or
subgroup of fastener respectively. Thus the part numbers will be indicated
by 2-2-4 or 2-4-2 digit system. Understanding this system will enable you
In case, if you need any technical assistance contact the concerned Regional to identify the spare parts easily.
Office or write to us on the following address :
4. Abbreviations : The following abbreviations are used in this catalogue.
Assly Assembly V Volts
Bajaj Auto Limited
N.I. Not illustrated W Watts
Spares - International Business
C'case Crankcase Accl. Accelerator
Akurdi, Pune 411 035 India Cyl Cylinder Comp. Complete
O/s Over size Fr. Front
Rr. Rear Std. Standard
L Length A/t. Alternate
R.H. Right hand L.H. Left hand
Hex. Hexagonal AR As required
Index ES & KS Index ES & KS
Plate No. Description Page No. Plate No. Description Page No.
PLATE NO. 1 PAGE NO. PLATE NO. 2 PAGE NO. PLATE NO. 5 PAGE NO. PLATE NO. 6 PAGE NO.
COVER CYLINDER HEAD 1 CYLINDER HEAD 3 CAMSHAFT / TENSIONER 9 CYLINDER & PISTON 11
PLATE NO. 3 PAGE NO. PLATE NO. 4 PAGE NO. PLATE NO. 7 PAGE NO. PLATE NO. 8 PAGE NO.
SAI SYSTEM 5 VALVE 7 CRANKSHAFT ASSEMBLY 13 TRANSMISSION 15
ES & KS ES & KS
PLATE NO. 9 PAGE NO. PLATE NO. 10 PAGE NO. PLATE NO. 13 PAGE NO. PLATE NO. 14 PAGE NO.
CHANGE DRUM / SHIFT FORK 17 GEAR CHANGE MECHANISM 19 OIL PUMP ASSEMBLY 25 KICK STARTER MECHANISM 27
PLATE NO. 11 PAGE NO. PLATE NO. 12 PAGE NO. PLATE NO. 15 PAGE NO. PLATE NO. 16 PAGE NO.
ENGINE ASSEMBLY / CRANKCASE RH 21 CRANKCASE LH 23 COVER CLUTCH 29 COVER MAGNETO 31
ES & KS ES & KS
PLATE NO. 17 PAGE NO. PLATE NO. 18 PAGE NO. PLATE NO. 21 PAGE NO. PLATE NO. 22 PAGE NO.
CLUTCH ASSEMBLY 33 CARBURETTOR ASSEMBLY 35 MAGNETO, CDI & H.T. COIL 41 SEAT ASSEMBLY & MOUNTING 43
PLATE NO. 19 PAGE NO. PLATE NO. 20 PAGE NO. PLATE NO. 23 PAGE NO. PLATE NO. 24 PAGE NO.
AIR CLEANER COMPLETE 37 SILENCER ASSEMBLY 39 ENGINE MOUNTINGS 45 FRAME & FRAME FITTINGS 47
ES & KS ES & KS
PLATE NO. 25 PAGE NO. PLATE NO. 26 PAGE NO. PLATE NO. 29 PAGE NO. PLATE NO. 30 PAGE NO.
SWING ARM / REAR SHOCK ABSORBER 49 FOOT REST - RIDER / PILLION 51 TUBE / TYRE / RIM 57 FRONT HUB 59
PLATE NO. 27 PAGE NO. PLATE NO. 28 PAGE NO. PLATE NO. 31 PAGE NO. PLATE NO. 32 PAGE NO.
MUDGUARD - FRONT & REAR 53 STAND ASSEMBLY 55 REAR HUB 61 REAR BRAKE PEDAL 63
ES & KS ES & KS
PLATE NO. 33 PAGE NO. PLATE NO. 34 PAGE NO. PLATE NO. 37 PAGE NO. PLATE NO. 38 PAGE NO.
HANDLE BAR ASSEMBLY 65,67 FRONT FORK 69 SPEEDOMETER ASSEMBLY 75 CONTROL CABLES 77
PLATE NO. 36
PLATE NO. 35 PAGE NO. PAGE NO. PLATE NO. 39 PAGE NO. PLATE NO. 40 PAGE NO.
FITTINGS - PETROL TANK, SIDE COVER
PETROL TANK CAP & FUEL COCK 71 73 CHAIN CASE 79 HEAD LAMP & FAIRING 81
& SEAT COWL
ES & KS ES & KS
PLATE NO. 41 PAGE NO. PLATE NO. 42 PAGE NO. PLATE NO. 45 PAGE NO. PLATE NO. 46 PAGE NO.
INDICATOR LIGHT ASSEMBLY 83 TAIL LAMP ASSEMBLY / NUMBER PLATE 85 ACCESSORIES / GRAB HANDLE 91 PAINTED PARTS & DECALS - CT 100 ES 93,95
PLATE NO. 43 PAGE NO. PLATE NO. 44 PAGE NO. PLATE NO. 47 PAGE NO. PLATE NO. PAGE NO.
ELECTRICAL EQUIPMENTS 87 TOOL KIT 89 PAINTED PARTS & DECALS - CT 100 KS 97,99
Plate No. 1 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
1 2
Plate No. 2 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
3 4
Plate No. 3 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
5 6
Plate No. 4 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
7 8
Plate No. 5 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
9 10
Plate No. 6 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
11 12
Plate No. 7 ES & KS
13 14
Plate No. 8 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
15 16
Plate No. 9 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
17 18
Plate No. 10 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
19 20
Plate No. 11 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
21 22
Plate No. 12 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
23 24
Plate No. 13 ES & KS
25 26
Plate No. 14 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
27 28
Plate No. 15 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
29 30
Plate No. 16 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
31 32
Plate No. 17 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
33 34
Plate No. 18 ES & KS
1 PF 5812 56 Carburettor 1 1
2 36 DU41 02 Kit Jet 1 1
3 36 JH00 40 Kit Carb Air Screw / Slow Jet 1 1 Refer Kit List
4 36 DU40 83 Kit Carb Idling Screw 1 1 Refer Kit List
5 36 DM00 05 Kit Throttle Valve 1 1
1 6 36 JH00 12 Kit O Ring & Gasket 1 1 Refer Kit List
7 JB 5812 29 Valve Comp Float 1 1
8 JB 5812 30 Float Assembly 1 1
9 JB 5812 56 Arm Pin Float 1 1
10 PA 5812 21 Screw Float Chamber 1 1
11 JB 5812 60 Drain Screw 1 1
12 36 DU40 82 Top Cap 1 1
13 JB 5812 58 Tube Air Vent 1 1
14 36 JH00 44 Float Chamber Kit 1 1
35 36
Plate No. 19 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
37 38
Plate No. 20 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
39 40
Plate No. 21 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
41 42
Plate No. 22 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
43 44
Plate No. 23 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
7
6
8
9/10
45 46
Plate No. 24 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
47 48
Plate No. 25 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
15
49 50
Plate No. 26 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
11
51 52
Plate No. 27 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
11 12
53 54
Plate No. 28 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
55 56
Plate No. 29 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
9 ES KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
59 60
Plate No. 31 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
61 62
Plate No. 32 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
10
63 64
Plate No. 33 ES & KS
65 66
Plate No. 33 ES & KS
67 68
Plate No. 34 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
69 70
Plate No. 35 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
7
11 6
8
9 8
71 72
Plate No. 36 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
73 74
Plate No. 37 ES & KS
75 76
Plate No. 38 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
77 78
Plate No. 39 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
79 80
Plate No. 40 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
81 82
Plate No. 41 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
83 84
Plate No. 42 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
85 86
Plate No. 43 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
87 88
Plate No. 44 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
89 90
Plate No. 45 ES & KS
ES & KS
Qty.
No. Part No. Description Remarks
ES KS
52DMCT100 TN /
1 DZ 2210 11 Leg Guard 1 1 DM52AM D (ARMO)
2 DJ 2210 03 Mirror LH 1 1
3 DJ 2210 04 Mirror RH 1 1
4 4 39 1608 04 Bolt- Hex. Socket Head M 10x1.5 2 2
5 DU 2210 17 Grip Frame - Tubular Black 1 1 DUJZ0211-CT100
6 KA DD08 14 Bolt-ange-kad St-d Dia-08 L-14 4 4
2 3
91 92
Plate No. 46 ES & KS
93 94
Plate No. 46 ES & KS
9/10
11
95 96
Plate No. 47 ES & KS
97 98
Plate No. 47 ES & KS
9/10
11
99 100
ES & KS ES & KS
7 36DU1901 CABLE ADJ.KIT 30191017 NUT 2 19 36DU4126 KIT SEAT COWL DCL BL BLUE DU161254 COVER SEAT DECAL RH 1
DD191147 SCREW FOR CABLE ADJUSTER 2 DU161253 COVER SEAT DECAL LH 1
8 36DU4076 KIT VALVE INTAKE+EXHAUST PF511212 VALVE INTAKE 1 20 36DU4124 KIT SEAT COWL DCL FL RED DU161250 COVER SEAT DECAL RH 1
PF511213 VALVE EXHAUST 1 DU161249 COVER SEAT DECAL LH 1
9 36PF0062 KIT PISTON RING SET JB521207 RING PISTON (TOP) 1 21 36DU4125 KIT SEAT COWL DCL EL BLUE DU161252 COVER SEAT DECAL RH 1
PF521215 STEEL 2ND RING PISTON B104D 1 DU161251 COVER SEAT DECAL LH 1
PF521204 RING PISTON OIL 1
22 36JZ0122 KIT GUIDE CAM CHAIN JE521025 GUIDE TIGHT SIDE SILENT CHAIN 1
10 36JE0024 KIT FRICTION - D102B&C JE551410 PLATE CLUTCH FRICTION - D102C 1 JE541037 GUIDE SLACK SIDE SILENT CHAIN 1
101 102
ES & KS ES & KS
25 36DU4086 KIT DECAL FAIRING BL-RED DU181117 DECAL COWL RH BLACK RED 1
DU181116 DECAL COWL LH BLACK RED 1
26 36DU4095 KIT DECAL FAIRING BL BLUE DU181123 DECAL COWL RH BLACK BLUE 1
DU181122 DECAL COWL LH BLACK BLUE 1
27 36DU4089 KIT DECAL FAIRING FL RED DU181119 DECAL COWL RH FLAME RED 1
DU181118 DECAL COWL LH FLAME RED 1
28 36DU4087 KIT DECAL TANK BL-RED DU141292 DECAL TANK LOWER RH BLK RED 1
DU141284 DECAL TANK UPPER RH BLK RED 1
DU141291 DECAL TANK LOWER LH BLK RED 1
DU141283 DECAL TANK UPPER LH BLK RED 1
29 36DU4096 KIT DECAL TANK BL BLUE DU141298 DECAL TANK LOWER RH BLK BLUE 1
DU141290 DECAL TANK UPPER RH BLK BLUE 1
DU141297 DECAL TANK LOWER LH BLK BLUE 1
DU141289 DECAL TANK UPPER LH BLK BLUE 1
30 36DU4090 KIT DECAL TANK FL RED DU141294 DECAL TANK LOWER RH FLM RED 1
DU141286 DECAL TANK UPPER RH FLM RED 1
DU141293 DECAL TANK LOWER LH FLM RED 1
DU141285 DECAL TANK UPPER LH FLM RED 1
31 36DU4088 KIT DECAL SEAT COWL BL-RED DU161295 DECAL COVER SEAT RH BLACK RED 1
DU161294 DECAL COVER SEAT LH BLACK RED 1
32 36DU4097 KIT DECAL SEAT COWL BL BLE DU161301 DECAL COVER SEAT RH BLK BLUE 1
DU161300 DECAL COVER SEAT LH BLK BLUE 1
103 104
Amendment Sheet ES & KS Amendment Sheet ES & KS
105 106
Parts Index ES & KS Parts Index ES & KS
107 108
Parts Index ES & KS Parts Index ES & KS
109 110
Parts Index ES & KS Parts Index ES & KS
111 112
Parts Index ES & KS Parts Index ES & KS
113 114
Parts Index ES & KS Parts Index ES & KS
115 116