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o o r A P

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M -MF 6
P U
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Polyurethane-cement, self-smoothing
topping with high chemical-resistance
and excellent mechanical properties,
for 3-6 mm industrial floor applications

WHERE TO USE • Seamless


Mapefloor CPU-MF 600 AP is a polyurethane-cement • Hygienic finish
formulation, in smooth-matt appearance, for industrial
floors subject to medium to high traffic and chemical Mapefloor CPU-MF 600 AP also has good resistance
attack. Mapefloor CPU-MF 600 AP is used in storage to high temperatures.
and production areas in the food and beverage industry,
as well as chemical and pharmaceutical industries. Mapefloor CPU-MF 600 AP is suitable for floors
subject to medium and heavy traffic.
Some application examples
• Areas subject to abrasion and heavy mechanical Mapefloor CPU-MF 600 AP is hygienic (does not
loads such as warehouses and loading bays. promote the development of bacteria), is easy to clean
• Floors in production areas subject to frequent and also has an attractive finish.
cleaning operations, such as those used for
processing fish and meat products. Mapefloor CPU-MF 600 AP may be applied in
• Floors in the dairy industry. thicknesses from 3 - 6 mm and is available in standard
• Floors in breweries, wineries and bottling factories. colors.
• Areas for processing and packing sugar.
• Floors in production and storage areas in the Floors coated with Mapefloor CPU-MF 600 AP are
chemical and pharmaceutical industries. ready for foot traffic approximately 16 hours after
application, and for light traffic after only 24 hours.
TECHNICAL CHARACTERISTICS Complete chemical resistance and mechanical strength
Mapefloor CPU-MF 600 AP is a three-component, develop after 5-7 days.
polyurethane resin and cement-based floor topping.
Floors finished with Mapefloor CPU-MF 600 AP are RECOMMENDATIONS
resistant to almost all chemical substances, such Do not apply Mapefloor CPU-MF 600 AP:
as acids, alkalis, salt, oil, grease, hydrocarbons and • on dusty, crumbly or irregular surfaces;
aggressive gases. • on ceramic or stone surfaces;
• on damp or wet surfaces. Consult MAPEI Technical 
BENEFITS Service Department for further clarification.
• Excellent chemical resistance
• Resistant to bacterial growth Apply Mapefloor CPU-MF 600 AP:
• High wear-resistance • evenly to a uniform thickness using a smooth trowel;
fl o or
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TECHNICAL DATA (typical values)
a
M CPU P
0 A
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PRODUCT IDENTITY
6 Appearance: comp. A : liquid
comp. B : liquid
comp. C : powder

APPLICATION DATA

Mixing ratio: A/B/C : 3/3/14

Colour of the mix: grey, light grey, green, yellow, cream, red

Consistency of the mix: thick fluid

Density of the mix (kg/litre): approx. 1.9

Substrate temperature relative to dew point (°C): ≥ 3 above dew point

Recommended application temperature range


minimum +5; maximum +35
(°C):

Relative humidity (%): < 85

Pot-life at +30°C (mins): approx. 16

FINAL PERFORMANCES

Dust dry (hrs): 4-6

Re-coating time @ 30°C (hrs): 14-18

Set to light-foot traffic @ 30°C (hrs): ~ 24

Set to light traffic @ 30°C (hrs): ~ 30

Final hardening time (days): 7

Compressive strength at 28 days (N/mm²): 50-55

Flexural strength at 28 days (N/mm²): ~ 21

Tensile strength at 28 days (ASTM C348) (N/mm²): 25

Bond strength (ASTM C1583) (N/mm²): > 2.0 (concrete failure)

Shore D hardness: 79-84

Temperature resistance (°C):


+5 to +80
- 3 mm thickness
-5 to +100
- 6 mm thickness

Abrasion resistance by Taber (ASTM D 4060-10)


~ 38
(/1000 g loading/1000cycles) (mg):

Impact resistance, BRE screed tester (mm): < 0.5


• on concrete substrates with a cohesive CONSUMPTION
tensile strength of at least 1.5 N/mm². Mapefloor CPU-MF 600 AP (A + B + C):
5.7 kg/m² for 3 mm thickness.
APPLICATION PROCEDURE
Preparation of the substrate PACKAGING
The cementitious substrate must be solid, 20 kg kits:
mechanically strong, perfectly clean, free of component A = 3 kg;
crumbling parts and standing water. It must be component B = 3 kg;
sufficiently cured and have completed most of component C = 14 kg.
the shrinkage phase.
STORAGE
Preparation may be carried out by shot- 9 months in its original unopened containers.
blasting or grinding according to the condition Store in a dry place at 25°C.
of the substrate.
CHEMICAL RESISTANCE
The concrete substrate must be strong and Mapefloor CPU-MF 600 AP will resist spillage of:
sound with a minimum compressive strength of • Concentrated acids: hydrochloric, nitric, 
25 N/mm² and a pull-off strength of 1.5 N/mm². phosphoric and sulphuric acids.
• Concentrated alkalis including sodium 
Prepare grooves by saw-cutting, 8 mm wide x hydroxide to 50% concentration.
8 mm deep, at all edges, bay joints, columns, • Most concentrated organic acids.
and drains for anchoring purpose. • Fats and sugar.
• Mineral oils, kerosene, gasoline and 
Application of PRIMER SN brake fluids.
Apply Primer SN by roller at a dosage rate of • Most organic solvents.
0.3 - 0.7 kg/m² depending on the substrate (Spillages may cause discolouration and must
condition. Avoid the formation of puddles. be cleaned up immediately.)
Sprinkle quartz sand onto the wet primer.
LIMITATION
Allow to dry for 8 - 12 hours. When Primer Yellowing of the floor surface exposed to UV
SN has hardened, remove excess sand with a may occur especially for light colours (eg.light
heavy-duty vacuum cleaner. grey) without affecting its functionality.
Alternatively, a UV protection coat with
Alternatively, Primer EP W AP can be used Mapecoat CF-AP can be applied on
as primer for the application if scratch coat Mapefloor CPU-MF 600 AP surface.
system is applied.
SAFETY INSTRUCTIONS FOR
Application of Mapefloor CPU-MF PREPARATION AND APPLICATION
600 AP as scratch coat Instructions for the safe use of our products
A scratch coat of Mapefloor CPU-MF 600 AP can be found on the latest version of the SDS
can be applied on Primer EP W AP at available from our website www.mapei.com.my
1 mm thickness to smooth the surface
before installing the wearing coat. PRODUCT FOR PROFESSIONAL USE.

Mixing and application of Mapefloor WARNING


CPU-MF 600 AP Although the technical details and
Pour component B into the container with recommendations contained in this product
component A and carefully mix together using data sheet correspond to the best of our
a low-speed drill with a blending attachment knowledge and experience, all the above
until homogenous. information must, in every case, be taken as
merely indicative and subject to confirmation
Slowly add component C while mixing, after long-term practical application; for this
and continue mixing for 3 minutes until reason, anyone who intends to use the product
homogenous. must ensure beforehand that it is suitable
for the envisaged application. In every case,
Pour the material on the floor and spread it out the user alone is fully responsible for any
evenly using a smooth trowel, continue with consequences deriving from the use of the
spike rolling process to release entrapped air. product.

Cleaning Please refer to the current version of the


Tools and equipment used to prepare and Technical Data Sheet, available from our
apply Mapefloor CPU-MF 600 AP must website www.mapei.com
be cleaned with solvents for polyurethane
immediately after use. After hardening, LEGAL NOTICE
the product may only be removed using The contents of this Technical Data
mechanical means. Sheet (“TDS”) may be copied into another
fl o or project-related document, but the OR REQUIREMENTS CONTAINED OR

pe -MF
resulting document shall not supplement DERIVED FROM THIS TDS EXCLUDES

a
M CPU P
or replace requirements per the TDS in
force at the time of the MAPEI product
THE RESPONSIBILITY OF MAPEI.

0 A installation.
6 0 The most up-to-date TDS can be
All relevant references
for the product are available
downloaded from our website
upon request and from
www.mapei.com. www.mapei.com
ANY ALTERATION TO THE WORDING

Any reproduction of texts, photos and illustrations published


here is prohibited and subject to prosecution
6712-11-2014 (GB)-Y200915-PV

MAPEI Malaysia Sdn. Bhd. (231780-K)


Head Office: Tel +(60) 3 7842 9098 - Fax +(60) 3 7842 6197
Johor Bahru Office: Tel +(60) 7 595 3032 - Fax +(60) 7 595 3098
Penang Office: Tel +(60) 4 642 9098 - Fax +(60) 4 642 9097
Kuching Office: Tel +(60) 82 246 660 - Fax +(60) 82 246 661
Sales Admin: Tel +(60) 3 7842 9989 - Fax +(60) 3 7842 9880
Nilai Plant: Tel +(60) 6 799 8028 - Fax +(60) 6 799 8191
Email: mapei@mapei.com.my Website: www.mapei.com.my

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