LESSON PLAN

Course: Sheet Metal & Welder Period: 08/08

LO: At the end of this lesson you shall be able to Ex No 1.3.07

(a) Develop the pattern for equal and unequal dia ‘T’ joints by parallel line development method
(b) Define a mitre line
(c) Develop and layout pattern for a 60° Tee pipe of equal diameter by parallel line method
(d) Develop and layout patterns for pipe joints intersection at different positions
(e) Develop and layout the pattern for an Oblique Tee off centre pipe joint.
S Item Time Plan Ref/Remarks
N (in Mints)
o
1 Trade Theory 135
(a)To understand the following :-

(i) Recapitulate 05 Use trade

state the importance of movement of the bit in soldering 60 theory books
(b) Ask questions 60
Technical
(i) Develop and layout patterns for pipe joints intersection at Chart
different positions 10
(ii) Develop and layout the pattern for an Oblique Tee off centre Smart board
pipe joint
Presentation

Technical
Videos

2 Trade Practical 225 Period - 05

(a) Practical On

Soldered sunk lap joint 160 Use of Trade

Practical
Ex No -1.3.07 book

30 Tool Kit &

Consumable
(a) develop and layout the pattern for the body, cover, bottom, items
handle and the support of the oil can by geometrical construction 20
method
(b) form the parts to shape and make joints as per the job drawing
using the hand tools
(c) develop and layout the pattern for conical spout of the oilcan 15
using radial line method and its cut out on the body using
parallel line method
(d) assemble all parts in position as per drawing by soft soldering
(e) inspect the assembly, check for leakage and finish the article
(ii) Check the worksheets and correct it

(b) Revision and questions to assess the attainment of

LO (1. 3.06)
 LESSON PLAN

Course: Sheet Metal & Welder Period: 08/08

LO: At the end of this lesson you shall be able to Ex No 1.3.08

(a) develop the pattern for right cylindrical ‘Y’ piece and an oblique connecting pipe by parallel line
method

S Item Time Plan Ref/Remarks

N (in Mints)
o
1 Trade Theory 135
(a)To understand the following :-

(ii) Recapitulate Use trade

Develop the pattern for equal and unequal dia ‘T’ joints theory books
by parallel line development method
(b) Ask questions Technical
(i) Explain the develop the pattern for right cylindrical ‘Y’ piece Chart

Smart board

Presentation

Technical
Videos

2 Trade Practical 225 Period - 05

(a) Practical On

Induction Training Safety in welding 160 Use of Trade

Practical
practice book
Ex No -1.3.08 30 Tool Kit &
Consumable
items
20
(i) develop and layout the pattern for the frustrum of a cone by
radial line method.
(a) to make frustrum of cone by locked grooved joint using hand
tools 15
(b) to make frustrum cone by lap joint using hand tools
(c) to make a topring with grooved joint and wored edge
(d) mark the wiring allowance at the curved edge
(e) make a wired edge along a curved surface by hand process
(f) make a handle having different curvatures as per job drawing
using funnel stake and wooden mallet
(g) assemble cylindrical shaped parts by soft soldering, as per
drawing and finish the article
(ii) Check the worksheets and correct it

(b) Revision and questions to assess the attainment of

LO (1. 3.07)
 LESSON PLAN

Course: Sheet Metal & Welder Period: 08/08

LO: At the end of this lesson you shall be able to Ex No 1.3.09

(a) Identify different parts of segmental quarter bend pipe
(b) Distinguish between the center line and the center section
S Item Time Plan Ref/Remarks
N (in Mints)
o
1 Trade Theory 135
(a)To understand the following :-

(iii) Recapitulate 05 Use trade

Explain flux and its function 60 theory books
(b) Ask questions 60
sold Technical
(a) State the purpose of hand forge Chart
(b) Describe the constructional feature of hand forge 10
Smart board

Presentation

Technical
Videos

2 Trade Practical 225 Period - 05

(a) Practical On

Make a joint 90º elbow joint two equal 160 Use of Trade
Practical
diameter pipes book
Ex No -1.3.09
30 Tool Kit &
Consumable
items
(a) to develop and layout the pattern for 900 cylindrical by parallel 20
line method
(b) make two cylindrical pipes cut oblique at 450, joining with
locked grooved joint at throughout 15
(c) join two equal diameter pipes obliquely cut by soldered butt
joint, to make 900 elbow, without mismatch &
leak proof.
(ii) Check the worksheets and correct it

(b) Revision and questions to assess the attainment of

LO (1. 3.08)
 LESSON PLAN

Course: Sheet Metal & Welder Period: 08/08

LO: At the end of this lesson you shall be able to Ex No 1.3.10

(a) State the uses of tubes and pipes in sheet metal work.
(b) Explain the various types of pipe joints
(c) Describe the factors to be considered for a pipe joint
(d) Explain the method of cutting branch components (pipe development)
S Item Time Plan Ref/Remarks
N (in Mints)
o
1 Trade Theory 135
(a)To understand the following :-

(i) Recapitulate 05 Use trade

State the uses of tubes and pipes in sheet metal work 60 theory books
(b) Ask questions 60
(a) Explain the various types of pipe joints Technical
(b) Explain the method of cutting branch components (pipe Chart
development) 10
Smart board

Presentation

Technical
Videos

2 Trade Practical 225 Period - 05

(a) Practical On

Make a 90º ‘T’ joining two equal diameter 160 Use of Trade
Practical
pipes book
Ex No -1.3.10
30 Tool Kit &
Consumable
items
(i) develop and layout the pattern for 900 “T” pipe of equal 20
diameter by parallel line method
(a) form and join the main and branch pipe by using locked grooved
joingt• join two pipes at an angle of 900 15
by soldered butt joint to make 900 ‘T’ pipe of equal diameter. (ii)
Check the worksheets and correct it

(b) Revision and questions to assess the attainment of

LO (1. 3.09)
 LESSON PLAN

Course: Sheet Metal & Welder Period: 08/08

LO: At the end of this lesson you shall be able to Ex No 1.3.11

(a) State the need for surface preparation
(b) State the different methods of surface preparation
(c) State the different solvents used for degreasing
(d) State the pickling process of surface preparation
(e) State the process of blast cleaning for surface preparation
S Item Time Plan Ref/Remarks
N (in Mints)
o
1 Trade Theory 135
(a)To understand the following :-

(iv) Recapitulate 05 Use trade

Explain the different methods of surface preparation 60 theory books
(b) Ask questions 60
(a) State the pickling process of surface preparation Technical
(b) State the process of blast cleaning for surface preparation Chart
10
Smart board

Presentation

Technical
Videos

2 Trade Practical 225 Period - 05

(a) Practical On

Make a 90º ‘T’ pipe joint of un-equal 160 Use of Trade

Practical
diameter pipes book
Ex No -1.3.11
30 Tool Kit &
Consumable
items
(a) Develop and layout the pattern for a 90° Tee unequal dia pipes 20
by parallel line development
(b) Cut and prepare the pipes as per the job drawing
(c) Check the pipes as per the job drawing 15
(d) Clean the pipe end which is to be soldered
(e) Tack the pipe by soldering, check the angle and solder the
joint..
(ii) Check the worksheets and correct it

(b) Revision and questions to assess the attainment of

LO (1. 3.10)
 LESSON PLAN

Course: Sheet Metal & Welder Period: 08/08

LO: At the end of this lesson you shall be able to Ex No 1.3.12

(a) Define oxidation
(b) Explain the prevention of oxidation by various methods.
S Item Time Plan Ref/Remarks
N (in Mints)
o
1 Trade Theory 135
(a)To understand the following :-

(v) Recapitulate 05 Use trade

Explain the different methods of surface preparation 60 theory books
(b) Ask questions 60
(a) State the pickling process of surface preparation Technical
(b) State the process of blast cleaning for surface preparation Chart
10
Smart board

Presentation

Technical
Videos

2 Trade Practical 225 Period - 05

(a) Practical On

Make a 60º ‘T’ pipe joint of un-equal 160 Use of Trade

Practical
diameter pipes book
Ex No -1.3.12
30 Tool Kit &
Consumable
items
(a) develop and layout the pattern for a 60° Tee unequal dia pipes 20
by parallel line method
(b) cut and prepare the main pipe as per the job drawing
(c) cut the branch pipe 60° 15
(d) cut and prepare the pipes as per the job drawing
(e) set the pipe end to be soldered using protractor
(f) set and tack the pipes by soldering, check the angle and solder the
joint
(ii) Check the worksheets and correct it

(b) Revision and questions to assess the attainment of

LO (1. 3.11)
 LESSON PLAN

Course: Sheet Metal & Welder Period: 08/08

LO: At the end of this lesson you shall be able to Ex No 1.3.13

(a) State the electric welding processes
(b) State the gas welding processes
(c) Name the other welding processes
S Item Time Plan Ref/Remarks
N (in Mints)
o
1 Trade Theory 135
(a)To understand the following :-

(vi) Recapitulate 05 Use trade

Explain the different methods of surface preparation 60 theory books
(b) Ask questions 60
(a) Explain the electric welding processes Technical
(b) Explain the gas welding processes Chart
10
Smart board

Presentation

Technical
Videos

2 Trade Practical 225 Period - 05

(a) Practical On
Make a square section segmental quarter
160 Use of Trade
bend pipe Practical
Ex No -1.3.13 book

30 Tool Kit &

Consumable
(a) develop and layout the pattern for square section segmental items
quarter bend pipe by parallel line method 20
(b) join the segments of square section by standing seams using
beak iron stake and setting hammer to make segmental quarter
bend pipe. 15
(ii) Check the worksheets and correct it

(b) Revision and questions to assess the attainment of

LO (1. 3.12)
 LESSON PLAN

Course: Sheet Metal & Welder Period: 08/08

LO: At the end of this lesson you shall be able to Ex No 1.3.14

(a) Distinguish between the features of oxygen and acetylene gas cylinders
(b) Compare the features of oxygen and acetylene gas regulators
(c) Distinguish between the hose-connectors used in oxygen and acetylene regulators
(d) Describe the function of hose-protectors
(d) State the functions of blowpipes and nozzles
S Item Time Plan Ref/Remarks
N (in Mints)
o
1 Trade Theory 135
(a)To understand the following :-

(vii) Recapitulate 05 Use trade

Explain the Name of the other welding processes 60 theory books
(b) Ask questions 60
(a) State the pickling process of surface preparation Technical
(b) State the process of blast cleaning for surface preparation Chart
10
Smart board

Presentation

Technical
Videos

2 Trade Practical 225 Period - 05

(a) Practical On

Make a tapered lobster back bend 90º from 160 Use of Trade
Practical
oblique cone book
Ex No -1.3.14
30 Tool Kit &
Consumable
items
(a) Describe and layout the pattern for a tapered lobster back from 20
the oblique cone in four segments by radial line development
method
(b) Form the segments of a tapered lobster back from oblique cone 15
using funnel stake and wooden mallet and joining by locked
grooved joint
(c) Join all the segments with two cylindrical pipes by soft
soldering.
(ii) Check the worksheets and correct it

(b) Revision and questions to assess the attainment of

LO (1. 3.13)
 LESSON PLAN

Course: Sheet Metal & Welder Period: 08/08

LO: At the end of this lesson you shall be able to Ex No 1.3.15

(a) State the uses of the different types of blowpipes
(b) Describe the working principle of each type of blowpipe
(c) Explain its care and maintenance
S Item Time Plan Ref/Remarks
N (in Mints)
o
1 Trade Theory 135
(a)To understand the following :-

(viii) Recapitulate 05 Use trade

Explain the Distinguish between the features of oxygen 60 theory books
and acetylene gas cylinders 60
(b) Ask questions Technical
(a) Describe the function of hose-protectors Chart
(d) State the functions of blowpipes and nozzles 10
Smart board

Presentation

Technical
Videos

2 Trade Practical 225 Period - 05

(a) Practical On
Make a square duct elbow
160 Use of Trade
Ex No -1.3.15 Practical
book

30 Tool Kit &

(a) cut sheets as per drawing Consumable
(b) layout the pattern for cheek, heel and throat items
(c) form square duct elbow with snap lock. 20
(d) make a square duct elbow with snap lock using portable shear,
slip roll forming machine, bar folder, copper smith stake, dolly,
setting hammer and chisel.
(ii) Check the worksheets and correct it 15

(b) Revision and questions to assess the attainment of

LO (1. 3.14)
 LESSON PLAN

Course: Sheet Metal & Welder Period: 08/08

LO: At the end of this lesson you shall be able to Ex No 1.3.16

(a) Name the different types of oxy-acetylene flames
(b) State the characteristics of each type of flame
(c) Explain the uses of each type of flame.
(d) Name the different types of gases used in welding
(e) Compare the different types of gas flame combinations
(f) State the uses of the different gas flame combinations.
S Item Time Plan Ref/Remarks
N (in Mints)
o
1 Trade Theory 135
(a)To understand the following :-

(ix) Recapitulate 05 Use trade

Explain the uses of the different types of blowpipes 60 theory books
(b) Ask questions 60
(a) Describe the working principle of each type of blowpipe Technical
(b) Explain its care and maintenance Chart
10
Smart board

Presentation

Technical
Videos

2 Trade Practical 225 Period - 05

(a) Practical On
Make a conical hopper
160 Use of Trade
Ex No -1.3.16 Practical
book

30 Tool Kit &

(a) develop the pattern for conical hopper out of centre (part I & III Consumable
by parallel line method, for part II by triangulation method) items
(b) cut, form assemble part I, II & III by paned down joint as per job 20
drawing
(c) draw the development for the conical hopper with out of centre
by triangulation method development.
(ii) Check the worksheets and correct it 15

(b) Revision and questions to assess the attainment of

LO (1. 3.15)
 LESSON PLAN

Course: Sheet Metal & Welder Period: 08/08

LO: At the end of this lesson you shall be able to Ex No 1.3.17

(a) Identify the safety apparels and accessories used in arc welding
(b) Select the safety apparels and accessories to protect from burns and injuries
(c) Learn how to protect yourself and others from the effect of harmful arc rays and toxic fumes
(d) Select the shielding glass for eye and face protection.
S Item Time Plan Ref/Remarks
N (in Mints)
o
1 Trade Theory 135
(a)To understand the following :-

(x) Recapitulate 05 Use trade

Explain the uses of each type of flame. 60 theory books
(b) Ask questions 60
(a) Explain the Name of the different types of oxy-acetylene flames Technical
(b) State the characteristics of each type of flame Chart
10
Smart board

Presentation

Technical
Videos

2 Trade Practical 225 Period - 05

(a) Practical On

Setting up of oxy acetylene plant 160 Use of Trade

Practical
Ex No -1.3.17 book

30 Tool Kit &

Consumable
(a) identify the flow pipe injector and non-injector type items
(b) distinguish the difference between both blow pipes. 20
(ii) Check the worksheets and correct it

(b) Revision and questions to assess the attainment of 15

LO (1. 3.16)