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GROUP 3

POWER TRAIN AND HYDRAULIC SYSTEM TOOLS


SECTION 2 GROUP 3
MEASURING AND DIAGNOSTIC TOOLS POWER TRAIN AND HYDRAULIC SYSTEM TOOLS

79A-851-1000 CONTAMINATION CHECKER ASSEMBLY


and others (tool for measuring contamination of hydraulic oil)

! 2-3 2-3 !

Specifications
Principle of measurement :Optical scanning analysis Features (relationship with old contamination
and measurement of checker)
actual particulates 1. Using the optical scanner head system, it is
Measurable range of :4 channels (5+, 15+, 25+. possible to categorize into 4 ranges of par-
particle diameters 50+ microns) ticle diameter (5-15, 15-25, 25-50, and over
Particle total international :ISO 7-24 class, 50 microns) to measure.
standard NAS 0-12 class 2. Taking of samples from on-line is made by
:Conforms to ISO 4402 sim ply connecting to a quick coupler ring.
Correction
:Not needed 3. Operation is simple, and tests can be carried
Recorrection
out completely automatically in only 4 min-
Precision/repeating accuracy :Within 5% utes.
Range of viscosity for hy- :2-100 cSt (up to single
4. The result is shown immediately on the moni
draulic oil point sampler 500 cSt)
tor, and it is also possible to print out a hard
Range of temperature for use : +5−+80°C copy.
Range of ambient temper- : +5−+40°C 5. The number and class of particles for each
ature range of particle diameter can be displayed
Applicable hydraulic oil/ :Mineral oil, synthetic oil in NAS or ISO.
lubrication oil 6. Data for 300 tests can be stored in memory,
Max. pressure for use :41MPa {420 kg/cm } 2 and can also be transferred to a computer.
Max. flow 7. The battery drive is portable, so tests can be
:400 litre/min.
carried out anywhere.
Actuation conditions :Min. pressure for use 2 kg/cm2
8. It is easier to use than the old contamination
Testing time :4 minutes checker, and suffers little effect from air or
Waiting time for retesting :4 minutes each dust pollution. (See Table I for the compari-
Battery life :150 tests son be tween the old and new models.)
Memory capacity :300 tests
Printer output :16-column printer
Computer compatibility :Interface via an RS232C
connection
Power source :Battery drive
(AM1 alkaline dry cell × 6)
or DC12V
Fuse :1 amp fuse for overload

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SECTION 2 GROUP 3
MEASURING AND DIAGNOSTIC TOOLS POWER TRAIN AND HYDRAULIC SYSTEM TOOLS

Table 1 Comparison of old and new contamination checker


Product Name Old type contamination checker New type contamination checker
Item (Part No. 79A-401-2000) (Part No. 79A-851-1000)
(1 ) Principle Single light, single checker, movable type Light interruption type
Particle display for 4 particle ranges:
(2) NAS class display Class display only for Class 7 and above
5-15, 15-25, 25-50, and over 50 microns
Bottle sampling (using container for
(3) Oil sampling method Connected to CM20 (using coupling)
KOWA)
(4) Precision Same as HIAC Same as HIAC
It is necessary to sample oil with bottle, CM20 connected directly to machine,
insufficient removal of water and oil. and flushing is carried out for several
(5) Features
Danger of entry of dirt or dust when minutes to remove air.
measuring. No danger of entry of dirt or dust.
! 2-3 Overall evaluation Fair Good 2-3 !
This is related to the KOWA, and the overall judgement for contamination is made from the values for the analyais of
both.

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SECTION 2 GROUP 3
MEASURING AND DIAGNOSTIC TOOLS POWER TRAIN AND HYDRAULIC SYSTEM TOOLS

Component parts:

! 2-3 2-3 !

Option No. Part No. Part Name Q'ty Remarks


When using the bottle sampler, connect directly to 79A-851-1000 Checker Assembly 1
the hose supplied with the CM20.
79A-851-1200 ! Checker Sub Assembly 1
When sampling the oil, use a sampler or use the
drain hose directly, and put the sample is the bottle. 1 79A-851-1210 !! CM20 1
2 79A-851-1220 !! Sampler 1
Note : If an order is received for the old model 3 79A-851-1230 !! Hose Assembly 1 2 per box
(Part No. 79A-401-2000) introduced in 4 79A-851-1240 !! Ribbon 1
USEFUL 100 (Form No. SEPB1033-02), the
5 79A-851-1250 !! Lamp 1 4 per box
new model introduced in this Tool Guide
will be supplied instead. 6 79A-851-1260 !! Paper 1 5 per box
7 799-101-5150 ! Hose 1 L=1.7m
8 79A-851-1270 Bottle sampler 1

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SECTION 2 GROUP 3
MEASURING AND DIAGNOSTIC TOOLS POWER TRAIN AND HYDRAULIC SYSTEM TOOLS

Standards for changing hydraulic oil 79A-851-1270 BOTTLE SAMPLER


Change the hydraulic oil immediately if it exceeds
NAS11. If the oil reaches NAS11 within a short time
after it is changed, check for entry of dirt from out-
side, and change the oil again after investigating
the cause.
If the NAS level rises within a short time after the oil
is changed, there is probably only an increase in
the amount of dirt, so it is possible to cleaning the
oil with the cleaning device and use the oil again.

Method of use
For details, see the instruction manual provided
! 2-3 with the equipment.
2-3 !
A battery or AC100V can be used as the power
source.

Others Features
A manual and educational video are available as Use this bottle if it is impossible to take a sample
support for the checker assembly. form the hydraulic oil line piping, or if pressure can-
not be applied.
1. Manual Screw the bottle into the bottle sampler mounting
port, and connect to the checker assembly with the
hose. The pump built into the bottle sampler sends
the oil inside the sampler to the checker assembly
to carry out the measurement and analysis of the
oil contamination.

In addition to the instruction manual, explanations


are also given for the ISO and NAS standards for
contamination.

2. Educational video

This is available as support for a training program.

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SECTION 2 GROUP 3
MEASURING AND DIAGNOSTIC TOOLS POWER TRAIN AND HYDRAULIC SYSTEM TOOLS

799-202-6000 HANDY HOT PLATE

How to use
1) Connect a handy hot plate to the battery (12V) of
a service-car, etc. to be measured with a cord
and turn on a switch. Then, a red lamp on the hot
plate will come on.
2) In several minutes, a green lamp will come on,
indicating that the oil can be checked to see if
water is in the oil.
3) Let a few drops of the oil fall onto the hot plate,
using a gauge rod or the like.
4) When no air bubbles are formed, it indicates that
! 2-3 no water is in the oil. If air bubbles are observed,
2-3 !
Weight: 2.0 kg let oil drops fall again together with the standard
oil and compare the degrees of air bubbles to
estimate a percentage of the water contained in
Purpose the oil.
Used to check the water content and the degree of The Instruction Manual is furnished with each handy
mixture in the lubricating oil or hydraulic oil. hot plate. The detailed instructions are also de-
scribed on a label inside the hot plate cover.
Specifications
1) Hot plate temperature Approx. 150°C
Features of a handy hot plate
2) Power source capacity 12V DC max. 8A
1) Simple operation enabling anyone to use.
3) Dimensions 180 x 150 x 120 mm 2) In-field fast and accurate oil checking to see if
4) Accessories • Oiler containing the standard
water is in the oil and how much the oil is con-
reagent 2 kinds, one each
taminated with water.
• Syringes to blend the standard
3) Fast checking of oil in the presence of users,
reagent 3 pieces
making it effective to recommend handy hot plates
and promote their sales.

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SECTION 2 GROUP 3
MEASURING AND DIAGNOSTIC TOOLS POWER TRAIN AND HYDRAULIC SYSTEM TOOLS

HYDRAULIC TESTER
799-101-5002 ANALOG-TYPE 790-261-1203 DIGITAL-TYPE

! 2-3 2-3 !
Outer dimensions (with case):
455(W) x 335(D) x 95(H)
Weight: 12.5 kg

Purpose:
Used to measure the hydraulic and fuel pressures
for troubleshooting.
Specification:

Pressure gauge • 2.5, 6, 40, 60 (MPa )


• Glycerin-filled type
• With protection cover
Outer dimensions (with case):
✳ For the component parts, see the next page. 455(W) x 335(D) x 95(H)
Weight : 9.5 kg

Specification:
Material: ABS drip-proof case. SS pressure port.
CEJN quick coupler series 358
(max. operating pressure: 600 kg/cm2)
Operating range: 600 kg/cm2
(allowed max. pressure: 900 kg/
cm2)
Electrical system: 4 x I .5 V dry cell UM-3/R6/Mignon.
For 220 mAh type, using 24 hrs. allowed.
Operating temperature: -20° up to +80°C
Storage temperature: -40° up to +100°C
Marking: kg/cm2, 0.1 to 40.9 and 41 to 600.
Bar, 0.1 to 40.9 and 41 to 600
PSl, I to 8800
Outline: Accuracy (with the errors including linearity, hystere-
• It is a drip proof type. sis, and repeated accuracy):
• It can hold the peak value of fluctuating pressure. 1 kg/cm2 for up to 40 kg/cm2
• It is a handy type, so it is convenient to handle. 5 kg/cm2 for up to 500 kg/cm2
• It is digital, so there is no mistake in reading the 10 kg/cm2 for more than 500 kg/cm2
measurement. Heat effect against span: 0.3% per 10°C
• It has a liquid crystal display, so readings can be Weight: 480 g
made even in the bright daytime.
• The gauge can be installed and removed at a
touch.

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! 2-3

MEASURING AND DIAGNOSTIC TOOLS


SECTION 2
Component parts
799-101-5002 790-261-1203 Remarks
No. Part No. Description Q't y Dimension
(Analog type) (Digital type)
1 799-101-5110 Gauge(60 MPa ) 1 GIycerin-fiIIed ! Analog Type
2 799-101-5120 Gauge(40 MPa ) 1 Glycerin-filled ! Analog Type
3 799-101-5130 Gauge (6 MPa ) 1 Glycerin-filled ! Analog Type
4 799-101-5140 Gauge (2.5 MPa ) 1 Glycerin-filled ! Analog Type
5 790-261-1251 Gauge (60 MPa ) 1 ! Digital Type
6 799-101-5150 Hose Ass'y 4 ! With "QUICK COUPLER" fittings
7 790-261-1150 Hose Ass'y 1 ! With "QUICK COUPLER" fittings
8 799-101-5160 Nipple 5 PT1/8 (EX) ! With "QUICK COUPLER" fittings
9 790-301-1480 Nipple 1 NPTF1/2(EX) x PT1/8(lN) !
10 790-301-1190 Nipple 1 PT1/4(EX) x PT1/8(IN) !
11 790-301-1220 Nipple 1 1/8-27NPTF(EX) x PTI /8(lN) !
12 790-301-1260 Nipple 1 1/8-27NPTF(EX) x PT1/8(IN) ! For PT pump
13 790-301-1250 Elbow (60°) 1 1/4-18NPTF(EX) x PT1/8(IN) !
2-3-7

14 790-301-1240 Elbow (60°) 1 1/8-27NPTF(EX) x PT1/8(lN) !

POWER TRAIN AND HYDRAULIC SYSTEM TOOLS


GROUP 3
15 790-301-1230 Elbow (60°) 1 PT1/8(EX) x PT1/8(1 N) !
16 790-301-1310 Joint 1 7/8-14UNF(EX) x PT1/8(lN) !
17 790-301-1210 Joint 1 M14P1.5(EX) x PT1/8(lN) !
18 790-301-1540 Nipple 1 1/2-20UNF(EX) x PTI /8(lN) !
19 790-301-1181 Joint 1 M12P1.5(EX) x PT1/8(lN) !
20 790-301-1290 Joint 1 7/16-20UNF(EX) x PT1/8(lN) !
21 790-301-1271 Joint 5 M10PI .25(EX) x PT1/8(lN) !
22 790-301-1530 Elbow (90°) 2 PT1/8(EX) x PT1/8(IN) !
23 790-301-1520 Joint 1 2-PT1/8(IN) !
For removing and installing blind plug
24 799-203-2560 Wrench 1 !
(T-type)
For removing and installing blind plug
25 799-203-2570 Wrench 1 !
(Lever-type)
26 790-301-1340 Flange 1 !
27 790-301-1330 Flange 1 !
28 790-301-1320 Flange 2 !
For closing hydraulic piping
29 790-301-1440 Flange 2 !
30 790-301-1280 Flange 1 !

2-3
!
! 2-3

MEASURING AND DIAGNOSTIC TOOLS


SECTION 2
31 02010-70751 Bolt 4 7/16-14UNFx51L ! For No.26 flange installing
32 02010-70644 Bolt 4 3/8-16UNFx44L ! For No.27 flange installing
33 01050-51040 Bolt 8 M10(Fine)x40L ! For No.28 flange installing
34 01010-50840 Bolt 8 M8(Coarse)x40L ! For No.29 flange installing
35 07000-13040 O-ring 2 40(Inner dia.) x 3.5(size) ! For No.26 flange
36 07000-13035 O-ring 2 35(Inner dia.) x 3.5(size) ! For No.27 flange
37 07000-13038 O-ring 3 38(Inner dia.) x 3.5(size) ! For No.28 flange
38 07000-13025 O-ring 3 25(Inner dia.) x 3.5(size) ! For No.29 flange
39 07002-11023 O-ring 2 7.4(Inner dia.) x 2.3(size) ! For No.21 nipple
40 07002-11423 O-ring 2 10.9(Inner dia.) x 2.3(size) ! For No.17 nipple
41 07002-11223 O-ring 2 8.9(Inner dia.) x 2.3(size) ! For No.19 nipple
42 790-261-1220 O-ring 2 19.2(Inner dia.) x 2.46(size) ! For No.16 nipple
43 790-261-1190 O-ring 2 10.5(Inner dia.) x 1.83(size) ! For No.18 nipple
44 790-261-1210 O-ring 2 8.9(Inner dia.) x 1.83(size) ! For No.20 nipple
45 790-261-1160 Meter 1 150°C ! For measuring oil temperature
46 790-301-1410 Measure 1 2M ! For measuring dimensions
2-3-8

POWER TRAIN AND HYDRAULIC SYSTEM TOOLS


GROUP 3
47 790-261-1140 Packing 5 ! For gauge(spare)
48 790-301-1430 Tape 1 ! Sealing tape
49 790-301-1460 Socket 1 !
50 799-101-5192 Case 1 !
Case for holding parts
51 790-261-1281 Case 1 !
52 790-261-1311 Adapter 1 M14PI .5(EX) x M14P1.5(lN) !
53 790-261-1321 Adapter 1 M18PI .5(EX) x M18P1.5(lN) !
54 790-261-1331 Adapter 1 M22PI .5(EX) x M22P1.5(lN) !
55 790-261-1231 Elbow (90°) 1 M10PI .25(EX) x 2-PT1/8(lN) !
56 790-261-1340 Adapter 1 M10PI .25(EX) x M10P1.25(lN) !
57 790-261-1351 Elbow (90°) 1 M14PI .5(EX) x PT1/8 Option Measuring PPC power pressure
58 790-261-1360 Adapter 1 M14PI .5x M14PI .5 Option Measuring PPC power pressure
59 790-301-1590 Joint 1 PT1/4x PF1/4 Option PW128UU-1 For measuring oil pressure
60 790-301-1730 Joint 1 PT1/8x PF1/4 Option WA80-3 For measuring oil pressure
61 790-301-1740 Joint 1 PT1/8x PF1/2 Option WA80-3 For measuring oil pressure
✳ EX: External threads
✳ IN : Internal threads

2-3
!
SECTION 2 GROUP 3
MEASURING AND DIAGNOSTIC TOOLS POWER TRAIN AND HYDRAULIC SYSTEM TOOLS

! 2-3 2-3 !

Note :
• The modification from 790-261-1202 to 790-261-
1203 includes modification of the gauge from the
item No.5 to the CEJN-make type because the
production of the former is stopped and also in-
cludes the modification to the case because of
the gauge modification.
• Only the differences between 799-101-5002 and
790-261-1203 are the gauge and case.
(Difference bet. gauges: analog and digital)

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SECTION 2 GROUP 3
MEASURING AND DIAGNOSTIC TOOLS POWER TRAIN AND HYDRAULIC SYSTEM TOOLS

Procedure
1)Remove the blind plug of check port with wrench
24 to 25.
(Apply only to PT 1/8 and NPTF 1/8 blind plugs)

! 2-3 2) Select nipple (9 - 12, 18), joint(16,17,19 - 21) or 2-3 !


elbow (13 - 15, 22) fit for port size and port periph-
eral space, and install to the port.
3) Install nipple (8) to the above nipple.
!When port size is PT 1/8, it can be installed to
nipple (8) directly.

4) Select hose (6) or (7) fit for peripheral space, in-


stall the hose female side coupling to the nipple
(8).
!The coupling is connected automatically only by
pushing to the nipple. When separating, only
pull the coupling end mouth ring by hand.

5) After confirming that POWER and P.HOLD


switches of hydraulic gauge (5) are OFF , con-
nect above hose (6) or (7).
!Before connecting, turn power switch to ON
and adjust display to 0 according to "Instruction
Manual of Digital Pressure Gauge".

2-3-10
SECTION 2 GROUP 3
MEASURING AND DIAGNOSTIC TOOLS POWER TRAIN AND HYDRAULIC SYSTEM TOOLS

6) Turn POWER switch of hydraulic gauge (5) to


ON and measure hydraulic pressure.
✳ When checking pressure peak value, continue
to Push P.HOLD button.
When clearing the peak value, continue to push
P.CLEAR button.

! 2-3 2-3 !
For analog type
If the machine already has "quick coupler" nipples:
(1)Remove the protective caps from the nipples.
(2)Select a gauge capable of with standing pres-
sures well above the rated value being measured.
Remove the protective cap from the lower part.
(3)Attach the gauge using the "quick coupler"
nipples.
If there is not enough space to attach the gauge
directly in a position where the dial is not readily
visible, use the hose provided.
If the machine does not have "quick coupler" nipples:
(1)Remove the blind plug provided on the machine.
(2)Replace with the "quick coupler" nipple provided
with the tester.
(3)Continue, using the previously given procedure.

2-3-11
SECTION 2 GROUP 3
MEASURING AND DIAGNOSTIC TOOLS POWER TRAIN AND HYDRAULIC SYSTEM TOOLS

How to use blank flange


The parts such as flanges (26 - 30), bolts (31 - 34)
and O-rings (35 - 38) are used to blind the hydraulic
circuit between control valve and hydraulic cylinder,
when measuring oil pressure of hydraulic cylinder
with piston valve as shown in right figure P portion.

! 2-3 2-3 !
1) Split flange
Insert blind flange (28) or (29) between the mount-
ing faces of the flange of the return pipe of the
hydraulic cylinder and clamp with bolt (33) or (34).
Fit O-ring (37) or (38) when setting the blank
flange as illustrated.

2) Flanges other than the split flange


Using blind flange (30), block the coupling face
of the flange where oil from the control valve en-
ters the hydraulic oil filter.
At this time, the component parts should be as-
sembled so that the finish face of the blank flange
is in contact with the O-ring at the end of the tube.

3) When a pressure outlet port is not provided


When pressure outlet flange (26) or (27) is in-
serted between the coupling faces of the flange
and clamped with bolt (31 ) or (32), pressure can
be picked up by using the PT1/8 thread of the
pressure outlet flange. Fit O-ring (35) or (36) when
setting the pressure outlet flange.

2-3-12
SECTION 2 GROUP 3
MEASURING AND DIAGNOSTIC TOOLS POWER TRAIN AND HYDRAULIC SYSTEM TOOLS

INTRODUCING ADDED COMPONENTS OF HYDRAULIC PRESSURE MEASURING KIT

This SERVICE TOOL GUIDE introduces added components of hydraulic pressure measuring kit (Kit No. 799-
101-5002) so that the kit will be used more easily.
Pick up the components you need and add them to the kit you have now.
Note: The parts marked ! are current components of above kit 799-101-5002.

1. Gauge
Appearance Specification Part No. Part name Remark
60 MPa
799-101-5110 *GAUGE
containing glycerin
40 MPa
! 2-3 containing glycerin
799-101-5120 *GAUGE 2-3 !
6 MPa
799-101-5130 *GAUGE
containing glycerin
2.5 MPa
799-101-5140 *GAUGE
containing glycerin
1 MPa
799-401-2320 GAUGE
containing glycerin
6 MPa
799-401-2280 GAUGE
not containing glycerin

2.Hose (Pressure resistance: 600 kg/cm2)


Appearance Specification Part No. Part name Remark

Overall length: 5.0 m


799-401-2220 HOSE
Form of coupler: I type

Overall length: 5.0 m


799-401-2610 HOSE
Form of coupler: L type

Overall length: 1.7 m


799-101-5150 *HOSE
Form of coupier: I type

Overall length: 1.7 m


790-261-1150 *HOSE
Form of coupler: L type

2-3-13
SECTION 2 GROUP 3
MEASURING AND DIAGNOSTIC TOOLS POWER TRAIN AND HYDRAULIC SYSTEM TOOLS

3. Quick nipple Parts marked * are present components of kit 799-101-5002.


Appearance Specification Part No. Part name Remark
B A: M10 X P 1.25 799-101-5220 NIPPLE M thread, for
B: Applicable O-ring 07002-11023 O-RING O-ring boss
A: M10 X P 1.25 799-101-5250 NIPPLE
B: Applicable Seal Washer 07005-01012 SEAL WASHER M thread, for
Seal Washer
A: M12 X P 1.5 799-101-5260 NIPPLE
(Option)
B: Applicable Seal Washer 799-101-5270 SEAL WASHER
A: M14 X P 1.5 799-101-5230 NIPPLE M thread, for
B: Applicable O-ring 07002-11423 O-RING O-ring boss

A: PT 1/8 799-101-5160 * NIPPLE


Use seal tape.
! 2-3 A: PT 1/4 799-101-5210 NIPPLE 2-3 !
A: PS 1/4 790-261-1130 COUPLING Use to remove
air from hose.

4. Nipple and elbow


Appearance Specification Part No. Part name Remark
A: M10 X P 1.25 790-301-1271 * NIPPLE Not needed if you
B: PT 1/8 have quick nipple
C: Applicable O-ring 07002-11023 *O-RING 799-101-5220
A: M12 X P 1.5 790-301 -1181 * NIPPLE
B: PT 1/8
Applicable O-ring 07002-11223 *O-RING
A: M14 X P 1.5 * JOINT Not needed if you
790-301-1210
B: PT 1/8 have quick nipple
07002-11423
C: Applicable O-ring *O-RING 799-101-5230

A: M10 X P 1.25 790-261-1231 * ELBOW


B: PT 1/8
C: Applicable O-ring 07002-11023 *O-RING

Not needed if you


A: PT 1/4
790-301-1190 * NIPPLE have quick nipple
B: PT 1/8
799-101-5210

A: PT 1/8
790-301-1230 * JOINT
B: PT 1/8

A: PT 1/8
B: PT 1/8 790-301-1230 * ELBOW
C:30°

A: PT 1/8
790-301-1530 * ELBOW
B: PT 1/8

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SECTION 2 GROUP 3
MEASURING AND DIAGNOSTIC TOOLS POWER TRAIN AND HYDRAULIC SYSTEM TOOLS

Parts marked * are present components of kit 799-101-5002.


Appearance Specification Part No. Part name Remark
A: 1/8-27 NPTF Use for JH30B,
790-301-1220 * NIPPLE
B: PT 1/8 60,65C,510,
A: 1/2-14 NPTF 515, or Cummins
790-301-1480 * NIPPLE
B: PT 1/8 engines.

A: 1/8-27 NPTF
B: PT 1/8 790-301-1260 * NIPPLE
C: 125mm

A: 1/8-27 NPTF
! 2-3 B: PT 1/8 790-301-1240 * NIPPLE 2-3 !
C: 30°
A: 1/4-18NPTF
B: PT 1/8 790-301-1250 * NIPPLE
C: 30°
A: 7/16-20 UNF 790-301-1290 * NIPPLE Use for JH30B,
B: PT 1/8 60,65C,510 or
C: Applicable O-ring 790-261-1210 *O-RING 515.
A: 7/8-14 UNF 790-301-1310 * JOINT
B: PT 1/8
C: Applicable O-ring 790-261-1220 *O-RING
A: 1/2-20UNF 790-301-1540 * NIPPLE
B: PT 1/8
C: Applicable O-ring 790-261-1190 *O-RING

5. Blind cover for split flange


Appearance Specification Part No. Part name Remark

A: 80
B: 32 For use to blinding
790-301-1280 * FLANGE
C: 4 x 13.5 drill the D80 filter port
Thicness: 6mm

A: 52.4 790-301-1320 * FLANGE


B: 26.2 Blind cover for
C: 58.7 split flange of
D: 30.2 nominal No. 10 or
E: Applicable O-ring 07000-13038 *O-RING 12
F: Applicable bolt M10 BOLT
A: 44.0 790-301-1440 * FLANGE
B: 21.0 Blind cover for
C: 47.6 split flange of
D: 22.2 nominal No. 05 or
E: Applicable O-ring 07000-13025 *O-RING 06
F: Applicable bolt M8 BOLT

2-3-15
SECTION 2 GROUP 3
MEASURING AND DIAGNOSTIC TOOLS POWER TRAIN AND HYDRAULIC SYSTEM TOOLS

6. Pressure measuring flange for split flange


Parts marked * are present components of kit 799-101-5002.
Appearance Specification Part No. Part name Remark
Nominal No. of
A: 47.6 799-401-2210 FLANGE
split flange: 06
B: 22.2
C: Applicable O-ring 07000-13025 * O-RING
D: Applicable bolt 01010-50840 * BOLT
Nominal No. of
A: 52.4 790-301-1330 * FLANGE
split flange: 10
B: 26.2
Unified coarse
C: Applicable O-ring 07000-13035 * O-RING
thread
D: Applicable bolt 07372-21050 * BOLT
! 2-3 02010-70644 2-3 !
Nominal No. of
A: 58.7 790-301-1340 * FLANGE
split flange: 12
B: 30.2
Unified coarse
C: Applicable O-ring 07000-13040 * O-RING
thread
D: Applicable bolt 07372-21050 * BOLT
02010-70751

7. Pressure measureing adapter for taper seal hose


Appearance Specification Part No. Part name Remark
A: M14 x 1.5
B: M14 x 1.5
790-261-1311 * ADAPTER
C: PT 1/8 x 3
D: 47mm
A: M18 x 1.5
B: M18 x 1.5
790-261-1321 * ADAPTER
C: PT 1/8 x 3
D: 53mm
A: M22 x 1.5
B: M22 x 1.5
790-261-1331 * ADAPTER
C: PT 1/8 x 3
D: 58mm
A: M10 x 1.25
B: M10 x 1.25
790-261-1340 * ADAPTER
C: PT 1/8 x 3
D: 40mm
A: M14 x 1.5
B: M14 x 1.5
790-261-1360 * ADAPTER (Option)
C: PT 1/8 x 3
D: 84mm

A: M14 x 1.5 D60, 65-12 PPC


B: Ø10.18 pressure
790-261-1351 * ELBOW
C: PT 1/8 measuring
D: 69mm (Option)

2-3-16
SECTION 2 GROUP 3
MEASURING AND DIAGNOSTIC TOOLS POWER TRAIN AND HYDRAULIC SYSTEM TOOLS

8. Other
Parts marked * are present components of kit 799-101-5002.
Appearance Specification Part No. Part name Remark

A: " 7.2 For installing or


B: 17 790-301-1460 * SOCKET removing PT 1/8
C: 14 blind plug

l type wrench for instal-


ling or removing PT1/8
799-203-2570 * WRENCH
convex ( c~] ) type blind
plug

! 2-3 T type wrench for instal-


2-3 !
ling or removing PT 1/8
799-203-2560 * WRENCH
convex ( cll:1 ) type blind
plug

Glass bar thermostat w.


protective metal pipe. 790-261-1160 * METER
0°-150°C

Length: 2,000 mm.


790-301-1410 * MEASURE
Convex.

Copper packing for con-


necting the section
790-261-1140 * PACKING
between pressure gauge
and coupler

Width: 13 mm
Length: 5,000 mm 790-301-1430 * TAPE
Seal tape

PT 1/8 blind plug 07042-22108 PLUG

Metal sheet-make, w. 799-401-2530 HOLDER This holder allows


lifting hook gauges up to 5
pcs. to be fited,
lifted, and used.

2-3-17
SECTION 2 GROUP 3
MEASURING AND DIAGNOSTIC TOOLS POWER TRAIN AND HYDRAULIC SYSTEM TOOLS

9. Hose (with color seal)


Appearance Specification Part No. Part name Remark
Overall length: 5.0 m The function is
Form of coupler: I type 799-401-2430 HOSE same as one that
Color of seal: Purple has no color seal.

Overall length: 5.0 m


Form of coupler: I type 799-401-2540 HOSE
Color of seal: Blue
Overall length: 5.0 m
Form of coupler: L type 799-401-2550 HOSE
Color of seal: Red
! 2-3 Overall length: 5.0 m 2-3 !
Form of coupler: L type 799-401-2560 HOSE
Color of seal: Yellow
Overall length: 1.7 m
Form of coupler: I type 799-401-2360 HOSE
Color of seal: Red
Overall length: 1.7 m
Form of coupler: I type 799-401-2370 HOSE
Color of seal: Yellow
Overall length: 1.7 m
Form of coupler: I type 799-401-2380 HOSE
Color of seal: Green
Overall length: 1.7 m
Form of coupler: L type 799-401-2410 HOSE
Color of seal: White
Overall length: 1.7 m
Form of coupler: L type 799-401-2420 HOSE
Color of seal: Brown

2-3-18
SECTION 2 GROUP 3
MEASURING AND DIAGNOSTIC TOOLS POWER TRAIN AND HYDRAULIC SYSTEM TOOLS

Low-cost hydraulic tester 799-101-5100

Designed for customers who already own the older, more limited hydraulic tester 790-301 -1103, this inexpen-
sive kit extends the measuring range to 600 kg/cm2.

! 2-3 2-3 !

No. Part No. Description Q'ty Remarks


799-101-5100 Hydraulic tester (E) 1 Low-cost kit
1 799-101-5110 Gauge (60 MPa ) 1 Glycerin-filled
2 799-101-5120 Gauge (40 MPa) 1 Glycerin-filled
3 799-101-5150 Hose (1.6 m) 2 With "quick coupler" fittings
4 799-101-5160 Nipple 3 With "quick coupler" fittings
5 799-101-5170 Adapter 2
6 799-101-5180 Case 1

Procedure :
The procedures for using the new gauges with the higher ranges (40 and 60 MPa ) are the same as those given
for the analog hydraulic tester. (799-101-5001 )
For the older gauges (2.5 and 7 MPa ) included with the previous hydraulic tester 790-301 -1103, first screw on
the adapter 799-101-5170 included with the new, low-cost hydraulic tester.

2-3-19
SECTION 2 GROUP 3
MEASURING AND DIAGNOSTIC TOOLS POWER TRAIN AND HYDRAULIC SYSTEM TOOLS

799-401-2701 GAUGE ASS'Y 790-261-1370 NUT

! 2-3 2-3 !
Weight : 1.01 kg Weight : 0.05 kg

Purpose : Purpose :
Used when measuring LS differential pressure. Used when measuring LS differential pressure.

Necessary tool:
Component parts:
790-261-1360 Adapter 1 pc.
Weight
No. Part No. Description Q't y 07003-31419 Gasket 1 pc.
(kg)
1 799-401-2710 Gauge 1 0.59
2 799-401-2720 Wire 1 0.18 790-301-1730 JOINT
and other
3 799-401-2730 Nipple 1 0.14
4 790-261-1130 Coupling 2 0.10
5 790-261-1140 Packing 1 -

How to use:
Remove the pressure pickup plugs for the pump
circuit pressure and LS circuit pressure, then install
the gauge assembly and measure the differential
pressure.

Applicable model: WA80-3 HST

Tool No. and Specification:


No. Tool No. Specification
1 790-301-1730 A : PF 1/4
2 790-301-1740 A : PF 1/2

Purpose:
To be used when measuring the hydraulic pressure
on the HST pump.

2-3-20
SECTION 2 GROUP 3
MEASURING AND DIAGNOSTIC TOOLS POWER TRAIN AND HYDRAULIC SYSTEM TOOLS

792-415-1100 CONSTANT Component parts:


PRESSURE VALVE
No. Part No. Description Q't y Remarks
792-415-1200 Valve Ass'y 1
1 792-415-1110 # Cover 2
For I st, 2nd,
2 792-415-1120 # Spacer 1
and R
3 792-415-1130 # Spacer 1 For H and 3rd
4 792-415-1140 # Spacer 1 For L and 4th
5 175-15-15540 # Valve 2
6 238-15-12930 # Spring 2
Hex. bowl,
! 2-3 7 792-415-1150 Wrench 1
5mm 2-3 !
Angles 9.5mm
8 792-415-1160 Adapter 1 when 12.7mm
putting in:
For containing
9 792-415-1170 Tool box 1
toolsand arts
Weight: 1.54 kg 792-415-1180 # Packing 1
792-415-1190 # Case 1

Applicable model:HD325-6, HD405-6


HD465-5, HD605-5
HD785-5, HD985-5
Purpose:
Used to measure the clutch pressure on the trans-
mission.

How to use:
1. Use tool (7) to remove the solenoid valve from the
ECMV assembly.
2. Assemble the valve assembly as shown above.
To do so, use either spacer (2), (3) or (4), depend-
ing on the clutch section to be measured.

Note: When measuring the ECMV hydraulic


pressure by using above valve assembly,
do by referring to "checking hydraulic pres-
sure with a secured valve" in Shop Manual.

Necessary tools:
1) 07000-73035 O-ring (2), part mounted on
machine
2) 01252-40612 Bolt (8), part mounted on
machine

2-3-21
SECTION 2 GROUP 3
MEASURING AND DIAGNOSTIC TOOLS POWER TRAIN AND HYDRAULIC SYSTEM TOOLS

790-425-1240 NIPPLE 790-303-1003 FLOW METER KIT

! 2-3 2-3 !
Weight: 0.02 kg Weight: 33 kg
Applicable Model: JV100A-1 This SERVICE TOOL GUIDE introduces a digital dis-
play type (numeral indication type) flow meter which
Purpose: has become newly available in place of the current
To be used when measuring the hydraulic pressure analog display type (pointer indication type) one.
on the travel and exciting motor circuits.

Component parts:
How to use:
The nipple and then the hydraulic tester need to be No. Part No. Part Name Q'ty Remarks
installed in order to measure the hydraulic pressure.
790-303-1003 Flow meter kit 1
Necessary tools: 1 790-303-1600 # Meter assembly 1
799-101-5001 Hydraulic tester (Analog type) 2 790-303-1050 # Hose 1
or
790-261-1201 Hydraulic tester (Digital type) 3 790-303-1401 # Adapter assembly 1
(The hose and adapter assembly are same as the
current ones)

Features
New improvements are as follows.
1) Smaller and lighter than the current one (meter
body weight: 6.4 kg)
2) Oil flow and temperatures are digitally displayed
and can be read more easily.
3) The flow meter body is housed in a case so can
be carried easily and damage to the meter
Example of use: prevented.
4) A blind plug is installed to the hose connecting
portion on the flow meter body so the vicinity con-
tamination caused by the oil that comes out when
the meter is housed in the case can be prevented.

Specifications (Flow meter body)


(1) Measurement ranges:
Flow rate, 15.0 - 350 l/min
Pressure, 0 - 40 MPa
Temperature, 0 - 150°C
(2) Accuracy: ±1%
(3) Dimensions: 300 x 335 x 90 mm
(4) Weight: 6.4 kg

2-3-22
SECTION 2 GROUP 3
MEASURING AND DIAGNOSTIC TOOLS POWER TRAIN AND HYDRAULIC SYSTEM TOOLS

Component parts and specifications

No. Part No. Description Specification Q'ty Remarks


1 790-303-1600 Meter Ass'y 1
-1 790-303-1610 # Flow meter 1 Weight 6.4 kg
-2 790-303-1620 # Case 1 336 × 377 × 123 mm
-3 790-303-1630 # Adapter PF1male × UN1-5/16-12 male 2
-4 790-303-1640 # Cap PT1 female 2
-5 07002-13334 # O-ring 2
2 790-303-1050 Hose PFI female 3000 mm 2 Weight 6.6 kg
3 790-303-1401 Adapter Ass'y 1
-1 790-303-1061 # Adapter PT3/4 female Ø68 1 Without O-ring groove
! 2-3 -2 790-303-1071 # Adapter PT3/4 female Ø68 1 With O-ring groove 2-3 !
-3 790-303-1081 # Adapter PT3/4 female Ø88 1 Without O-ring groove
-4 790-303-1091 # Adapter PT3/4 female Ø88 1 With O-ring groove
-5 790-303-1101 # Adapter PT1 female Ø102 1 Without O-ring groove
-6 790-303-1111 # Adapter PT1 female Ø102 1 With O-ring groove
-7 790-303-1120 # Adapter PT1 female Ø112 1 Without O-ring groove
-8 790-303-1130 # Adapter PT1 female Ø112 1 With O-ring groove
-9 790-303-1151 # Adapter PF1 male × 22 P1.5 male 1
- 10 790-303-1161 # Adapter PF1 male × 22 P1.5 female 1
- 11 790-303-1171 # Adapter PF1 male × 24 P1.5 male 1
- 12 790-303-1181 # Adapter PF1 male × 24 P1.5 female 1
- 13 790-303-1191 # Adapter PF1 male × 30 P1.5 male 1
- 14 790-303-1201 # Adapter PF1 male × 30 P1.5 female 1
- 15 790-303-1211 # Adapter PF1 male × 33 P1.5 male 1
- 16 790-303-1221 # Adapter PF1 male × 33 P1.5 female 1
- 17 790-303-1231 # Adapter PF1 male × 42 P1.5 male 1
- 18 790-303-1241 # Adapter PF1 male × 42 P1.5 female 1
- 19 790-303-1311 # Adapter PF1 male × U7/8 male 1
- 20 790-303-1321 # Adapter PF1 male × U7/8 female 1
- 21 790-303-1331 # Adapter PF1 male × U1-1/16 male 1
- 22 790-303 1341 # Adapter PF1 male × U1-1/16 female 1
- 23 790-303-1351 # Adapter PF1 male × U1-5/16 male 1
- 24 790-303-1361 # Adapter PF1 male × U1-5/16 female 1
- 25 790-303-1411 # Adapter PT3/4 male × PT1 female 2
- 26 790-303-1421 # Adapter PT1 male × PT1 female 1 45° elbow
- 27 790-303-1431 # Adapter PT1 male × PT1 female 1 90° elbow
- 28 790-303-1441 # Adapter PT1 male × PT1 male 4
- 29 07000-23025 # O-ring 1 Use together with No. 3-2
- 30 07000-23038 # O-ring 1 Use together with No. 3-4
- 31 07000-23048 # O-ring 1 Use together with No. 3-6
- 32 07000-22055 # O-ring 1 Use together with No. 3-8
- 33 790-303-1490 # Case 1 410 x 300 x 65 mm

2-3-23
SECTION 2 GROUP 3
MEASURING AND DIAGNOSTIC TOOLS POWER TRAIN AND HYDRAULIC SYSTEM TOOLS

In addition, the following adapters also are available 790-262-0300 MEASURING TOOL
other than the above. However, any of these adapt-
ers is not included in adapters ass'y 790-303-1401.
Therefore, purchase separately and use when
needed.

Part No. Description Remarks


790-303-1270 Adapter For PC10
790-303-1280 Adapter For PC10
For hydraulic pump
790-303-1510 Flange
on PC150
For hydraulic pump
! 2-3 790-303-1520 Flange Purpose: 2-3 !
on PC150
For PC20,30,40-6, When carrying out reconditioning of hydraulic cylin-
790-303-1450 Adapter ders by oversizing, it is important to judge before start-
PC38UU
ing whether or not reconditioning is possible for that
cylinder. This is necessary to prevent any time being
wasted carrying out honing of the cylinder tube. We
introduce here a measuring tool that is now available
to judge if honing can be carried out on cylinder tubes.
(Reference) Related PARTS & SERVICE NEWS
PC200-60-044
RECONDITION OF HYDRAULIC CYLINDER
BORE
PC200-60-045
RECONDITION OF HYDRAULIC CYLINDER
BORE

Specifications
1) Weight: 5.2 kg
2) Dimensions: Display counter 230 x 200 x 60 mm
Measuring tool 250 x 1,130 x 95 mm
3) Measurable cylinder diameters: ø110 - ∞
4) Minimum unit of measurement displayed: 5µ
5) Maximum measurable cylinder depth: 1,020 mm
6) Power: AC 100V

Example of use:

2-3-24
SECTION 2 GROUP 3
MEASURING AND DIAGNOSTIC TOOLS POWER TRAIN AND HYDRAULIC SYSTEM TOOLS

Measuring tool

! 2-3 2-3 !

Component parts:
No. Part No. Part Name Q'ty Remarks
1 790-262-0360 Arm 1
2 790-262-0370 Base 1
3 790-262-0380 Shaft 1
4 790-262-0390 Shaft 1
5 790-262-0460 Bar 2
6 790-262-0470 Angle 1
7 79A-262-0480 Linear gauge 1
8 79A-262-0490 Digital counter 1
9 79A-262-0580 Release 1
Modified
10 79A-262-0591 Feeler 1 purchased
part
11 01010-50814 Bolt 2
12 01010-50630 Bolt 1
13 01224-40512 Screw 6
14 01580-10605 Nut 1
15 01643-30823 Washer 2
16 01643-30623 Washer 4
17 04052-10833 Pin 2
18 04052-10633 Pin 1
19 08034-0414 Band 5

2-3-25
SECTION 2 GROUP 3
MEASURING AND DIAGNOSTIC TOOLS POWER TRAIN AND HYDRAULIC SYSTEM TOOLS

790-509-3000 PLUG KIT

Purpose:
The blind plug is used when repairing the hydraulic
system or when replacing the hydraulic unit in the
place where the machine works so that the oil on
the piping can be stopped simply and quickly.

! 2-3 2-3 !
Weight: 7.5 kg

Component parts:
No. Part No. Description Q'ty
1 790-509-3010 Plug PF1/8 1
2 790-509-3020 Plug M14 8
3 790-509-3030 Plug M18 3
4 790-509-3040 Plug M22 1
5 790-509-3050 Plug M24 2
6 790-509-3060 Plug M30 6
7 790-509-3070 Plug M33 2
8 790-509-3080 Plug Ø18 4
9 790-509-3090 Plug Ø23 9
10 790-509-4010 Plug Ø27 2
11 790-509-4020 Plug Ø32 1
12 790-509-4030 Plug Ø45 2
13 790-509-4040 Plug Ø50 3
14 790-509-4050 Plug Ø62 1
15 790-509-4060 Plug Ø90 1
16 790-509-4070 Case 1

Example of use:

2-3-26
SECTION 2 GROUP 3
MEASURING AND DIAGNOSTIC TOOLS POWER TRAIN AND HYDRAULIC SYSTEM TOOLS

799-401-2301 PM KIT (A)


799-201-1100 PM KIT (B) Purpose:
799-201-1900 PM KIT (C) As equipment for the preventive maintenance ac-
tivities, those suitable for items to be measured in
PM are strictly selected from among various types
of diagnostic and measuring instruments, thereby
KIT (A) (799-401-2301) For Pm-CLINIC SERVICE integrating them into an exclusive PM kit.
PRESSURE GAUGE GROUP
! As for the PM applicable machines, items to be mea-
sured, procedures of measurement, standard val-
ues (criteria), etc., refer to the Pm-CLINIC SERVICE
MANUAL (Form No. SELA 1400) and the Pm-TUNE
UP SERVICE MANUAL (Form No. SELA 1500).

! 2-3 2-3 !
% Major items to be measured

Comp- Applicable kit


onent Item to be measured Unit
A B C
Engine speed rpm & &
Blow-by pressure kPa & &
Engine Lube oil pressure MPa & &
Boost pressure kPa &
KIT (B) (799-201-1100) For Pm-CLINIC SERVICE
Exhaust temperature °C &
ENGINE RELATED GROUP
Torque converter inlet or outlet oil
pressure
MPa & &
Transmission relief oil pressure MPa & &
Transmission lube oil pressure MPa & &
Others Transmission modulating oil
Comp- pressure
MPa &
onent
Transmission modulating time sec &
Hydraulic relief oil pressure MPa &*1 &
Hydraulic work equipment speed sec & &
Hydraulic work equipment drift mm & &
Charging pump pressure MPa &*2 &
TVC output pressure MPa &*2 &
OLSS
CO. NC output pressure MPa &*2 &
Jet sensor differential pressure MPa &*2 &
*1: In case of Hydraulic Excavator, "60 MPa" is required.
*2: It is necessary to use a quick coupler at a measuring place.
KIT (C) (799-201-1900) (For Pm-TUNE UP SERVICE)

2-3-27
SECTION 2 GROUP 3
MEASURING AND DIAGNOSTIC TOOLS POWER TRAIN AND HYDRAULIC SYSTEM TOOLS

Component Parts
No. Part No Part Name Remarks KIT A KTB KIT C
1 799-401-2311 GAUGE -760-1500mmHg 1
2 799-401-2320 GAUGE 1 MPa 1 1
3 799-101-5140 GAUGE 2.5 MPa 2 2
4 799-101-5130 GAUGE 6 MPa 2 1
5 799-101-5120 GAUGE 40 MPa 2
6 799-101-5110 GAUGE 60 MPa 2
7 799-401-2280 GAUGE 6 MPa (w/o glycerol) 1
8 799-401-2330 - NIPPLE -for No. 1 thru No. 5 8
9 799-401-2340 - COUPLING -for No. 1 thru No 5 8
10 799-401-2350 - WASHER -for No. 1 thru No 5 8
11 799-401-2530 HOLDER GAUGE HOLDER "5 in 1 " 1
12 799-401-2360 HOSE 1.8 m (straight coupler): red tape 1
13 799-401-2370 HOSE 1.8 m (straight coupler): yellow tape 1
14 799-401-2380 HOSE 1.8 m (straight coupler): green tape 1 1
15 799-401-2390 HOSE 1.8 m (straight coupler): blue tape 1 1
! 2-3 16 799-401-2410 HOSE 1.8 m (90° coupler): white tape 1 2-3 !
17 799-401-2420 HOSE 1.8 m (90° coupler): brown tape 1
18 799-401-2430 HOSE 5 m (straight coupler): purple tape 1 1
19 799-401-2220 HOSE 5 m (straight coupler): w/o tape 1 1
20 799-401-2550 HOSE 5 m (90° coupler) red tape 1
21 799-401-2560 HOSE 5 m (90° coupler): yellow tape 1
22 799-401-2570 HOSE 5 m (90° coupler): white tape 1
23 799-101-5160 NIPPLE PT I /8 (quick coupler) 3 3
24 799-101-5220 NIPPLE M10 × 1.25 (quick coupler) O-ring type 6
25 07002-11023 - O-RING -for No. 24 6
26 799-101-5230 NIPPLE M14 × 1.5 (quick coupler) 1
27 07002-11423 - O-RING - for No. 26 1
28 790-301-1530 ELBOW PT 1/8 (90° ELBOW) 2
29 799-401-2440 ADAPTER for measuring the air pressure 1
30 790-261-1130 COUPLING for air-bleeding of hose 1 1
31 07042-20108 PLUG Blind plug (spare) 2
32 799-203-2560 WRENCH for removing or installing a blind plug 1
33 799-203-2570 WRENCH for removing or installing a blind plug 1
34 799-301-1430 TAPE Seal tape 1
35 79A-262-1910 METER Thermometer 1
36 79A-262-1970 - SENSOR - for measuring the surface temperature 1
37 79A-262-1930 - SENSOR - for measuring the oil & water temperatures 1
38 79A-262-1950 - ADAPTER - for securing No. 37 (PT I 18) 1
39 799-201-1110 - CABLE - for measuring the exhaust temperature 2
40 790-261-1180 - DRY CELL - for No. 35 (AM3 : 1.5 V) 2
41 799-203-8110 METER Tachometer 1 1
42 799-203-8200 - BRACKET - "Engine speed" tap 1 1
43 799-203-8230 - NUT - M22 × 1.5 1 1
44 799-203-8240 - NUT - U7/8-12 1 1
45 799-203-8180 - PROVE - Photoelectric sensor 1 1
46 799-203-8400 - CABLE - 5 m cable 1 1
47 799-201-1130 - DRY CELL - for No. 41 (IEC 6F22 : 9 V) 2 1
48 799-203-8860 DRIVE Ass'y "Engine speed" take off gear box ass'y 1
49 6210-81-4111 # BODY # (component of No. 48) (1) 1
50 6215-81-3500 # SHAFT Ass'y # (component of No. 48) (1)
51 01010-30630 # BOLT # (component of No. 48) + spare (2) + 2
52 01640-20610 # WASHER # (component of No. 48) + spare (2) + 2
53 01584-20605 # NUT # (component of No. 48) (2)
54 07000-03050 # O-RING # (component of No. 48) + spare (2) + 2 1
55 01435-20616 - BOLT - for installing Drive ass'y 2
56 01010-30616 - BOLT - for installing Drive ass'y 2
57 799-201-1511 NOZZLE for measuring the engine blow-by 2 1
58 799-201-1450 ADAPTER for measuring the engine blow-by 2 1
59 799-201-1411 ADAPTER for measuring the engine blow-by 1
60 799-201-1590 GAUGE 10 kPa 1
61 799-201-1571 TUBE Silicone tube 4 m 1 1
62 799-201-2110 TUBE Silicone tube I m 1
63 799-201-2120 - JOINT - for connecting No. 62 4
64 799-201-2130 - SUCKER - for sticking No. 62 6
65 799-201-2140 - BOTTLE - for draining (water) No. 62 1
66 799-203-8870 STOPPER for fixing the bulldozer steering levers 1
67 799-201-1120 WATCH for measuring various time data 1 1
68 790-301-1410 MEASURE for measuring various dimensional data 1 1
69 799-401-2510 CASE Ass'y Case for containing KIT A 1
70 799-201-1140 CASE Ass'y Case for containing KIT B 1
71 799-201-1910 CASE Ass'y Case for containing KIT C 1

2-3-28
SECTION 2 GROUP 3
MEASURING AND DIAGNOSTIC TOOLS POWER TRAIN AND HYDRAULIC SYSTEM TOOLS

Examples of use:

• Pm-CLINIC SERVICE (WA800-2) • Pm-TUNE UP SERVICE (PC200-5)

! 2-3 2-3 !

• Measuring the items related to engine at the same


time

• Measuring the chassis (torque converter, trans-


mission, steering system, hydraulic system etc.)
oil pressure

• Measuring the blow-by pressure


• Measuring the engine lubricating oil pressure
• Measuring the engine speed of revolution

2-3-29
SECTION 2 GROUP 3
MEASURING AND DIAGNOSTIC TOOLS POWER TRAIN AND HYDRAULIC SYSTEM TOOLS

PM KIT OPTIONAL PARTS

799-401-2620 HOSE ASS'Y

! 2-3 2-3 !

Normal pressure: 60 MPa

799-401-2650 ADAPTER 799-101-5250 NIPPLE

Purpose: Normal pressure: 60 MPa


To be used when measuring the hydraulic pressure
FITNESS SEAL KES D 07005-01012
on the hose joint.

799-401-2660 COLOR SEAL

1. Color Assortment
No. AH101 AH106 AH107 AH109 AH110 AH115 AH117
Color Red Yellow Blue Purple White Green Brown

2. Seven color to be one set

Purpose:
To be used when discrimination the hydraulic hose.

2-3-30 4-3-28
SECTION 2 GROUP 3
MEASURING AND DIAGNOSTIC TOOLS POWER TRAIN AND HYDRAULIC SYSTEM TOOLS

795-790-1100 PORTABLE PRESS KIT Purpose :


Pressure Gauge (0 - 160 psi)
Used to measure lubricating oil pressure.

Applicable model: 102 Cummins engine

! 2-3 2-3 !

Component parts:
Det. Komatsu Part. No. Part No. Description Specifications Q.ty
1 Plug, female Amphenol 1
2 795-790-1110 3376229 Tachometer sender Sun CPT 638, 1/2 to 1 ratio 3 1/4 inch 1
??? 1-40 ???
3 795-790-1120 3375285 Temperature gauge 0°-500°F, 0°-260°C 1
4 795-790-1130 3375283 Ouick-disconnect, female Swagelock SS-400-1/4 OC-6100 2
5 795-790-1140 3375275 Press gauge (Helicoid-3") 0 -160 P.S.1. (5 of 1% Acc) 1
6 Thermocouple term: Board J-model 1 thru 6 1
7 Rotary selector switch 6-position 1
8 795-790-1150 3375278 Press gauge (Helicoid-3") 0 -75 ln's Hg 5 of 1% Acc 1
9 795-790-1160 ST-435-8 Ouick connect (Male nip.) See Note 10
10 Instrument panel See Sheet 2 1
11 795-790-1170 3375277 Press gauge (Helicoid-3") 0 - 300 P.S.1. (5 of 1% Acc) 1
12 795-790-1180 3375274 Vac. gauge (Helicoid-3") 0 - 30 In's Hg. (5 of l% Acc) 1
13 795-790-1190 3375276 Magnehelic gauge 0 - 60 In's. H2O 1
14 Bracket See Sheet 3 4
15 Cover See Sheet 3 1
16 795-790-1210 3375279 Thermocouple well & Iead J-Model 12 Ft. Iong 6
17 795-790-1220 3375280 Flex tubing See Note 6
18 Cover See Sheet 3 1
19 795-790-1230 3375284 Quick-disconnect, male Swagelock SS-1/8 FPT-1/4 CC-200 2
20 795-790-1240 3375281 Tool case Not avail. 1
21 Tachometer cable Not avail. 1
22 795-790-1250 ST-435-7 Ouick connect (Fe. Coup.) See Note 10
23 795-790-1260 3377447 Ass'y hose See Det. (Ref. Tab. 01/3375935) 2
24 Connector, Ext. flare #4 SAE 1/8 NPT 4
25 795-790-1270 3377602 Sheet, instruction 1

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