Professional Documents
Culture Documents
OilServ / GBRS
Algeria
MANAGED PRESSURE DRILLINGSM SERVICES
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employing currently available technology. However, the conclusions reached are based in whole or in part on information and data provided by the named recipient, its employees or
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Managed Pressure Drilling EOWR
BRS-19Bis ST1, 6’’ Section
OilServ/GBRS, Algeria
TABLE OF CONTENTS
LIST OF FIGURES
Figure 1: BRS-19Bis Well Schematic (As Planned) .......................................................... 7
Figure 2: BRS-19Bis ST1 Well Schematic (As Drilled) ..................................................... 8
Figure 3: Directional Trajectory North/South Graph ............................................................. 12
Figure 4: Directional Trajectory East/West Graph ............................................................... 13
Figure 5: Dog Leg versus Depth Graph ............................................................................... 14
Figure 6: Plan View Graph. ................................................................................................. 15
Figure 7: MPD Drilling Flow Path ........................................................................................ 17
Figure 8: Normal Connection Loop with Rig Pump .............................................................. 18
Figure 9: Normal Connection Loop with WFT Aux Pump .................................................... 18
Figure 10: BRS-19 Depth Vs Losses History ....................................................................... 24
Figure 11: BRS-19Bis ST1 Depth Vs Losses History .......................................................... 25
Figure 12: QHSE Performance ........................................................................................... 28
Figure 13: ROP, WOB, Torque Vs MD ................................................................................ 29
Figure 14: RCD Bearings Performance Chart (Drilling) ....................................................... 30
Figure 15: RCD Bearings Performance Chart (Stripping) .................................................... 30
Figure 16: Rubber Elements Performance Chart (Drilling) .................................................. 31
Figure 17: Rubber Elements Performance Chart (Stripping) ............................................... 31
Figure 18: Time Distribution Graph ..................................................................................... 32
Figure 19: MPD Drilling Curve ............................................................................................. 34
Figure 20: MW, SBP & Model ECD Vs MD While Drilling .................................................... 38
Figure 21: Losses Event at 3913 m ..................................................................................... 40
Figure 22: Losses Event at 4028 m ..................................................................................... 41
Figure 23: MPD Connection at 3946 m ............................................................................... 42
Figure 24: SCR at 4145 mMD ............................................................................................. 43
Figure 25: Washed down/up in MPD Mode ......................................................................... 44
Figure 26: Stripped Out Of Hole .......................................................................................... 44
LIST OF TABLES
Table 1: Real Directional Survey ........................................................................................... 9
Table 2: Projected Survey at Total Depth of 4258 m MD ..................................................... 11
Table 3: BRS-19 Bis ST1 Formation Tops .......................................................................... 16
Table 4: ESD Reduction for Losses Control ........................................................................ 19
Table 5: Displacement of MPD WM to KMW at Liner Shoe ................................................. 20
Table 6: Displacement of KMW to MPD WM at Liner Shoe ................................................. 21
Table 7: Comparison B/W Non-MPD & MPD well ............................................................... 26
Table 8: MPD Data Acquisition Parameters .................................................................... 27
Table 9: Drilling Parameters Screen.................................................................................... 27
Table 10: Time Distribution ................................................................................................. 32
Table 11: BRS-19Bis ST1 Bit Records ................................................................................ 35
Table 12: BRS-19Bis ST1 Bottom Hole Assemblies ............................................................ 36
Table 13: Pore Pressure Test at 3913 mMD/3775 mTVD ................................................... 39
Table 14: Pore Pressure Test at 3968 mMD/3779 mTVD ................................................... 39
Table 15: Pore Pressure Test at 4043 mMD/3785 mTVD ................................................... 40
Table 16: MPD Connections Summary ............................................................................... 42
LIST OF APPENDICES
1 EXECUTIVE SUMMARY
This End of Well Report summarizes the operation, describe the management of techniques
and technologies applied by Weatherford Managed Pressure Drilling (MPD) Services,
includes the best practices used in MPD operations, and also displays the MPD performance
related to drilling and pressure control, performance of the equipment, personal, procedures
execution and lessons learnt.
The well BRS-19Bis ST1 is the first well drilled with MPD technique as well as first horizontal
well in Ber Saba field, Tougurt Region of Algeria. Weatherford’s MPD System was chosen for
drilling the 6’’ section for GBRS BRS-19Bis ST1 well, to safely and efficiently drill the section,
by monitoring the well for influxes and losses, as well as maintaining Constant Bottom Hole
Pressure (CBHP) as needed. BHP was maintained constant by holding surface back pressure
(SBP) at the Weatherford choke manifold as determined by the well behavior. The Rotating
Control Device (RCD) and MPD choke manifold improved safety for the drilling personnel
through containment and safe diversion of return fluid from the well. Section 6 of this document
contains performances of the MPD system.
Full Weatherford crew arrived on location on 19th November 2019 for rig up operations of MPD
equipment. Equipment was rigged up, commissioned and pressure tested on 20th November
2019 then became fully operational.
MPD operation on BRS-19Bis ST1 well was commenced with drilling out of cement and 7’’
liner shoe track with 1.12 sg M.W with initial equivalent circulating density (ECD) of 1.23 sg.
Prior to start, finger printing of MPD equipment was performed as well as hands on training
for the rig crew. Continued drilling with same target of dynamic and static density (ECD/ESD)
of 1.23 sg until depth of 3913 m MD where observed losses, hence proving that the provided
fracture pressure of 1.60 sg was over estimated. Reduced the ESD to 1.17 sg by reduction in
SBP from 670 psi to 370 psi and observed balanced between flow in and flow out, meaning
that even the provided pore pressure of 1.20 sg was not correct. Section 5.1 of the EOWR
shows detailed Managed Pressure Drilling summary of 6’’ hole section.
QHSE is the most important aspect of overall MPD operation; Weatherford crew participated
fully in maintaining and adhering to QHSE standards at rig site. Section 5.3 describes QHSE
performance of MPD crew at rig site.
ROP analysis is shown in section 5.4, RCD bearing assembly and rubbers record with
performance analysis is shown in section 5.5 as well as rubbers evaluation report is shown
in Appendix III, time break down graph analysis performed in 5.6 section, drilling curve in
5.7 and bits & BHA record is shown in section 5.8 of this document.
Section 7 and 8 is brief section of lesson learnt and conclusion with recommendations for the
operation.
Well TD reached on 25th December and RIH with Drillpipe Conveyed Logging (DPL) but could
not pass through the liner shoe (3872 mMD), POOH to surface. Wiper trip to well TD @4258
m MD in MPD mode and rigged down MPD equipment on 30th December 2019. Back loaded
all the MPD equipment and personal on 5th January 2020.
Planned: Drill 6’’ hole section from 7’’ liner shoe (3891 m MD / 3772 m TVD) to planned TD
of 4191 m MD / 3792 m TVD.
Achieved: Drilled successfully 6’’ hole section from 7’’ liner shoe set at 3872 m MD (3771 m
TVD) beyond the planned TD to 4258 m MD (3799 m TVD). Hence drilled more footage inside
the primary target of Hamra Quartzite than planned one.
Planned: Minimize Influx/loss issues in 6” hole section where loss or gas influx may be
observed in Hamra Quartzite.
Achieved: With closed loop system in place and installation of coriolis flow meter MPD was
utilized not just for monitoring the influxes or losses while drilling but also during tripping and
stripping operations, hence decreased Influx/loss issues and consequences of such events
due to early identification.
Planned: Utilizing MPD technique to minimize overbalance across Hamra Quartzite formation
and apply adequate surface backpressure to properly ascertain the pressure limit by carrying
out Dynamic Pore pressure test.
Achieved: Drilled with minimum overbalanced conditions through a challenging and first ever
horizontal section in Ber Saba field with an adaptable and closed loop system ready to
accommodate the downhole pressure profile given the geo-pressures uncertainty and its
respective potential for events such as kicks or losses. Static pore pressure tests were
performed only, the results of such pore pressure tests were reliable which helped in
estimating the real pore pressure, required surface back pressure (SBP), MPD mud weight
and kill mud weights were adjusted based on such downhole pressure ascertain tests.
Planned: Keep Constant BHP during connection or rig pump off events.
Achieved: Maintained constant bottom hole pressure while performing routine (MPD
connections, MWD survey’s, dynamic flow checks) and non-routine tasks (Stripping in/out,
circulating out trip gases) during drilling operation by application of surface back pressure
(SBP) through MPD choke manifold to adjust bottom hole pressure (BHP) accordingly.
Beside planned objectives, safety for the rig floor crew was increased with Weatherford state
of the art rotating control device (RCD) mounted on annular BOP. RCD enabled trip gas to be
diverted from the rig floor and circulated out from the wellbore without the need to close the
BOP.
3 WELL DETAILS
General Information
Description Detail
Country Algeria
Operator GBRS
Location Bersaba, Touggourt Region
Well Name BRS-19Bis ST1
Well Classification Development
Well Type Horizontal
Drilling Contractor / Rig Name KCA Deutag / T- 212
Mobilization and Operational Details
Description Detail
Rig Visit Date 15th June 2019
MPD equipment commissioning
08th August 2019
in WFT HMD Base-03
Equipment left to Tunisia 2nd November 2019
Equipment Arrival to Rig 15th November 2019
Custom Clearance 17th November 2019
Rig up Date 18th November 2019
Start of Drilling Operations 23rd November 2019
End of activities 30th December 2019
Demobilization Date 05th January 2020
Description Detail
Drilling Superintendents Nacer Yahyawai / Hassani Tacferinas
Drilling Supervisors Boussalem Haroune / Mouloud Kadri
BRS – 19 Bis
Well Schematic As Planned
TVD
0m
36" Hole
50 m CSG 30", 157.73, ID 29'’
SD: 50 m MD
28" Hole
275 m CSG 24'’, 94.62 pp ,ID 23.2'’
SD: 275 m MD
22" Hole
530 m CSG 18 ⅝", 87.5 ppf , ID 17.7'’
SD: 530 m MD
16" Hole
CSG 13 ⅜",68 ppf, ID = 12.4'’
2368 m SD: 2368 m MD
12 1/4" Hole
CSG 9 ⅝",53.5 ppf, ID 8.535'’
3518 m
SD: 3518m TVD/MD
KOP : 3700 m MD
3700 m
8 ½" Hole
LNR 7", 29 ppf, ID 6.184'’
SD:3772m TVD/3891m MD Inc:86°
3772 m
3792 m
6" Hole TD
3792 TVD/4191m MD, Inc: 86°,
Azi:270°
TVD
0m
36" Hole
61 m CSG 30", 196 ppf, X56,
ID 29'’, SD: 61 m MD
22" Hole
516 m CSG 18 ⅝", 87.5 ppf , K-55,
ID 17.7'’, SD: 516 m MD
16" Hole
CSG 13 ⅜",72 ppf, P-110,
2365 m ID = 12.347'’, SD: 2365 m MD
12 1/4" Hole
CSG 9 ⅝",53.5 ppf, P-110,
3515 m
ID 8.535'’, SD: 3515m TVD/MD
3770.7 m
3800 m
6" Hole TD
3800 TVD/4258m MD, Inc: 84.1°,
Azi:270°
There was no survey at total depth due to an offset from MWD tools and was calculated as
projection with same inclination and azimuth for total depth of 4258 m MD as can be seen in
Error! Reference source not found..
The following figures were performed to get a comparison from planned directional trajectory
versus the real one, also to observe measured depth versus true vertical depth in only one
view, additionally North/South, East/West, Dog Leg, 3D and plan graph views are performed
according to Error! Reference source not found. of this document.
470
500
530
560
590
170
200
230
260
290
320
350
380
410
440
-70
-40
-10
20
50
80
200
400
600
800
1000
1200
1400
1600
1800
TVD (m)
2000
2200
2400
2600
2800
3000
3200
3400
3600
3800
4000
Real Trajectory Planned Trajectory
200
400
600
800
1000
1200
1400
1600
1800
2000
TVD (m)
2200
2400
2600
2800
3000
3200
3400
4000
100
-50
0
-600
-550
-500
-450
-400
-350
-300
-250
-200
-150
-100
50
(m)
MD Vs Dogleg
200
400
600
800
1000
1200
1400
1600
1800
2000
2200
2400
2600
MD (m)
2800
3000
3200
3400
3600
3800
4000
4200
1
8
0
9
-1
10
12
-2
11
Dogleg (deg/30m)
NORTH/SOUTH (m)
1
-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-50
0
-600
-550
-500
-450
-400
-350
-300
-250
-200
-150
-100
50
EAST/WEST (m)
Following formation was observed while drilling 6’’ hole section on BRS-19 ST1 well;
4.2 Simplified Process flow (MPD Normal Connection Loop with Rig Pump)
4.3 Simplified Process flow (MPD Normal Connection Loop with WFT Aux Pump
5 OPERATIONS
On 20th November RIH with Halliburton Directional BHA #1 and RIH to 3571 m, where
established reversed circulations, observed returned in the Drillpipe. Town decided to POOH
to surface, on surface observed third party retrievable type float valve (3 ½’’ IF F-type) which
caused returns in reversed circulation, however did not consider installing non-retrievable type
float valve (5R F or G-type) at surface prior deciding POOH to surface.
BHA # 2 RIH on 22nd November to 7’’ liner shoe, dropped the ball to open circulation sub and
displaced 1.23 sg mud weight (MW) with MPD MW of 1.12 sg. Removed bell nipple and
installed bearing assembly. Performed finger printing of MPD package and rig crew training.
Started drilling out cement and shoe track by-passing coriolis flow meter with 800 lpm rate,
418 psi SBP having target Model ECD of 1.23 sg. On-line coriolis flow meter once 100%
formation cuttings observed on shale shaker. Continued drilling with same parameters to 3913
m MD without detecting gain/loss on coriolis flow meter. At 3913 m MD took MWD survey and
after survey once established circulation with model ECD of 1.23 sg, observed losses of 6
m3/hr on coriolis flow meter, however provided fracture pressure was 1.60 sg. Reduced SBP
from 418 psi to 370 psi with target model ECD of 1.22 sg but losses still persisted and it was
not allowed to further lower the ECD because of the initial provided pore pressure of 1.20 sg.
Washed up from 3913 m MD to 7’’ liner shoe at 3872 m with model ECD/ESD of 1.22 sg. After
approval from town, dropped down ECD in steps to minimum of 1.17 sg and observed for any
gain/loss. Following table shows all this process;
4 430 1.18 4 30
5 370 1.17 - 70
At 1.17 sg balanced point achieved indicating no gain/loss in static conditions. Hence proved
that provided pore pressure of 1.20 sg was not correct. Resumed drilling to 3915 m MD with
800 lpm and 215 psi SBP with model ECD of 1.18 sg having 3 m3/hr losses. Reduced SBP to
160 psi to further reduce the model ECD to 1.17 sg with 2.5 m3/hr of losses and drilled ahead
6’’ hole section to the landing point at 3933 m MD with 87.69° of inclination. POOH to surface
required to change bent sub on directional motor. Pumped 3 m 3 of LCM pill of 114 kg/m3 of
concentration at 7’’ liner shoe, displaced into open hole and waited on LCM soaking time.
January 2020 Managed Pressure Drilling Services Page 20 of 60
Managed Pressure Drilling EOWR
BRS-19Bis ST1, 6’’ Section
OilServ/GBRS, Algeria
Displaced MPD MW of 1.12 sg with Kill MW of 1.17 sg at 7’’ liner shoe by releasing SBP
following stroke counters schedule from bit up to surface, as shown in Table 5.
It is worth mentioning that during the displacement no downhole losses were observed on
coriolis flow meter. After the displacement dynamic flow check performed without any G/L on
coriolis flow meter as well as on trip tank. Removed bearing assembly and installed bell nipple.
POOH to surface.
On 27th November, directional BHA # 3 RIH to 7’’ liner shoe, where removed bell nipple and
installed bearing assembly. Displaced KMW of 1.17 sg with MPD MW of 1.12 sg and target
model ECD of 1.17 sg having final SBP of 150 to 160 psi through MPD choke manifold,
following strokes counter as shown in Table 6.
Started washing down with 1.17 sg target ECD/ESD into open hole, observed motor stalling
leading to higher standpipe pressure and tagged bottom @3933 m MD. Drilled ahead 6’’ hole
from 3933 m MD to 3947 m MD with 1.17 sg ECD without any G/L on coriolis flow meter having
an average ROP of 3 m/hr. Drastic reduction in ROP observed where drilled just 3 m in 14
hours, changed flow rates with SBP but no success, decided to POOH to surface. Stripped
out of hole from 3950 m MD to 7’’ liner shoe with 370 psi SBP and target ESD of 1.17 sg. At
liner shoe displaced well to KMW of 1.17 sg, following schedule shown in Table 5 of this
document, without any losses on coriolis flow meter at end of displacement. POOH to surface,
on surface observed two motor sleeves protector unscrewed which lead to decreased in ROP.
Directional BHA # 4 RIH on 2nd December to 7’’ liner shoe and displaced well to MPD MW of
1.12 sg with target model ECD of 1.17 sg following schedule in Table 6. Washed down to
3950 m MD with 1.17 sg ECD/ESD. Drilled just 1 m with poor ROP, adjusted drilling flow rates
and SBP’s but no success, observed higher SPP and expected plugged BHA. POOH to 3650
m MD while holding 350 psi SBP with target model ESD of 1.17 sg at bottom. Bleed-off
pressure from 5R float valve and started pumping with low rate, observed same higher SPP.
Stripped out of hole to 3500 m MD, dropped the ball for opening circulating sub and displaced
well to 1.17 sg KMW following Table 5. POOH to surface and observed motor bend housing
sleeve unscrewed.
On December 04th RIH Weatherford fishing BHA with Reverse Circulation Junk Bucket (RCJB)
and performed fishing operations in MPD mode with 1.17 sg model ECD without any gain loss
on coriolis flow meter. On surface recovered 03 pieces of Aluminum.
Made 2nd Weatherford fishing run on 06th December with flat junk mill RIH and milled the hole
conventionally 0.8 m with 1.17 sg MW leading 1.20 sg Model ECD without any losses on rig
PVT.
RIH Drilling BHA # 05, slick BHA with TCI bit and drilled from 3952 m to 3968 m with 1.17 sg
ECD without any G/L on coriolis flow meter. Performed static pore pressure at 7’’ liner shoe
with 1.16 sg & 1.15 sg ESD without any inflow from the reservoir. Stripped in hole to bottom
with 1.17 sg ESD, circulated for bottoms up and observed 3.6% total gas and no florescence
on shale shaker. Stripped out of hole to 7’’ liner shoe and performed another static pore
pressure test with 1.14 & 1.13 sg static densities without any flow from the reservoir. Stripped
in hole to 3968 m MD, circulated for bottoms up and observed total gas of 3.6% without any
sign of florescence. Stripped out of hole to 7’’ liner shoe and displaced hole with 1.15 sg KMW.
Directional Drilling BHA # 06 RIH on 10th December to 7’’ liner shoe where hole was displaced
to MPD MW of 1.12 sg and resumed drilling to from 3968 m to 4028 m without any SBP in
dynamic conditions with target ECD/ESD of 1.16 sg, however held 220 psi SBP during drilling
pump-off conditions. While drilling at 4028.25 m coriolis flow meter detected losses of 9 m3/hr.
Stripped out of hole to 7’’ liner shoe and spotted 4 m3 of 110 kg/m3 concentration LCM,
displaced LCM into the open hole and squeezed with SBP. Waited on LCM soaking time,
observed well on trip tanks and having 3 m3/hr static losses. Opened PBL sub and pumped
another LCM pill of 4 m3 and concentration of 400kg/m3, displaced the same in open hole and
squeezed with SBP. Waited on LCM soaking time and observed 3 m3/hr downhole dynamic
losses. Spotted another LCM pills of 450 & 500kg/m3, observed higher SPP while displacing
LCM into open hole. Attempted for reversed circulation but no success. Performed dynamic
flow check observed 0.5 m3/h losses. Removed bearing assembly, installed bell nipple and
started from liner shoe to 3272 m. Performed flow check, observed 200 liters gain, shut in the
well on annular BOP and observed 40 psi stabilized pressure. Removed bell nipple and
installed bearing assembly on annular BOP, started pumping KM of 1.15 sg but observed
plugged kill line. Lined –up from kill line to MPD Rig auxiliary pump line and started POOH
while filling the well with 1.15 sg KMW having 40psi wellhead pressure, while MPD choke
manifold fully closed. At 2680 m performed extended static flow check observing 7 psi choke
pressure. POOH to 1707 m while filling the well with 1.15 sg MW, removed bearing assembly
and installed bell nipple. POOH to surface.
On 14th December Slick BHA # 09 RIH to 7’’ liner shoe where hole was displaced to 1.12 sg
MW without any SBP. Washed down to 4028 m without any SBP in static and dynamic
conditions. Drilled ahead 6’’ hole section from 4028 m to 4043 m with 1 m3/hr downhole losses.
Washed up from 4043 m to 3990 m and then started POOH from 3990 m to 3930 m without
any SBP, where observed flow out on shale shaker. Advised to put SBP for targeting 1.16 sg
ESD and start stripping out of hole but the company man decided to POOH without SBP.
Started washing back to 7’’ liner shoe without any SBP in dynamic and static conditions. At 7’’
liner shoe performed dynamic flow check, observing 240 liters gain on trip tank. Performed
static flow check, seeing 380 liters gain on trip tank. Closed the MPD choke manifold for
pressure build up observed 25 psi pressure on the MPD choke. RIH from 7’’ liner shoe to 3959
m without any SBP having 1.12 sg ESD observed flow increased in trip tank. Shut in the well
on MPD choke and observed 320 psi pressure on MPD choke. Lined-up to rig MGS and
circulate out the influx with 35 SPM while holding 540 psi (SCR + SIDP) SPP constant by
manipulating MPD choke pressure. On bottoms up observed 3 m3 crude on tanks and 46 %
of maximum gas. Spotted 4 m3 of 400 kg/m3 LCM pill at 4027 m, displaced and squeezed with
SBP. Started SOOH while filling for metal displacement only and holding 50 to 60 psi SBP. At
7’’ liner shoe displaced well to 1.15 sg KMW.
Halliburton Directional Drilling BHA # 10 RIH on 17th December to 7’’ liner shoe where
displaced well from 1.15 sg KMW to 1.10 sg MPD MW holding 1.15 sg ECD at bottom. Started
drilling from 4043 m to 4160 m with 1.15 ECD/ESD with 600 lpm of losses. Coriolis flow meter
detected losses of 9 m3/hr, reduced liquid flow rate to 725 lpm from 800 lpm and drilled ahead
to 4164 m having 6 m3/hr downhole losses. Stripped out of hole from bottom to 7’’ liner shoe
with 1.15 sg ESD. Spotted 2 pills of 4 m3 volume each pill of 400 & 500 kg/m3 concentrations,
observed 1.8 m3/hr dynamic losses. Stripped in hole with 1.15 sg static density and resumed
drilling having 1.8 m3/hr losses with same ECD to 4169 m, where observed gas out, decreased
drilling flow rate, diverted to rig MGS by holding 1.16 sg ECD, circulated out the gas. Resumed
drilling from 4168 m to 4222 m with 1.16 sg ECD/ESD having an average of 1.8 m3/hr losses.
Stripped out of hole from 4222 m to 3859 m freely with 330 psi SBP, 1.16 ESD sg. 2.1 m3/hr
of static losses. Displaced well to 1.16 sg KMW from 1.10 sg MPD MW.
Last Directional Drilling BHA # 11 RIH on 23rd December to 7’’ liner shoe, where displaced
well from 1.16 sg KMW to 1.10 sg MPD MW targeting 1.16 sg ECD at bottom. Washed down
to bottom with 1.16 sg ECD/ESD and drilled to well TD of 4258 m MD with 1.16 sg ECD and
1.5 m3/hr of downhole losses. Pumped low and hi vis pills and circulated out. Stripped out of
hole with 1.16 sg ESD to 7’’ liner shoe, where displaced well to KMW of 1.16 sg. POOH to
surface.
Baker Hughes logging BHA (DPC) RIH on 26th December to 3851 m where could not pass
through. POOH to surface. RIH with slick BHA # 12 to 7’’ liner shoe. Displaced well to MPD
MW of 1.10 sg, holding 1.15 sg ECD. Washed down to bottom with 1.15 sg ECD/ESD, pumped
low and hi vis pills and circulated out having 1.2 m3/hr losses. Washed up to 7’’ liner shoe,
stripped in open hole at 3940 m and displaced well with KMW of 1.16 sg. POOH to 7’’ liner
shoe @3872 m, removed bearing assembly, installed bell nipple and POOH to surface.
Meanwhile started MPD equipment off-line rigging down. Once Bit at surface RCD bowl nipple
down from annular BOP, hence finalizing MPD operations on 6’’ hole section of BRS-19 Bis
ST1 well.
RIH with directional BHA and drilled ahead to 3913 m having 14 m3/hr losses. Spotted 8 pills
of LCM at bottom, drilled ahead to 1914 m having 7.4 m3/hr losses and POOH to surface. RIH
with cement stinger and spotted cement plug at 3914 mMD.
RIH with slick BHA and PDC bit, tagged cement at 3846 m, drilled out cement until 3914 m.and
resumed drilling to 3926 m having 5.6 m3/hr losses. At 3926 m spotted total of 5 LCM pills and
resumed drilling to well TD at 3965 m with 5.6 m3/hr losses. Prior POOH to surface, spotted 7
LCM pills and losses stopped. Figure below shows downhole losses while drilling with respect
to mud weight used.
3560
3580
3600
3640
3660
3680
3700
3720
MD (m)
3740
3760
3780
3800
3820
Selected MPD MW of 1.12 sg with target EMW of 1.23 sg based on provided pore and fracture
pressure data. Drilled 6’’ hole section from 3972 m to 3913 m with 1.23 sg EMW without any
downhole losses. First downhole losses event incurred after 3913 m, reduced EMW from 1.23
sg to 1.17 sg with reduction in SBP through MPD choke manifold. Drilled ahead with 1.17 sg
EMW to 3933 m MD with 3 m3/hr losses. Spotted 3 LCM pills and POOH to surface.
Drilled from 3934 m to 4028 m without any losses. 2nd losses event detected at 4028.28 m
pumped 4 LCM pills and drilled ahead with 1.16 sg EMW to 4043 m having 1 m3/hr losses.
Drilled from 4044 m to 4160 m with 1.10 sg MW and 1.15 sg EMW with 0.6 m3/hr losses.
Detected 3rd downhole losses event at 4161 m, spotted 2 LCM pills and resumed drilling to
4168 m having 1.8 m3/hr losses and 1.15 sg EMW. Gas event observed at 4168 m while
drilling, circulated out gas with increasing in EMW to 1.16 sg and drilled to 4222 m having 1.8
m3/hr losses.
Last bit drilled from 4022 m to 4258 m with 1.16 sg EMW and 1.5 m3/hr losses.
3930
3950
Cure losses w/LCM
pills. Drill w/2.5
3970 Drill f/3933 t/4028 m3/hr losses to
without losses,
3990 ECD=1.16 sg
2nd Losses event
4010 @4028.2 m
4070
Drill w/600Lit losses
4090 f/4044 t/4060 m,
ECD=1.15 sg
4110
4130
4150
4170
4230
Drill to well TD@4258m
w/1.5m3/hr losses 6'' H.S TD @4258 mMD
4250
4270
4290
0.80 0.85 0.90 0.95 1.00 1.05 1.10 1.15 1.20 1.25
MW Used/Model ECD (sg)
MW Used (sg) 7'' L iner Shoe Hamra Quartzite Top
Losses (m3/hr) 6'' H.S T D Model ECD (sg)
Following table shows brief difference between conventionally drilled BRS-19 well with MPD
well BRS-19 Bis ST1.
Drilled primary target of Hamra Drilled primary target of Hamra Quartzite from no
Quartzite with 3 to 14 m3/hr losses. losses to maximum of 3 m3/hr losses.
Spotted LCM pills and cement plug. Spotted LCM pills only.
Drilled with more losses, LCM pills Drilled with minor losses and less LCM pills hence
and cement plug hence more minimized reservoir damage and would require less
reservoir damaged and more clean- cleaning operations.
up operation.
Stopped drilling at 3965 m due to Drilled Beyond the well TD from 4191 m to 4258 m
massive fluid losses. with no to minor losses.
Drilled 78 m only in Hamra Quartzite, Drilled 386 m in Hamra Quartzite, hence more
drilling through only one fracture at footage and more natural fractures drilled while
3903 m. drilling through primary target.
Drilled with an average ROP of 2.6 Drilled with 3 m/hr average ROP considering slide
m/hr. and rotary mode.
Drilled with pore and fracture Drilled with better understanding and re-validated
pressure uncertainties. of pore & fracture pressure
Did not react to losses event. Better control to losses event. Reduced ECD in
allowable margin without reduction in MW.
Open system with more risks to Closed loop drilling system enhancing personal,
personal, equipment and equipment and environmental safety.
environmental.
Halted drilling operations due to no Increased well planned TD due to the adoptability
knowledge operating window. nature of MPD system by adjusting SBP only and
drilled successfully in narrow drilling operating
window.
Drilling parameters screen was installed inside MPD choke house from mud logging unit.
For every unusual operation, Pre-job safety meeting was held to discuss the potential hazards
in performing the operation and to ensure that everyone involved in the operation is aware of
January 2020 Managed Pressure Drilling Services Page 28 of 60
Managed Pressure Drilling EOWR
BRS-19Bis ST1, 6’’ Section
OilServ/GBRS, Algeria
what will be done. In every time, there was a change in the operation a detailed work
instruction was written and distributed to all the crews around the rig site, the goal of the work
instructions was to outline the procedures and steps needed.
The number of JSA’s, unsafe act cards and safety meetings conducted on the rig during the
entire well are summarized in Figure 12.
QHSE Performance
120
110
100 96
90
80
70 `
60
53
50
43
40
40
30 26
20
10
0 1 0 2 0 2
0
Radar JSA Safety Tool Box Permit to Near Fire Drill H2S Drill Well ESD Drill QHSE
Cards meeting Talks Work Miss LT Control Visit
Incidents Drill
Figure 13 presents instantaneous ROP, average ROP, torque and WOB with respect to
measured depth for BRS-19Bis ST1 borehole while drilling through MPD system. Straight
black line is neutral point separating the ROP from torque and WOB, whereas, green line
presents torque, when this valve is laying on this neutral point, meaning that the interval was
drilled in slide mode to build the required angle. Total footage of 386 m drilled in MPD mode
with an average ROP of 3 m/h for the BRS-19Bis ST1 borehole.
Torque (Kflb)
14
Hamra Quartzite
13 10
12
11
WOB (T)
5
10
9
0
8
7
-5
6
ROP (m/hr)
5
-10
4
2 -15
0 -20
3870 3920 3970 4020 4070 4120 4170 4220
Depth m (MD)
Instantaneous ROP (m/hr) WOB (Ton) Torque (kflb) 3 m/hr Avg; ROP
200
150
100 75.0
50
0
6000
5000
4000
3000 1892.0
2000
1000
0
Meters Stripped
125 179
100 E0318155/E031817
60 60 1
75
E0318156/E031816
50 36
3
17.0 17 15
25 E0318158/E031815
0 7
Meters Drilled E0318167/E031815
4
3000 318173/318166
2500
2114 308339/308122
2000
Meter
1622
E0318155/E031817
1500 1
1020 1032 E0318156/E031816
1000 860
3
500
500 370 E0318158/E031815
7
0 E0318167/E031815
Meters Stripped 4
Tripping
Formation Pressure Tests
6.47%
Connection + F/C
Losses control
Rig Services
1.87% Circ & Fluids
Displacement
Rig Services
Formation Pressure
Tests
Rig up/down
Tripping
26.65%
Others
Wash / Ream
7.27%
RCD - Bell nipple
Longer time spent on tripping as two fishing runs for cleaning out the wellbore due to possible
debris from shoe track. Lighter MPD mud weights of 1.12 & 1.10 sg used only for drilling, prior
to POOH to surface hole displaced with kill mud weight of 1.17, 1.16 & 1.15 sg and vice versa
while going for drilling in MPD mode, consuming 5.4 days of total time. LCM pills used to
encounter down hole losses, which lead to wash down in the open hole leading total time for
washing down to 3.125 days.
Performed fishing operations from 4th December to 07th December to clean hole from possible
7’’ liner shoe breakdown as small Aluminum pieces observed while drilling with Bit Run # 3
and Run # 4.
Slick BHA Run # 5 drilled from 3951 m to 3968 m with model ECD of 1.17 sg, at this depth as
performed lower limit pressure test with minimum of 1.13 sg to determine pore pressure.
On 11th December Bit Run # 6 started drilling with 1.16 sg model ECD to 4028 m, encountered
downhole losses. Pumped LCM pills through BHA and circulating sub, leading to plugged drill
string. POOH to surface while filling the well with 1.16 sg KMW.
15th December slick BHA # 7 drilled from 4028 m to 4043 m without any SBP in static and
dynamic conditions leading to 1.16 sg ECD and 1.12 sg ESD. At 4043 m circulated out influx
through MPD choke manifold.
Bit Run # 8 Directional BHA started drilling on 18th December from 4043 m to 4160 m with
1.15 sg model ECD. Downhole losses events at 4160 m and treated with LCM pills. Resumed
drilling with same model ECD to 4168 m where circulated gas out at 4168 m with 1.16 sg
model ECD and drilled ahead to planned TD 4192 m. Waited on decision, decided to extend
TD to 4258 m. Drilled ahead with same BHA to 4222 mMD.
Last Bit Run # 9 drilled with 1.16 sg ECD to new extended well TD @4258 m, reaching to TD
on 25th December 07:00 Hrs.
6'' Tri-cone bit+ Bit Sub+ WFT Float Valve (G) + 69 x 3 1/2'' DP + 27 x 3 1/2'' HWDP + Jar +
09
5 x 3 1/2'' HWDP + 72 x 3 1/2'' DP + X-Over Sub + 5'' DP to surface
6'' Impreg bit + 4 3/4'' SperryDrill Lobe + Bottom Sleeve stabilizer + MWD NMHOC_Slick +
NM Pony Flex Collar + NMDC Flex + Float valve (F) + Float Valve (G) + PBL + 69 x 3 1/2''
10
DP + 27 x 3 1/2'' HWDP + Jar + 5 x 3 1/2'' HWDP + 72 x 3 1/2'' DP + X-Over Sub + 5'' DP to
surface
6'' Impreg bit + 4 3/4'' Sperry Drill Lobe + Bottom Sleeve stabilizer + MWD NMHOC_Slick +
NM Pony Flex Collar + NMDC Flex + Float valve (F) + Float Valve (G) + PBL + 69 x 3 1/2''
11
DP + 27 x 3 1/2'' HWDP + Jar + 5 x 3 1/2'' HWDP + 72 x 3 1/2'' DP + X-Over Sub + 5'' DP to
surface
After drilling out shoe track and virgin formation no pore pressure test was conducted and
continued drilling with target model ECD of 1.23 sg till 3913 m MD where losses detected by
Coriolis flow meter. Released just 50 psi SBP (Model ECD of 1.22 sg) to get balance between
flow in/out which did not cure losses. It was not allowed to further release the SBP due to the
expected pore pressure of 1.20 sg.
At 7’’ liner shoe balanced point of 1.17 sg EMW was find out in static conditions by releasing
SBP from 570 to 370 psi. Which verified that provided pore pressure of 1.20 sg was over-
estimated. Drilling continued from 3913 m to 3969 m with 130 – 160 psi SBP and model ECD
of 1.173 sg.
Continued drilling from 3969 m to 4028 m with no SBP while drilling and 230 psi SBP during
connection with target ECD/ESD of 1.158 sg. Detected another downhole losses event at 4028
m, nevertheless MPD system could not adjust to the losses because of the higher drilling mud
weight of 1.12 sg. Conversely loss event was identified by coriolis flow meter as early as it
started reading flow out less than the flow in. At this point further decrease in mud weight to
1.08 sg was suggested with addition of SBP to target the same ECD and have better reaction
to the downhole losses. Drilling continued to 4043 m with no surface back pressure and 1.12
sg MW having target model ECD of 1.161 sg.
At 4044 m slight reduction made to MW (1.10 sg) with addition of 60 psi SBP to target ECD of
1.15 sg and continued drilling to 4145 m. At 4145 m background gas of 19 % observed and
increased SBP to 90 psi to increase model ECD to 1.16 sg. Continued drilling to the well TD
of 4258 m with same model ECD of 1.16 sg.
3890
3910
3930
4030
MD (m)
4050
4070
4090
4110
Gas event at
4168m, increase
4130 ECD to 1.16 sg
4150
4170
4190
4210
4230
4250
6'' H.S TD @4258m MD
4270
1.095 1.105 1.115 1.125 1.135 1.145 1.155 1.165 1.175 1.185 1.195 1.205 1.215 1.225 1.235
MW/Model ECD (sg)
Model ECD (sg) MW (sg) 7'' Liner Shoe
Hamra Quartzite Top SBP (psi) 6'' H.S TD
After the static pore pressure test at 7’’ liner shoe, confirmed that pore pressure is not 1.20 sg.
Continued drilling with new target model ECD/ESD’s of 1.17 sg to 3968 mMD / 3779 m where
performed another pore pressure test at 3872 m MD bit depth with minimum of 1.13 sg model
ESD without any inflow from the reservoir. Table 14 presents summary of pore pressure test
carried out at 3968 m in static conditions with reduction SBP to achieve the model ESD.
Continued drilling to 4028 m MD with 1.17 sg model ECD/ESD. Drilled ahead with 1.16 sg
ECD and 1.12 sg ESD from 4028 m to 4043 m MD with 1.12 sg MW. 3rd pore pressure test
performed at 4043 m MD / 3785 m TVD as presented in Table 15.
The above gained of 380 liters ignored and continued RIH from 3872 m to 4043 m with no
SBP. Shut in the well at 3959 m on MPD choke manifold, recorded SIDPP was 47 psi, which
equated to estimated pore pressure of 1.127 sg to 1.13 at 3785 m TVD.
Did not carry out any further pore pressure tests after 4043 m depth. Drilled ahead 6’’ hole
section with 1.16 sg ECD/ESD from 4043 m to 4258 m MD.
500
600.00
Flow In/Out
400 500.00
SBP (psi)
400.00
300 Reduced flow rate
on drilling pump due Reduce SBP
MWD Survey to choke movement to 370 psi 300.00
200
200.00
100
100.00
0 0.00
11/25/2019 7:01
11/25/2019 7:06
11/25/2019 7:11
11/25/2019 7:16
11/25/2019 7:21
11/25/2019 7:26
11/25/2019 7:31
11/25/2019 7:36
11/25/2019 7:41
11/25/2019 7:46
11/25/2019 7:51
11/25/2019 7:56
11/25/2019 8:01
11/25/2019 8:06
11/25/2019 8:11
11/25/2019 8:16
11/25/2019 8:21
11/25/2019 8:27
11/25/2019 8:32
11/25/2019 8:37
11/25/2019 8:42
11/25/2019 8:47
11/25/2019 8:52
11/25/2019 8:57
Time (Date/Hrs/Min)
Second downhole losses event detected by coriolis flow meter while drilling with 1.12 sg MW,
and no SBP with estimated ECD of 1.16 sg, proving that pore pressure was not even 1.16 sg.
450 2000
1800
400
1600
350
Switched the
pump to confirm 1400
300 downhole
Drilling with No
Flow In/Out
losses 1200
SBP & 1.160sg
250 ECD at 4028m Reduced
SBP (psi)
flow rate
1000
200
800
150
600
Detected losses Confirmed
100 on coriolis flow downhole
400
meter losses
50 200
0 0
12/12/2019 14:00
12/12/2019 14:10
12/12/2019 14:20
12/12/2019 14:55
12/12/2019 14:05
12/12/2019 14:15
12/12/2019 14:25
12/12/2019 14:30
12/12/2019 14:35
12/12/2019 14:40
12/12/2019 14:45
12/12/2019 14:50
12/12/2019 15:00
Time (Date/Hrs/Min)
Ideal and proposed option was to drill with lower MW and put SBP to attain the desired
ECD/ESD, in case of any downhole losses release SBP until see balanced between flow in /
out.
Figure below presents connection performed at 3946 m, targeting model ESD of 1.17 sg.
500 2200
450 2000
1000
Resume Drilling w/1.17sg
200 ECD & 150psi SBP
Drilling with 150psi SBP w/Model ECD of 1.17 sg 800
150
Bleed-off SPP 600
to Zero
100
400
50 200
0 0
11/28/2019 5:02
11/28/2019 5:09
11/28/2019 5:30
11/28/2019 5:37
11/28/2019 5:16
11/28/2019 5:23
11/28/2019 5:44
11/28/2019 5:51
Time (Date/Hrs/Min)
WFT SBP (psi) SPP (psi)
1800
200
1600
1400
150 Increase SBP to 280 psi to hold Took SCR
SBP (psi)
SPP
1000
100 800
Drilling with 50psi SBP w/Model ECD of 1.151 sg Resume Drilling w/1.15sg
ECD & 50psi SBP
600
50 400
200
0 0
12/20/2019 1:17
12/20/2019 1:25
12/20/2019 1:34
12/20/2019 1:42
12/20/2019 1:51
12/20/2019 0:00
12/20/2019 0:08
12/20/2019 0:17
12/20/2019 0:25
12/20/2019 0:34
12/20/2019 0:42
12/20/2019 0:51
12/20/2019 0:59
12/20/2019 1:08
12/20/2019 1:59
Time (Date/Hrs/Min)
SBP (psi) SPP (psi)
350 1400
SBP (psi)
300 1200
SPP (psi)
250 1000
200 800
Pumped Hi-Vis Pill &
150 Circulated out 600
100 400
50 200
0 0
12/30/2019 0:12
12/30/2019 2:05
12/30/2019 1:08
12/29/2019 18:31
12/29/2019 20:24
12/29/2019 22:18
12/29/2019 10:00
12/29/2019 10:56
12/29/2019 11:53
12/29/2019 12:50
12/29/2019 13:47
12/29/2019 14:44
12/29/2019 15:40
12/29/2019 16:37
12/29/2019 17:34
12/29/2019 19:28
12/29/2019 21:21
12/29/2019 23:15
Time (Date/Hrs/Min)
SBP (psi) SPP (psi)
400 2000
Increase SBP to 280 psi to Stripped out of hole freely from 4160 m to 3858 m with 200 - 280 SBP Dropped Ball and open
hold 1.151 sg ESD to hold 1.151 sg ESD Circulating sub 1800
350
1600
300
1400
250
SPP (psi)
SBP (psi)
1200
200 1000
800
150
600
Bleed off SPP
100
400
50
200
0 0
12/20/2019 7:41
12/20/2019 8:04
12/20/2019 8:38
12/20/2019 9:12
12/20/2019 9:35
12/20/2019 7:30
12/20/2019 7:52
12/20/2019 8:15
12/20/2019 8:27
12/20/2019 8:50
12/20/2019 9:01
12/20/2019 9:24
12/20/2019 9:47
12/20/2019 9:58
12/20/2019 10:10
12/20/2019 10:21
Time (Date/Hrs/Min)
November Held PJSM. Spotted MPD equipment and nipple up RCD bowl on annular BOP.
18th, 2019 Rigged up MPD primary flow line from RCD outlet to MPD choke manifold.
Connected MPD choke manifold with Coriolis flow meter.
November Rigged up 4'' FIG 206 lines to trip tank and shake shaker for tripping and drilling.
19th, 2019 Connected MPD flow lines to rig MGS. Rigged up 2'' FIG 1502 lines from RCD 2
1/16'' 5K flange for RCD bleed off pressure and hole fill up. Installed RCD console
panel and functioned RCD bowl clamps, OK. Rigged up rig pump#1 with 2'' FIG
1502 line into MPD flow lines. Rigged up MPD secondary flow line 2'' FIG 1502.
Spotted MPD choke house, MPD command center, RCD container, MPD
Auxiliary pump and fluid transfer pump.
November Connected WFT MPD Auxiliary pump into MPD primary flow line. Connected
20th, 2019 WFT fluid transfer pump from trip tank to WFT MPD Auxiliary pump. Connected
hydraulic hoses for the MPD choke manifold. Installed pressure test cups. Held
PJSM with all the servicing companies. Performed pressure test of MPD choke
manifold and primary flow lines with 2200 psi, OK. Pressure tested MPD
secondary flow line and MPD Auxiliary line from rig pump # 1 with 2200 psi, OK.
Bleed off the pressure and removed pressure test cups. Installed bell nipple on
RCD bowl. Installed mouse hole. P/U 6'' Directional BHA # 1.
November Continue M/U HALL DD BHA (NMDC, Float sub & PBL). Run in hole with 6”
21st, 2019 directional BHA from surface to 3571 m got a return from string (DP), Decide to
pull out. POOH 6" directional BHA to 2734 m.
November Continued POOH to float valve depth, replaced with WFT 2 float valves (F&G)
22nd, 2019 and started RIH to 3772m.
November Continued RIH with BHA # 2 to 3845 m, where observed drag, connected TDS
23rd, 2019 and started washing down to 3865 m with 1.23 sg MW through shale shaker.
Open the circulation sub, displace well with 1.23 sg MW with 1.12 sg MPD MW
and close the circulation sub. Removed bell nipple and installed bearing
assembly. Held pre-job meeting and performed MPD equipment figure printing.
Started drilling out cement with 796 lpm, SPP = 2300 psi. Started drilling ahead
6'' hole section in MPD mode from 3873m to 3875, holding 420 psi SBP with
model ECD of 1.23 sg.
November Continued Drilling ahead 6'' hole section in MPD mode from 3875m to 3904m,
24th, 2019 holding 420 psi SBP with model ECD of 1.23 sg, SPP 2230-2440 psi, flow rate
795 lpm, WOB 1- 3 tons, ROP 1- 2.4 m/h,Top drive RPM 0-19. Performed
connection as per MPD procedures, holding 680 psi on MPD chokes and pumped
26 spm from rig connection pump holding 1.23 sg ESD.
November Continued Drilling ahead 6'' hole section in MPD mode from 3904m to 3913m,
25th, 2019 holding 425 psi SBP with model ECD of 1.23 sg, SPP 2300-2400 psi, flow rate
795 lpm, WOB 2- 3 tons, ROP 1.9-2.4 m/h. Started circulation while pumping low
& hi vis pills on the fly with 796 lpm flow rate of 1.12 sg MW & 422 psi SBP,
observed losses on Coriolis flow meter, reduce SBP to 370 psi, loss rate of 100
lpm. Performed static flow check on trip tank, reduced SBP from 620 psi to 370
psi, ESD = 1.17 sg, losses = 70 lpm after 70 mints of observation, received full
returns in trip tank. Circulated bottoms up with 796 lpm and 160 psi SBP to target
ECD of 1.17 sg. Maximum of 5 % gas observed on B/U. Continued circulation
with same parameters. Washed down with 1.18 sg ECD, observed losses on
Coriolis meter of 50 lpm, informed DSV, waited on to confirmed physical losses.
Continued washing down with 50 lpm losses. Continued drilling with 800 lpm ,
215 psi SBP with target ECD of 1.18 sg from 3913 m to 3915 m, SPP 2000-2100
psi, flow rate 795 lpm, WOB 2- 3 tons, ROP 1.9-2.4 m/h, Partial losses 1.5 m3/h.
November Continued Drilling ahead 6'' hole section in MPD mode from 3915m to 3933 m,
26th, 2019 holding 160 psi SBP with model BH ECD of 1.17sg, SPP 2000-2150 psi, flow rate
795 lpm, WOB 2- 4 tons, ROP 1.4-2.5 m/h. Partial losses 2.5 m3/h. Pumped low
vis chase by hi vis and continued circulation with 1.17 sg ECD at 3933 m MD.
POOH from 3933 m to 3876 m holding 1.17 sg ECD/ESD with 155/370 psi
surface back pressure through MPD choke manifold. Pumped and displaced 3m3
of LCM pill. Continued POOH to 3717and increased ECD to 1.18 sg for squeeze
LCM. Run back to 7'' casing shoe while holding 1.17 sg ESD. Open circulation
sub and Pumped 3 m3 LCM with 796 lpm rate and 155 psi SBP to target ECD of
1.17 sg. Displaced LCM with 1840 strokes. Dynamic loses rate 3.2 m3/h.
Performed static flow check with connection pump N=01, static losses rate 3
m3/h. Bleed off SPP to 0 psi and build up SPP to 360psi. Circulating sub not
closed, (communication between annular SBP and SPP). Continued Monitoring
well on trip tank while holding 360 psi SBP, ESD 1.17 sg.
November Continued monitoring well on trip tank with 1.17 sg static density. Pumped 3m3
27th, 2019 LCM, displaced it and observed 3.2 m3/hr dynamic & 3 m3/hr static losses with
1.17 sg ECD/ESD. Held PJSM and started displacing MPD mud 1.12 sg with kill
mud of 1.17 sg, no sign of G/L on Coriolis flow meter. Circulated to homogenize
the mud, no G/L. Performed extended dynamic flow check, observed well static.
removed bearing assembly and installed bell nipple on RCD bowl. Took SCR.
Started POOH from 3872 m to surface, without G/L. Lay down BHA and
Halliburton tools, removed wft float valve. Installed WFT new float valve (F), serial
# 10366/10374, L=1.17m & float valve (G), serial # 10365/10377, L=1.19m below
PBL. Make up Halliburton Directional BHA. Shallow test mwd Halliburton tools.
November RIH with Directional BHA to 2700m. Slip and cut drill line. Continued RIH to 3862
28th, 2019 m. Stabbed bearing assembly ICW-183 on drill pipe and racked back on derrick.
Re-dressed and installed bearing assembly # BJW-008 with new sealing
elements. Washed down from 3830m to casing shoe at 3872m. Dropped
Halliburton bull and open circulating sub. Started displacing kill mud weight of
1.17 sg with MPD mud of 1.12 sg holding 1.17 sg ECD.
November Continued displacing kill mud weight with MPD mud weight of 1.12 sg holding
29th, 2019 1.17 sg ECD. Closed circulation sub, negative, waited on OS decision and
displaced with kill mud weight again. Dropped the ball and closed circulation sub.
Installed 5R (G Type) valve and displaced back to MPD mud weight holding 1.17
sg ECD. Took SCR for rig pump # 2 & 3 as per MPD procedure. Started washing
down in open hole with 796 lpm rate with target ECD/ESD of 1.17 sg holding 155
psi SBP dynamically & 360 psi statically - no G/L observed on Coriolis flow meter.
Continued drilling in MPD mode with target ECD/ESD 1.17 sg from 3933m to
3935m. No Gain or Loss Detected on Coriolis flow meter.
November Continued Drilling ahead 6'' hole section in MPD mode from 3935m to 3945 m,
30th, 2019 holding 155 psi SBP with model BH ECD/ESD of 1.17sg, SPP 1950-2000 psi,
flow rate 795 lpm, WOB 1- 3 tons, ROP 1-4 m/h. No Gain or Loss Detected on
Coriolis flow meter. Performed MPD connection Weatherford procedures,
holding 360 psi to target 1.17 sg BH ESD. Took MWD survey. Continued Drilling
ahead 6'' hole section in MPD mode from 3948.64 m to 3949.77 m with 1.17 sg
ECD, slow ROP 0.3 m/h, at 14:46 HRS observed maximum of 8% gas at 3449
m, no G/L observed. Removed one joint and service TDS, pumped low and hi vis
pills. Increased flow rate to 937 lpm with 105 psi SBP to target ECD of 1.17 sg
and resumed drilling to 3950.6 m, very slow ROP. Oil SERV Decided to POOH,
took SCR. Dropped Ball and open circulating Sub with 800 lpm while holding BH
ECD/ESD 1.17sg.
December Held PJSM prior displacing well with 1.17 sg kill mud weight. Started
01st, 2019 displacement 1.12 sg mud with 1.17 sg, no GL observed on Coriolis flow meter.
Performed extended dynamic flow check on trip tank, observed well static,
checked pressure build-up test on MPD choke manifold, OK. Removed bearing
assembly and installed bell nipple. POOH from 7'' liner shoe to surface.
Performed BOP pressure test as per KCA procedures.
December Completed BOP pressure test as per Oil SERV procedures. P/U & M/U
02nd, 2019 Halliburton 6'' Directional BHA # 4 and shallow tested, OK. Started RIH to 3865
m. Removed bell nipple and installed bearing assembly. Displaced Kill mud of
1.17 sg with 1.12 sg with target ECD of 1.17 sg.
December Displaced the well from 1.17sh MW to 1.12 sg MW with target ECD of 1.17 sg.
03rd, 2019 Washed down to 3950 m while holding 1.17 sg ECD/ESD and pumped low & hi
vis pills. Circulated out the pills and took SCR for drilling pumps in MPD mode.
Washed up to 7'' liner shoe with 1.17 sg density, pump low & hi vis pills and
circulated. Washed down and tagged bottom@3950m, break the bit and drilled
ahead to 3951 mMD, where no drilling performance observed from the BHA.
Observed higher SPP with 800lpm, reduced flow rate to 600 & 250 lpm with
increase to SBP, negative. Stripped out of hole from 3951 m to 3865 m freely
holding 1.17 sg ESD, monitoring well on trip tank no G/L observed. POOH to
3650 m holding 330-350psi surface back pressure through MPD choke manifold
to target 1.17 sg ESD. Hold PJSM and discuss procedure bleeding off the
pressure below float valve. Install NRV bleed-off tool on float valve and bleed-off
trapped pressure to trip tank. Remove NRV bleed-off tool and float valve. Drop
the ball to open the circulation sub.at 23:45 Start drilling pump with 5 SPM
increased SPP to 1130 psi after that decreased to 640 psi. Get return on MPD
Coriolis. Confirmed Circulating sub open. Circulated at 3530m with 800 lpm, SBP
140 psi, SPP 1583 psi.
December Held PJSM and displaced well from 1.12sg to 1.17 sg MW, no G/L observed
04th, 2019 during fluids rollover operation. Performed dynamic flow check on trip tank, well
static; and pressure build-up test on MPD choke manifold, observed well static.
Removed Bearing assembly and installed bell nipple. POOH to surface and L/D
Directional BHA # 4. P/U & M/U Weatherford Junk basket (RCJB) & RIH to 2670
m.
December Continued RIH with RCJB to 3051m and worked on draw works. Resumed RIH
05th, 2019 to 3872 m, where removed bell nipple and installed bearing assembly. Displaced
well f/1.17sg t/1.12sg MW holding 1.17sg ECD and washed down to bottom with
1.17sg ECD/ESD. Worked on bottom@3951m with reverse circulation, no G/L
observed. Stripped out of hole with connection pump to 3765m and displaced
1.12sg w/ 1.17sg mud. Performed dynamic flow check, well static. Removed
bearing assembly and installed bell nipple. POOH from 3750m 1950m.
December Continued POOH from 1950 m to surface and L/D RCJB. P/U and M/U WFT 5
06th, 2019 3/4'' Junk mill and RIH to 3872 m. Started washing down in open hole with 400
lpm rate of 1.17 sg mud weight and tagged bottom, no G/L observed on PVT.
Increased flow rate to 700 lpm and RPM to 80 having standpipe pressure of 1427
psi and start milling the junk in hole from 3951.27m to 3951.40 m. No G/L observe
on PVT. WOB = 1 to 2 Ton and Torque = 2 to 3 Kips. Observed 2 %gas and line-
up to Poor-Boy degasser. Observed flow out above Bell Nipple, Decreased flow
rate to 430 lpm and circulate through Poor-Boy. POOH to 3872m Liner shoe.
Flushed MPD Weatherford system with water. Run Back to bottom and washed
down last stand. Continued milling the junk in hole from 3951.4m to 3951.67 m.
No G/L observe on PVT. WOB = 1 to 3 Ton and Torque = 2 to 3.4 Kips*m.
December Continued milling the junk with 5-3/4" Flat junk mill with 800 lpm of 1.17 sg MW,
07th, 2019 no G/L observed. Pumped Hi-Vis pills and circulated out. Washed up to 7'' liner
shoe and pumped hi-Vis pills, circulated out the same. Performed F/C, well static.
POOH to surface and L/D junk mill BHA.M/U rotary BHA and RIH to 1058 m.
December Continued RIH with rotary BHA from 1058 m to 3825 m, where removed bell
08th, 2019 nipple and installed bearing assembly on RCD bowl. Held PJSM on rig floor and
displaced well from 1.17 sg to 1.12 sg MW holding 1.17 sg ECD. RIH to 3930 m,
started washing down and drilled ahead 6'' hole section from 3952 m to 3961 m
with 1.17 sg ECD/ESD, observed no G/L on Coriolis flow meter.
December Continued drilling from 3961 m to 3968 m with 1.17 sg ECD, no G/L detected on
09th, 2019 Coriolis flow meter. Pumped Hi-Vis and circulated out. Took SCR's for rig drilling
pumps # 2 & 3 as per MPD procedures. POOH from 3968 m to 3846 m with 1.17
sg static density. Performed pore pressure test with 1.16 & 1.15 sg static density,
did not observed any flow. RIH to 3968 m and circulated for bottoms up,
maximum of 3.6% gas observed on B/U. POOH to 7'' liner shoe with 1.17 sg static
density. Performed pore pressure test with 1.14 & 1.13 sg static density, did not
observed any gain. RIH with 1.15 sg static density and circulated for B/U,
observed 3.6 % gas only. POOH to 3872 m with 1.15 sg static density. Held PJSM
and displaced well from 1.12 sg to 1.15 sg mud weight. Performed flow check,
OK. Removed bearing assembly and installed bell nipple. POOH from 3839m.
December POOH rotary BHA to surface. P/U & M/U Directional BHA and tested PDM and
10th, 2019 MWD tools, OK. Started RIH to 3865 m, where removed bell nipple and P/U
bearing assembly # ICW-183. Stabbed on 2 singles 5'' Drill pipe and installed on
RCD bowl. Held PJSM prior Displacement well to 1.12sg with all crew.
December Started displacing 1.15 sg with 1.12 sg MW at 7'' liner shoe. Stripped in hole from
11th, 2019 7'' liner shoe to 3945 m holding 220 psi SBP through MPD choke manifold and
1.15 sg ESD. Washed down and tagged bottom @3968 m. Continued drilling
ahead 6'' hole section with MPD mode from 3968 m to 3998m having 850 lpm
flow rate having model ECD of 1.158 sg, no G/L observed on Coriolis flow meter.
Observed maximum of 1.3 - 1.5 % background gas.
December Drilled ahead 6'' hole section with MPD mode from 3998 m to 4028 m with 1.159
12th, 2019 sg ECD/ESD. Detected losses on Coriolis flow meter while drilling at 4028 m
(@14:19 HRS), losses rate of 9 m3/hours. POOH to 7'' liner shoe, spotted 4 m3
of LCM (110 kg/m3 concentration) and put 100 psi on MPD choke to squeeze
LCM pill in the open hole, after displaced LCM pill squeeze with 200 psi SBP.
POOH from 7'' liner shoe to 3800 m, P/U & M/U WFT 5R Float Valve (L=0.77 m)
and install on 5'' DP. RIH back to 7'' liner shoe, Dynamic losses rate 6 m3/h. static
losses rate 3.5 m3/h. Drop the ball and open circulating sub. spotted 4 m3 of LCM
(400kg/m3 concentration) and squeeze with 100 psi on MPD choke in the open
hole, after displaced LCM pill squeeze with 200 psi SBP. Monitored well on trip
tank, static losses rate 0.8 m3/h. Held 220 psi surface back pressure and squeeze
the LCM pill for another 3 m3 from trip tank. Performed flow check, level stable.
December Broke circulation with 800 lpm, observed 3 m3/hr losses. Started filling-up the
13th, 2019 well through connection pump, saw 1.5 m3/hr losses. Spotted 2 dosage of LCM
pills having 450 & 500 kg/m3 concentration, displaced and squeezed into the
open hole. Continued filling the well with pump # 1, observed complete returns in
trip tank. Attempted to spot 3rd dosage of LCM pill but saw higher standpipe
pressure, tried reverse circulation, negative. Decided to POOH to surface with
1.12 sg MW. Started POOH from 3830 m to3513 m. Performed flow check,
observed 0.5 m3/h losses rate. Removed bearing assembly and installed bell
nipple. Resumed POOH to 3272 performed flow check. Observed 200-liter Gain
on trip tank at 19:00 shut in the well, annular pressure 40 psi. Line up through
choke line and MPD choke, Annular pressure 40 psi. monitored well on MPD
choke. Removed bell Nipple and installed bearing assembly with Weatherford
MPD procedures and line up to MPD choke, annular pressure 45 psi. Started
POOH from 3250m to 3100m while pumped 1.15sg mud weight through MPD
line to annular. While pumped 35 strokes 1.15 sg mud weight SBP increased to
100-150 psi and when started POOH decreased to 35-40 psi. Annular pressure
35 - 40 psi.
December POOH Directional BHA from 3100 m to 1707 m, while filling the well. At 1707 m
14th, 2019 removed bearing assembly and installed bell nipple. Resumed POOH to 70 m,
while filling the well, observed plugged HWDP with LCM, POOH single by single.
L/D 6'' Halliburton directional BHA. P/U & M/U slick BHA, WFT 3 1/2'' IF (G-Type)
Float Serial # 11V-905 and Keeper # 10376, L=1.11 m. RIH slick BHA to 1300m.
December Continued RIH slick BHA to 3831 m. Removed bell nipple and installed bearing
15th, 2019 assembly on RCD bowl. washed down with 800 lpm in 6'' open hole section and
tagged bottom, observed partial losses on Coriolis flow meter. Drilled 6'' hole
section with MPD mode from 4028 m to 4035 m, Bottom hole ECD 1.16 sg, ROP
1.2 m/h, flow rate 800 lpm, RPM 80 - 82 , WOB 3 - 4 T, Torque 3 kips. Observed
20 lpm losses on Coriolis flow meter (1.2 m3/h).
December Continued drilling 6'' hole section with MPD mode from 4035 m to 4043 m, BH
16th, 2019 ECD 1.16 sg, ROP 1 m/h, flow rate 800 lpm, RPM 82- 87, WOB 3 - 5 T, Torque
3.5 kips. Observed 17 lpm losses on Coriolis flow meter (1 m3/h). Circulated for
bottoms up, observed 800 lits/hr downhole losses. Washed up to 3990 m and
started POOH to 3930 m with 1.12 sg ESD, observed return while POOH. RIH to
7'' liner shoe and Performed Dynamic and Static flow check, negative, shut in the
MPD choke and observed 24 psi pressure. RIH to 3951 m (1.12 sg ESD) and
observed flow return in trip tank. Shut in the well on MPD choke manifold and
circulated out the influx through rig MGS via MPD choke manifold. Observed
maximum of 45% gas and crude on B/U's, circulated to homogenize the mud.
Estimated pore pressure of 1.127 ~ 1.130 sg. Stopped circulating out the influx
and shut in the well on MPD choke manifold, SBP 25 psi. Spotted 4 m3 of 200
kg/m3 LCM pill at 4027 m, displaced and squeezed with 130-160psi SBP. POOH
from 4027 m to 3765 m while filling the well from kill-line. Broke circulation for
estimated losses with flow rate 370-600 lpm, no losses or gain on MPD Coriolis
flow meter. Displaced well from 1.12sg to 1.15 kill mud weight, flow rate 600 lpm
, no losses or gain on MPD Coriolis flow meter.
December Continued Displacement the well to 1.15 kill mud weight, flow rate 440-600 lpm.
17th, 2019 Circulated to homogenate mud weight IN & OUT 1.15 sg. Performed dynamic
flow check losses rate 900 liter/h. Static flow check, No Gain observed, choke
pressure = 7 to 10 psi. Removed bearing assembly # BJW-008 and unstabbed
bearing ICW-183. Install Bell Nipple. POOH with Slick BHA to Surface. P/U &
M/U Directional BHA# 6. Install 2 float valves, Dart serial # 10365, L= 1.19m &
flapper serial # 10366, L=1.16m. Surface test for MWD tools & motor, OK. RIH
Halliburton Directional BHA to 2563 m. slip and cut for the drill line. Monitored
well through trip tank.
December Continued RIH with directional BHA to 3820 m, removed bell nipple and installed
18th, 2019 bearing assembly. Held PJSM and displaced well from 1.15sg to 1.10sg MW,
ECD 1.15 sg, no G/L observed while displacement. Took SCR for rig drilling
pumps as per MPD procedures. Started washing down into open hole from
3872m to 4043 with 800lpm and 1.15 sg ECD/ESD. Took SCR's at bottom with
1.15sg ECD. Drilled 6'' hole section with MPD mode from 4043 m to 4060 m with
800 lpm, SBP = 50 - 60 psi, ECD 1.15 sg, SPP = 2000 psi, WOB = 3 to 4 T,
Torque = 4 to 5 Kips, PRM = 30, ROP 3 - 5 m/h. Observed 600 Liters /Hr of losses
on Coriolis flow meter. Make connection with Weatherford MPD procedures while
holding 280 psi surface back pressure, 1.15 sg ESD .Continued drilling 6'' hole
section with MPD mode from 4060 m to 4064 m with 800 lpm, SBP = 50 psi, ECD
1.15 sg, SPP = 2050 psi, WOB = 3 to 4 T, Torque = 3 to 4 Kips, PRM 22, ROP
3-5 m/h. Observed 600 Liters/Hr of losses on MPD Coriolis flow meter.
December Continued drilling 6'' hole section with MPD mode from 4064 m to 4144 m with
19th, 2019 800 lpm, SBP = 50 - 55 psi, ECD 1.15 - 1.151 sg, SPP = 2050-2150 psi, WOB =
3 to 7 T, Torque = 3 to 4 Kip*Ft, PRM 22-32, ROP 2.8 - 5 m/h. Observed 600
Liters/Hours of losses on MPD Coriolis flow meter. Make connections as per MPD
procedures at 4089 m & 4118 m while holding 280 SBP, 1.15 sg ESD. Took MWD
survey at 4065 m, 4079 m, 4083m and 4097m.
December Continued drilling 6'' hole section with MPD mode from 4144 m to 4160 m with
20th, 2019 800 lpm, SBP = 50 psi, ECD 1.151- 1.152 sg, SPP = 2050-2100 psi, WOB = 3 to
5 T, Torque = 3 to 4 Kips*m, PRM 30, ROP 3 - 4 m/h. Observed 600 Liters/Hours
of losses on MPD Coriolis flow meter. MPD Coriolis flow meter Detected losses,
9.7 m3/h losses rate. Decreased flow rate to 725 lpm and estimated losses rate
to 6 m3/h, Continued drilling 6'' hole section with MPD mode from 4160m to
4163.78 m with 725 lpm, SBP = 40 to 50 psi, ECD 1.152 sg, SPP = 2060 - 2100
psi, WOB = 3 to 5 T, Torque = 4 Kips, PRM 30, ROP 2 - 4 m/h. Observed 6 m3
/Hours of losses on MPD Coriolis flow meter. Pumped 3 m3 LCM Pill with 100
kg/m3 concentration. Reduced flow rate to 330 lpm and increased surface back
pressure to 100 psi to squeezed LCM. POOH from 4160 m to 3858 with 200 to
230 psi surface back pressure with 2 m3/hr of static losses. Installed 5R (G-Type
Valve) Serial # F-S028, L = 0.76 sg at 3838 m. open circulating sub and Pumped
4 m3 of 400 kg/m3 concentration LCM with 30 to 50 psi SBP. POOH to 3856 m.
squeezed the LCM with 280 to 300 psi SBP. increased the flow rate to 700 lpm
and evaluated for losses, observed 6.5 m3/hr losses with 700lpm. RIH to 3884
m. Spotted 3rd LCM pill with 500 kg/m3 concentration and 4 m3 volume having
626 flow rates observed 2.4 m3/hr losses. POOH to 3956 m. increased flow rates
to 500 lpm, 600 lpm & 700 lpm and evaluated losses rate. Observed 1.8 m3/hr
losses rate with 715 lpm flow rate. dropped the ball. Closed circulation sub.
POOH to 3859. bleed-off the pressure below 5R float valve with bleed-off tool
and lay down it. Washed down from 3872 m to 4163 m with 450lpm and 80psi
SBP. Continued drilling 6'' hole section with MPD mode from 4163 m to 4168 m
with 800 lpm, SBP = 50 psi, ECD 1.152 sg, SPP = 2130 psi, WOB = 3 to 5 T,
Torque = 3 to 4 Kips*m, ROP 2- 4 m/h. Observed 1.9 m3/Hours of losses on MPD
Coriolis flow meter. At 21:54 h MPD Coriolis flow meter detected influx of 150
lpm, P/U off bottom and shut in the well AP=95 psi, line up to MPD choke through
choke line and monitored AP by MPD SBP sensor. MPD choke closed.
Circulated influx out through rig choke and Poor-Boy with 450 lpm flow rate, AP
90 psi, SPP 650 psi.
December Continued circulation influx out through rig choke and Poor-Boy with 450 lpm flow
21st, 2019 rate, AP 90 psi, SPP 650 psi. when gas at surface increased AP to 110 psi after
all the gas out, decreased AP to 60 psi. Continued drilling 6'' hole section with
MPD mode from 4168 m to 4192 m, flow rate 750 lpm, SBP = 90 psi, ECD 1.16
sg, SPP = 1950-2050 psi, WOB = 3 to 5 T, Torque = 3 to 4 Kips*m, PRM 30,
ROP 3 - 4 m/h, observed 2.5 m3/Hours of losses on MPD Coriolis flow meter,
performed MPD connections with 330psi surface back pressure to target 1.16 sg
ESD at 4175m . Pumped low & hi vis pills and circulated hole clean. Waited on
decision, pumped fine LCM and decided to extend well TD to 4222 mMD.
Continued drilling 6'' hole section with MPD mode from 4204 to 4219 m, flow rate
750 lpm, SBP = 90 to 95 psi, SPP = 1950 to 2050 psi, WOB = 4 to 6 T, Torque =
4 to 5 Kips*m, Surface RPM = 30, Motor RPM = 446 and Model ECD = 1.16 sg,
ROP 2-3 m/h,1 % background gas during drilling, observed 1.8 m3/Hours of
losses on MPD Coriolis flow meter, performed MPD connections with 330psi
surface back pressure to target 1.16 sg ESD at 4204 m.
December Continued drilling 6'' hole section with MPD mode from 4219 to TD at 4222 m,
22nd, 2019 flow rate 750 lpm, SBP = 90 to 95 psi, SPP = 1950 psi, WOB = 4 to 5 T, Torque
= 4 to 5 Kips*m, Surface RPM = 30, Motor RPM = 446 and Model ECD = 1.16
sg, ROP 2 m/h, 1 % background gas during drilling, observed 1.8 m3/Hours of
losses on MPD Coriolis flow meter. Pumped 3 m3 Low - Vis and 3 m3 Hi - Vis
pills. Circulated Hole clean with 750 lpm flow rate and 90psi SBP with target ECD
of 1.16 sg. Observed 1.3 m3/hr losses on Coriolis flow meter. POOH from 4222
m to 3859 m freely with 330 psi surface back pressure, 1.16 ESD sg. 2.1 m3/hr
of static losses. Pumped LCM pill of 100 kg/m3 concentration and 4 m3, displaced
with 730lpm and 80 to 90 psi surface back pressure. Displaced the well from 1.10
sg to kill mud weight 1.16 sg, 756 lpm flow rate. Reduced flow rate to 500 lpm
when kill mud weight out of the bit. Observed 3 m3/hr losses. Performed dynamic
flow check. Observed 2.5 m3 per hour losses. RIH from 3859 m to 4100 m and
Pumped LCM pill of 400 kg/m3 concentration, observed 3.6 m3/hr losses on
Coriolis flow meter. POOH from 4100 m to 3816 m. Dynamic flow checked,
observed 1.6 m3/hr losses on Coriolis flow meter. Removed bearing assembly #
ICW-183 and racked back in derrick. P/U and Installed bell nipple on RCD bowl.
POOH directional BHA from 3831 m to 2740 m. Static losses rate 3 m3/h.
December Continued POOH directional BHA from 2740m to surface. L/D directional BHA.
23rd, 2019 Performed BOP pressure test. P/U & M/U Directional BHA.RIH with 6” directional
BHA from surface to 1814 m. Unstabbed WFD bearing assembly # ICW-183.
Continued RIH with 6” directional BHA from 1814 to 2333 m.
December Continued RIH with 6” directional BHA from 2333 to 3860 m. Removed bell
24th, 2019 nipple. Stabbed and installed WFD bearing assembly # ICW-183. Displaced kill
mud weight of 1.16 sg with MPD mud weight of 1.10 sg, 400 to 600 lpm flow rate.
Washed down from 3875 m to 4222 m with 750 lpm and 40 - 90 psi surface back
pressure. Holding 240 - 330 psi surface back pressure during static conditions.
At 4145 m Lined up to rig MGS and reduced flow rate to 525 lpm and increased
surface back pressure to 120 psi. Maximum of 32% trip gas observed. Circulated
with 750 lpm flow rate and 100 to 110 psi surface back pressure with model ECD
of 1.161 sg, observed 1.8 m3/hr of losses. Continued drilling 6'' hole section with
MPD mode from 4222m to 4238 m, SBP = 100-110 psi, WOB = 6 to 7 T, Torque
= 4.5 kip*ft, Standpipe pressure = 2100 psi, 30 Surface RPM, 463 Motor RPM,
observed 1.4 - 1.8 m3/hr of losses on Coriolis flow meter. Observed 1.3 -2 % of
average background gases.
December Continued drilling 6'' hole section with MPD mode from 4238m to TD at 4258m,
25th, 2019 SBP = 100-110 psi, WOB = 6 to 8 T, Torque = 4.5 Kip*ft, Standpipe pressure =
2000-2050 psi, 30 RPM, 463 Motor RPM , observed 1.5 m3/hr of losses on
Coriolis flow meter. Observed 1 % of average background gases. Pumped low/hi
vis pills and circulated out the pills with 764 lpm and 80 to 110 psi surface back
pressure, observed 1.5 m3/hr of downhole losses. POOH from 4257 m to 3872
m holding 1.160 sg ESD. Performed dynamic flow check with 270 to 280 psi
surface back pressure, observed 1.2 m3/hr losses on Coriolis flow meter.
Displaced well from MPD MW of 1.10 sg with kill mud weight of 1.16 sg, 646-725
lpm flow rate. Dynamic flow check estimated 1.2 m3/hr of downhole losses.
Removed bearing assembly # ICW-183 from RCD bowl and racked back in
derrick. P/U and installed bell nipple on RCD bowl. Resumed POOH from 3865
m to 1934 m.
December Continued POOH from 1934 m to surface. L/D Directional BHA. RIH Baker PCL
26th, 2019 Tools on DP from 33 To 2585 m.
December Continued RIH Baker PCL Tools on DP from 2585m to 3767 m, Circulation with
27th, 2019 300-320 lpm, spp 300psi, Well stable. R/U Wire Line surface equipment, try to
latch on tools without success, POOH wire line PCL Tools to 3538m , Latch on
Tool with success, Started RIH Baker PCL Tools on DP from 3537m to 3872m,
Tray to passe @3872m (csg shoe) With circulation no succes, POOH baker PCL
Tools on DP from 3872m to 3776m.
December Continued POOH Baker PCL Tools on DP from 3776 to 3540 m. POOH with
28th, 2019 Latch tool and N/D SES. Continued POOH Baker PCL Tools on DP from 3540 to
Surface and lay down Baker Hughes logging tools. P//U and M/U wiper trip BHA.
RIH Wiper trip BHA to 1895 m.
December Continued RIH Wiper trip BHA from 1895 to 3830 m. Removed Bell nipple.
29th, 2019 Installed Bearing Assembly. displaced well from 1.16sg to 1.10 sg. Washed down
from 3826m to 4258m, flow rate 700lpm, SPP 900-1300psi. SBP= 50-60 psi,
ECD = 1.15 sg. Pumped Low and Hi Vis pills. Circulated Hole clean with 760 lpm,
800 lpm 830 lpm rate, 50 to 60 psi SBP osberved 1.2 m3/hr of losses. Backed
Reming from 4258mm to 4031m, Holding 1.15 sg ECD, 50 psi SBP when washed
up and 280 psi, 1,15 sg ESD while connection.
December Continued POOH with back reaming from 4301 m to 3880 m, holidng 1.15 sg
30th, 2019 ECD, 50 psi SBP while washed up and 280 psi, 1.15 sg ESD while
connection.Pumped Hi Vis pill and circulated hole clean with 840 lpm rate, 50 to
60 psi SBP, observed 0.8 m3/hr of losses. Stripped in hole to 3990 m and
displaced well from MPD MW of 1.10 sg with kill mud weight of 1.16 sg. POOH
from 3940 m to 3858 m. Removed bearing assembly # ICW-183 and racked back
in derrick. P/U belll nipple and installed on RCD bowl. POOH from 3858 m to
surface. Meanwhile started offline MPD rig down. Removed bell nipple and
unstabbed bearing assembly # ICW-183. Rig repair (black out) KCA. Rigged
down WFT 6'' GR-52 flow line, ESD, unstabbed bearing assembly # BJW-008.
Nippled down WFT RCD bowl. N/U KCA bell nipple.
What is recommended?
It is highly recommended to perform periodic pore and fracture pressure tests after drilling few
meters of virgin formation to re-visit the MW and target ECD/ESD’s.
What is recommended?
MPD is an adaptive drilling technique, reduced MW with addition of surface back pressure will
give good reaction in case of losses as well as it must be also allowed to reduce the SBP to
see balanced between flow in/out. In case of any influx SBP can be applied within the safe
limitations of MPD equipment as well as the formation integrity pressure.
What is recommended?
PWD tools are recommended to use while carrying out MPD operations. MPD simulation
software can be re-calibrate/fine-tune with PWD tools and in case of if PWD tools are not
working then MPD simulation software values can be used.
What is recommended?
Radio must be provided to easy communication and everyone is aware whenever someone
is communicating through the Radios.
What is recommended?
It is strongly recommended to have RCD working platform for the safety of the personnel
involved in operation.
What is recommended?
Plan in advance for mobilization of equipment keeping in mind the time taken by the host
country costume policy and procedures. All of the MPD rig up can be performed off-line expect
installing of RCD bowl on Annular BOP.
What is recommended?
It is highly recommended to perform Geomechanics study of Ber Saba field particularly for
Hamra Quartzite formation as to determine wellbore collapse pressure and directly reduce the
ECD/ESD with reduction in SBP to minimize downhole losses, and at same time avoid
borehole collapse with reference to provided collapse pressure data.
MPD mitigated downhole pressure uncertainty and has significantly improved the
efficiency of drilling operations on 6’’ hole section.
1.60 sg of fracture pressure and 1.20 sg of pore pressure provided data was not
accurate, as the real pore and fracture pressures were way lower than actual one.
With utilization of MPD technique on subject well, MPD helped to find out estimated
pore pressure (1.127 ~ 1.13 sg) and fracture pressure (1.16 sg).
MPD helped to manage the problems of massive fluid losses associated with presence
of natural fractures while drilling Hamra Quartzite formation.
MPD helped to drill the required formation beyond the planned depth. (86 m footage
than the planned one).
With use of lower mud weight and combination of different SBP’s the required bottom
hole pressure achieved without adjusting and waiting for mud weights to change.
MPD have significantly improved the ROP, since have considerably reduced drilling
time.
For the calculation of downhole pressure, Weatherford MPD simulation software used
to adjust in real time the required ECD/ESD’s.
MPD system actively managed constant bottom pressure in static/dynamic conditions
and monitoring the well for kick/loss detection.
BRS-19Bis ST1 is the first horizontal well drilled in Ber Saba field hence will improve
production of this field and will explore future field potential.
It is valuable to identify pore pressure and fracture pressure during drilling operations
by performing periodic tests. As the provided pore and fracture pressure data was not
correct in case of the subject well.
To save time, downhole pressure ascertain tests can be performed dynamically, at the
in-situ hole depth without stripping in/out to the last casing/liner shoe.
Use of pressure while drilling (PWD) can further enhanced the downhole pressure
recordings.