DAY 1

•
 G CODES (PREPARATORY FUNCTION)
• G00 - Rapid Traverse
• G01 - Linear Interpolation
• G02 - Circular Interpolation clock wise`
• G03 - Circular Interpolation Anti clock wise
• G04 - Dwell Time
• G17 - XY Plane selection
• G18 - XZ Plane selection
• G19 - YZ Plane selection
• G33 - Constant lead Thread cutting
• G40 - Tool nose radius compensation cancel.
• G41 - Tool nose radius compensation Left.
• G42 - Tool nose radius compensation Right.
• G54 to G59 - Work piece offset NO.1 zero
offset.
• G60 - Exact stop.
• G64 - continuous cutting path .
• G70 - Input in Inches/ Dimension in Inches.
• G71 - Input in Metric / Dimension in
Millimeter.
• G75 –Go to home position
• G90 - Absolute Co-ordinate system
• G91 - Incremental Co-ordinate system
• G94 - Feed in mm/minutes
• G95 - Feed in mm/revolution
• G96 - Constant surface cutting speed control
• G97 - Constant surface speed fixed RPM.
 M Codes (MISCELLANEOUS FUNCTION)
• M00 - Program stop Unconditional
• M01 - Optional stop conditional
• M02 - End of program
• M03 - Spindle ON Clock wise
• M04 - Spindle ON Anti Clock wise
• M05 - Spindle stop
• M06 - Automatic Tool change in Fix position
• M07 - High pressure Coolant/Oil/Air flow on
• M08 - Coolant ON
• M09 - Coolant OFF
• M16 - Automatic Tool change in any position
• M30 - Program End and Reset
 TOOL HOLDER

X+

Z- Z+

X-
CHUCK
WORK PIECE
 x z

P1 0.0 0.0

P2 25.0 0.0

P3 25.0 -7.0

P4 30.0 -7.0

P5 30.0 -15.0

P6 35.0 -15.0

P7 35.0 -25.0
Ex. No. 01
G64 G71 G90 G95
MSG (“STEP TURNING”)
T6 D1 M06
G96 S200 LIMS=2000 M03
G00 X36.0 Z5.0
G00 X35.0
G01 Z-25.0 F0.3
G01 X36.0
G00 Z5.0
G00 X33.0
G01 Z-15.0
G01 X36.0
G00 Z5.0
G00 X31.0
G01 Z-15.0
G01 X36.0
G00 Z5.0
G00 X29.0
G01 Z-7.0
G01 X30.0
G01 Z-15.0
G01 X36.0
G00 Z5.0
G00 X27.0
G01 Z-7.0
G01 X36.0
G00 Z5.0
G00 X25.0
G01 Z-7.0
G01 X36.0
G00 Z5.0
G00 X100.0 Z100.0
M05
G75 X0 Z0 D0
M30
*****************************
DAY 2
 MACHINE ON PROCESS
• MACHINE MAIN POWAR SWITCH ON
• MACHINE STABILIZER RIGHT SIDE SWITCH ON
• MACHINE STABILIZER FORNT SIDE SWITCH ON
• MACHINE BACK SIDE SWITCH ON
• MACHINE FORNT SIDE EMERGENCY BUTTON OPEN
• RESET BUTTON PUSH
• MACHINE ON BOUTTON PUSH
• SPL START BUTTON PUSH
• FEED STATRT BUTTON PUSH
• MDA BUTTON PUSH
• MDI IN INPUT (T1 D1M16S1000M03)
• RESET BUTTON PUSH
• CYCLE START BUTTON PUSH
• RESET BUTTON PUSH
 PROGRAM EDITING PROCESS

• PROGRAM MANAGER BUTTON PUSH

• NEW BUTTON PUSH
• INPUT YOUR FILE NAME
• OK BUTTON PUSH
 SIMULATION /GRAPH PROCESS

• PROGRAM OPEN
• SIMULATION BUTTON PUSH (ON SCREEN)
• PRT AND DRY BUTTON ON
• AUTO BUTTON PUSH
• RESET BUTTON PUSH (FEED HOLD)
• CYCLE START BUTTON PUSH(FEED OPEN)
 OFFSET PROCESS FOR Z AXIS
• MDA BUTTON PUSH
• INPUT IN MDI (T6D1M06S2000M03)
• RESET BUTTON PUSH
• CYCLE START BUTTON PUSH
• JOG BUTTON PUSH
• -Z AND –X BUTTON PUSH AND NEAREST TOOL TAKE ON THE JOB FACE
• HANDWHEEL BUTTON PUSH(ON SCREEN)
• AXIS SELECT( Z )
• TOUCH THE TOOL ON JOB FACE BY HANDWHEEL
• MEASURE TOOL BUTTON PUSH
• MEASURE MANUAL BUTTON PUSH
• LENGTH 2 BUTTON PUSH
• SET LENGTH 2 BUTTON PUSH
• RESET BUTTON PUSH
• JOG BUTTON PUSH
• Z+ BUTTON PUSH AND X+ BUTTON PUSH
• SHIFT TO TURRET GO TO HOME POSITION
 OFFSET PROCESS FOR X AXIS
• MDA BUTTON PUSH
• INPUT IN MDI (T6D1M06S2000M03)
• RESET BUTTON PUSH
• CYCLE START BUTTON PUSH
• JOG BUTTON PUSH
• -Z AND –X BUTTON PUSH AND NEAREST TOOL TAKE ON THE DIAMETER
• HANDWHEEL BUTTON PUSH(ON SCREEN)
• AXIS SELECT(X , )
• TOUCH THE TOOL ON JOB DIAMETER BY HANDWHEEL
• MEASURE TOOL BUTTON PUSH
• MEASURE MANUAL BUTTON PUSH
• SAVE POSITION BUTTON PUSH
• INPUT JOB DIAMETER
• SET LENGTH 1 BUTTON PUSH
• RESET BUTTON PUSH
• JOG BUTTON PUSH
• X+ BUTTON PUSH AND Z+ BUTTON PUSH
• SHIFT TO TURRET GO TO HOME POSITIO
 OFFSET CHECK PROCESS
• MDA BUTTON PUSH
• FEED HOLD
• INPUT IN MDI (T6D1M06S1000M03)
• G00 X36.0 Z 5.0
• RESET BUTTON PUSH AND CYCLE START BUTTON PUSH
• FEED OPEN AND CHECK TOOL COME TO Z AXIS 5.0 ,AND X
AXIS 36.0
• RESET BUTTON PUSH END TOOL TAKE ON 0 POSITION
 PROGRAM RUN PROCESS
• OPEN YOUR PROGRAM
• FEED HOLD
• EXECUTE BUTTON PUSH
• AUTO BUTTON PUSH
• RESET BUTTON PUSH
• CYCLEL START BUTTON PUSH
• FEED OPEN
TANθ = P/B
TAN45’ = P X 2.0
1/1 = P/2
P = 2.0
P = 2X2
= 4.0
 X Z R
P1 0.0 0.0
P2 19.0 0.0
P3 23.0 -2.0 CHF
P4 23.0 -7.0
P5 29.0 -10.0 3.0
P6 29.0 -16.0
P7 34.0 -18.5 2.5
P8 34.0 -26.0
Ex. No. 02
G64 G71 G90 G95
MSG (“STEP TURNING”)
T6 D1 M06
G96 S200 LIMS=2000 M03
G00 X36.0 Z5.0
G00 X34.5
G01 Z-25.8 F0.3
G01 X36.0
G00 Z5.0
G00 X32.5
G01Z -15.8
G03 X34.5 Z-18.3 CR=2.5
G01 X36.0
G00 Z5.0
G00 X30.5
G01 Z-15.8
G03 X34.5 Z-18.3 CR=2.5
G01 X36.0
G00 Z5.0
G00 X29.5
G01 Z-15.8
G03 X34.5 Z-18.3 CR=2.5
G01 X36.0
G00 Z5.0
G00 X27.5
G01 Z-6.8
G02 X29.5 Z-9.8 CR=3.0
G01 X36.0
G00 Z5.0
G00 X25.5
G01 Z-6.8
G02 X29.5 Z-9.8 CR=3.0
G01 X36.0
G00 Z5.0
G00 X23.5
G01Z-6.8
G02 X29.5 Z-9.8 CR=3.0
G01 X36.0
G00 Z5.0
G00 X21.5
G01 Z0.2
G01 X23.5 Z-1.8
G01 X36.0
G00 Z5.0
G00 X19.5
G01 Z0.2
G01 X23.5 Z-1.8
G01 X36.0
G00 Z5.0
G00 X0.0 (FINISHING CUT)
G01 Z0.0 F0.1
G01 X19.0
G01X23.0 Z-2.0
G01 Z-7.0
G02 X29.0 Z-10.0 CR=3.0
G01 Z-16.0
G03 X34.0 Z-18.5 CR=2.5
G01 Z-26.0
G01 X36.0
G00 Z5.0
G00 X100.0 Z100.0
M05
G75 X0 Z0 D0
 Safety Precaution
Take special care of your self and CNC machine
while working on the machine.
• Don’t start the machine until you know all the
Information.
• Don’t try to stop any moving accessories with your
hands.
• Before operating , close the safety doors given in CNC
machine.
• Do not change the setting of parameters given
• in CNC machine.
• Don’t go anywhere while machine start.
• Before starting the operation check that
 Advantages of CNC Machines

• 1. Reduced lead time

• 2. Elimination of operation Errors.
• 3. Lower labour cast.
• 4. Longer tool life.
• 5. Elimination of special Jigs and Fixtures.
• 6. Flexibility in changers of component design.
• 7. Reduced Inspection.
• 8. Less scrap.
• 9. Accurate costing and scheduling.
•
 Disadvantage OF CNC Machines

• 1. Higher Investment cost.

• 2. Higher Maintenance cost.
• 3. Higher qualified skilled worker.
• 4. Planned support facility.
 CYCLE 95 (STOCK REMOVAL CYCLE )
• NPP - NAME OF CONTOUR .
• MID - INFEED DEPTH (ENTER WITHOUT SIGN )
• FALZ - FINISHING ALLOWANCE IN “Z “ AXIS
• FALX - FINISHING ALLOWANCE IN “X“ AXIS
• FAL - FINAL FINISHING ALLOWANCE BOTH AXIS
• FF1 - FEED RATE FOR ROUGHING CUTS
• FF2 - FEED RATE FOR PLUNGHING CUTS
• FF3 - FEED RATE FOR FINISHING CUTS
• VARI - MACHINING TYPE (9-TURNING, 10- FACING,11-BORING)
• DT - DWELL TIME
• DAM - DWELL PATH
• VRT - RETRACTION PATH
Ø
 X Z R
P1 00.0 -00.0

P2 20.0 -10.0 CHF

P3 20.0 -14.5

P4 25.0 -17.0 2.5

P5 25.0 -19.5

P6 28.0 -19.5

P7 35.0 -23.0 3.5

P8 35.0 -28.0
Ex. No. 03
G64 G71 G90 G95
MSG (“TURNING”)
T6 D1 M06
G96 S200 LIMS=2000 M03
G00 X36.0 Z5.0
CYCLE95 ( NPP=IGTR, MID=0.5, FALZ=0.1,
FALX=0.2, FAL=0.0, FF1=0.3,
FF2=0.3,FF3=0.1, VARI=9, DT=0.0, DAM=0.0,
VRT=0.5)
G00X100.0 Z100.0
M05
G75 X0.0 Z0.0 D0.0
M30
*********** CONTOUR*********
IGTR :-
G01 X0.0
G01 Z0.0
G01 X20.0 Z-10.0
G01 Z-14.5
G02 X25.0 Z-17.0CR=2.5
G01 Z-19.5
G01X28.0
G03 X35.0 Z-23.0 CR=3.5
G01 Z-28.0
G01 X36.0
******** CONTOUR END **********
 CHF5X45°

2,5
R1
Ø35
 Ø6

Ø25
Ø30
 X Z R
P1 00.0 -00.0
P2 06.0 -00.0
P3 30.0 -10.0 12.0
P4 25.0 -20.0 12.0
P5 22.0 -25.0 8.0
P6 26.0 -30.0 8.0
P7 34.0 -34.0 4.0
P8 34.0 -39.0
Ex. No. 04
G64 G71 G90 G95
MSG (“STEP TURNING”)
T6 D1 M06
G96 S200 LIMS=2000 M03
G00 X36.0 Z5.0
CYCLE95 ( NPP=IGTR, MID=0.5, FALZ=0.1,
FALX=0.2, FAL=0.0, FF1=0.3,
FF2=0.3,FF3=0.1, VARI=9, DT=0.0, DAM=0.0,
VRT=0.5)
G00X100.0 Z100.0
M05
G75 X0.0 Z0.0 D0.0
M30
*********** CONTOUR*********
IGTR :-
G01 X0.0
G01 Z0.0
G01 X6.0
G03 X30.0 Z-10.0 CR=12.0
G03 X25.0 Z-20.0 CR=12.0
G02 X22.0 Z-25.0 CR=8.0
G02 X26.0 Z-30.0 CR=8.0
G03 X34.0 Z-34.0 CR=4.0
G01 Z-39.0
G01 X36.0
******** CONTOUR END **********
DAY 3
 OPEN LOOP CONTROL SYSTEM

MACHINE
MACHINE
DRIVE MOTOR SLIDE
CONTROL
DISPLACEMENT
UNIT
 OPEN LOOP CONTROL SYSTEM
• IN OPEN LOOP CONTROL SYSTEM . THE ACTUAL MOVEMENT OF TOOL OR JOB
CEN NOT BE COMPARED OR UNDERSTOOD AS PER GIVEN COMMAND IN
PROGRAM. ACCORDING TO GIVEN COMMAND . TOOL OR JOB WILL REACHED OR
NOT REACHED TO CERTAIN POSITION
• CAN NOT CHECKED IN OPEN LOOP CONTROL SYSTEM .MOTOR RUNS COMSTANTLY
TILL
• STOPPING THE SUPPLY OF CURRENT IN OPEN LOOP CONTROL SYSTEM . THE
MOVEMENT OF
• TOOL OR JOB AS PER GIVEN COMMAND IS BECOME MORE OR LESS , BECAUSE OF
WEAR AND DAMAGE IN PARTS OF MECHANISM AND HANCE BACKLASH IS ARISE
IN THESE PARTS .
• THERE IS POSSIBILITY OF WRONG JOB BECAUSE MOVEMENTS CAN NOT BE
UNDERSTOOD
• IN OPEN LOOP CONTROL SYSTEM.FEEDBACK IS NOT GET IN OPEN LOOP CONTROL
SYETEM .
• SO THIS SYSTSM IS NOT USED WHERE MORE ACCURACY IS REQUIRED . THIS
SYSTEM IS USED
• ON NC MACHINE
•
 CLOSE LOOP CONTROL SYSTEM

Traverse
Drive motor Slide Measurment
control panal Comparator
Encoder
Pulse actual
current

program Input Feed back signal

 CLOSED LOOP CONTROL SYSTEM
IN CLOSED LOOP CONTROL SYTEM , THE ACTUAL MOVEMENT OF TOOL OR JOB
COMPARED OR THIS MOVEMENT IS UNDERSTOOD AS PER GIVEN COMMAND
IN PROGRAM ALSO TOOL OR JOB HAS REACHED OR NOT REACHED TO CERTAIN
POSITION ,WILL BE CHECKED FOR THIS . FEED BACK EQUIPMENTS ARE USED IN
THIS CONTROL SYSTEM . THE ACTUAL MOVEMENT OF TOOL IS INFORMED TO
CONTROL UNIT IN THE FORM FEED BACK WITH THE HELP OF THESE FEED BACK
EQUIPMENTS. IF THERE IS SLIGHT CHANGE IN MOVEMENT ACCORDING TO GIVEN
COMMAND , CONTROL UINT WILL CHANGE IN INPUT SIGNAL INSTANTLY . THIS
CHANGE IS CONSTANTLY DONE TILL THE MOVEMENT IS REGULARIZED .IF TOOL
WILL NOT REACH TO DESIRE POSITION . BECAUSE OF ANY REASON IF CAN BE
UNDER STAND IN CLOSEDE LOOP CONTROL SYSTEAM . CONTINUOUS FEED BACK IS
GOT IN CLOSED LOOP CONTROL SYSTEM AND CHANGES ARE DONE IN SIGNALS TO
UITILIZE THE SPEED & FEED AS PER FEED BACK .CLOSED LOOP CONTROL SYSTEM IS
USED WHERE ACCURATE PRODUCTION IS ESSENTION . CLOSED LOOP CONTROL
SYSTEM IS USED IN ALL CNC MACHINES.
 CYCLE82 (CENTER DRILL CYCLE)
• RTP - RETRACTION PLANE ( ABSOLUTE)
• RFP - REFERENCE PLANE ( ABSOLUTE)
• SDIS - SAFETY DISTENCE (WITHOUT SIGN.)
• DP - FINAL DRILLING DEPTH
• DPR - FINAL DRILLING DEPTH RELATIVE TO
REFERENCE PLANE (WITHOUT SIGN).
• DTB - DWELL TIME AT FINAL DRILLING DEPTH
12.0 Ø10
 CYCLE 83 (DEEP HOLE DRILLING)
• RTP - RETRACTION PLANE ( ABSOLUTE)
• RFP - REFERENCE PLANE ( ABSOLUTE)
• SDIS - SAFETY DISTENCE (WITHOUT SIGN.)
• DP - FINAL DRILLING DEPTH
• DPR - FINAL DRILLING DEPTH RELATIVE TO REFERENCE PLANE (WITHOUT
SIGN).
• FDEP – FIRST DRILLING DEPTH ( ABSOLUTE)
• FDPR – FIRST DRILLING DEPTH RELATIVE TO THE REFERENCE PLANE (ENTER
WITHOUT SIGN.)
• DAM - AMOUNT OF DIGRESSION (ENTER WITHOUT SIGN.)
• DTB - DWELL TIME AT FINAL DRILLING DEPTH (CHIP BREAKING)
• DTS - DWELL TIME AT STARTING POINT
• FRF - FEED RATE FOR THE FIRST DRILLING DEPTH (ENTER WITHOUT SIGN.)
• VARI - MACHINING TYPE (CHIP BREAKING=0, SWARF REMOVEL=1)
 CHF2,5X30'
Ø35,5

Ø21
 X Z R
P1 00.0 -00.0
P2 18.11 -00.0
P3 21.0 -2.5 CHF
P4 21.0 -11.5
P5 29.0 -26.5
P6 35.5 -29.75 3.25
P7 35.5 -40.0
Ex. No. 05
G64 G71 G90 G95
MSG (“STEP TURNING”)
T6 D1 M06
G96 S200 LIMS=2000 M03
G00 X36.0 Z5.0
CYCLE95 ( NPP=IGTR, MID=0.5,
FALZ=0.1, FALX=0.2, FAL=0.0, FF1=0.3,
FF2=0.3,FF3=0.1, VARI=9, DT=0.0,
DAM=0.0, VRT=0.5)
G00X100.0 Z100.0
M05
G75 X0.0 Z0.0 D0.0
M00
G64 G71 G90 G95
MSG (“C D”)
T1 D1 M06
G97 S1000 M04
G00 X0.0 Z5.0
G17
CYCLE 82 ( RTP=5, RFP= 0.0, SDIS= 3.0,
DP= -8.0 , DPR= 0.0, DTB=0.0, )
G18
G00 X100
G00 Z100
M05
G75 X0Z0D0
M00
G64 G71 G90 G95
MSG (“D H D”)
T7 D1 M06
G97 S1000 M04
G00 X0.0 Z5.0
G17
CYCLE 83 ( RTP=5, RFP= 0.0, SDIS= 3.0, DP= -20.0 ,
DPR= 0.0,FDEP= -1, FDPR=0.0, DAM=0.0, DTB=0.0,
DTS=0.0, FRF=0.1, VARI=0 )
G18
G00 X100
G00 Z100
M05
G75 X0Z0D0
M30
*********** CONTOUR*********
IGTR :-
G01 X0.0
G01 Z0.0
G01 X18.11
G01 X21.0 Z-2.5
G01 Z-11.5
G01X29.0 Z-26.5
G03 X35.5 Z-29.75CR=3.25
G01 Z-40.0
G01 X36.0
******** CONTOUR END **********
DAY 4
 CYCLE 93 (GROOVING)
• SPD - STARTING POINT ALONG FACEING AXIS
• SPL - STARTING POINT ALONG LONGITUDINAL AXIS
• WIDG - GROOV WIDTH (WITHOUT SIGN.)
• DIAG - GROOV DEPTH (WITHOUT SIGN.)
• STA1 - ANGLE B/W CONTOUR AND LONGITUDINAL AXIS
• ANG1 - FLANK ANGLE 1; AT START POINT OF RECESS
• ANG2 - FLANK ANGLE 2; ON THE OTHER SIDE RECESS
• RCO1 - RADIUS, CHAMFER 1; OUT SIDE START RECESS WALL
• RCO2 - RADIUS, CHAMFER 2; IN SIDE OTHER SIDE WALL
• RCI1 - RADIUS, CHAMFER 1; OUT SIDE START RECESS BASE
• RCI2 - RADIUS, CHAMFER 2; IN SIDE OTHER SIDE BASE
• FAL1 - FINISHING ALLOWANCE ON GROOVE BASE
• FAL2 - FINISHING ALLOWANCE OF FLANKS
• IDEP - INFEED DEPTH (WITHOUT SIGN)
• DTB - DWELL AT BOTTAM OF GROOVE
• VARI - OPERATION ( 5 - TURNING , 6- FACE, 3 – INTERNAL )
• VRT - VARIABLE RETRACTION PATH FOR GROOVING
 SPL

RCO1
STA1
RCO2

DIAG
ANG1
ANG2

SPD
RCT2
WIDG RCT1
 X Z R

P1 00.0 00.0

P2 19.0 -09.5 CHF 9.5

P3 19.0 -19.5

P4 25.0 -22.5 CHF 3.0

P5 25.0 -27.5

P6 35.0 -32.5 5.0

P7 35.0 -36.5
Ex. No. 06
G64 G71 G90 G95
MSG (“STEP TURNING”)
T6 D1 M06
G96 S200 LIMS=2000 M03
G00 X36.0 Z5.0
CYCLE95 ( NPP=APP, MID=0.5,
FALZ=0.1, FALX=0.2, FAL=0.0,
FF1=0.3, FF2=0.3,FF3=0.1, VARI=9,
DT=0.0, DAM=0.0, VRT=0.5)
G00X100.0 Z100.0
M05
G75 X0.0 Z0.0 D0.0
M00
G64 G71 G90 G95
MSG (“GROOVING”)
T8 D1 M06
G97 S1200 M03 F0.1
G00 X21.0 Z5.0
CYCLE93 ( SPD =19.0, SPL = -9.5,WIDG =
6.0, DIAG = 2.0, STA1 =0.0, ANG1 =0.0
ANG2 = 0.0, RCO1 = 0.0, RCO2 = 0.0, RCI1
= 0.0, RCI2=0, FAL1 =0.1 FAL2 =0.2, IDEP
=1.0,DTB =0.0, VARI = 5, VRT = 0.5)
G00X100.0 Z100.0
M05
G75 X0.0 Z0.0 D0.0
M30
*********** CONTOUR*********
APP :-
G01 X0.0
G01 Z0.0
G01 X19.0 Z-9.5
G01 Z-19.5
G01 X25.0Z-22.5
G01Z-27.5
G03X35.0 Z-32.5 CR=5.0
G01 Z-36.5
G01 X36.0
******** CONTOUR END **********
 CHF2x45°

Ø35
Ø35

Ø15
Ø21
CHF2X45°
 CYCLE 97(THREADING)
• PIT - THREAD PITCH AS A THREAD VALUE(ENTER WITHOUT SIGN.)
• MPIT - THREAD PITCH AS ATHREAD SIZE.
• SPL - STARTING POIN OF THREAD LONGITUDINAL AXIS .
• FPL - END POIN OF THREAD IN LONGITUDINAL AXIS.
• DM1 - DIAMETER OF THE THREAD OF THE STARTING POINT.
• DM2 - DIAMETER OF THE THREAD OF THE END POINT.
• APP -RUN IN PATH (ENTER WITHOUT SIGN.)
• ROP - RUN OUT PATH (ENTER WITHOUT SIGN.)
• TDEP -THREAD DEPTH (ENTER WITHOUT SIGN.)
• FAL -FINAL MACHINING ALLOWANCE (ENTER WITHOUT SIGN.)
• IANG -INFEED ANGLE.
• NSP -STARTING POINT OFFSET FOR THE FIRST THREAD (ENTER WITHOUT SIGN)
• NRC -NUMBER OF ROUGH CUTS (ENTER WITHOUT SIGN.)
• NID - NUMBER OF IDEL CUTS (ENTER WITHOUT SIGN.)
• VARI -TYPE OF THREADING (EX. 1,3. INTERNAL THREAD. 2,4)
• NUMTH –NUMBER OF THREAD (ENTER WITHOUT SIGN.)
• VRT -VARIABLE RETREACTION PATH FOR THREAD CUTTING.
 FPL
PIT SPL

TDEP
ROP APP

DM1
DM2

IANG

• V- SHARP THREADS

• SQURE THREADS
• KNUCLE THREADS

• BUTTRESS THREADS
• ACAME THREADS
 CHF3X45°

M20X2MM PITCH
CHF3X45°

Ø35
 X Z R
P1 00.0 00.0
P2 14.0 0.0
P3 20.0 -3.0 CHF3.0
P4 20.0 -20.0
P5 24.0 -20.0
P6 29.0 -22.5 2.5
P7 35.0 -25.5 CHF3.0
P8 35.0 -30.0
Ex. No. 07
G64 G71 G90 G95
MSG (“ TURNING”)
T6 D1 M06
G96 S200 LIMS=2000 M03
G00 X36.0 Z5.0
CYCLE95 ( NPP=IGTR, MID=0.5,
FALZ=0.1, FALX=0.2, FAL=0.0, FF1=0.3,
FF2=0.3,FF3=0.1, VARI=9, DT=0.0,
DAM=0.0, VRT=0.5)
G00X100.0 Z100.0
M05
G75 X0.0 Z0.0 D0.0
M00
G64 G71 G90 G95
MSG (“THREAD”)
T2 D1 M06
G97 S1200 M04
G00 X22.0 Z5.0
CYCLE97 ( PIT = 2.0 , MPIT = 0.0, SPL = 5.0, FPL = -20.0 ,
DM1 = 20.0, DM2 = 20.0, APP = 0.0, ROP = 0.0, TDEP = 1.24,
FAL = 0.1, IANG = 30, NSP = 0.0, NRC = 20.0, NID = 5.0 ,
VARI = 1.0, NUMTH = 1, VRT = 0.5 )
G00X100.0 Z100.0
M05
G75 X0.0 Z0.0 D0.0
M30
*********** CONTOUR*********
IGTR :-
G01 X0.0
G01 Z0.0
G01 X14.0
G01 X20.0Z-3.0
G01Z-20.0
G01X24.0
G03X29.0 Z-22.5 CR=2.5
G01 X35.0Z-25.5
G01 Z - 30.0
G01 X36.0
******** CONTOUR END **********
M20X2.5MM PITCH
 X Z R
P1 00.0 00.0
P2 16.0 00.0
P3 24.0 -14.5
P4 24.0 -19.0
P5 30.0 -21.0 3.0
P6 34.0 -24.0 2.0
P7 34.0 -29.0
 FOR THREADS
• THREAD DEPTH = 0.62 X PITCH
• = 0.62 X 2
• = 1.24 MM/ SIDE

• TWO START THREAD = PITCH X 2 START

• = 2 X 2 = 4 PITCH
Ex. No. 07
G64 G71 G90 G95
MSG (“STEP TURNING”)
T6 D1 M06
G96 S200 LIMS=2000 M03
G00 X36.0 Z5.0
CYCLE95 ( NPP=IGTR, MID=0.5,
FALZ=0.1, FALX=0.2, FAL=0.0, FF1=0.3,
FF2=0.3,FF3=0.1, VARI=9, DT=0.0,
DAM=0.0, VRT=0.5)
G00X100.0 Z100.0
M05
G75 X0.0 Z0.0 D0.0
M00
G64 G71 G90 G95
MSG (“THREAD”)
T2 D1 M06
G97 S1200 M04
G00 X26.0 Z0.0
CYCLE97 ( PIT = 2.5 , MPIT = 0.0, SPL = 5.0,
FPL = -14.5 , DM1 = 16.0, DM2 = 24.0, APP = 0.0,
ROP = 0.0, TDEP = 1.55, FAL = 0.1, IANG = 30,
NSP = 0.0, NRC = 25.0, NID = 6.0 , VARI = 1.0,
NUMTH = 1, VRT = 0.5 )
G00X100.0 Z100.0
M05
G75 X0.0 Z0.0 D0.0
M30
*********** CONTOUR*********
IGTR :-
G01 X0.0
G01 Z0.0
G01 X16.0
G01 X24.0Z-14.5
G01Z-19.0
G03X30.0 Z-22.0 CR= 3.0
G03 X34.0Z-24.0 CR= 2.0
G01 Z – 29.0
G01 X36.0
******** CONTOUR END **********
 CHF1,5X45°

CHF2 X45°
M24 X 2MM PITCH

FOR INTERNAL THREADING

TURNING CO-ORIDINATES BORING CO-ORIDINATES

X Z R X Z R
P1 0.0 0.0 P1 25.52 0.0
P2 26.0 0.0 P2 21.52 -2.0 CHF
P3 29.0 -1.5 CHF P3 21.52 -20.0
P4 29.0 -20.0
P5 35.0 -21.5 1.5
P6 35.0 -26.5
Ex. No. 08
G64 G71 G90 G95
MSG (“STEP TURNING”)
T6 D1 M06
G96 S200 LIMS=2000 M03
G00 X36.0 Z5.0
CYCLE95 ( NPP=IGTR, MID=0.5, FALZ=0.1,
FALX=0.2, FAL=0.0, FF1=0.3,
FF2=0.3,FF3=0.1, VARI=9, DT=0.0, DAM=0.0,
VRT=0.5)
G00X100.0 Z100.0
M05
G75 X0.0 Z0.0 D0.0
M00
G64 G71 G90 G95
MSG (“C D”)
T1 D1 M06
G97 S1000 M04
G00 X0.0 Z5.0
G17
CYCLE 82 ( RTP=5, RFP= 0.0, SDIS= 3.0, DP=
-8.0 , DPR= 0.0, DTB=0.0, )
G18
G00 X100
G00 Z100
M05
G75 X0Z0D0
M00
G64 G71 G90 G95
MSG (“D H D”)
T7 D1 M06
G97 S1000 M04
G00 X0.0 Z5.0
G17
CYCLE 83 ( RTP=5, RFP= 0.0, SDIS= 3.0, DP= -20.0
, DPR= 0.0,FDEP= -1, FDPR=0.0, DAM=0.0,
DTB=0.0, DTS=0.0, FRF=0.1, VARI=0 )
G18
G00 X100
G00 Z100
M05
G75 X0Z0D0
M00
G64 G71 G90 G95
MSG (“BORING”)
T6 D1 M06
G96 S200 LIMS=2000 M03
G00 Z 5.0
G00 X19.5
CYCLE95 ( NPP=RAJ, MID=0.5, FALZ=0.1,
FALX=0.2, FAL=0.0, FF1=0.3, FF2=0.3,FF3=0.1,
VARI=11, DT=0.0, DAM=0.0, VRT=0.5)
G00X100.0 Z100.0
M05
G75 X0.0 Z0.0 D0.0
M30
T2 D1 M06
G97 S1200 M04
G00 Z 5.0
G00 X21.0
CYCLE97 ( PIT = 2.0 , MPIT = 0.0, SPL =
5.0, FPL = -20.0 ,
DM1 = 20.0, DM2 = 20.0, APP = 0.0, ROP
= 0.0, TDEP = 1.24,
FAL = 0.1, IANG = 30, NSP = 0.0, NRC =
20.0, NID = 5.0 ,
VARI = 2.0, NUMTH = 1, VRT = 0.5 )
G00X100.0 Z100.0
M05
G75 X0.0 Z0.0 D0.0
M30
*********** CONTOUR*********
IGTR :-
G01 X0.0
G01 Z0.0
G01 X26.0
G01 X29.0 Z-1.5
G01 Z-20.0
G03 X35.0 Z-21.5 CR=1.5
G01 Z-26.5
G01 X36.0
*********** CONTOUR*********
RAJ :-
G01X26.5
G01Z0.0
G01 X25.52
G01 X21.52 Z-2.0
G01 Z-20.0
G01 X19.5

******** CONTOUR END **********