10 20 30 40 10 1 12 20 24 22 23 24 25 26 27 28 COMMISSIONING PROCEDURE PREPARATION IN OFFICE. CHECK LIST & START-UP SCHEDULE. (CHECKING LIST & COMMENT. PROCESS DATA. PREPARATION IN OFFICE, Document and data Insurance and money advance arrangement. Working time sheet. Contract. Stationary. . Fax paper and letter head. Equipment design data, Flow sheet and P & | Diagram, Instrument setting ‘Vegetable oll physical & chemical properties ‘Steam table. Filtration procedure. ‘ ‘Steam orifice diagram. ‘Commissioning tools. Calculation, Vessel content during normal operation (for stock taking purposes). Filtration time, High pressure boiler requirement: Heat and fuel required for normal operation, min. flowrate and max. flowrate, Water requirement: quantity and quality. Bleaching earth setting vs. flowrate. CHECK LIST & START-UP SCHEDULE. Eheck building structure and requirement for safety and accident prevention. ~/acilties checking. Understand facilities in the plant, including tools, workshop, store, man power ete Knowing plant supporting system: cooling water, fuel, compress alr, instrument air, steam line, electricity, tank farm ote Equipment installation checking, Including equipment D,E,F,G and special parts. / Piping checking. Base on PID check the piping run to correct equipment. ‘Check all piping pars install correct: types, directions arid sizes. Instruments are in proper postion and property installed. Vessels cleaning and pipe ine fishing. ‘Al vessel internal must free from solid waste lft out during installation. Al pipe line need to be flushed with water, air or steam to clean foreign matter such as welding rod and welding stack. 7 Fittr accessories instalation and testing. _Install fiter leave, vibrator and pressure test. ‘Set pressure switches), Install packing and demister to respective vessel Install orifice plate to deadorizer 0302 and bleacher D 202. com/COM.XLS paget3 2.40 24 2.42 2.43 214 2.45 2.16 247 2.18 2.49 2.20 2.24 30 3a 32 33 34 49 44 42 43 44 45 48 Preparation for equipment functional check. Pump and motor: fil lubricant, grease, coupling and rotation. Meat exchanger : tighten length and nozzle connection. Control and instrumentation checking, Interlocking system check. ‘Alarm system : level, pump tripping. Configure controller and recorder. Control valve, level transmitter, flow meter calibration and control function checking. Record all faults and variations with design. Bleaching conveyer system. Test blower and compress air purging system. ‘Chemical dosing system calibration. Calibrate G206, G306 and bleaching earth dosing system. Pressure test for bleaching plant and deodorising plant to minimize leakage. Test pressure max. 0.5 bar. Install temporary strainer at inlet nozzle of pump and heat exchanger. Trial run with water or erude o} To flush oll ine and check scrubber nozzle spraying coverage. ‘Vacuum test for bleaching and deodorising plant. Fill vapour scrubbing system with crude oil. ‘Try run with oil For bleaching plant: produce bleached ol. For deodorising plant: circulate deodorisi Reject the oil to crude oil tank. Re-tighten all bolts and nuts and gland packing. Start plant and commissioning. plant with bleached oil at 150 Su0» C. (CHECKING LIST & COMMENT. Check list for equipment D, E, F, G. Check list for instrument, alarm and inter-locking system. Check list for piping. Calibration record and testing record PROCESS DATA, Bleaching plant and deodorising plant process data form sheet. Performance test record form sheet. Plant daily recording system. Piant heating record during start-up. Plant shut down record. Deodorizer draining record. com/COM.XLS page2CHECK LIST CATEGORY ‘% OF COMPLETION REMARKS A. PIPING 1. Product 2. Vapour/Vacuum 3. High Pressure steam 4. Utilities: steam clean cooling water contaminated cooling water compressed air diesel (for Geka boiler) gape B. CABLE/WIRING 1. Power Cable(substation to plant) 2. Power Cable(to motor) 3. Control Wire 4. Sightglass/lighting ©. UTILITIES 1. Medium Pressure Boiler » . Cooling Tower(clean) » Cooling Tower(contaminated) 4. Air CompressorCATEGORY % OF COMPLETION REMARKS: D. STEAM TRACING 1. Vessel 2. Pump 3. Pipe E, INSULATION 1. Vessel 2. Pipe F, OTHER TEST/CHECKING 1. Vessel Cleaning/Fiushing 2. Pipe Cleaning/Flushing 3. Air Test/Leak test (max.0.5 barg) 4. Preparation For Equipment Functional Check : a. filling of lubricant/grease to pump/motor b, making of temporary strainer for pump suction & heat exchanger nozzle 5. Steam Tracing 6. Pressure Test Of Geka Boiler 7. Installation of Filter leaves & Accessories