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Vitamin A
Vitamin A
PII: S0040-4020(16)30092-8
DOI: 10.1016/j.tet.2016.02.029
Reference: TET 27499
Please cite this article as: Parker GL, Smith LK, Baxendale IR, Development of the industrial synthesis
of vitamin A, Tetrahedron (2016), doi: 10.1016/j.tet.2016.02.029.
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Graphical Abstract
Development of the industrial synthesis of Leave this area blank for abstract info.
vitamin A
Gemma L. Parker, Laura K. Smith and Ian R. Baxendale
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Department of Chemistry, Durham University, South Road, Durham, DH1 3LE, UK.
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Tetrahedron
journal homepage: www.elsevier.com
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Gemma L. Parkera, Laura K. Smitha,∗ and Ian R. Baxendalea
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Department of Chemistry, Durham University, South Road, Durham, DH1 3LE, UK
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ARTICLE INFO ABSTRACT
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Article history: The advances made in chemistry during the last 70 years are excellently illustrated by the
Received development of the industrial synthesis of vitamin A, a diterpene crucial in preventing premature
Received in revised form death and visual problems. Arens and van Dorp published the first route in 1946, and critical
Accepted contributions have been made by a number of scientists since, benefitting from fruitful
Available online collaborations between industry and academia. However, these improvements have been mostly
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incremental, and the work has been performed by a limited number of companies; as yet, there is
Keywords: still no ‘ideal’ synthesis of vitamin A.
Vitamin A
2015 Elsevier Ltd. All rights reserved.
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β-Ionone
Arens-van Dorp Reaction
Wittig Reaction
Julia Olefination
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∗ Corresponding author. Tel.: +44-191-334-2042; e-mail: l.k.smith@durham.ac.uk
2 Tetrahedron
1. Introduction
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Vitamin A (retinol) is an essential micronutrient which
humans must ingest from animal or plant sources. Its biological
functions include general growth, vision, reproduction and the Figure 2. A key intermediate in the synthesis of vitamin A.
differentiation of epithelial tissue. Vitamin A deficiency
disorders are an important cause of child mortality.1 3. Arens-van Dorp synthesis of vitamin A (Organon)
The structure of vitamin A was first elucidated by the Nobel Arens and van Dorp began their investigations into vitamin A
Prize winner, Paul Karrer in 1929-31 after extraction from the by synthesising various compounds with vitamin A activity,
liver oils of halibut and mackerel.2,3 It is a C20 diterpenoid namely vitamin A acid.11 Their work centred on the production of
containing four isoprene units (Figure 1). It was isolated and the acid via a linear multistep synthesis starting from β-ionone.
crystallised by Holmes and Corbet from fish liver oils in 1937.4,5 Subsequent reactions systematically lengthened the unsaturated
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It is important to note that all vitamin A syntheses must consider carbon side chain through alkylation and interconversion of the
stereochemistry, as the side chain of vitamin A has 4 double functional groups: from esters to carboxylic acids, by
bonds. This system can give rise to 16 possible isomers. saponification; and finally to the corresponding ketone, by the
action of excess methyllithium. The synthesis is shown below
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(Scheme 1).
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Figure 1. Structures of vitamin A (retinol) and related compounds.
Working at Organon International, the Dutch chemists Arens
and van Dorp developed the earliest synthesis of vitamin A in
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1946-47. In the same year, Isler et al. established a modification
to the Arens-van Dorp synthesis which was better suited for
industrial scale-up at Hoffmann-La Roche. The synthesis of
vitamin A assisted in the advancement of synthetic chemistry,
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experienced only incremental changes since these early are used in this synthesis to extend the length of the carbon chain;
syntheses, and these developments will be illustrated below. a type of reaction which typically uses zinc and an α-bromo ester
Reaction conditions are given where available. to convert ketones into β-hydroxy-esters. However, Arens and
van Dorp experimented with reagents other than α-halo esters, as
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2. Previous work observed in the first step of the reaction when methyl γ-
bromocrotonate 6 was reacted with β-ionone producing the
Kuhn and Morris reported the synthesis of vitamin A in 1937.6 hydroxy-ester 7.12 In contrast, the reaction of 5 is typical of
However, their route provided a sample with only 7.5% Reformatsky reactions as it uses methyl bromoacetate, an α-
biological activity due to the impure intermediate β-C15- bromo ester, which is reacted with the C18 ketone forming a β-
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unfortunately to no avail.7,8 Despite this, it is safe to conclude After forming the hydroxy-ester 7 by the first Reformatsky
that this first effort provided inspiration and motivation for reaction, it was dehydrated using anhydrous oxalic acid to form
research into an improved vitamin A synthesis. an ester. Arens and van Dorp found that the Reformatsky reaction
produced mainly the hydroxy-ester and a dehydration reaction
This initial study allowed Arens and van Dorp to bridge the was necessary to form the desired product.13 Saponification of the
gap between earlier attempts at the full synthesis of vitamin A, ester formed three crystalline acids of which the main component
notably the 1936 paper by Heilbron et al. whose work had was ionylidene crotonic acid 8.
included the structure of the key starting material: the C18 ketone
5 (Figure 2) which they believed they had synthesised.9 However, A methylation reaction using methyllithium next converted
this compound had an unusually high melting point of 144 °C, acid 8 into the C18 ketone 5, found to be a thick yellow oil having
which conflicted with Arens and van Dorp’s lower boiling point a similar structure to vitamin A. From here a repeat of the
of 138-140 °C. Later, in 1944, Heilbron et al. stated that they had previous four steps were undertaken: the Reformatsky reaction
incorrectly assigned the structure of the aldehyde from which the with methyl bromoacetate; followed by a dehydration using
ketone was made, and therefore, Arens and van Dorp concluded anhydrous oxalic acid; next, ester hydrolysis with potassium
that the substance produced did not have the structure of the C18 hydroxide; and finally the addition of methyllithium to convert
ketone originally proposed.10 vitamin A acid to the C21 ketone 9.
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The synthesis of retinol begins from ACCEPTED
the advanced MANUSCRIPT
intermediate C18 ketone 5, which had previously been synthesised
in the production of vitamin A acid.14–17 In the process of
synthesising vitamin A, Arens and van Dorp successfully
developed a protocol for creating alkoxyethynyl alcohols from
ethoxyacetylene and ketones, a procedure subsequently known as
the Arens-van Dorp reaction and patented in 1953 (Scheme 2).18
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Scheme 3. Isler synthesis of retinol.
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Both the Isler and Arens-van Dorp syntheses start from β-
ionone. However, Isler’s first stage is a glycidic ester
Scheme 2. Arens-van Dorp synthesis of retinol.
condensation, also known as a Darzens reaction, in which ethyl
The first step in the sequence is a Grignard reaction between chloroacetate reacts with β-ionone under basic conditions. An
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the ethoxyacetylene derivative 10 and the C18 ketone 5. intermediate α,β-epoxy ester is formed, which undergoes
Controlled reduction of the triple bond, using a poisoned hydrolysis with excess NaOH at the carbonyl centre, which is
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palladium catalyst under a hydrogen atmosphere, forms 12. The made very electrophilic due to the adjacent electron withdrawing
hydroxy group of 12 is eliminated using aqueous hydrochloric groups. The carboxylate anion undergoes rapid decarboxylation
acid upon hydrolysis of the enol ether. followed by tautomerisation, resulting in an 80% yield of the
desired β-C14-aldehyde 14. Isler commented that the reaction
Vitamin A (1) can be obtained by reducing the vitamin A
sequence had been studied previously and so worked alongside
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absorption spectrum.
The intermediate aldehyde 14 was next condensed with a
Later, in 1949, Arens and van Dorp found that instead of using
Grignard reagent (15), generated from 3-methylpent-2-en-4-yn-1-
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unattractive, as this required extensive time-consuming DSM mean that the rearrangement of 21 can now be performed
preparation and was thus not economical for large-scale using biphasic conditions23 or heterogeneous catalysts24 rather
production. than dilute sulfuric acid. This has improved the yield from 85%
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reaction step was later improved by use of boiling phosphorus
oxychloride in pyridine, rather than iodine, and then finally
treating with concentrated hydrogen bromide in dichloromethane
at a low temperature. However, a better procedure was
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discovered to be a strong acid at low temperature, which results Scheme 7. Rhône-Poulenc synthesis of vitamin A acetate.
in a very high yield of over 90% of vitamin A acetate.28
The synthesis starts with vinyl-β-ionol (26) which is treated
Isler’s synthetic vitamin A was used by Unilever in their with the phenylsulfinate anion producing sulfone 29. After
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margarines, replacing the use of whale liver oils before 1950.28 deprotonation, the intermediate is treated with the allyl bromide
30 shown in Scheme 7 forming the C20 sulfone 31. The C20
During the synthesis of carotenoids, Isler identified a further sulfone undergoes elimination in base, and of those tested,
improvement to the Arens-van Dorp synthesis, later called the potassium alkoxides were the most effective35 in forming vitamin
29,30
Isler modification. This circumvented the need for A acetate (19) in a yield of 86%. It was possible to synthesise
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ethoxyacetylene, instead starting from β-chlorovinylether (23) retinoic acid derivatives in a similar way.36 The inverse coupling
which was used to synthesise lithium ethoxyacetylene (24). approach, using a C15 halide and C5 hydroxy sulfone, was
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subsequently reported in 1976 by Roche but never
commercialised.37
7. Synthesis of β-ionone
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Scheme 5. Isler modification to the Arens-van Dorp synthesis. The starting material, β-ionone, is the essential starting point
for all industrial vitamin A syntheses.28 In the 19th century, β-
Subsequent reaction with a ketone yielded an intermediate ionone was prepared from lemongrass oil which was extracted
common to the Arens-van Dorp synthesis, allowing synthesis of from the water distillate of Cymbopogon sp. which is 70-80%
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retinal and reduction to retinol. citral and used in the formulation of perfumes.28 Citral is
condensed with acetone to give pseudoionone, and the addition
5. Wittig reaction (BASF) of a strong acid causes cyclisation to β-ionone (Scheme 8).38
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with Wittig. The newly discovered Wittig chemistry was Scheme 8. Synthesis of β-ionone via extraction from lemongrass oil.
revolutionary for polyene chemistry. This innovative method
allowed synthesis directly from C15-vinyl-β-ionol to vitamin A However, lemongrass oil soon became a non-economically
acetate, by the Wittig reaction with the C5-aldehyde, β- viable source of citral due to the increasing cost of production,
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formylcrotyl acetate 28. Work to investigate this reaction began reduced agricultural area and variability in quantity. During the
at BASF in 1952, and various combinations of phosphonium ylid Second World War, the scarcity of β-ionone slowed research.
and carbonyl were considered.32 The C15 phosphonium ylid and
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Scheme 11. AEC synthesis of vitamin A aldehyde.
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β-Ionone is transformed to the unsaturated methyl ketone 42
by previously described chemistry. The aim of the route from
AEC was to avoid the use of the Reformatsky reaction. Instead of
targeting the carbonyl group, they reacted at the methyl group to
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extend the chain with an alkyl formate forming the 1,3-
Scheme 10. BASF route to citral. More details were not available. dicarbonyl system. The enol 43 tautomerises to the aldehyde in
situ, which is then protected as the acetal 44, before reductive
The starting materials are isobutene (36) and formaldehyde,
methylation by a Grignard addition reaction. The presence of
which are reacted together in a Prins reaction to give isoprenol
acid in the final step enacts dehydration followed by
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(37). This can be reacted to give isoprenal (38) by oxidation and
deacetalisation to give the aldehyde product 13.
isomerisation, or prenol (39) through the use of a palladium
catalyst. Isoprenal and prenol are then combined to give an
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In the 1950s, DPI (as part of the Eastman Kodak Company)
intermediate 40 which undergoes a Claisen rearrangement, patented a process for the synthesis of vitamin A from β-ionone
followed by a Cope rearrangement to yield citral (3). where R is an alkyl group (Scheme 12).46–48
8. Industrial developments (post-1954)
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As part of these industrial endeavours, Alimentation Equilibré The first step was the reaction of β-ionone 2 with a propargyl
(AEC) developed and patented a higher yielding route to vitamin halide in the presence of a metal such as magnesium/ mercury
A aldehyde in the 1960s (Scheme 11).44,45 The aldehyde retinal amalgam, or zinc. A Grignard reaction with an acetal protected
13 can be easily reduced to give vitamin A. reagent (47) gave the alkyne 48 which could be reduced by
hydrogen and a palladium or Raney nickel catalyst. A
dehydrating agent such as PCl3, POCl3, BF3, AlCl3 or PCl5 was
then used to give the conjugated polyene 50. Treatment with acid
simultaneously deprotected the enol ether and induced
rearrangement of the double bond architecture to give the
aldehyde 51. A further double bond migration was effected using
a basic catalyst such as pyridine, NaOH or Al(OiPr)3. Finally, the
vitamin A aldehyde (13) could be reduced to vitamin A by the
use of a variety of reducing agents such as LiAlH4 or Al(OiPr)3.
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Table 1. Synthetic routes for the synthesis of MANUSCRIPT
vitamin A by company.
Company Synthesis Year published
Hoffmann-La Roche 1947 (patented 1953)
C18 + C2
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Alimentation Equilibré (AEC) Patented 1960, 1964
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C18 + C2
DPI and GlaxoSmithKline Patented 1954
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C16 + C4
BASF C15 + C5 Patented 1957
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Philips-Duphar C15 + C5 Reported 1950-196128
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C15 + C5
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trans:9-cis:13-cis:11-cis 90:2:5:3.
9. Price-fixing (1989-99) Acknowledgements
In 2001, the European Commission imposed total fines of The authors would like to gratefully acknowledge financial
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€855.22m on eight companies for their participation in eight support from the Royal Society (IRB) and the EPSRC (LKS).
distinct market-sharing and price-fixing cartels.58 Of these, the
vitamin A market (worth €150m in the European Economic Area
in 1998) was controlled by Hoffmann-La Roche, BASF and
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Rhône-Poulenc. Due to its early and full participation in the References
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years, starting in 1989. 1431–1436.
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The high technological barriers to beginning bulk vitamin A 4 H. N. Holmes and R. E. Corbet, J. Am. Chem. Soc., 1937, 59,
2042–2047.
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Intermediates such as pseudoionone were not readily available on 5 J. G. Baxter and C. D. Robeson, J. Am. Chem. Soc., 1942, 64,
the market, and thus required synthesis from raw materials. The 2411–2416.
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Gemma L. Parker was born in 1993 in Reading, UK. She is Laura K. Smith was born in Cambridge, UK in 1991. She
currently studying for a Masters in Chemistry at Durham attended Durham University, graduating in 2013 with an M.
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University, graduating in 2016. Working under the supervision of Chem (Hons) in Chemistry. Her fourth-year undergraduate
Dr. Paul R. McGonigal, her M.Chem project will focus on the research project was completed at Durham under the supervision
study and synthesis of shapeshifting molecules. She is interested of Prof. Patrick G. Steel on the subject of C-H activation and
in organic chemistry, synthetic chemistry and organometallics. iridium-catalysed borylation of amino acids and peptides. She is
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currently reading for a PhD under the supervision of Prof. Ian R.
Baxendale in the areas of asymmetric synthesis and catalysis.
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Ian R. Baxendale obtained his PhD from the University of
Leicester (Prof. Pavel Kocovsky), before conducting postdoctoral
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