Moeller HPL0211-2001/2002 06/001

Overload Relays, Motor-Protective Relays

Overview

Overload / Motor-Protective Relays

Overload relays, motor-protective relays

Page
Technical overview 06/002

System overview 05/006

Overload relays, motor-protective relays 06/004

ZE, Z00 overload relays 06/004
Z1, Z5 overload relays 06/006
ZW7 current transformer-operated overload relays 06/008
ZEV electronic motor-protective relay 06/010
SSW core-balance transformers 06/011

Thermistor overload relays for machine protection 06/014

Accessories 06/011,
06/016

Tripping characteristics 06/018

Technical data 06/019

Dimensions 06/024
 06/002 Moeller HPL0211-2001/2002 Moeller HPL0211-2001/2002 06/003
Overload Relays, Motor-Protective Relays Overload Relays, Motor-Protective Relays
Overview Overview
Overload / Motor-Protective Relays

Overload / Motor-Protective Relays

Setting ranges (A) DILEEM 00M 0M 1M 2M 3M80 4M115 M185 M300 M580 M750
(Note max. current DILEM 00AM 0AM 1AM 2AM 3AM85 4AM145 M225 M400 M650 M820
of contactor) M250 M500
Thermal overload relays
ZE 0.1 – 9

Z00 0.1 – 24

Z1 6 – 75

Z5-.../...K3 25 – 100

Z5-.../...K4 35 – 150

Z5-.../FF250 50 – 250

Current-transformer operated overload relays

ZW7-... 42 – 630





1)

Electronic motor-protective relay

ZEV 1– 820

Thermistor overload relays for machine protection

EMT6((DB)K)

Notes 1) Up to DILM580
 06/004 Moeller HPL0211-2001/2002 Moeller HPL0211-2001/2002 06/005
Overload Relays Overload Relays
ZE, Z00 Overload Relays ZE, Z00 Overload Relays
Overload / Motor-Protective Relays

Overload / Motor-Protective Relays

Setting range of Auxiliary contacts Short-circuit protection Type Price Notes
overload release Type of coordination Article no. See Price Std. pack
“1” “2” List

Ir Circuit diagram Make Break For use with Max. Max.

A contacts contacts A gG/gL A gG/gL
ZE overload relays
Phase-failure sensitivity to IEC/EN 60 947
For direct mounting 0.1–0.16 97 95 1M 1B DILE(E)M, 20 0.5 ZE-0,16 5 off Overload release: tripping class 10 A
DIULE(E)M/21/MV, 014263
0.16 – 0.24 SDAINLEM, MSE 20 1 ZE-0,24 When using DILE(E)M and ZE:
2 4 6 98 96
014285 a distance of at least 5 mm should be maintained between overload relays mounted side by side.
0.24 – 0.4 20 2 ZE-0,4 Short-circuit protection:
014300 The maximum admissible fuse for the contactor must be
0.6 – 0.4 20 2 ZE-0,6 observed when mounting overload relays directly.
014333
ZE, Z00:
0.6 – 1 20 4 ZE-1,0
Fitted directly to the contactor
014376
1 – 1.6 20 6 ZE-1,6
014432
1.6 – 2.4 20 6 ZE-2,4
014479 1
2.4 – 4 20 10 ZE-4
014518
4–6 20 10 ZE-6
014565
6–9 20 10 ZE-9
014708
Z00 overload relays
Phase-failure sensitivity to IEC/EN 60 947
Z00:
For direct mounting 0.1–0.16 97 95 1M 1B DIL00(A)M, DIL0(A)M 25 0.5 Z00-0,16 3 off Separate mounting
DIUL00(A)M/11, 048313
0.16 – 0.24 DIUL0(A)M/11, 25 1 Z00-0,24
2 4 6 98 96
SDAINL00AM, 050686
SDAINL0(A)M
0.24 – 0.4 25 2 Z00-0,4
053059 2

0.6 – 0.4 25 4 Z00-0,6

055432
0.6 – 1 25 4 Z00-1,0
057805
1 – 1.6 25 6 Z00-1,6
060178
1.6 – 2.4 25 10 Z00-2,4
062551
2.4 – 4 25 16 Z00-4 Accessories Page
064924
4–6 25 20 Z00-6 1 Contactors 05/008
067297
2 Bases 05/016
6 – 10 50 25 Z00-10
069670
Accessories 05/016
10 – 16 63 35 Z00-16
072043
16 – 24 63 50 Z00-24 Suitable for the protection of EEx e motors.
074416 PTB certificate no.
ZE: 3.53/38 0.793
Z00: 3.53 – 12759/96

Z00 and EZ00 can be used with DILSM... semiconductor contactors

For selection see Page 05/020

 06/006 Moeller HPL0211-2001/2002 Moeller HPL0211-2001/2002 06/007
Overload Relays Overload Relays
Z1, Z5 Overload Relays Z1, Z5 Overload Relays
Overload / Motor-Protective Relays

Overload / Motor-Protective Relays

Setting range of Auxiliary contacts Short-circuit protection Type Price Notes
overload release Type of coordination Article no. See Price Std. pack
“1” “2” List

Ir Circuit diagram Make Break For use with Max. Max.

A contacts contacts A gG/gL A gG/gL
Z1 overload relays
Phase-failure sensitivity to IEC/EN 60 947
For direct mounting 6 – 10 97 95 1M 1B DIL1(A)M, DIL2(A)M, 50 25 Z1-10 2 off Suitable for the protection of EEx e motors.
DIUL1AM/11, 076789 Overload release: tripping class 10 A
10 – 16 DIUL2AM/11, 63 35 Z1-16
2 4 6 98 96
SDAINL1(A)M, 079162 Short-circuit protection:
SDAINL2(A)M The maximum admissible fuse for the contactor must be observed
16 – 24 63 50 Z1-24 when mounting overload relays directly.
081535
24–40 125 80 Z1-40 PTB certificate no.
083908 Z1: 3.53 – 12757/96
Z5-.../SK..: 3.53 – 23022/94
40–57 160 100 Z1-57
020257 Z1:
50 – 63 160 100 Z1-63 Fitted directly to the contactor
086281
For separate mounting 60 – 75 97 95 1M 1B 250 160 Z1-75 1 off
065598 1
2 4 6 98 96

Z5 overload relays
For direct mounting
Phase-failure sensitivity to IEC/EN 60 947
25 – 35 1 3 5 97 95 1M 1B DIL3M80, 125 100 Z5-35/SK3 1 off
DIL3AM85, 071573 Separate mounting
35 – 50 DIUL3M80/11, 160 125 Z5-50/SK3
2 4 6 98 96
DIUL3AM85/11, 071572
SDAINL3M125,
50 – 70 SDAINL3AM150 250 160 Z5-70/SK3
071571 2

70 – 100 250 160 Z5-100/SK3

071570
35 – 50 1 3 5 97 95 1M 1B DIL4M115, 160 125 Z5-50/SK4
DIL4AM145, 071565
50 – 70 DIUL4M115/11, 250 160 Z5-70/SK4
2 4 6 98 96
DIUL4AM145/11, 071564
SDAINL4M180,
70 – 100 SDAINL4AM250 315 200 Z5-100/SK4
071563
Accessories Page
95 – 125 315 250 Z5-125/SK4
071562 1 Contactors 05/014
2 Bases 05/016
142–120 315 250 Z5-150/SK4 Accessories 05/016
046556
50 – 70 1 3 5 97 95 1M 1B DILM185, DILM225, 250 160 Z5-70/FF250 Z5/SK:
DILM250 210070 Fitted directly to the contactor
70 – 100 2 4 6 98 96
315 200 Z5-100/FF250
210071
95 – 125 315 250 Z5-125/FF250
1
210072
120 – 160 400 250 Z5-160/FF250
210073
160 – 220 400 315 Z5-220/FF250
210074
200 – 250 400 315 Z5-250/FF250
210075

Accessories Page
1 Contactors 05/014
Accessories 05/016
 06/008 Moeller HPL0211-2001/2002 Moeller HPL0211-2001/2002 06/009
Overload Relays, Motor-Protective Relays Overload Relays, Motor-Protective Relays
Z5 Overload Relays, ZW7 Current-Transformer Operated Overload Relays Z5 Overload Relays, ZW7 Current-Transformer Operated Overload Relays
Overload / Motor-Protective Relays

Overload / Motor-Protective Relays

Setting range of Auxiliary contacts Short-circuit protection Type Price Notes
overload release
Type of coordination Article no. See Price Std. pack
“1” “2” List

Ir Max. Max.
A Circuit diagram Make contacts Break contacts A gG/gL A gG/gL
Z5 overload relays
Phase-failure sensitivity to IEC/EN 60 947
For separate mounting
25 – 35 1 3 5 97 95 1M 1B 125 100 Z5-35/KK3 1 off Overload release:
071569 Tripping class 10 A, except for ZW7
35 – 50 2 4 6 98 96
160 125 Z5-50/KK3
071568
Short-circuit protection:
50 – 70 250 160 Z5-70/KK3 The maximum admissible fuse for the contactor must be observed.
071567
70 – 100 315 200 Z5-100/KK3
071566 Suitable for the protection of EEx e motors.
PTB certificate no.
35 – 50 1 3 5 97 95 1M 1B 160 125 Z5-50/KK4 1 off Z5-.../KK..: 3.53-23022/94
071560
50 – 70 2 4 6 98 96
250 160 Z5-70/KK4
071559
70 – 100 315 200 Z5-100/KK4
071558
95 – 125 315 250 Z5-125/KK4
071557
150–120 315 250 Z5-150/KK4
046555
50 – 70 1 3 5 97 95 1M 1B 250 160 Z5-70/FF250 1 off
210070
70 – 100 2 4 6 98 96
315 200 Z5-100/FF250
210071
95 – 125 315 250 Z5-125/FF250
210072
120 – 160 355 250 Z5-160/FF250
210073
160 – 220 500 400 Z5-220/FF250
210074
200 – 250 500 400 Z5-250/FF250
210075
ZW7 current transformer-operated overload relay
For separate mounting
42 – 63 1M 1B ZW7-63 1 off
97 95 000245
60 – 90 ZW7-90
98 96
002618
85 – 125 ZW7-125
004991
110 – 160 ZW7-160
007364
160 – 240 ZW7-240
009737
190 – 290 ZW7-290
052448
270 – 400 ZW7-400
045329
360 – 540 ZW7-540
047702
420 – 630 ZW7-630
050075
 06/010 Moeller HPL0211-2001/2002

Overload Relays, Motor-Protective Relays

Description
Overload / Motor-Protective Relays

ZEV – The revolutionary motor-protective relay for motor currents from 1–820 A

Technological advances require completely new approaches: the application of
newly developed sensor systems and tripping units has made motor protection
considerably simpler and more economical. All Z overload relays provide the
standard functions: protection in the event of phase failure, overload, or current
imbalance. The innovative ZEV motor-protective system from Moeller can now do
all these things and much more:
Severe starting conditions:
Even the most severe starting situations can be dealt with by the ZEV motor-
protective system. The enhanced tripping classes (up to Class 40) provide reliable
protection for motors with starting times of up to 40 seconds.
Protection for any motor starting situation can be optimally set by preselecting
one of the eight tripping classes between 5 and 40. An earth fault is quickly
detected by the external core-balance transformers. The integrated thermistor
connection allows the relay to be upgraded to provide a full motor-protective
system.
Simple engineering:
The multi-voltage module automatically adapts to different voltages from
24 – 240 V 50/60 Hz and 24 – 240 V DC, thus enabling flexible application with all
conventional control voltages.
Simple and space-saving mounting:
Ring-type sensors enable the innovative ZEV overload relays to be used even for
small motors. With high motor currents and large cable sizes, the sensor cables are
simply laid around the supply cables. There is no need for main circuit wiring with
complex cable matching to another unit, nor for drilling a mounting plate. Instead,
the sensor is simply affixed using a Velcro fastening, saving installation time and
expense. The volume of the transformer is reduced by up to 58 times in comparison
with conventional transformers, saving valuable space in the control panel.

Simple and safe to operate:

The LCD display guides the user through the setting menus and ensures straight-
forward operation. In the event of a fault, the display shows the origin of the fault
and enables rapid fault identification.
Additional signals can be implemented via the freely configurable auxiliary
contacts 05-06 and 07-08.
They can each be assigned one of the following functions:

• Early warning of overload

• Earth-fault
• Thermistor tripping
• Internal fault
 Moeller HPL0211-2001 06/011
Overload Relays, Motor-Protective Relays
Basic Units, Accessories

Overload / Motor-Protective Relays

Setting range of For use with Fault currents Type Price
overload release
Article no. See Price List Std. pack

Ir
A A

ZEV electronic motor-protective relay

1– 820 DILEEM ZEV 1 off
to 209634
DILM820

Current sensors
1 – 25 DILE(E)M, ZEV-XSW-25 1 off
DIL00(A)M, 209635
DIL0(A)M
2–65 DIL1(A)M, ZEV-XSW-65
DIL2(A)M 209636
10 – 145 DIL3M80, ZEV-XSW-145
DIL3AM85, 209637
DIL4M115,
DIL4AM145
40 – 820 DILM185 ZEV-XSW-820
to 209641
DILM820

Connecting cables
Length 200 mm ZEV-XSW-25, ZEV-XVK-20 1 off
ZEV-XSW-65, 209643
Length 400 mm ZEV-XSW-145, ZEV-XVK-40
ZEV-XSW-820 209644
Length 800 mm ZEV-XVK-80
209645
SSW core-balance transformers
For earth-leakage monitoring
o 40 mm 0.3 SSW40-0,3 1 off
028286
0.5 SSW40-0,5
028305
1 SSW40-1
028306
o 65 mm 0.5 SSW65-0,5
028307
1 SSW65-1
028316
o 120 mm 0.5 SSW120-0,5
028319
1 SSW120-1
028321
 06/012 Moeller HPL0211-2001/2002

Overload Relays, Motor-Protective Relays

Selection Aids
Overload / Motor-Protective Relays

L1 Menu
L2
L3
N Class

5 10 15 20
ON OFF
25 30 35 40

C1 C2 Y1 Y2 A1 A2 95 97 05 07 Free
Reset ~ = e parameter
1
0 – 820 A
Fault !
> 105%
L1 L2 L3
Free IF 1)
l µP Reset
% parameter 1
Class Free Free
Hand Auto
parameter 2 parameter
1
T1 Mode Up !
M > 105%
Test Down
3~ T2 Reset
ON OFF IF 1)

96 98 06 08

1) IF: Internal fault

Inputs Outputs
A1/A2 Rated control voltage 95/96 Break contact for overload/thermistor
T1/T2 Thermistor sensor 97/98 Make contact for overload/thermistor
C1/C2 SSW core-balance transformers 05/06 Break contacts freely assignable
Y1/Y2 Remote reset 07/08 Make contacts freely assignable

Tripping limit values for 3-pole balanced overload

Response current:
110% of the set current,
 120% of the set current
Tripping time on pressing the Test button: 5 sec

Operational readiness delay after tripping: 5 – 12 min (depending on the tripping class set) with thermistor
tripping at 5 K below response temperature

Contactor selection based on starting duty (CLASS)

Contactors for normal and overload operation are designed to CLASS 10. The maximum rated operational current of the contactor must be reduced depending on the
CLASS setting on the ZEV so that the contactors are not thermally overloaded if the tripping times are relatively long. The rated operational current Ie of the contactors
can be calculated using the following derating factors:

ICLASS = ICLASS 10 = Ie ICLASS 15 = Ie
0.82 ICLASS 20 = Ie
0.71 ICLASS 25 = Ie
0.63 ICLASS 30 = Ie
0.58 ICLASS 35 = Ie
0.53 ICLASS 40 = Ie
0.5

Tripping units with built-in sensor

With ZEV-XSW-25 to ZEV-XSW-145 ring-type sensors, the motor supply leads are passed through the apertures, one phase at a time. For motor currents of less than 1 A,
the motor supply leads have to be looped back through ZEV-XSW-25. The number of loops is governed by the rated motor current.

Number of loops 4 3 2
Rated motor current IN [A] 0.31 – 0.4 0.41 – 0.62 0.63 – 1.24
Setting current on the relay IE [A] 1.24 – 1.6 1.23 – 1.86 1.26 – 2.48
between the minimum and maximum value

The setting current IE for the unit is calculated as: IE = n
IN

 Moeller HPL0211-2001/2002 06/013
Overload Relays, Motor-Protective Relays
Selection Aids

Overload / Motor-Protective Relays

Tripping delay for the ZEV electronic motor-protective relay
Tripping class CLASS 5 10 15 20 25 30 35 40
can be selected
Tripping delay in s (10 %) With 3-pole balanced load from cold
Setting current IE
3 11.3 22.6 34 45.3 56.6 67.9 79.2 90.5

4 8 15.9 23.9 31.8 39.8 47.7 55.7 63.6

5 6.1 12.3 18.4 24.6 30.7 36.8 43 49.1

6 5 10 15 20 25 30 35 40

7.2 4.1 8.2 12.3 16.4 20.5 24.5 28.6 32.7

8 3.6 7.3 10.9 14.6 18.2 21.9 25.5 29.2

10 2.9 5.7 8.6 11.5 14.4 17.2 20.1 23

Operational readiness delay after overload tripping

(Summary of operational readiness delay, in minutes)
CLASS 5 10 15 20 25 30 35 40
tready 5 6 7 8 9 10 11 12

Tripping delay in s (10 %) With load imbalance in 2 poles, from cold

Setting current IE
3 8.4 16.5 24.5 32.5 40.6 48.6 56.6 64.6

4 6.1 12.0 17.7 23.5 29.2 35.0 40.7 46.5

5 4.8 9.4 13.9 18.4 22.9 27.4 31.9 36.3

6 4.0 7.8 11.5 15.2 18.8 22.5 26.2 29.9

7.2 3.3 6.5 9.5 12.6 15.6 18.6 21.6 24.7

8 3.1 5.9 8.6 11.3 14.0 16.7 19.4 22.1

10 2.5 4.7 6.9 9.0 11.1 13.3 15.4 17.6
Imbalance > 50 % results in tripping in 2-3 s
Imbalance < 35 % results in tripping according to the 3-phase characteristic

For PTB certificate number, please enquire

 06/014 Moeller HPL0211-2001/2002

Overload Relays, Motor-Protective Relays

Thermistor Overload Relays for Machine Protection
Overload / Motor-Protective Relays

Rated operational Conv. Rated control voltage Type Price

current Ie at thermal Us
AC-15 AC-14 current Article no. See Price Std. pack
Ith List
220 V 380 V
230 V 400 V
240 V
A A A V

Thermistor overload relays for machine protection

• With automatic reset
• Mains and fault LED display
3 3 6 24 – 240 V 50/60 Hz, EMT6 1 off
24 – 240 V DC 066166
3 3 6 230 V 50/60 Hz EMT6(230V) 1 off
066400

• Selector switch with/without automatic reset

• For manual or remote resetting
• Test button
• Mains and fault LED display
3 3 6 24 – 240 V 50/60 Hz, EMT6-DB 1 off
24 – 240 V DC 066167
3 3 6 230 V 50/60 Hz EMT6-DB(230V) 1 off
066401

Multi-function device
• Selector switch with/without automatic reset
• Short-circuit tripping in the sensor cable
• Zero-voltage safe
• For manual or remote resetting
• Test button
• Short-circuit recognition and zero-voltage safety
can be de-activated
• Mains and fault LED display
3 3 6 24 – 240 V 50/60 Hz, EMT6-DBK 1 off
24 – 240 V DC 066168
Accessories
Screw adapter CS-TE 1 off
095853
 Moeller HPL0211-2001/2002 06/015
Overload Relays, Motor-Protective Relays
Thermistor Overload Relays for Machine Protection

Overload / Motor-Protective Relays

Terminal marking to EN 50 005 Flow diagrams Notes
LED display
Supply voltage is applied

Device has tripped

Device has tripped/short circuit

in sensor circuit

EMT6, EMT6-DB, EMT6-DBK Suitable for the protection of EEx e motors.

L+ Auto PTB certificate no. 3.53-14606/96

Can be snap fitted on an EN 50 022 top-hat rail

A1/A2
A1 21 13
Power Tripped T1/T2 3,6 K
1,6 K
At RK  250  per sensor: 6 sensors,
0 at RK  100  per sensor: 9 sensors in the winding
US
(to be provided by the user),
13–14, 21–22
Maximum length of thermistor cable 250 m
(unscreened); total thermistor resistance  RK  1500 
A2 T1 T2 22 14
Tripped LED
All the devices are also suitable for monitoring thermal
contact sensors.
PTC

N
Characteristic values of sensor circuit at Us and +20 °C
EMT6-DB, EMT6-DBK
L+ Hand EMT6...
UT1-T2 IT1-T2
RT1-T2 V DC max. mA max.
A1/A2
A1 Y1 Y2 21 13
T1, T2 short-circuited – 1.9
3,6 K
Power Tripped T1/T2 4 k 3 0.8
1,6 k
0
T1-T2 open 5.1 –
US
Y1/Y2, RESET

A2 T1 T2 22 14
Functions that can be disconnected on EMT6-DBK:
13–14, 21–22
Function Disconnection via link
Tripped LED Short-circuit recognition Y1 – Y3
PTC
Zero-voltage safety Y1 – Y4

EMT6-DBK
L+ Zero-voltage safe operation 12000
Resistance [ ]

A1/A2 4000 3600 Tripping

A1 Y1 Y2 Y3 Y4 21 13
IEC-
3,6 KΩ
Tripping range
Power Tripped T1/T2
1,6 KΩ 1650 1600 Reset
0Ω Resetting
range
750
US
Y1/Y2, RESET
A2 T1 T2 22 14 Tolerance limits
13–14, 21–22 Temperature [°C]
60

Tripped LED
PTC NAT
Short circuit NAT NAT NAT NAT
–20° –5° +5° +15°
N
 06/016 Moeller HPL0211-2001/2002

Overload Relays, Motor-Protective Relays

Accessories
Overload / Motor-Protective Relays

For use with Type Price

Article no. See Price Std. pack
List

Bases
For separate mounting Z00 EZ00 5 off For snap-fitting on an EN 50 022
022630 top-hat rail or screw fixing
Z1 EZ1 5 off
025003

Push-buttons
For enclosed overload relays
Mounting diameter 22.5 mm
External reset button, IP65
Front ring Matt chromed MDE-06 10 off Blue button plate
095773
Black MDE-06-S 10 off
003092
Matt chromed MDE-287 5 off Blue button plate: RESET
012110
Black MDE-287-S 5 off
080098
Off button, IP65
Front ring Matt chromed MDA-04 5 off Red button plate
022625
Black MDA-04-S
003093
Matt chromed MDA-10 Red button plate with
029744 white circle
Black MDA-10-S
003094
Matt chromed MDA-110 Red button plate: STOP
036863
Black MDA-110-S
080118
 Moeller HPL0211-2001/2002 06/017
Overload Relays, Motor-Protective Relays
Accessories

Overload / Motor-Protective Relays

For use with Type Price
Article no. See Price Std. pack
List

Shrouds
Z5-.../FF250 Z5/FF250-XHB 1 off Overload relay
215217 for separate mounting

Z5/FF250
-XHB

Z5-.../FF250

Direct fitting of Z5/FF250-XHB-Z 1 off

Z5-.../FF250 215218
Z5/FF250
to -XHB
DILM185, DILM225,
DILM250
Overload relay fitted
directly to contactor

DIL M400
-XHB

DIL M185/
225/250

Z5/FF250
-XHB-Z

Z5-.../FF250

Z5/FF250
-XHB
 06/018 Moeller HPL0211-2001/2002

Z, ZW and ZEV Overload Relays, Motor-Protective Relays

Technical Data
Overload / Motor-Protective Relays

Tripping characteristics
These tripping characteristics show mean values of
the tolerance range at 20 °C ambient temperature
starting from cold. They show the tripping times in
relation to the response current. At operational
temperature, the tripping time of the overload relay
drops to approximately 25% of that shown. Specific
characteristics for each individual setting range are
available on request. These characteristics for ZE, Z00,
Z1 and Z5, format 55  75, self-adhesive, correspond
to the data in the PTB test report and are used both
for the correct selection of overload relays for EEx e
motors and for documentation at the point of
installation.

2h 2h 2h 2h 2h
100 ZE 100 Z5 100 ZW7 ZEV 3-pole 100
60 Z00 60 60 100
40 40 40 50
Z1
20 20 20

Minutes
Minutes

20
Minutes

Minutes
10 10 10 15
6 6 10 10
6 CLASS 40
4 4 4 5 5 35
CLASS 40
2 2 2 35 30
2 2
1 1 1 Maximum 30 25
40 40 40 1 25 1
3-phase 3-phase
20 20 20
20 20

Seconds
10
Seconds

10 10 Minimum
Seconds

20
10

Seconds
6 6 6 15 10 CLASS 20
4 4 7 10
4 2-phase 2-phase 5 5 15
2 2 2 3 CLASS 5 10
2 2 5
1 1 1
0.6 0.6 0.6 1 1
1 1.5 2 3 4 6 8 10 15 20 1 1.5 2 3 4 6 8 1015 20 1 1.5 2 3 4 6 8 10 15 20 1 2 3 4 5 6 7 8 910 0.7 1 2 5 8
x Setting current x Setting current x Setting current x Setting current

In the event of phase failure or

an imbalance > 50 %, the ZEV
trips out within 2 – 3 seconds.

ZE Z00 Z1 ZW7
Setting Tripping Setting Tripping Setting Tripping Setting Tripping
range characteristics range characteristics range characteristics range characteristics
to to to to
A AWA no. A AWA no. A AWA no. A AWA no.
0.1 – 0.16 23-1036-1 0.1 – 0.16 23-657-10 6 – 10 23-657-40 42 – 63 23-657-60
0.16 – 0.24 23-1036-2 0.16 – 0.24 23-657-12 10 – 16 23-657-42 60 – 90 23-657-62
0.24 – 0.4 23-1036-3 0.24 – 0.4 23-657-14 16 – 24 23-657-44 85 – 125 23-657-64
0.4 – 0.6 23-1036-4 0.4 – 0.6 23-657-16 24 – 40 23-657-46 100 – 160 23-657-66
0.6 – 1.0 23-1036-5 0.6 – 1.0 23-657-18 40 – 57 23-657-48 160 – 240 23-657-68
1.0 – 1.6 23-1036-6 1.0 – 1.6 23-657-20 50 – 63 23-657-49 190 – 290 23-657-70
1.6 – 2.4 23-1036-7 1.6 – 2.4 23-657-22 63 – 75 23-657-51.2 270 – 400 23-657-72
2.4 – 4 23-1036-8 2.4 – 4 23-657-24 360 – 540 23-657-74
4–6 23-1036-9 4–6 23-657-26 420 – 630 23-657-76
6–9 23-1036-10 6 – 10 23-657-28
10 – 16 23-657-30
16 – 24 23-657-32

Z5-.../...K ... ZEV

Setting Tripping Load Tripping
range characteristics characteristics
to to
A AWA no. AWA no.
25 – 30 23-657-80 2321-1888
35 – 50 23-657-82
50 – 70 23-657-84
70 – 100 23-657-86
95 – 125 23-657-88
120 – 160 23-657-90
160 – 220 Please enquire
200 – 350 Please enquire
 Moeller HPL0211-2001/2002 06/019
Z, ZW and ZEV Overload Relays, Motor-Protective Relays
Technical Data

Overload / Motor-Protective Relays

Features

ZE Z00 Z5 ZW7 ZEV PTB certificate no.

Z1
Phase-failure sensitivity


–
ZE 3.53/380.793
Temperature compensation




Z00 3.53-12759/96
Z1 3.53-12757/96
Auxiliary contacts 1 M + 1 B




Z5 3.53-23022/94
Test-/Off button




ZEV Please enquire
EMT6 3.53-14606/96
Reset button Hand/Auto





Separate mounting –




Protection of EEx e motors (PTB)


– Please
enquire
Protection during severe starting duty – – –


Trip-free release





Trip indication –





Standard feature

Protection of DC motors: Mounting position:

1-pole 2-pole ZE Z00

Z1
Z5
 06/020 Moeller HPL0211-2001/2002 Moeller HPL0211-2001/2002 06/021
Z Overload Relays Z Overload Relays
Technical Data Technical Data
Overload / Motor-Protective Relays

Overload / Motor-Protective Relays

ZE Z00 Z1 Z5-.../.K3 Z5-.../.K4 Z5-.../FF250 ZW7 ZEV ZEV-XSW-25 ZEV-XSW-65 ZEV-XSW-145 ZEV-XSW-820
(Z1-75)

General technical data

Standards IEC/EN 60 947, VDE 0660, UL, CSA IEC/EN 60 947, VDE 0660, UL, CSA
Climatic proofing Damp heat, constant, to IEC 60 ÿ068-2-3 Damp heat, constant, to IEC 60 068-2-3
Damp heat, cyclical, to IEC 60 068-2-30 Damp heat, cyclical, to IEC 60 068-2-30
Ambient temperature Open Min./Max. °C −25/501) −25/501) −25/501) −25/501) −25/501) −25/501) −25/501) −25/+602) −25/+601) −25/+601) −25/+601) −25/+601)
Enclosed −25/401) −25/401) −25/401) −25/401) −25/401) −25/401) −25/401) −25/402) −25/401) −25/401) −25/401) −25/401)
Storage temperature °C – – – – – – – –40/80 –40/80 –40/80 –40/80 –40/80
Temperature compensation Continuous Continuous – – – –
Dimensions Page 05/024 05/024 05/024 05/024 05/024 05/027 05/027 05/026 05/026 05/026 05/026 05/026
Mounting position Page 05/019 05/019 05/019 05/019 05/019 05/019 As required As required As required As required As required As required
Weight kg 0.07 0.13 0.21 1.3 (./SK3) 1.41 (./SK4) 1.55 0.8 0.25 0.2 0.4 0.5 0.3
kg – – (0.34) 1.44 (./KK3) 1.64 (./KK4) – – – – – – –
Mechanical shock resistance (half-sinusoidal shock) g/ms 10/10 10/10 10/10 10/10 10/10 10/10 10/10 15/10 – – – –
Degree of protection IP20 IP00 IP00 IP00 IP00 IP00 IP00 IP20 – – – –
Protection against direct contact from the front when actuated Finger and back-of-hand proof With terminal Finger and back-of-hand proof
by a perpendicular test finger (IEC 536) cover
Main contacts
Rated impulse withstand voltage Uimp V 6000 6000 6000 8000 8000 8000 6000 – – – – 8000
Overvoltage category/pollution degree III/3 III/3 III/3 III/3 III/3 III/3 III/3 – – – – III/3
Rated insulation voltage Ui V AC 690 690 690 1000 1000 1000 690 – – – – 1000
Rated operational voltage Ue V AC 690 690 690 1000 1000 1000 690 – – – – 1000
Safe isolation to IEC 536

Between the main contacts and the auxiliary contacts V AC 300 440 440 440 440 440 440 5003) – – – –
as well as between the main contacts
Current setting A 0.1 – 9 0.1 – 24 6 – 75 25 – 100 35 – 142 50 – 250 40 – 630 1 – 8204) 1 – 25 2–65 10 – 145 40 – 820
Short-circuit protection
Max. fuse Page 05/004 05/004 05/006 05/006 05/006 05/006 For overload relay in conjunction with transformers
As required for contactor
Current heat loss (3 current paths)
Lower value of the setting range W 2.5 2.5 3 (7) < 16 < 16 < 16 3 – – – – –
Maximum setting W 6 6 7.5 (10) < 28 < 28 < 28 10 – – – – –
Terminal capacity  27 mm
Solid mm2 2  (0.75– 2.5) 2  (1 – 6) 2  (1 – 16)2) 16 16 – – – – – – –
Flexible without ferrule mm2 – – – 50 70 – – – – – – –
Flexible with ferrule mm2 2  (0.5 – 1.5) 2  (1 – 6) 1  25 50 70 – – – – – – –
2  (1 – 10)2)
Stranded mm2 – – – 50 70 – – – – – – –
Flexible with cable lug mm2 – – – – – 95 – – – – – –
Stranded with cable lug mm2 – – – – – 120 – – – – – –
Solid or stranded AWG 18 – 14 8–14 14 – 2 2 2/0 250 MCM – – – – – –
Flat conductor3) mm – – – 6  9  0.8 6  16  0.8 6  16  0.8 – – – – – –
Busbar mm – – – – – 20  3 – – – – – –
Terminal screws M3.5 M4 M6 M8 M10 M8  25 – – – – – –
Pozidriv screwdriver Size 2 2 2 – – – – – – – – –
Standard screwdriver mm 0.8  5.5 16 16 – – – – – – – – –
Hexagon socket head spanner SW mm – – – 4 5 – – – – – – –
Hexagon head spanner SW mm – – – – – 13 – – – – – –
Tightening torque Nm 1.2 1.8 3.5 6 10 10 – 14 – – – – – –

Notes 1) Operating range to IEC/EN 60 947, 2) When using two conductors, use equal cross-sections 3) Z5-.../FF250: Secure using 1) Operating range to IEC/EN 60 947,
PTB: 5 °C to +50 °C box terminal PTB: −5 °C to +50 °C
2) Limited legibility of the LCD display at < −15 °C
3) With ZEV ... between busbar and sensor
4) Setting range dependent on current sensor
 06/022 Moeller HPL0211-2001/2002

Z Overload Relays
Technical Data
Overload / Motor-Protective Relays

ZE Z00 ZW7 ZEV

Z1
Z5

Auxiliary and control circuits

Rated impulse V 6000 6000 6000 4000
withstand voltage Uimp
Overvoltage category/pollution degree III/3 III/3 III/3 III/3
Terminal capacity
Solid mm2 2  (0.75 – 2.5) 2  (0.75 – 4) 2  (0.75 – 4) 1  (0.5 – 2.5)
2  (0.5 – 1.5)3)
Flexible with ferrule mm2 2  (0.5 – 1.5) 2  (0.75 – 2.5) 2  (0.75 – 2.5) 1  (0.5 – 2.5)
2  (0.5 – 1.5)3)
Solid or stranded AWG 2  (18 – 12) 2  (18 – 12) 2  (18 – 12) –
Terminal screws M3.5 M3.5 M3.5 M3.5
Pozidriv screwdriver Size 2 2 2 1
Standard screwdriver mm 0.8  5.5 16 16 0.8  5.5
Tightening torque Nm 0.8 – 1.2 0.8 – 1.2 0.8 – 1.2 0.8
Rated insulation V AC 690 500 500 250
voltage Ui
Rated operational V AC 500 500 500 240
voltage Ue
Safe isolation to IEC 536

Between the auxiliary contacts V AC 300 240 240 up to 240 6)

Conventional thermal current Ith A 6 6 6 6
Rated operational current Ie
AC-15 make/break contacts
120 V A – – – 34)
220/240 V A 1.5/1.5 1.5/1.5 1.5/1.5 34)
380/415 V A 0.5/0.7 0.5/0.9 0.5/0.9 –
500 V A 0.3/0.5 0.5/0.8 0.5/0.8 –
DC-13 2) at L/R  15 ms make/break contacts
24 V A 0.9 0.9 0.9 1
60 V A 0.75 0.75 0.75 –
110 V A 0.4 0.4 0.4 –
220 V A 0.2 0.2 0.2 –
Power consumption W – – – 2.5
Short-circuit rating without welding A gG/gL 4 6 6 6
Max. fuse3)
Pick-up and drop-out values
AC – – – 0.85 – 1.1 Us
DC – – – 0.85 – 1.1 Us
Thermistor protection
Total resistance (cold) Ω – – – 1500
Response value Ω – – – 2700 – 3100
Reset range Ω – – – 1500 – 1650
Recovery time
Overload – – – 5 – 12 min5)
Thermistor trip – – – 5 K below response
temperature

Earth-fault protection immediate

Notes 1) Making and breaking currents to DC-13, time constant as stated

2) See transparent overlay “Fuses” for time/current characteristics (Please enquire)
3) When connecting 2 conductors, only the following combinations are admissible:
0.5 and 0.75 mm2
0.75 and 1 mm2
1 and 1.5 mm2
4) Contacts 95/96 and 97/98 (contactor control) 3 A
Contacts 05/06 and 07/08 (auxiliary contacts) 1.5 A
5) Dependent on the setting of the tripping class
6) Up to 240 V depending on contact arrangement between mains and outputs
(neighbouring contacts: Us = 127 V)
No electrical separation from the thermistor and core-balance transformer input
 Moeller HPL0211-2001/2002 06/023
EMT Thermistor Overload Relays for Machine Protection
Technical Data

Overload / Motor-Protective Relays

EMT6

General technical data

Standards IEC/EN 60 947, VDE 0660, EN 55 011
Climatic proofing Damp heat, constant, to IEC 60 068-2-3
Damp heat, cyclical, to IEC 60 068-2-30
Ambient temperature Open Min./Max. °C −25/+60
Enclosed Min./Max. °C −25/+45
Mounting position As required
Weight kg 0.15
Dimensions a Page 05/025
Mechanical shock resistance (half-sinusoidal shock 10 ms) g 10
Degree of protection IP 20
Protection against direct contact from the front when actuated by a perpendicular Finger and back-of-hand proof
test finger (IEC 536)
Safe isolation to IEC 536
Between the contacts V 250
and between contacts and power supply V 250
Auxiliary and control circuit
Rated impulse withstand voltage Uimp V 6000
Overvoltage category/pollution degree III/3
Terminal capacity: auxiliary and control circuit
Solid mm2 2  (0.5 – 1.5)
mm2 1  2.5
Flexible with ferrule mm2 2  (0.5 – 1.5)
mm2 1  2.5
Solid or stranded AWG 16 – 14
Terminal screw M3.5
Pozidriv screwdriver 2
Standard screwdriver 16
Tightening torque Nm 0.8 – 1.2
Auxiliary circuit
Rated insulation voltage Ui V 400
Rated operational voltage Ue V 400
Rated operational current Ie
AC-14 make and break contacts 380/415 V A 3/3
AC-15 make and break contacts 240V A 3
380/415 V A 1/1
Short-circuit rating without welding, max. fuse A gG/gL 6
Control circuit
Rated insulation voltage Ui V 240
Rated operational voltage Ue V 240
V 230 EMT6 (-DB) (230 V)
Pick-up and drop-out values, 0.85 – 1.1  Ue
Power consumption AC VA 3.5
DC W 2
Tripping at approx. Ω 3600
Recovery at approx. Ω  1600
 06/024 Moeller HPL0211-2001/2002

Z Overload Relays
Dimensions
Overload / Motor-Protective Relays

Overload relays

ZE

5.5
106
49

32 58

45
>5
=

Z00 + EZ00
Z1 + EZ1
EZ00 EZ1

4.7 a1 a 45 60
a1 35 50
a
c1 EZ00: 2 M4 x 12
c EZ1: 2 M5 x15 a2 34 41.5
MDA
MDE a3
a3 22.5 30
MDA... b 85 86
b1

b1 42.5 42.5

b2
b3
a2
MDE... b2 60 –
b4
b

b3 75 75
b4 41 36
b5 b5 7.5 –
12 c 73 112
c1 90 102

Z5-.../SK

a1 햲 c
Z5-.../SK3 Z5-.../SK4
a3 c1
a 100 118
a1 80 80
a2 80 100
a3 28 28
b 117 117
b1 74 74
b2 135 135
b2
b1
b

Z5
b3 22 23
c 133 133
c1 82.5 84
d 94 94
∅6 ∅7
b3

a2
a e

햲 = Knockout, supplied closed

Z5-.../KK
c
Z5-.../KK3 Z5-.../KK4
e
a 100 118
a1 80 100
b 120 120
b1 74 74
c 133 133
d 94 94
7

b1

e ∅6 ∅7
MDA
MDE

MDA 16.5

a1 MDE

a
 Moeller HPL0211-2001/2002 06/025
Z Overload Relays, Current-Transformer Operated Overload Relays, Thermistor Overload Relays
Dimensions

Overload / Motor-Protective Relays

Overload relays

Z5-.../FF250

110

121

96
144
48
111
MDA
MDE
7

169
144

94
74

25 5 7
MDA
16.5
11
MDE
128

Current-transformer operated relays

ZW7-...

185

4.3 7.5 1.5

185
8

44
21

MDE M4
26

26
44
71

55

85
33

55

MDE

159

172 – 250

200
65 65

Permissible mounting positions :

71

90° 90° 90°

27

Thermistor overload relays MDE external reset button

MDA Off button
EMT6-(-DB)
EMT6-DBK
100
12 – 13
78

3.2
2.5
+0.4
o 29.5

0
24.1

22.5 102
8

22.3+0.4
0

2–5
 06/026 Moeller HPL0211-2001/2002

ZEV Motor-Protective Relays

Dimensions
Overload / Motor-Protective Relays

Motor-protective relays

ZEV

29

59.2

103
78
93

37

7.2 4.5 75
45

Current sensors

ZEV-XSW-...

4.5
103
78
35
37
93

a1 c

a
8

ZEV-XSW-... 25 65 145
a 45 70 90
d2

a1 24 49 68
c 50 58 65
35

d1 6 13 21
d2

d2 11.2 19 26

d1
 Moeller HPL0211-2001/2002 06/027
ZEV Motor-Protective Relays
Dimensions

Overload / Motor-Protective Relays

Motor-protective relays

ZEV ZEV-XSW-...

ZEV ZEV-XSW-... 25 65 145

c1 120 128 134

c1

Current sensors

ZEV-XSW-820
~150

35

125 3
37
26