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Appendix C.10.6: Wastewater Treatment Strategy
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00 November Final Master Plan (FMP) – Al Jatin Talwar Saurabh Misra Martin Meadows
2022 Jouf_Appendix C.10.6: Karim Abdelwahab
Wastewater Treatment
Rajkumar
Strategy
Kansagara
01 April 2023 Final Master Plan (FMP) – Al Jatin Talwar Saurabh Misra Martin Meadows
Jouf_Appendix C.10.6:
Wastewater Treatment Karim Abdelwahab
Strategy_Rev01
Ajmal Khan
Karim Abdelwahab
Ajmal Khan
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Appendix C.10.6: Wastewater Treatment Strategy
Contents
1. Sewage Treatment Strategy............................................................................................. 1-1
1.1 Background ........................................................................................................... 1-1
1.2 Master planning Methodology ................................................................................ 1-1
1.3 Master Plan Objectives for the STPs...................................................................... 1-1
2. Strategy Development ..................................................................................................... 2-1
2.1 Data Reviewed and Previous Studies .................................................................... 2-1
2.2 Review of the Existing STPs In Northern Region.................................................... 2-1
2.2.1 List of Existing STPs in Northern Region ................................................... 2-1
2.2.2 Performance of the Existing Main STPs in Al Jouf Region ......................... 2-4
2.2.3 Summary of Key Findings from the Existing STPs in Al Jouf Region .......... 2-5
2.3 Design Criteria for Future Sewage Treatment Plant ............................................... 2-6
2.3.1 Flow Projection for the Proposed STPs in Al Jouf Region .......................... 2-6
2.3.2 Design Influent Characteristics .................................................................. 2-6
2.3.3 Reuse of Treated Sewage Effluent (TSE) .................................................. 2-7
2.3.4 Biosolids Quality ..................................................................................... 2-11
3. Strategy Options Development ....................................................................................... 3-1
3.1 STP Technology Review........................................................................................ 3-1
3.1.1 Primary Treatment .................................................................................... 3-1
3.1.2 Secondary treatment ................................................................................. 3-2
3.1.3 Solids Stream Technologies ...................................................................... 3-3
3.1.4 Summary of Preferred Technologies ......................................................... 3-5
3.2 Technology Implementation Roadmap ................................................................... 3-5
3.2.1 Approach .................................................................................................. 3-5
3.2.2 STP classification...................................................................................... 3-6
3.2.3 Next Step .................................................................................................. 3-9
4. Strategy Development for Al Jouf Region ...................................................................... 4-1
4.1 Introduction ........................................................................................................... 4-1
4.2 Sakaka STP .......................................................................................................... 4-3
4.3 Qurayyat STP........................................................................................................ 4-3
4.4 Tabarjal STP ......................................................................................................... 4-4
4.5 Other STPs ........................................................................................................... 4-5
5. Conclusion and Recommendation .................................................................................. 5-1
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Appendix C.10.6: Wastewater Treatment Strategy
Tables
Table 1-1. Master Plan Objectives for the STPs .............................................................................. 1-1
Table 2-1. Description of the Existing Main STPs for Northern Region ............................................ 2-3
Table 2-2. Treated Wastewater Discharge Limits Stipulated in GAMEP and MEWA Regulations ..... 2-4
Table 2-3. TSE Quality from the Existing Main STPs in Al Jouf Region ........................................... 2-4
Table 2-4. Current Influent Quality from the STPs in Northern Region ............................................. 2-5
Table 2-5. Key Findings of Performance of the Existing STPs in Al Jouf Region .............................. 2-5
Table 2-6. Future Wastewater Flow Projections for Al Jouf Region .................................................. 2-6
Table 2-7. Summary of Design Influent Concentrations for Northern Region WDS .......................... 2-7
Table 2-8. Water Quality Objectives Specified in GAMEP and MEWA ............................................. 2-7
Table 2-9. Recycled Water Quality Targets for Non- Drinking Water Reuse from Various International
Standards/Guidelines ..................................................................................................................... 2-9
Table 2-10. Example Water Quality Specified for Various Users* .................................................. 2-11
Table 2-11. Advantages and Disadvantages of Biosolids Disposal Options ................................... 2-12
Table 2-12. Biosolids Quality for Land Application (US EPA) ......................................................... 2-13
Table 2-13. Biosolids Quality, RSB, 2018 (Microbiological Parameters)......................................... 2-14
Table 3-1. Comparisons of Common Types of Primary Treatment................................................... 3-1
Table 3-2. Primary Treatment MCA Assessment............................................................................. 3-2
Table 3-3. Alternative STP Technologies for Liquid Stream ............................................................. 3-2
Table 3-4. MCA Results for Secondary Treatment Processes ......................................................... 3-3
Table 3-5. Alternative STP Technologies for Solids Stream ............................................................. 3-4
Table 3-6. MCA Results for Biosolids .............................................................................................. 3-5
Table 3-7. Summary of Preferred Technology ................................................................................. 3-5
Table 3-8. Description of the Proposed Groups for the Proposed STPs........................................... 3-6
Table 4-1. Future Wastewater Flow Projections at Al Jouf Region ................................................... 4-1
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Appendix C.10.6: Wastewater Treatment Strategy
Figures
Figure 2-1. Existing Main STPs In Northern Region Area ................................................................ 2-2
Figure 2-2. Concept of Direct Non-Drinking Reuse (note: RWTP = Recycled Water Treatment Plant
(RWTP) and WW= wastewater) ...................................................................................................... 2-8
Figure 2-3. Concept of Indirect Drinking Reuse ............................................................................... 2-8
Figure 2-4. Concept of Direct Drinking Reuse (DDR) ...................................................................... 2-9
Figure 3-1. Decision Making Tree for Grouping the STPs ................................................................ 3-6
Figure 3-2. An Example Process Block Diagram for Group 1........................................................... 3-7
Figure 3-3. An Example Process Block Diagram for Group 2........................................................... 3-8
Figure 3-4. An Example Process Block Diagram for Group 3........................................................... 3-8
Figure 3-5. An Example Process Block Diagram for Group 4, Group 5 and Group 6 ....................... 3-8
Figure 3-6. An Example Process Block Diagram for Group 7 (Complete Package Plant) (Source:
Nikko Inc.) ...................................................................................................................................... 3-9
Figure 4-1. Location of Key STPs in Al Jouf Region ........................................................................ 4-2
Figure 4-2. Proposed Strategy for Sakaka STP ............................................................................... 4-3
Figure 4-3. Proposed Strategy for Al Qurayyat STP ........................................................................ 4-4
Figure 4-4. Proposed Strategy for Tabarjal STP .............................................................................. 4-5
iii
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Appendix C.10.6: Wastewater Treatment Strategy
Planning Level
Maximise opportunities for To be adaptable in a changing world by overcoming long term challenges and
integrated solutions collaborating with stakeholders.
Optimise land footprint Some STPs may not have sufficient available land for expansion if the same treatment
technology is used. Sophisticated technologies should be considered to minimise the
footprint.
Treatment Level
Provide cost effective, safe and Upgrade STPs cost effectively and reliably while meeting the treated wastewater target
reliable treatment limits set by MEWA.
Maximise opportunities for If applicable, include a technology to recover energy (methane) through anaerobic
resource recovery treatment technologies (i.e., anaerobic digestion).
Meet treated wastewater quality Ensure adaptability to meet tighter treated wastewater quality targets set by MEWA.
targets
1-1
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Appendix C.10.6: Wastewater Treatment Strategy
2. Strategy Development
This section presents the sewage treatment plant (STP) design basis for the master plan.
Figure 2-1 presents the locations of the existing main STPs in Northern Region. Table 2-1 presents
the details about the existing main STPs in the Northern Region. There are 2 existing main STPs in Al
Jouf Region and 13 existing main STPs serving the entire Northern Region area. Most STPs are
currently using an extended aeration system for liquid stream except the STPs in Northern Border where
aerated lagoon systems have been used. Based on the information received so far, it appears that
there is no sludge treatment facility in Northern Region.
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Appendix C.10.6: Wastewater Treatment Strategy
2-2
Appendix C.10.6: Wastewater Treatment Strategy
Table 2-1. Description of the Existing Main STPs for Northern Region
Existing
Governorate Types of TSE
Region capacity Year Note
Markaz / City STP discharge
(m³/day)
Conventional
activated The sludge is being
sludge disposed within the
Sakaka 24,000 system Desert 2003
Sakaka STP site
TSE storage drying bed.
Al Jouf
tank
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Appendix C.10.6: Wastewater Treatment Strategy
Table 2-2 presents the treated sewage effluent (TSE) discharge limits specified by the General
Authority of Meteorology and Environmental Protection (GAMEP) and Ministry of Environment, Water
& Agriculture (MEWA).
Table 2-2. Treated Wastewater Discharge Limits Stipulated in GAMEP and MEWA Regulations
TSE Standard in
Direct discharge limits TSE Standard in KSA
Description Unit KSA (restricted3)
specified in GAMEP 1 (unrestricted) by MEWA2
MEWA
BOD5 mg/L 10 10 40
TSS mg/L 10 10 40
Total coliform
No./100mL No./L 1000/ na 2.2/ 1 1,000/ na
MPN /Nematodes
Note:
1. Kingdom of Saudi Arabia National Environmental Standard- Industrial and Municipal Wastewater Discharges (General
Authority of Meteorology and Environmental Protection (GAMEP).
2. Unrestricted Irrigation: TSE standards in KSA by MEWA (Standard and Specifications for the types of water, MEWA, March
2021): When TSE is used as an Irrigation water source, if frequent human contacts are expected, unrestricted irrigation water
quality is required. With the exception of drinking and household use, the use of tertiary treated water is permitted after ensuring
that it is safe, free of contaminants, and conformity in accordance with the standards.
3. Restricted Irrigation: TSE standards in KSA by MEWA (Standard and Specifications for the types of water, MEWA, March
2021): When TSE is used as an Irrigation water source, if minimal human contacts are expected, restricted irrigation water quality
is required. It is also permitted to use the secondary treated water for restricted agricultural irrigation, industry, mining, construction
work, and other activities and works after ensuring its safety, free of contaminants, and its compatibility, according with the
standard.
Table 2-3 presents the key TSE quality (i.e., BOD, TSS and NH3-N) obtained from the existing main
STPs in Al Jouf Region. In terms of BOD and TSS concentrations, Al Qurayyat STP does not meet the
targets specified by GAMEP.
Table 2-3. TSE Quality from the Existing Main STPs in Al Jouf Region
Based on Dec
Sakaka 24,000 37,720 7 4 0 2003 2020 to Jan
2021
The effluent
BOD and TSS
Al Jouf are exceeding
the effluent
Al Qurayyat 12,000 12,083 26.5 28 8 2003 targets.
Based on Dec
2020 to Jan
2021
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Appendix C.10.6: Wastewater Treatment Strategy
Sakaka STP designed for 24,000 m³/day is receiving 45% higher flows (i.e., 35,000 m³/day). The plant
is currently performing well.
Table 2-4 presents the current influent quality measured from the STPs in Northern Region. As shown
in Table 2-4 it appears that the influent characteristics vary between the regions. The influent
concentrations (i.e., BOD, TSS, NH3-N) in Al Qaseem are appeared to be much lower than those from
other regions (i.e., Hail, Al Jouf, and Northern Border). It is not clear why the influent concentrations are
much higher in Al Jouf and Northern Border. Further investigation should be conducted by MEWA to
define the influent characteristics in the regions.
Table 2-4. Current Influent Quality from the STPs in Northern Region
Influent Quality
Existing
Governorate
Region Markaz / City
capacity
BOD TSS NH3-N
Note
(m³/day)
(mg/L) (mg/L) (mg/L)
Buraydah
(Governorate
Center) + 138,000 140 167 17.9 May 2020
Mulaida + Al
Basar
2.2.3 Summary of Key Findings from the Existing STPs in Al Jouf Region
Table 2-5 lists the key findings of the existing STPs in Al Jouf Region based on the evaluation carried
out during Level of Service Report. (SA062WTD-P1-S5-GE-REP-0001).
Table 2-5. Key Findings of Performance of the Existing STPs in Al Jouf Region
1 TSE produced from the most STPs are discharged to wadies or deserts. The TSE may infiltrate to the
groundwater which then can be used as a source of water for irrigation for farming or other uses. The quality of
TSE discharged to the environment should met the license requirement to avoid groundwater contamination.
Additional testing on the groundwater quality should be conducted to ensure that there is no groundwater
contamination due to the TSE infiltration.
According to MEWA, if the TSE is directly disposed to wadi or natural water body, the phosphate in the TSE
should be lower than 1mg/L. However, no STPs in the Al Jouf Region are testing phosphate in the TSE. It is
important for the STPs to test the phosphate and make sure it meets the TSE quality requirement if it is directly
discharge to wadies or natural water.
It should be noted that if the TSE is used as an irrigation water source, there is no need for phosphate to be
removed from the TSE.
2 For the TSE quality suitable for irrigation, Nematodes counts should be less than 1 number/L. However, no
Nematodes values have been reported so far. It is suggested that the Nematodes testing be conducted to
determine whether the TSE quality is suitable for unrestricted and/or restricted irrigation.
3 Sakaka STP already exceeding the design capacity. Capacity upgrade for Sakaka STP is currently ongoing.
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Appendix C.10.6: Wastewater Treatment Strategy
4 No data is available for the sludge quality and quantity. Un-engineered landfilling is currently the common
practice for the disposal of the sludge produced by municipal STPs in Northern Region. The landfill is within the
plant vicinity where the sludge is disposed. This is not an official site provided by the ministry.
As the sludge can be transformed into a marketable product if treated properly, additional study should be
conducted to understand the benefit of sludge reuse in this region.
5 Al Qurrayat STP is currently using aerated lagoon systems to treat the wastewater. Although aerated lagoons
provide some benefits such as lower maintenance and lower energy cost, they require much larger space and
tend to produce poor effluent quality than a conventional activated sludge system.
Table 2-6 presents the estimated wastewater flow projection for the proposed main STPs in Al Jouf
Region.
The total 2050 projected wastewater flows include the generated flows from population in addition to
flows from private developments.
Table 2-6. Future Wastewater Flow Projections for Al Jouf Region
2050 projected
Total Served Existing Flow
Markaz / City/ Existing STP /
Governorate Population Capacity
Cluster (Including Private
2050 New STP
(m³/day) Developments)
(m³/day)
24,000 (Existing)+
Sakaka Sakaka 287,374 Existing+ UC 75,573
26,000(UC)
Dawmat Al Dawmat Al
62,202 New (UC) 5,500 21,358
Jandal Jandal
New (Existing to be
decommissioned
Al Qurayyat Al Qurayyat 235,181 12,000 62,840
and a new STP to
be constructed)
Monfiz Al
Al Qurayyat Haditha wa - Existing + New 1,300 1,802
Yachmal
Proposed
Al Jouf region clusters for - New 14 nos. of STPs 200 – 3,000
settlements
Al Jouf Region includes 21 STPs distributed across the region and serving the cities, markaz and
clusters of settlements with 7 STPs serving the main cities of the governorates as presented in above
table and 14 package STPs serving the other clusters.
This section defines the design influent characteristics to be utilized as part of the Master Plan. The
design influent characteristics are developed by adopting historical wastewater characteristics
measured at Northern Region. As seen in Table 2-7, the influent concentrations for the STPs in Al Jouf
and Northern Borders are assumed to be higher than the STPs in Al Qaseem and Hail Regions based
on the actual influent concentration found in Table 2-4.
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Appendix C.10.6: Wastewater Treatment Strategy
Table 2-7. Summary of Design Influent Concentrations for Northern Region WDS
Northern Region
Typical Characteristics
Parameters
found in KSA Northern
Al Qaseem Hail Al Jouf
Borders
TN, mg/L 55 45 45 55 55
NH3-N, mg/L 40 35 35 40 40
TP, mg/l 10 10 10 10 10
As mentioned previously, TSE from the most STPs are being disposed to nearby wadies without being
reused.
Table 2-8 provides a summary of the water quality targets based on Treated Wastewater and Reuse
Bylaw No. 42 (2000) and GAMEP (2001). As seen in Table 2-8, the TSE discharge limits for the
environmental discharge and irrigation discharge limits are presented.
Table 2-8. Water Quality Objectives Specified in GAMEP and MEWA
Treated Sewage Effluent (TSE) Standard in KSA (MEWA,
Direct discharge
March 2021)
Description limits specified in
GAMEP
Unrestricted Irrigation Restricted Irrigation
BOD5 (mg/L) 10 10 40
TSS (mg/L) 10 10 40
Turbidity 5 5 n/a
Recycled water is a sustainable and locally available water resource that diversifies MEWA’s water
portfolio, which is vulnerable to droughts during the dry season. Highly treated tertiary effluent from the
STP is a reliable and local and weather-independent source of water for Northern Region.
The TSE produced from the STP can be sold for use for non-potable purposes such as industrial
process, flushing of toilets through dual piping, horticulture and irrigation. Many countries are currently
using the TSE as non-potable reuse and/or indirect potable reuse.
Currently the TSE from the STPs is being discharged to nearby wadies or to deserts without being
directly used. Although the TSE may end up in the groundwater via infiltration, this may result in
contaminating groundwater due to high nutrients in the TSE.
There has been a push for reuse in more recent years, on both regional and local (building or
development level) scales, but none of the document outline specific requirements. The GAMEP and
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Appendix C.10.6: Wastewater Treatment Strategy
MEWA regulations specify water quality standards for direct discharges including use of TSE for
irrigation (Table 2-8). Regulation on the use of TSE for other activities is absent from the document.
Typically, there are three potential modes of reuse for the TSE:
• Direct non-drinking reuse
• Indirect drinking reuse (IDR), and
• Direct drinking reuse (DDR)
Direct non-drinking reuse entails production of fit-for-purpose recycled water from used water that
normally will be disposed of to a watercourse or waterbody. The fit-for-purpose recycled water is then
supplied to customers via either tanker, or a dedicated recycled water conveyance system (see Figure
2-2). Recycled water could be used for boiler feedwater, cooling tower make-up water, irrigation, toilet
flushing, and other non-drinking uses.
Figure 2-2. Concept of Direct Non-Drinking Reuse (note: RWTP = Recycled Water Treatment
Plant (RWTP) and WW= wastewater)
One important argument for direct non-drinking reuse is that it allows water from more traditional water
sources (that are preferred by the public) to be used as drinking water. Non-drinking uses can instead
be met by recycled water that is treated only to a quality suitable for its purposes, thus saving cost and
energy. Securing public and stakeholder acceptance of direct non-drinking reuse is also straightforward
to achieve, as compared to drinking water reuse.
Indirect drinking reuse (IDR) involves temporarily storing highly TSE (recycled water) in a raw water
storage reservoir or groundwater aquifer for blending, before being abstracted and subjected to further
conventional drinking water treatment (see Figure 2-3).
Planned IDR is implemented in many countries (Singapore and the USA for example). Unplanned IDR
is also very widespread, occurring when one city extracts water for drinking downstream of another
city’s TSE discharge point.
Compared to direct drinking reuse (DDR), indirect drinking reuse incurs more cost because the recycled
water is blended with other water sources and then re-treated before distribution in the drinking water
system. The steps of blending and treatment provide additional barriers of safety that reduce the risk of
a public health incident that may otherwise arise due to a lapse in performance of the RWTP. Critically,
the use of the environmental buffer typically significantly improves public acceptance of the scheme.
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Appendix C.10.6: Wastewater Treatment Strategy
In a direct drinking reuse (DDR) scheme, recycled water is directly added to the water supply system
without temporary storage or further treatment (see Figure 2-4).
There are currently only a few DDR schemes in the world, although the oldest, in Windhoek, Namibia,
has been operating since the 1960s. Other existing operational DDR plants include Big Spring in Texas,
USA, and Beaufort West, South Africa. Costs are also expected to be relatively lower than other reuse
forms because there is no need for repeat treatment (as in the case of IDR) or alternative distribution
infrastructure (as in the case of direct non-drinking reuse).
However, despite its compelling advantages, DDR is also the most controversial form of reuse. Public
health risks are high in the event of failure of the RWTP and WTP since, unlike IDR, there is no dilution
or additional natural attenuation in the natural system or storage.
Given MEWA’s current inexperience with advanced RWTPs and WTP and considering the limited public
education on reuse to date, it is unlikely that DDR is appropriate in the near term. Consequently, this
Master Plan will focus on Direct non-drinking reuse and IDR alternatives for the near term.
As mentioned previously, there is a regulation for the IDR alternative and for direct non-drinking reuse
only for irrigation water quality available in MEWA and GAMEP. There are no regulations for other
activities (e.g., industrial reuse) which are available.
Table 2-9 summarizes key water quality targets for various non- drinking water uses available from
other countries. Table 2-10 presents an example water quality target for industrial use like ready mix;
district cooling; ships and barges; hydrotesting projects; construction sites; chemicals and lubricants
companies; Car wash; Scaffolding companies; Cement factory; Block factories; Paper industry; textile;
asphalt plant. Further studies on the reuse and implementation plan for Northern Region should be
conducted near term.
Table 2-9. Recycled Water Quality Targets for Non- Drinking Water Reuse from Various
International Standards/Guidelines
Water Quality Unit of
Adopted Value Reason Reference
Parameter Measurement
Biological Oxygen
Control biofilm growths & good
Demand (BOD5 at 20 mg/L <5 4, 5, 6
chlorination control
°C)
Recommended value to
Chemical Oxygen
mg/L <20 ensure non-refractory COD 4, 5, 6
Demand (COD)
absence
Langelier Saturation
- >0 to slightly positive (+0.2) Corrosion control 4, 5, 6
Index (LSI)
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Appendix C.10.6: Wastewater Treatment Strategy
Sodium Adsorption
- <6 Irrigation 5
Ration (SAR)
Chemical
Notes:
1. US EPA National Drinking Water Standards 2012
2. WHO Guidelines for Drinking Water Quality 2011
3. Australian Drinking Water Guidelines 2011
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Appendix C.10.6: Wastewater Treatment Strategy
pH 7 to 8
Odour Unobjectionable
Note: * Ready mix; District cooling; Ships and barges; Hydrotesting projects; Construction sites; Chemicals and lubricants
companies; Car wash; Scaffolding companies; Cement factory; Block factories; Paper industry; Textile; Asphalt plant.
According to the information collected, un-engineered landfilling is currently the common practice for
the disposal of the sludge produced by municipal STPs in Northern Region. The landfill is within the
plant vicinity where the sludge is disposed. This is not an official site provided by the ministry.
Biosolids are produced during the treatment of wastewater. They contain organic matter and plant
nutrients and hence provide a useful soil conditioner and medium grade fertilizer. However, untreated
biosolids may also contain pathogens (capable of causing disease in humans and animals),
microorganisms such as bacteria, viruses, helminths (parasitic worm-like invertebrates), protozoa
(small single celled animals including amoebae, ciliates and flagellants) and fungi. These organisms
must either be destroyed by treatment or managed through controls on recycling. In addition, biosolids
may contain various levels of chemical contaminants including metals from domestic and industrial
sources. In recent years, new treatment methods and technologies have improved the quality of
generated biosolids. At the same time, there is growing awareness of the value of this product and
increasing demand for its use.
Since the biosolids quality will be dictated by the chosen disposal route, it is important to look at biosolids
disposal options could be adopted in Northern Region. The options available are:
• Landfill (business as usual)
• Land application, e.g., agriculture, forestry, horticulture
• Thermal oxidation with energy recovery (mono- or co-incineration)
• Combustion/ Co-processing (supplementary fuel/ raw material in industry)
• Alternatives assessment for biosolids disposal
The advantages and disadvantages of the most common biosolids disposal techniques are summarized
in Table 2-11.
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Appendix C.10.6: Wastewater Treatment Strategy
In KSA, no guidelines currently exist for the management of biosolids. In most international countries,
the USA, UAE and Australia for example, the first step in biosolids management is the classification of
biosolids according to stabilization status (including pathogen reduction, vector attraction controls and
chemical contaminant levels) – this is further described in below. Typically, where a sludge or biosolids
product does not meet a reuse classification and is to be disposed by landfill.
International guidelines on biosolids management require a level of biosolids treatment to reduce the
concentrations of pathogens and contaminants depending on the proposed use of the resource:
a) USA
Most of the standards that regulate sludge land application without restrictions set a maximum value for
helminth ova content together with faecal coliform, salmonella and virus (sometimes) values. These
standards are inspired by USEPA part 503 (US-EPA, 1992) which defines treated solids as Class A
biosolids when they have 1,000 MPN/g TS of fecal coliforms, 3 MPN/4 g TS of Salmonella, 1 FPU/4 g
TS of viruses and 1 helminth egg/4 g TS, and as Class B biosolids when they have < 2x106/g TS MPN
fecal coliforms (no limits set for other organisms) (Table 2-12).
• Class A Biosolids: The implicit goal of the Class A requirements is to reduce the pathogens in
sewage sludge (including enteric viruses, pathogenic bacteria, and viable helminth ova) to below
detectable levels, as defined in the 1992 regulation. Class A biosolids are treated to the point at
which pathogens are no longer detectable. Class A Biosolids are for unrestricted use of biosolids
such as in lawn and home gardens etc. where public access is there.
• Class B Biosolids: The implicit goal of the Class B requirements is to reduce pathogens in sewage
sludge to levels that are unlikely to pose a threat to public health and the environment under the
specific use conditions. For Class B biosolids, a combination of treatment and site restrictions are
designed to protect public health and the environment. Class B Biosolids are for restricted use of
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Appendix C.10.6: Wastewater Treatment Strategy
biosolids such as in agricultural land etc., where public access is not there or with site restrictions.
For Class B biosolids that are applied to land, site use restrictions are imposed to minimize the
potential for human or animal exposure to Class B biosolids for a period following land application
and until environmental factors (e.g., sunlight, desiccation) have further reduced pathogens. The
goal of site restrictions is to limit site activities such as harvesting and grazing until pathogens have
been reduced by environmental conditions such as heat, sunlight, desiccation, and competition
from other microorganisms.
Table 2-12. Biosolids Quality for Land Application (US EPA)
Class A Class B
Standard
(Unrestricted Reuse) (Restricted Reuse)
Agricultural Development and Advisory Service (ADAS) facilitated discussions between various
stakeholders to agree the Safe Sludge Matrix including British Retail Consortium, Country Land and
Business Association, Environment Agency, National Farmers’ Union, Department of Environment
Transport and Regions, Ministry of Agriculture Fisheries and Food, Water UK. The Safe Sludge Matrix
includes three different sludges: untreated sludges, conventionally treated sludge, and enhanced
treated sludges:
• Untreated sludges: cannot be used on agricultural land.
• Conventionally treated sludge: It can be applied to the surface of grassland or for forage crops such
as maize, which will subsequently be harvested, but there can be no grazing of that land within the
season of application (i.e., it is not permissible to graze any grass regrowth or aftermath in the
season that the sludge was applied). It can be also applied to agricultural land, which is used to
grow vegetables in the rotation, provided that at least 12 months has elapsed between application
and harvest of certain vegetable crops. Conventionally treated sludge has been subjected to
defined treatment processes and standards that ensure at least 99% of pathogens have been
destroyed.
• Enhanced treated sludge: it can be applied to any agricultural land without any restrictions.
Enhanced treatment, originally referred to as “Advanced Treatment”, is a term used to describe
treatment processes which are capable of virtually eliminating any pathogens which may be present
in the original sludge. Enhanced treated sludge will be free from Salmonella and will have been
treated so as to ensure that 99.9999% pathogens have been destroyed (a 6-log reduction). It
employs Hazard Analysis and Critical Control Point (HACCP) principles to demonstrate 6 log
reductions.
Codes of Good Practice (2018) for the use of biosolids in Agriculture (Guidelines for Farmers) required
the following microbial standards:
• Fecal coliform < 1000 MPN / g dry solids;
• Salmonella sp. < 3 MPN / 4g dry solids;
• Helminth ova: no limits are imposed.
Recycled Water and Biosolids Regulations 2018 issued by Regulation and Supervision Bureau (RSB)
provide the minimum quality requirements for recycled water and biosolids.
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Appendix C.10.6: Wastewater Treatment Strategy
• Unrestricted Reuse which involves frequent and uncontrolled exposure of the general public to
Biosolids; i.e., public access is not restricted (referred to as B1 in Table 2-13); and
• Restricted Reuse which involves infrequent and controlled exposure of the general public to
Biosolids; i.e., public access is restricted (referred to as B2 in Table 2-13).
Limits of microbiological parameters in Biosolids by RSB regulation are presented in Table 2-13.
Table 2-13. Biosolids Quality, RSB, 2018 (Microbiological Parameters)
Standard B1 B2
The current landfill and open sludge (biosolids) drying practices are clearly not a sustainable approach
for growing Northern Region. As population and biosolids generation continues to grow in the future,
MEWA needs a long-term solution for biosolids management. For the master plan, land application
which meets class A or unrestricted reuse quality will be considered in the master plan. The different
technologies for producing the biosolids quality for land application are also shown in Table 2-11.
Further discussion of the different technologies and selection of the preferred technology will be
presented in Section 3.
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Typically, primary treatment is required to reduce the organic load entering the secondary treatment
plant by diverting this load to an anaerobic digestion process to generate biogas. Significant progress
has been made in the efficiency of primary treatment, resulting in a higher degree of suspended solids
and BOD removal, and in some cases, significantly smaller footprints. Common types of primary
treatment and their applicability are described in the following subsections.
Table 3-1. Comparisons of Common Types of Primary Treatment
Type Description
Conventional primary clarifiers are used in the vast majority of large STPs around the world to
reduce organic loading to the secondary treatment process. Conventional primary clarifiers provide
Conventional primary
sufficient time for readily settleable solids to separate from the liquid fraction of the influent used
treatment (CPT)
water. The removal of these solids decreases the solids and organic loads on the downstream
secondary treatment process by approximately 50 % and 30 %, respectively.
Lamella plate settlers (LPSs), also known as inclined plate settlers, contain a series of parallel plates
or tubes inclined from the horizontal between 45° and 75°. These surfaces provide an extended
Lamella plate settlers settling surface in a compact design. LPSs are used to decrease the footprint required to facilitate
(LPS) settling and solids removal compared to primary clarifiers. Typical TSS removal efficiencies in LPSs
are around 80% and can be as high as 85%. BOD5 removal efficiencies can range from 50 to 60 %.
LPS are a proven and robust high-rate clarification process.
The performance of primary clarifiers can be improved by adding flocculating chemicals upstream
of the clarifiers to enhance solids removal. This arrangement is normally referred to as chemically
Chemically enhanced enhanced primary treatment (CEPT). The implementation of CEPT increases the TSS removal
primary treatment efficiency to between 75 and 85 %, and the BOD 5 removal efficiency to between 50 and 60 %.
(CEPT) Major disadvantages of CEPT include the high chemical dosages required to improve the solids
removal efficiency, and the additional sludge handling requirements to deal with the increased mass
of primary sludge generated.
High TSS and BOD removal efficiencies can be achieved in primary clarifiers employing ballasted
flocculation. This process creates conditions where very dense flocs are formed that have very high
settling velocities, which allows them to be effectively removed at very high surface overflow rates.
Two proprietary processes using ballasted flocculation are Actiflo™ and DensaDeg™. Actiflo™
Ballasted flocculation uses microsand as a ballasting agent, while the DensaDeg™ process uses chemical sludge
(BF) produced within the system (which is recirculated within the clarifier) as the ballasting agent. These
two systems are able to achieve highly efficient TSS removals at very high surface overflow rates
due the formation of very dense flocs. As with CEPT, the disadvantages of ballasted flocculation
are the ongoing costs associated with the high chemical dosages required, and the increased mass
of primary sludge generated.
Table 3-2 presents the results of multi-criteria analysis (MCA) assessment. Conventional primary
clarifiers are recommended for their relative lower costs in reducing solids and organic loads to the
secondary treatment process and lower energy consumption. They achieve 50% and 30% removal of
solids and organic loads respectively, providing good treatment performance and reliability. They are
also relatively more easily constructed, operated and maintained. In addition, biogas generated can be
used for energy and there is minimal additional chemical waste generated. Nevertheless, chemically
enhanced primary treatment is an alternative to further reduce the plant footprint shall land area be
limited.
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Appendix C.10.6: Wastewater Treatment Strategy
Relative Cost
Construction challenges
Treatment reliability
System resilience
Level of automation
Impact on noise, odour and public spaces during construction and operation
Energy footprint
As described in previous section, reflecting the adopted TSE quality targets and flow increase, upgrades
of existing STPs are inevitable. Table 3-3 provides a list of technologies that could be used to meet
these targets.
Table 3-3. Alternative STP Technologies for Liquid Stream
Type Description
A conventional activated sludge plant (CASP) uses a biological process that involves the use of
microorganisms to convert the organic matter and other constituents (i.e., nitrogen) contained in the
Conventional
wastewater to final gaseous products (carbon dioxide and nitrogen) as well as biological cell material
Activated Sludge
(i.e., sludge). The biological sludge is maintained in suspension by mixing and aeration (oxygen for
Process (CASP)
growth). The microorganisms form flocculent particles that are separated from the effluent in the
secondary clarifier and are subsequently returned to the process or wasted.
IFAS is a hybrid of two traditional technologies: the conventional activated sludge and the submerged
attached growth biofilm processes. In the IFAS process, free-floating, neutrally buoyant submerged
Intergraded fixed- plastic media provide a large protected surface area for bacterial growth, especially the slower growing
film activated nitrifying bacteria. This medium allows for an increase in the aeration basin sludge mass, thereby
sludge (IFAS) increasing the solids retention time. As the additional sludge mass is mostly attached to the plastic
medium, there is only a small increase in the mixed liquor suspended solids concentration that results
from sloughed biomass.
An MBR is a suspended growth process, in which the separation of liquid and solids takes place by
Membrane filtering mixed liquor through submerged membranes rather than by gravity settling in a secondary
bioreactor (MBR) clarifier. MBRs produce a high-quality treated wastewater that is normally suitable for a wide variety of
reuse schemes.
SBRs process is a batch process with the following treatment steps carried out in sequence: filling
(anoxic), reacting (anoxic/aerobic cycles), settling, decanting and idle mode. Biomass is wasted either
Sequencing Batch
at the end of the reaction periods or prior to the decant phase. A unique feature of the SBR system is
Reactors (SBR)
that there is no need for a return activated sludge (RAS) stream, because both aeration and settling
occur in the same tank.
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Appendix C.10.6: Wastewater Treatment Strategy
Table 3-4 presents the results of MCA assessment for established secondary treatment technologies.
CASP is the recommended secondary treatment for its relative lower capital and operating costs,
treatment efficiency and reliability. However, due to the larger footprint requirement for CASP, IFAS will
also be considered where space is limiting.
Additional investigation should be conducted to find out the most suitable technology for each STP,
once all necessary information is ready for the design of the actual STP.
Table 3-4. MCA Results for Secondary Treatment Processes
%
Criteria CASP IFAS MBR SBR
Weights
FINANCIAL 50% 25 22 15 26
Relative Cost
TECHNICAL 20% 16 14 13 12
Construction challenges
Treatment reliability
System resilience
Level of automation
SOCIAL 15% 8 9 13 8
ENVIRONMENTAL 15% 10 12 13 10
Impact on noise, odour and public spaces during construction and operation
Energy footprint
This section identifies the technologies available for biosolids treatment with a view to appropriate
process selection for MEWA. The treatment technologies have been evaluated from the point of view
of performance (solids destruction achieved, energy consumed or generated, and product quality and
impacts on dewatering or dryness), as well as operability and risk.
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Appendix C.10.6: Wastewater Treatment Strategy
Mesophilic anaerobic digestion is one of the most widely proven processes for the stabilisation of solids
from municipal used water treatment. Conventional mesophilic digesters are typically operated at
solids retention times of 10 to 20 days and at temperatures ranging from 33°C to 37°C. Feed solids
concentrations are typically in the range of 3% to 6%. Volatile solids reduction (VSR) varies between
40% and 55%.
The advantages of anaerobic digestion process are presented as follows:
Anaerobic
Digestion (AD) • It produces renewable energy i.e., methane gas
• It minimizes final biosolids volume
The disadvantages of anaerobic digestion are presented as follows:
• High level of investment
• If run inefficiently AD can cause an odour nuisance
A thermal hydrolysis process (THP) is typically applied prior to mesophilic digestion to achieve higher
volatile solids reduction and higher biosolids volume reduction. Basically, THP adds steam to sludge to
raise the temperature to about 160°C and the pressure to about 6 bar for 20 to 30 minutes. When the
sludge is subjected to these conditions, the cell walls of bacteria and the structure of other complex
organics are disrupted, and the material becomes easier to anaerobically metabolize in conventional
digesters. The sludge is generally dewatered to between 15 and 20 percent total solids prior to this
process to minimize steam consumption. Dewatering to this concentration has the ancillary benefit of
Advanced reducing the volume of sludge to be handled in the following anaerobic digesters, so tankage
anaerobic requirements are substantially reduced. Further, due to the biochemical changes that occur through
digestion THP, volatile solids reduction (VSR) improves from its typical 40 to 55 percent by 5 to 15 percent and
biogas production increases by as much as 30 percent.
Advantages of THP pre-treatment include reduction in required digester volume and capital costs,
reduction in foaming issues, more advantageous energy balance, higher pathogen destruction, and
possibly, if all of the sludge was subjected to THP, the production of Class A biosolids. Disadvantages
include the need for pre-dewatering and additional steam heating, both of which incur costs. Also, the
process is relatively complex.
Aerobic digestion is a proven technology for stabilising Surplus Activated Sludge (SAS). Aerobic
digestion involves digestion in completely mixed tanks under aerobic conditions for periods of up to 25
days. It yields good volatile solids destruction and is capable of producing Grade P3 biosolids.
Aerobic
digestion The process is usually run at ambient temperature and the process is much less complex than
anaerobic digestion and is easier to manage. It is generally accepted that the capital costs of aerobic
digestion are lower than the anaerobic digestion due to simpler operation.
The operating costs are typically much greater for aerobic digestion than for anaerobic digestion
because of energy used by the blowers, pumps and motors needed to add oxygen to the process.
Lime addition can be used to reduce the odour of biosolids products, especially when combined with
pasteurisation. Lime addition gives higher solids content, improves handling characteristics, increases
Lime
product stability, and improves product value. There are, however, operational difficulties with storing
Stabilization
and mixing of lime products. The addition of lime also increases the volume of biosolids that needs to
be transported for reuse.
Solar drying is a drying technique used internationally to decrease the water content of sludge.
Evaporation is facilitated through the use of a greenhouse-like structure to capture solar radiation and
increase the ambient air temperature over the biosolids. Operation in winter is poorer than in summer
Solar Drying due to decreased solar radiation intensity and shorter period of solar radiation. Even so, solar drying
offers process simplicity and low energy inputs.
However, as this is a natural process, the land area required to achieve the desired solids content is
significant. This technique is usually only beneficial for small to medium size applications and where
land is abundantly available.
The evaluation criteria of the alternative biosolids management technologies are presented in Table
3-6. The scores of each technology are also presented in Table 3-1 Anaerobic digestion is the
recommended sludge stabilization process. However, the plant capacity is less than 50 MLD and
sufficient space is available, it is proposed to use solar drying.
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Appendix C.10.6: Wastewater Treatment Strategy
Cost 50% 25 18 35 30 35
Relative Cost
Operating Cost
Technical 25% 20 23 16 18 18
Volume reduction
Land
Requirement
Energy
Production
Operability &
Risks
Impact on noise,
odor and public
spaces
Based on the MCA analysis, the preferred technologies were selected for the STPs, and these are
presented in Table 3-7. These selected technologies will be used to develop strategy options for the
STPs.
Table 3-7. Summary of Preferred Technology
Process Selected Technology Alternative Technology
Biosolids Treatment Anaerobic Digestion and sludge Solar Drying to be considered if the capacity of the
drying plant is less than 50 MLD.
The following sections describe how the selected technologies are used to develop a prioritized
roadmap of the proposed STPs in Northern Region.
3.2.1 Approach
Northern Region includes multiple STPs distributed across the 4 regions of the sector requiring proper
planning for future growth.
The following assumptions were considered when developing the technology roadmap for the proposed
STPs in Northern Region:
• Although anaerobic digestion process was selected as biosolids treatment, this process can be very
expensive. For the Master Plan, it has been assumed that if the flow rate is greater than 50 MLD,
sludge stabilization process such as mesophilic anaerobic digestion will be included to produce
higher sludge quality and to recover energy from the biogas produced from the process. If the
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Appendix C.10.6: Wastewater Treatment Strategy
design flow is less than 50 MLD, it was assumed that a solar drying will be used to produce a good
quality biosolids which is suitable for land application.
• It is assumed that there will be one STP in one governorate which will be dedicated to treat the raw
sludge produced from other cities instead of each STP having its own biosolids treatment plant.
• The STP upgrades should maximize the use of the existing site. If enough space is available, the
existing treatment technology will be maintained. If insufficient space is available, IFAS will be
used.
• If the raw wastewater flow is less than 2 MLD, a complete package treatment plant will be used.
This package treatment plant will be capable of producing a water quality suitable for unrestricted
irrigation as well.
Based on the assumptions listed above, 7 groups were identified (Figure 3-1). The detailed descriptions
of each group are presented in Table 3-8. Figure 3-2 to Figure 3-5 present the process block diagram
of 7 groups.
Primary clarification
Primary (Note: the primary treatment may not be required if solar • Non-Drinking water use (Unrestricted TSE
dryer is used as a sludge stabilization) water quality or other industrial use) and
IDR
Secondary Conventional activated sludge process
1 • Energy production from anaerobic
Biosolids Sludge stabilization (e.g., anaerobic digestion or solar digestion
Treatment drying) • Biosolids volume reduction
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Appendix C.10.6: Wastewater Treatment Strategy
Process intensified process (e.g., integrated fixed film • Energy production from anaerobic
Secondary digestion
activated sludge process, IFAS)
• Biosolids volume reduction
Biosolids
Treatment
Sludge stabilization (e.g., anaerobic digestion) • Biosolids beneficial reuse
• Reduced land requirement
Biosolids
Land application (i.e., fertilizer)
Disposal
Primary NA
• Non-Drinking water use (Unrestricted TSE
Secondary Conventional activated sludge process
3 water quality or other industrial use) and
Biosolids Sludge will be dewatered and transferred to nearby STP IDR
Treatment where sludge stabilization processes are included.
Primary NA
• Non-Drinking water use (Unrestricted TSE
Process intensified process (e.g., integrated fixed film water quality or other industrial use) and
Secondary
4 activated sludge process, IFAS) IDR
Biosolids Sludge will be dewatered and transferred to nearby STP
Treatment where sludge stabilization processes are included.
Primary NA
• Non-Drinking water use (Unrestricted
Process intensified process (e.g., integrated fixed film TSE water quality or other industrial use)
Secondary
5 activated sludge process, IFAS) or IDR
Biosolids Sludge will be dewatered and transferred to nearby STP • Reduced land requirement
Treatment where sludge stabilization processes are included.
Primary NA
• Non-Drinking water use (Unrestricted
Process intensified process (e.g., integrated fixed film TSE water quality or other industrial use)
Secondary
6 activated sludge process, IFAS) or IDR
Biosolids Sludge will be dewatered and transferred to nearby STP • Reduced land requirement
Treatment where sludge stabilization processes are included.
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Appendix C.10.6: Wastewater Treatment Strategy
Figure 3-5. An Example Process Block Diagram for Group 4, Group 5 and Group 6
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Appendix C.10.6: Wastewater Treatment Strategy
Figure 3-6. An Example Process Block Diagram for Group 7 (Complete Package Plant) (Source:
Nikko Inc.)
The following sections will present the road map for proposed STPs based on the grouping of the STPs
identified above.
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Appendix C.10.6: Wastewater Treatment Strategy
Phase 1 – 50 MLD
This new plant will also treat the sludge from other STPs using a solar dryer. It is proposed that the TSE
will be used as unrestricted irrigation, but the TSE may be further treated to meet the water quality
required for various industries. Further investigation should be conducted to identify the potential users
and the water quality requirement. The biosolids will be suitable as a fertilizer for land application.
Further studies should be conducted the viability of the strategic plans for the TSE and biosolids.
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Appendix C.10.6: Wastewater Treatment Strategy
Other
• Centralized sludge handling
facilities to manage the sludge
Utilization of resource (i.e.,
water and biosolids)
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