FEBRUARY 1998

P/N 32-0261
REV B

2950 MECHANIC STREET

LAKE CITY, PA 16423
PHONE:814-774-2631
FAX: 814-774-3482
SERVICE: 814-774-4295

INSTALLATION, OPERATION & MAINTENANCE MANUAL

FOR

REFRIGERATED
COMPRESSED AIR DRYER
models
EMD-260 THROUGH EMD-3080

EMD-820 THRU EMD-1600

EMD-330 THRU EMD-650

EMD-260

WARNING
READ ALL INFORMATION IN THIS MANUAL BEFORE BEGINNING INSTALLATION OR OPERATION OF THE
DRYER. BEFORE STARTING INSTALLATION AND/OR MAINTENANCE PROCEDURES, TURN OFF THE MAIN
POWER TO THE DRYER AND COMPLETELY DEPRESSURIZE THE UNIT TO PREVENT PERSONAL INJURY.

DO NOT REMOVE, REPAIR, OR REPLACE ANY ITEM ON THIS DRYER WHILE IT IS UNDER PRESSURE.

NEVER OPERATE THIS DRYER ABOVE THE RATED OPERATING CONDITIONS. OPERATION ABOVE SPECI-
FIED CONDITIONS WILL RESULT IN DECREASED PERFORMANCE, POSSIBLE DAMAGE TO THE UNIT AND/
OR PERSONAL INJURY.

SEE BACK OF THIS MANUAL FOR ADDITIONAL SAFETY INSTRUCTIONS.

PRINTED IN THE U.S.A. © 1998 VAN AIR SYSTEMS INC. 2950 MECHANIC STREET, LAKE CITY, PA 16423 PAGE 1
 VAN AIR SYSTEMS
2950 MECHANIC STREET
LAKE CITY, PA 16423
PHONE: 814-774-2631
FAX: 814-774-3482
SERVICE: 814-774-4295

Dear Customer,

No effort has been spared to provide a comprehensive instruction manual for the use
of the VAN AIR Dryer. Information is given not only for the user, but also for the technical
personnel who may repair the dryer in the event that this is ever necessary. It is
recommended that all who will have responsibility for the dryer carefully read all sections
of this manual before installing.

Sincerely,

Van Air Customer Service Department

DRYER SPECIFICATION & DATA: DRYER SPECIFICATION & DATA:

Model No. Refrigerant Charge Type

Serial No. Compressor HP

Max PSI Additional Oil

Inlet Max Temperature Water Flow at °F

Capacity OPTIONS:

Volt Phase

HZ

FLA

Max Fuse

PRINTED IN THE U.S.A. © 1998 VAN AIR SYSTEMS INC. 2950 MECHANIC STREET, LAKE CITY, PA 16423 PAGE 2
 TABLE OF CONTENTS
SECTION 1 PRE-INSTALLATION
1.1 INSPECTION, HANDLING & SETUP .................................................................................................................................. PAGE 4
1.2 CAUTION & OPERATING WARNINGS ............................................................................................................................... PAGE 4

SECTION 2 DRYER INSTALLATION

2.1 LOCATION OF DRYER ....................................................................................................................................................... PAGE 4
2.2 AIRLINE PIPING .................................................................................................................................................................. PAGE 4
2.3 WATER LINE PIPING (WATER COOLED UNITS) .............................................................................................................. PAGE 4
2.4 ELECTRICAL CONNECTIONS ........................................................................................................................................... PAGE 4
2.5 DRYER STARTUP INSTRUCTIONS ................................................................................................................................ PAGE 4-5

SECTION 3 PRINCIPLE OF OPERATION

3.1 AIR SYSTEM ....................................................................................................................................................................... PAGE 5
3.2 REFRIGERATION SYSTEM ................................................................................................................................................ PAGE 5
3.3 OPERATION ........................................................................................................................................................................ PAGE 5

SECTION 4 ROUTINE MAINTENANCE & SERVICE

4.1 AIR COOLED CONDENSER ............................................................................................................................................... PAGE 6
4.2 ADJUSTMENT OF CONTROLS .......................................................................................................................................... PAGE 6
4.3 SEPARATOR/COALESCER DRAINS ................................................................................................................................. PAGE 6

SECTION 5 SERVICE TECHNICIAN INFORMATION

5.1 REFRIGERANT, OIL & DRYERS PAGE 6
5.2 EVAPORATOR LEAKS ....................................................................................................................................................... PAGE 6
5.3 REFRIGERANT CONTROL VALVES .................................................................................................................................. PAGE 7
5.4 DRAINS ............................................................................................................................................................................... PAGE 7
5.5 ELECTRONIC CONTROLS ................................................................................................................................................. PAGE 7
5.6 FACTORY ASSISTANCE ..................................................................................................................................................... PAGE 7

SECTION 6 MISCELLANEOUS DRYER DATA

6.1 CAPACITY CORRECTION FACTORS ................................................................................................................................ PAGE 8
6.2 DRYER INFORMATION CHARTS ....................................................................................................................................... PAGE 9
6.2-1 ELECTRICAL ................................................................................................................................................................ PAGE 9
6.2-2 WATER CONSUMPTION ............................................................................................................................................. PAGE 10

SECTION 7 INSTRUCTIONS FOR ORDERING REPAIR PARTS

7.1 REFRIGERATED AIR DRYER PARTS LIST ..................................................................................................................... PAGE 11

SECTION 8 SCHEMATICS
8.1 PANEL DIAGRAM ............................................................................................................................................................. PAGE 12
8.2 ELECTRICAL DIAGRAM ............................................................................................................................................. PAGE 13-19
8.2-1 ELECTRICAL DIAGRAM FOR EMD-260 .................................................................................................................. PAGE 13
8.2-2 ELECTRICAL DIAGRAM FOR EMD-400 THRU EMD-1250 ...................................................................................... PAGE 14
8.2-3 ELECTRICAL DIAGRAM FOR EMD-820 THRU EMD-2500 ...................................................................................... PAGE 15
8.2-3 ELECTRICAL DIAGRAM FOR EMD-330 THRU EMD-1600 ...................................................................................... PAGE 15
8.2-4 ELECTRICAL DIAGRAM FOR EMD-3080 ................................................................................................................ PAGE 16
8.2-5 ELECTRICAL DIAGRAM FOR EMD-820 THRU EMD-2500 HIGH VOLTAGE SIDE ................................................. PAGE 17
8.2-6 ELECTRICAL DIAGRAM FOR EMD-3080 460V CIRCUIT ....................................................................................... PAGE 18
8.2-7 ELECTRICAL DIAGRAM FOR POWER TRANSFORMATIONS FOR 480 V COMPRESSORS ............................... PAGE 19
8.3 ELECTRICAL NOTES ....................................................................................................................................................... PAGE 19
8.4 FLOW DIAGRAM .......................................................................................................................................................... PAGE 20-21
8.4-1 FLOW DIAGRAM SYSTEM LOADED ........................................................................................................................ PAGE 20
8.4-2 FLOW DIAGRAM SYSTEM UNLOADED ................................................................................................................... PAGE 21

SECTION 9 TROUBLE SHOOTING

9.1 TROUBLE SHOOTING GUIDE ..................................................................................................................................... PAGE 22-23

SECTION 10 DIAGNOSTIC DISPLAY

10.1 DIAGNOSTIC DISPLAY CODES ................................................................................................................................ PAGE 24-25

SECTION 11 MAINTENANCE
11.1 MAINTENANCE LOG ................................................................................................................................................. PAGE 26-27

SECTION 12 WARRANTY
12.1 WARRANTY ..................................................................................................................................................................... PAGE 28
PRINTED IN THE U.S.A. © 1998 VAN AIR SYSTEMS INC. 2950 MECHANIC STREET, LAKE CITY, PA 16423 PAGE 3
 PRE-INSTALLATION
1.1 INSPECTION, HANDLING & SETUP
Inspect the dryer carefully upon arrival, and note any damage on
the freight bill. File a notice of concealed damage if: (1) there are
any dents in the cabinet; (2) the air and drain pipes are not straight;
(3) there is any sign of oil on the skid or floor. File these claims
with the carrier immediately !
1.2 CAUTIONS & OPERATING WARNINGS
• Never work on unit under air pressure.
• Never work on unit when power is connected.
DRYER INSTALLATION
2.1 LOCATION OF DRYER
Unless supplied for special conditions, the air cooled dryers must
be located in an area with an ambient temperature between 50 and
100 ° F., and free from explosive and corrosive fumes. Two and one
half feet of space must be allowed between all open grills and
walls or other objects.
CAUTION - If dryer is installed in a confined area, an exhaust
system must be provided to avoid excessive recirculation of hot
room air.
High ambient temperatures affect the outlet dew point of the dryer.
For every 10 ° F of ambient temperature over 100 ° F, a decrease
of 6% of dryer performance is encountered with air cooled dryers.
The unit must not operate in an ambient of over 115 ° F. For ambient
conditions of over 100 ° F, water cooled dryers are recommended
and are available upon request.
2.2 AIRLINE PIPING
All connections are made to the outside of the cabinet as follows:
• Air plumbing must be supported independently of
the dryer.
• If vibration is present, flexible metal hoses must be
installed to prevent it from being transmitted to the
dryer.
• Use unions or flange joints and bypass valves on
inlet to provide easy service and/or removal of dryer
without the interruption of air to the system.
• Direction of flow through the dryer must be observed.
• NOTE: Use two wrenches when connecting to dryer
piping so as to prevent damage to internal air or water
lines.
2.3 WATER LINE PIPING (Water Cooled Units)
On water cooled units, install a strainer ahead of the water inlet.
Water cooled dryers are shipped set up for city water use unless
otherwise ordered or specified. For cooling tower operation, contact
the factory. Dryer is designed for 85 ° F inlet water temperature.
PRINTED IN THE U.S.A. © 1998 VAN AIR SYSTEMS INC. 2950 MECHANIC STREET, LAKE CITY, PA 16423
SECTION 1
• Do not over pressurize unit.
• Install unit in a clean, cool (50 - 90 ° F), well lighted
location.
• Do not shut unit off at disconnect switch except
during servicing. Unit must be turned on and off
by the panel switch located on the dryer.
• Do not pass air through the dryer while the dryer
is in the “OFF” position.
• Do not operate dryer at abnormal conditions
(high flow, high inlet temperature, high ambient
temperature, high inlet pressure, etc.)
SECTION 2
Higher water temperature reduces dryer capacity.
2.4 ELECTRICAL CONNECTIONS
Before connecting electrical power to the dryer:
• Check for correct voltage and phase at electrical
connection box.
• Install a fused disconnect switch near the dryer.
• Connect power to the stripped leads located in the
electrical connection box or to main lugs of contactor, whichever
is necessary. (NOTE: All units must be externally grounded
to protect against the possibility of severe electrical shock.)
• CAUTION: Wire the dryer separately from the air
compressor. The dryer must NOT cycle on and off
with the air compressor. Phase rotation is only
important if the dryer has a 3 phase condenser fans.
Fans must PULL air through the condenser coil.
.
,
.
2.5 DRYER STARTUP INSTRUCTIONS
These Dryers are shipped with the suction and receiver service
valves closed to prevent refrigerant migration to the compressor
during shipment and storage. If the dryer is ever shipped again or
stored without power, the service valves should be closed.
When it is necessary to open or close these valves(s), you must
remove the front of the cabinet, if the dryer has one. Then open/
close the factory tagged service valve or valves.
Putting the Dryer Into Service:
First open service valve(s) as mentioned above. Then, with
compressed air BYPASSED around the dryer, apply power with
the front panel switch OFF. Then locate the COMPRESSOR
SERVICE SWITCH. This is a toggle switch on an electrical box
inside the cabinet, and is marked.Turn this switch on.The refrigeration
PAGE 4
 DRYER INSTALLATION
compressor should run briefly and stop. If storage conditions were
adverse, the compressor may make a loud, metallic hammering
noise. If this happens, turn off the switch and wait half a minute.
Repeat this until the compressor runs smoothly and then stops.
Now you can turn the front panel switch on and run the dryer •
without any compressed air load. Dryer operation is indicated by
the dew point temperature controller showing 38°F or less and the •
power saver active light coming on intermittently.
• NEVER run compressed air through the dryer unless
As soon as these conditions are observed, compressed air may be
passed through the dryer for normal operation. The dryer is now
controlled by the on-off switch on the front panel. Refer to this •
operating manual for further instructions. On subsequent start-
PRINCIPLE OF OPERATION
If these instructions are followed you may expect a long and happy
life from this unit. If not, you may expect a lot of trouble, for which the
manufacturer will not be responsible
The VAN AIR REFRIGERATED AIR DRYER is designed to operate
automatically and continuously from no load to full load without
freeze up
3.1 AIR SYSTEM
The major air system components are the air to air PRECOOLER/
REHEATER, the EVAPORATOR, and the MECHANICAL
SEPARATOR. Hot, wet air enters the inlet of the precooler/reheater
where it is cooled by the outgoing air. The air then enters the
evaporator where it is cooled by the refrigerant causing the air's
humidity to condense into liquid water.
Next the air travels to the separator where bulk oil and moisture are
removed from the air stream through a combination of centrifugal
action and velocity reduction. After removal from the air stream, all
contaminants are ejected from the air system by an automatic
solenoid drain. From the separator, the cold dry air enters the
outgoing side of the air to air reheater where it is reheated by the
warm (greater than 100°F) incoming air.
As you can see, the precooler/reheater serves a triple purpose. By
precooling the incoming air, it conserves refrigeration use and by
reheating the outgoing air, it serves to eliminate sweating of pipes
in the plant air system. Most important, it increases the temperature
dew point split, preventing moisture from condensing out of the
compressed air when the air is expanded.
3.2 REFRIGERATION SYSTEM
The major components of this system are the COMPRESSOR, the
CONDENSER, and the EVAPORATOR. The compressor pumps
high pressure, high temperature gas to the condenser where the
heat is dissipated through finned tubes and blown into the
atmosphere by motor driven fans.
During the cooling process, the refrigerant changes from a heat
laden vapor to a liquid. This liquid refrigerant flows from the
condenser to the filter dryer, where moisture and dirt are trapped,
and then through the sight glass which indicates refrigerant level.
Immediately before the inlet of the evaporator is a thermostatic
expansion valve which regulates the refrigerant flow to the evaporator
as low pressure cold liquid. The cold refrigerant cools the air in the
air system side of the evaporator. As the low pressure liquid
refrigerant absorbs the heat from the air it boils and changes to a
PRINTED IN THE U.S.A. © 1998 VAN AIR SYSTEMS INC. 2950 MECHANIC STREET, LAKE CITY, PA 16423
SECTION 2
ups it is only necessary to start the dryer before the air compressor
by a minute or two.
WARNINGS TO PREVENT NON-WARRANTY EQUIPMENT
DAMAGE
Keep power on at all times except for maintenance.
Do not cycle dryer with air compressor.
it is running.
Air-cooled dryers must have the condenser cleaned
regularly and must not run in ambients over 110
° F.
SECTION 3
vapor. This low pressure, low temperature vapor is then returned
to the refrigerant compressor where it is again compressed to a
high pressure, high temperature gas, and the refrigeration cycle
repeats itself.
VAN AIR Dryers are rated to deliver full capacity (SCFM at 35°F
pressure dew point air) at 100 PSI line pressure, receiving 100 °F
saturated inlet air, in 40 to 100 ° F ambient, at 2 to 4 PSI pressure
drop. Higher line pressures, up to rated maximum of 200 PSI
(higher pressure ratings are available upon request). Free liquid
water, low pressures, higher air temperatures and condensable
chemical vapors decrease capacity and cooler inlet air increases
capacity. Correction figures for varying ambient temperatures,
heat load, and pressure ratings are located in this manual. They
can be found in the Capacity correction factors, Section 6A.
3.3 OPERATION
The refrigeration compressor cycles from a loaded condition to
an unloaded condition. The condition is determined by the
temperature of the compressed air flowing over a special, patented
temperature probe located in the compressed air discharge of
the main heat exchanger. When the temperature of the
compressed air falls to the low set point, the controller signals the
unloader valve to open. The compressor will continue to run but
it will be running in an unloaded condition and its energy
consumption drops off. When the temperature of the compressed
air rises to the upper set point, the controller signals the unloader
valve to close and the compressor resumes full load operation.
Adjustable Control
Dew point and controller set points are adjustable but, in order to
keep the relative humidity of the compressed air below levels
that would damage air operated equipment and/or processes,
we recommend that dew points be set at the lowest possible
temperature.
Twice the Performance / Half the energy
Cycling dryers produce dew point temperatures that are 20 to
40° colder than possible with conventional, non cycling dryers,
they deliver compressed air that is 2 to 4 times dryer. And, because
the compressor does less work when unloaded, dryers use much
less energy.
4.1 AIR COOLED CONDENSER
PAGE 5
 ROUTINE MAINTENANCE & SERVICE
Very little routine care is necessary for the VAN AIR Dryer. AIR
COOLED CONDENSER MUST BE KEPT CLEAN ON A REGULAR
BASIS, TO BE DETERMINED BY THE AMBIENT AIR
CONDITIONS. As the dirt will accumulate on the outside of the
condenser, blowing from the inside out is most effective. In dusty
areas, the simple inexpensive installation of a furnace filter will
stop the majority of dirt entering the dryer’s condenser. This must
be changed when visibly dirty. If the condenser does become dirty,
an abnormally high refrigeration discharge pressure will occur.
This will greatly reduce the life of the refrigeration compressor and
could lead to a voiding of the warranty.
4.2 ADJUSTMENT OF CONTROLS
All controls are preset at the factory for proper operation. The only
dryer control which may need adjustment is the dew point controller.
Drains do need adjustment.
CONTROLLER: To raise or lower the dew point change the set
SERVICE TECHNICIAN INFORMATION
mechanics do repair work on these units. This section is a list of hints
and instructions for the skilled serviceman and relating specifically
to the refrigeration systems.
5.1 REFRIGERANT, OIL & DRYERS - Recharging Dryer
Refer to the table of refrigerant charges for the approximate charge
needed for each unit. The relatively large charges are needed
because of the flooded-shell evaporators. Use the following to
assess the adequacy of the charge when unsure:
• Because of the widely fluctuating pressures occurring when
the system unloads at light loads, it is impractical to use
pressures or sight-glass indications to determine correct charge
under this condition. Gross undercharge results in a hot suction
line and overheated compressor. Gross overcharge is indicated
if the head pressure rises greatly when the unit is loaded.
Remember to clean the condenser before deciding on the
charge.
• The sight-glass should stay filled most of the time when the
dryer has its customary air load. It is normal for the glass to
break up when the condenser fan starts if the load is light and
when the unit unloads and to take some time to refill when it
reloads. Don’t charge to clear the glass with no load; that is too
much. Use the rule given here.
• All units having a charging fitting on the evaporator shell must
be charged through this fitting and/or the liquid line service
valve. Best way is to dump liquid into both ports with the dryer
off, then start up and continue feeding a full stream of liquid into
the evaporator until charged. Do not charge vapor. You want the
charge installed as fast as possible so the oil will be returned.
Additional oil is added at the factory to compensate for that flowing
with the freon. If a compressor is replaced remove the drain plug
from the evaporator shell (on steel shells) to drain any excess oil
trapped. If that isn’t possible, it may be necessary to remove oil from
the system after start-up. Excess oil is indicated by noisy and
vibrating compressor operation. If a replacement evaporator is
installed, oil should be added as indicated on page 9, Dryer
Information Charts (see heading Additional Oil Charge). Prolonged
PRINTED IN THE U.S.A. © 1998 VAN AIR SYSTEMS INC. 2950 MECHANIC STREET, LAKE CITY, PA 16423
SECTION 4
point of the controller (instructions are on the front of the controller)
NOTE: The Controller should never be below 32 ° F. This could
result in water freezing in the evaporator tubes which could damage
the dryer, raise the dew point, and cause pressure drops throughout
the dryer. The factory setting is 34 ° F. Although the dew point may
be set higher, very little power savings will be realized from a higher
setting.
4.3 SEPARATOR DRAINS
Drains should be checked regularly. Failure of an automatic drain
can result in extreme amounts of water and debris in your air
system.
It is recommended that only qualified and experienced refrigeration
SECTION 5
operation with insufficient charge or a bad TXV may cause oil to be
trapped in the evaporator. If the compressor is still good, this oil will
return within a few minutes of operation with the correct conditions.
Please replace both suction and liquid filter-driers together whenever
the system has been exposed to air or water, unless it’s brand new
or you know how much gas has gone through it. Solids will be
caught in the suction drier even if the system is dry.
NOTE: Dryer models do not have enough receiver capacity to hold
the whole charge. A complaint of head pressure tripping only on
start-up is usually due to air going through the dryer when it is shut
down or low cooling-water pressure rather than overcharge. This
causes refrigerant to migrate backwards from the evaporator and
overfill the high side.
5.2 EVAPORATOR LEAKS
If there is a leak between the tube and shell side of the evaporator,
the usual symptom is high head pressure, because the air pressure
is higher than the refrigerant pressure.
To determine this, bypass airflow, stop dryer, and observe head
pressure after it stabilizes. (20 min. on a big unit) If the pressure is
different than that corresponding to the ambient temperature, there
is air in the system (purge air at compressor discharge or receiver
inlet to verify).
Gross leak-checking of the evaporator is done at the separator
drain with air pressure off and at least an hour’s wait. If a leak is
verified, it can often be fixed by removing the bonnets, locating the
leak with bubble soap, and re-rolling the leaky tubes. Van Air can
supply spiles for plugging split evaporator tubes.
Warning: If the refrigerant has been seriously contaminated with
water, you probably won’t be able to dry it with driers, and certainly
not with vacuum. It is best to do solvent cleanup on the evaporator
and suction accumulator or replace the evaporator. A flooded shell
holds a lot of water and is difficult to clean effectively.
5.3 REFRIGERANT CONTROL VALVES
PAGE 6
 FOR THE REFRIGERANT TECHNICIAN
Expansion valves: The superheat (+15 °F) that the valve controls
is created in the control evaporator, or suction line heat exchanger.
There is liquid or zero superheat at the main evaporator outlet to
facilitate oil return and keep the shell flooded. If there is superheat
at the main evaporator outlet, or if the suction line to the compressor
is warm to the hand, 1) check the charge. If the sight-glass is full,
2) the TXV may be defective or the liquid line is blocked. The TXV
super heat adjustment is not critical.
Van Air uses standard type valves that can be found in wholesale
houses anywhere. When replacing or repairing them, remember
these points:
• Don’t use any TCLE Alco or type O Sporlan valves.TCLE valves
are too slow, and type O is a balanced-port valve with a sliding
seal on the balance piston. This seal wears out with frequent
cycling causing floodback.
• We recommend that you increase the superheat setting of the
new valve about 5 °F from the factory setting. Turning the stem
2 turns in is about right.
• Position the sensing bulb of the new valve just where the old
one was. It is crucial that the suction line be clean and the bulb
well insulated.
Solenoid valves: The suction solenoid valve rarely causes any
trouble because the pressure difference across it is never great.
Unloader solenoids operate with greater differentials and so are
more likely to fail. Van Air uses valves with a rated life of more than
two million operations. When they finally wear out, The usual
symptom is failure to close. The valves can usually be restored by
installing a diaphragm repair kit available from Van Air or the valve’s
local distributor.
5.4 DRAINS
The draining of water from the separator is the most crucial part of
the whole process. Always check the drain. A complaint of “There’s
more water in the air now than there was before the dryer was
installed ” is invariably a drain problem.
In the case of the timer drain if the drain isn’t working and the line
is clear you can power the valve with a 115V. test cord to decide
which component is bad. If the drain stays open all the time, it’s
usually debris stuck in the valve.
5.5 ELECTRONIC CONTROLS
The Dew point Temperature controller operates the unloader
solenoid, opening it to stop refrigeration if the sensed temperature
goes below the controller setting, usually 34 °F.
This temperature is sensed by a sensing plug inserted in one of the
evaporator tubes. When air passes over the plug, the air temperature
controls the dew point normally. When there is little or no airflow, the
controller sees the evaporator temperature, and is able to prevent
it from going below freezing.
The operation of the dew point controller is really simple. All it does
is switch back and forth between opening the suction line solenoid
and closing the unloader, and vice versa. A malfunction of the
control system can be suspected if:
PRINTED IN THE U.S.A. © 1998 VAN AIR SYSTEMS INC. 2950 MECHANIC STREET, LAKE CITY, PA 16423
SECTION 5
1) The suction pressure won’t fall when the dew point is above
the set point. You can suspect the unloader solenoid isn’t closing
due to a bad diaphragm.
2) The suction pressure won’t rise when the dew point goes below
the set point and the controller switches, in load/unload mode.
If the pressure falls rapidly when the controller switches to
“power saver” mode the unloader solenoid isn’t opening. If
controller switch doesn’t seem to do anything it has to be the
controller or wiring.
3) Suction pressure is very low even when controller reads over
the set point, or unit appears to be pumped down and stopped
when it shouldn’t be. One or both solenoids isn’t opening when
it should.
4) Water freezes in the evaporator causing air pressure drop. (dew
point set 34 or higher) This can be partial failure of unloader
solenoid to open, indicated by more than 60 PSI difference
between compressor suction and discharge. This is also caused
by the controller being out of calibration. Verify by ice watering
the sensor. Call the factory for advice on calibration of the
several different controls that have been used in this circuit.
5) There is erratic or out-of-range indication of dew point. This is
controller or sensor trouble. Factory will usually send new
sensor and controller.
Note: For a complete troubleshooting guide see pages 26 - 29
of this book.
Remember that the easiest way to distinguish between control and
solenoid malfunction is to hold a steel object like a pocket
screwdriver over the top of the valve’s enclosing tube that sticks
out from the coil and feel for the vibration. The vibration means the
valve is energized. If you don’t feel it, remember to look at the coil
before suspecting the controller.
5.6 FACTORY ASSISTANCE
Please do not hesitate to call the Van Air Factory for technical
information and assistance. We have skilled troubleshooting and
engineering personnel who are thoroughly familiar with the
equipment. A short call may save a long troubleshooting experience.
6.1 CAPACITY CORRECTION FACTORS
PAGE 7
 MISCELLANEOUS DRYER DATA SECTION 6

All dryer ratings shown are at 100 °F inlet temperature, 100 °F

ambient temperature, 100 PSIG inlet pressure. To correct for
different conditions, use Table A, B, and C.
Example Condition
Correction Formula: 520 Corrected For:

New Capacity SCFM = (Cat. Rating SCFM)x(A)x(B)x(C) Inlet Pressure ....................... 125 PSIG
Ambient Temperature ........... 110°F
Example: What is the new rating for a Model 260 at: Inlet Temperature ................. 120°F
(A) Operating PSI of 100 PSIG
(B) Ambient Temperature of 90°F
(C) Inlet air temperature of 120°F.

Answer: Example Calculations

New Capacity (SCFM) = (260)x(1.0)x(1.05)x(0.75)=205 SCFM
Corrected Capacity = Standard Capacity x (A) x (B) x (C)
When ordering parts, specify dryer model and serial number. (See
name plate on unit). = 520 x (1.02) x (0.9) x (0.75)

= 358

Inlet Air Pressure Correction

A PSI 50 75 100 125 150

Factor 0.8 0.9 1 1.02 1.05

Ambient Air Temperature Correction

B Temp.
ºF
90 100 110 -- --

Factor 1.05 1 0.9 -- --

Inlet Air Temperature Correction

C Temp.
ºF
90 100 120 140 160

Factor 1.2 1 0.75 0.6 .52

PRINTED IN THE U.S.A. © 1998 VAN AIR SYSTEMS INC. 2950 MECHANIC STREET, LAKE CITY, PA 16423 PAGE 8
 MISCELLANEOUS DRYER DATA SECTION 6

6.2-1 DRYER INFORMATION CHART-ELECTRICAL

• Approximate running amps 460 volt/ 3 ph = 2.0 amps x HP

• Approximate running amps 230 volt/ 3 ph = 4.0 amps x HP. For exact RL amps check name plate.
• Approximate locked rotor amps = 4 to 6 times running amps.
• Water Cooled units - Max Water PSI = 105 PSI
Min Water PSI = 25 PSI
Refrigerant High Pressure Setting = 315 PSI

Note: (1) "M/C" amps is minimum circuit ampacity value developed by UL, this value has a calculated safety value and
may be used for wire sizing.

Full Part (1) Max Heat

Model Ref. Load Load Volt "M/C" Max Circuit Reject Fan Additional
No. HP KW KW PH Amps Fuse Breaker BTU/HR CFM Oil Charge

EMD-260 1.5 1.11 .76 230/1 15.9 20 15 22500 1125 3 oz.

EMD-260 1.5 1.11 .76 230/3 9.1 20 15 22500 1125 3 oz.
EMD-260 1.5 1.11 .76 460/3 6 20 15 22500 1125 3 oz.

EMD-330 1.5 1.11 .76 231/1 15.9 20 20 22500 1125 8 oz.

EMD-330 1.5 1.11 .76 230/3 13.1 20 20 22500 1125 8 oz.
EMD-330 1.5 1.11 .76 460/3 6 15 15 22500 1125 8 oz.

EMD-400 2 1.49 1.01 230/1 19.1 30 30 30000 2000 15 oz.

EMD-400 2 1.49 1.01 230/3 13.2 20 20 30000 2000 15 oz.
EMD-400 2 1.49 1.52 460/3 6.8 15 15 30000 2000 15 oz.

EMD-520 3 2.33 1.52 230/3 23.7 30 30 45000 2300 15 oz.

EMD-520 3 2.33 1.52 460/3 11.6 20 20 45000 2300 15 oz.

EMD-650 3 2.33 1.52 230/3 23.7 30 30 45000 2300 15 oz.

EMD-650 3 2.33 1.52 460/3 11.6 20 20 45000 2300 15 oz.

EMD-820 4 2.98 2.03 230/3 25.9 30 30 60000 4200 18 oz.

EMD-820 4 2.98 2.03 460/3 13.2 30 30 60000 4200 18 oz.

EMD-1050 5 3.73 2.54 460/3 14.4 20 20 75000 5000 24 oz.

EMD-1250 5 3.73 2.54 460/3 14.4 20 20 75000 5000 24 oz.
EMD-1600 7.5 5.59 3.80 460/3 20.1 30 30 112500 5600 30 oz.

EMD-2050 10 7.46 5.07 460/3 20.1 30 40 150000 5850 45 oz.

EMD-2500 15 11.19 7.61 460/3 38.4 40 60 225000 12900 45 oz.
EMD-3080 15 11.19 7.61 460/3 38.4 40 60 225000 2900 69 oz.

PRINTED IN THE U.S.A. © 1998 VAN AIR SYSTEMS INC. 2950 MECHANIC STREET, LAKE CITY, PA 16423 PAGE 9
 MISCELLANEOUS DRYER DATA SECTION 6

6.2-2 DRYER INFORMATION- WATER CONSUMPTION

• Approximate running amps 460 volt/ 3 ph = 2.0 amps x HP

• Approximate running amps 230 volt/ 3 ph = 4.0 amps x HP. For exact RL amps check name plate.
• Approximate locked rotor amps = 4 to 6 times running amps.
• Water Cooled units - Max Water PSI = 105 PSI
Min Water PSI = 25 PSI
Refrigerant High Pressure Setting = 315 PSI

Water Water Water

Flow Flow Flow Freon Fan #1 Fan #2 Low High
Model GPM @ GPM @ GPM @ Charge Freon Set Set PSI PSI Water Air
No. 60º F 70º F 90º F Lbs. Type (+/- 10 PSI) (+/- 10 PSI) Switch Switch In/Out In/Out

EMD-260 1.0 1.65 2.75 8 R-22 185 NA 20 350 3/8 2"

EMD-260 1.0 1.65 2.75 8 R-22 185 NA 20 350 3/8 2"
EMD-260 1.0 1.65 2.75 8 R-22 185 NA 20 350 3/8 2"

EMD-330 1.0 1.65 2.75 14 R-22 185 NA 20 350 3/8 2"

EMD-330 1.0 1.65 2.75 14 R-22 185 NA 20 350 3/8 2"
EMD-330 1.0 1.65 2.75 14 R-22 185 NA 20 350 3/8 2"

EMD-400 1.6 2.4 4.0 28 R-22 185 215 20 350 1/2 2 1/2"
EMD-400 1.6 2.4 4.0 28 R-22 185 215 20 350 1/2 2 1/2"
EMD-400 1.6 2.4 4.0 28 R-22 185 215 20 350 1/2 2 1/2"

EMD-520 2.4 3.6 6.0 28 R-22 185 215 20 350 3/4 2 1/2"
EMD-520 2.4 3.6 6.0 28 R-22 185 215 20 350 3/4 2 1/2"

EMD-650 2.4 3.6 6.0 28 R-22 185 215 20 350 3/4 2 1/2"
EMD-650 2.4 3.6 6.0 28 R-22 185 215 20 350 3/4 2 1/2"

EMD-820 3.0 4.5 7.5 35 R-22 185 215 20 350 1 3" FL

EMD-820 3.0 4.5 7.5 35 R-22 185 215 20 350 1 3" FL

EMD-1050 4.0 6.0 10.0 35 R-22 185 215 20 350 1 1/2 3" FL
EMD-1250 4.0 6.0 10.0 65 R-22 185 215 20 350 1 1/2 3" FL
EMD-1600 5.0 7.8 13.0 65 R-22 185 215 20 350 1 1/2 4" FL

EMD-2050 7.6 12.0 20.0 95 R-22 185 215 20 350 1 1/2 6" FL
EMD-2500 10.0 16.0 26.0 95 R-22 185 215 20 350 1 1/2 6" FL
EMD-3080 11.0 17.0 27.5 145 R-22 185 215 20 350 1 1/2 6" FL

PRINTED IN THE U.S.A. © 1998 VAN AIR SYSTEMS INC. 2950 MECHANIC STREET, LAKE CITY, PA 16423 PAGE 10
 INSTRUCTIONS FOR ORDERING REPAIR PARTS SECTION 7
7.1 REFRIGERATED AIR DRYER PARTS LIST

When ordering air dryer parts:

• List Dryer Model Number

• List Dryer Serial Number

• List Dryer Part Number

NOTE: Hardware, tubing and piping may be purchased locally.

However, IT IS THE RESPONSIBILITY OF THE CUSTOMER
when making repairs to purchase parts of EQUAL quality to those
used in the original construction.

MAJOR PARTS

CABINET GROUP

Cabinet
Front Panel

AIR GROUP

Air to Air Precooler/Reheater

Evaporator
Water Separator/Coalescer

REFRIGERATION GROUP

Dew Point Control Panel With Sensor

Refrigeration Compressor
Condenser Fan Motor
Condenser Fan Blade
Expansion Valve
Unloader Solenoid
Suction Line Solenoid
Water Regulating Valve
Suction Line Heat Exchanger
Liquid Line Sight Glass
Complete Condensing Unit

CONTROLS AND ELECTRIC GROUP

High Head Pressure Control

Fan Pressure Control
Low Pressure Control
Motor Contactor (Specify Mfr. )
Coil Only (Specify Voltage)

MISCELLANEOUS GROUP

Drain Solenoid
Instruction Manual & Parts List
Drain Strainer
Drain Ball Valve
Exchanger Gaskets
Solenoid Coils

PRINTED IN THE U.S.A. © 1998 VAN AIR SYSTEMS INC. 2950 MECHANIC STREET, LAKE CITY, PA 16423 PAGE 11
 SCHEMATICS SECTION 8

8.1 PANEL DIAGRAM

DEW POINT VAN AIR SYSTEMS INC. DRAIN CONTROLS

ACTUAL

DP SET °F
30 Min DRAIN
0
OPEN
OFF TIME
SET

HIGH DEW POINT ALARM PUSH

E NERGY TO
M ANAGEMENT TEST
ON POWER SAVER ACTIVE
OFF D RYER 0 10 Sec
DRAIN TIME

1) DEW POINT CONTROLLER. Directly controls dew point and provides constant digital display of dew point (adjustable dew point). Factory set at 34 degrees F. The
set point is adjustable between 34 and 50 °F. Non-warranty damage to dryer may occur through water freezing in and damaging the evaporator. Too low a setting will
cause refrigerant compressor to operate at pressures out of it's design range which could cause compressor failure.

2) ON/OFF SWITCH. See Section 2.5, Dryer Start-Up Instructions, Page 5.

3) POWER SAVER ACTIVE. Unit in mode of low power consumption. Refrigeration system unloaded.

4) DRAIN CONTROL CENTER. Test button allows user to test for proper drainage.

5 & 6) AIR INLET and AIR OUTLET PSI GAUGES. (EMD 330 to 3080) Indicates that unit is pressurized. Unit must be depressurized and bypassed before any service
work is done on air system. Excessive pressure drop (more than 5 PSIG) across dryer indicates water may be freezing in the evaporator. Check setting on DEW
POINT CONTROLLER, it should be set at no lower than 34 degrees F.

7) HIGH DEWPOINT ALARM. Indicates actual dewpoint is 15ºF higher than dewpoint set point.

PRINTED IN THE U.S.A. © 1998 VAN AIR SYSTEMS INC. 2950 MECHANIC STREET, LAKE CITY, PA 16423 PAGE 12
 SCHEMATICS SECTION 8

8.2-1 ELECTRICAL SCHEMATICS FOR EMD-260

AD1597
PRINTED IN THE U.S.A. © 1998 VAN AIR SYSTEMS INC. 2950 MECHANIC STREET, LAKE CITY, PA 16423 PAGE 13
 SCHEMATICS SECTION 8

8.2-2 ELECTRICAL SCHEMATICS FOR EMD-400 THRU EMD-1250 (COPELAND COND.UNIT) 115V CONTROL UNIT

AD1535 Rev.C
PRINTED IN THE U.S.A. © 1998 VAN AIR SYSTEMS INC. 2950 MECHANIC STREET, LAKE CITY, PA 16423 PAGE 14
 SCHEMATICS SECTION 8

8.2-3 ELECTRICAL SCHEMATICS FOR EMD-820 THRU EMD-2500 (MANEUROP COND. UNIT)
FOR EMD-330 & EMD-1600 (COPELAND COND. UNIT) 115V CONTROL UNIT

AD1534 Rev C.
PRINTED IN THE U.S.A. © 1998 VAN AIR SYSTEMS INC. 2950 MECHANIC STREET, LAKE CITY, PA 16423 PAGE 15
 SCHEMATICS SECTION 8

8.2-4 ELECTRICAL SCHEMATICS FOR EMD-3080 115V CONTROL CIRCUIT

AD1594 Rev C.
PRINTED IN THE U.S.A. © 1998 VAN AIR SYSTEMS INC. 2950 MECHANIC STREET, LAKE CITY, PA 16423 PAGE 16
 SCHEMATICS SECTION 8

8.2-5 ELECTRICAL SCHEMATICS FOR EMD-820 THRU EMD-2500 HIGH VOLTAGE SIDE 460V/3PH/60HZ (MANEUROP)

GS-220-330 HIGH VOLTAGE 220-2000 HIGH VOLTAGE SIDE

230V/1PH/60HZ 230 OR 460V/3PH/60HZ (COPELANS)

AD1487 Rev. E
PRINTED IN THE U.S.A. © 1998 VAN AIR SYSTEMS INC. 2950 MECHANIC STREET, LAKE CITY, PA 16423 PAGE 17
 SCHEMATICS SECTION 8

8.2-6 ELECTRICAL SCHEMATICS FOR EMD-3080 460V CIRCUIT

AD1598 Rev. C
PRINTED IN THE U.S.A. © 1998 VAN AIR SYSTEMS INC. 2950 MECHANIC STREET, LAKE CITY, PA 16423 PAGE 18
 SCHEMATICS SECTION 8

8.2-7 ELECTRICAL SCHEMATICS FOR 575V/3PH TO 480V/3PH POWER TRANSFORMATION FOR REFRIGERATION UNITS WITH
480V COMPRESSORS

8.3 ELECTRICAL NOTES

1. FAN 1 & FAN 2 CONTROLS ON AIRCOOLED UNITS ONLY.

2. EMD-3080 AIRCOOLED HAS 2 FANS.
3. SEE APPROPRIATE DRAWING FOR 115V CONTROL SIDE.
4. CUSTOMER CONNECTION TO CONTRACTOR.

AD1433 Rev. A
PRINTED IN THE U.S.A. © 1998 VAN AIR SYSTEMS INC. 2950 MECHANIC STREET, LAKE CITY, PA 16423 PAGE 19
 SCHEMATICS SECTION 8

8.4-1 FLOW DIAGRAM SYSTEM LOADED

SUCTION LINE EVAPORATOR

EMD CONTROL

UNLOADER CIRCUIT

PRINTED IN THE U.S.A. © 1998 VAN AIR SYSTEMS INC. 2950 MECHANIC STREET, LAKE CITY, PA 16423 PAGE 20
 SCHEMATICS SECTION 8

8.4-2 FLOW DIAGRAM SYSTEM UNLOADED

SUCTION LINE EVAPORATOR

EMD CONTROL

UNLOADER CIRCUIT

PRINTED IN THE U.S.A. © 1998 VAN AIR SYSTEMS INC. 2950 MECHANIC STREET, LAKE CITY, PA 16423 PAGE 21
 TROUBLE SHOOTING SECTION 9
9.1 TROUBLE SHOOTING GUIDE

Complaint: Possible Cause & Repair

A. Compressor will not start. No Hum. 1. Line disconnect switch open. Close switch.
2. Fuse removed or blown. Replace fuse.
3. Overload tripped.
Wait 5 to 20 minutes to reset. Check ambient and inlet
air temperatures, operating pressure and air flow rates
against rated capacities listed, to determine cause of
overload.
4. Loose or improper wiring.
Check connections against schematic. Tighten loose
connections.
5. Safety controls tripped (oil, temperature, refrigerant).
Test controls for malfunction by jumpering. Look for
reason device tripped (high head, low suction, oil loss).
Correct any malfunctions such as dirty condenser, high
ambient, overloads. Replace faulty controls.
6. Starter coils open or contact burnt.
Replace coils and/or contacts.

B. Compressor will not start. Hums. Trips overload 1. Loose or improper wiring.
protector. 2. Low line voltage, 10 % of nameplate rating.
Check line voltage with voltmeter. Correct condition.
3. Start winding open or shorted.
Check with ohmmeter, referring to motor schematic for
correct value. Replace motor.
4. Open or unbalanced phase (3 phase units).
Check phases for equal voltages (+/- 10%). Correct
unbalanced or open condition.
5. Relay or contactor not closing.
Examine contacts and coils for burning, opens, shorts or
sticking. Correct conditions.
6. Compressor internal mechanical failure.
Loss of oil may have locked up compressor. If above
steps do not apply, this may be the cause. Replace
compressor.

C. Unit short-cycles. 1. Motor overload cutting out.

Check for high head pressure or air overload, high
ambient, clogged condenser.
2. Defective overload protectors.
Check currents. Replace if necessary.
3. Low voltage, or 3 phase unbalance.
Voltages must be within 10 % on nameplate rating.
Correct off specification conditions.
4. Refrigerant shortage. Check for leaks. Repair and
recharge.
5. Low suction pressure or sticking expansion valve.
Check valve setting and operation. Adjust, repair or
replace.
6. Shorted motor winding.

PRINTED IN THE U.S.A. © 1998 VAN AIR SYSTEMS INC. 2950 MECHANIC STREET, LAKE CITY, PA 16423 PAGE 22
 TROUBLE SHOOTING SECTION 9
9.1 TROUBLE SHOOTING GUIDE

Complaint: Possible Cause & Repair

1. Refrigerant overcharge. Remove to correct value.

D. High head pressure. 2. Dirty condenser.
Blow dirt out of fins with compressed air if air cooled, clean
tubes with brush and de-scaler if water cooled.
3. Hot location.
If ambient temperature is above 110 degrees F., condenser
will not function properly. Cool ambient temperature, or
relocate unit.
4. Fan or water control defective.
Check operation of control. Adjust, repair or replace as,
necessary.
5. Defective fan motor. Replace or repair.
6. Air in refrigeration system.
Determine reason and correct condition.

E. High dew point. 1. Air overload or too small a unit.

Reduce flow through unit, add another unit or replace with
a larger unit.
2. High ambient or inlet air temperature.
Move machine to cooler location, or otherwise reduce
ambient, precool inlet air.
3. Dirty condenser.
4. Refrigerant shortage. Locate leak and repair. Recharge.
5. Filter dryer or strainer clogged.
Check pressure drop across filter or if downstream side is
colder, replace element.
6. Controls stuck or mis-adjusted.
Examine expansion valve, and solenoid valves, for
functioning. Repair, replace or adjust, as necessary.
7. Unloader solenoid not closing.
Check for power to solenoid. Solenoid should only be
energized when dew point is below set point. If solenoid
is energized, control board is defective, replace. If valve
is stuck open with no power, valve should be rebuilt or
replaced.

F. Low or no outlet air pressure. 1. Incorrect or restricted piping.

Look for restrictions in lines or too small pipe sizes.
Replace piping if needed.
2. Evaporator and/or precooler at evaporator outlet or turn
unit off to thaw. If clogged, reverse flush with mild
detergent, if frozen, adjust controls at no load. Evaporator
frozen. Turn unit off to thaw. (See E-7 above).

G. Unit Freezing 1. Bypass/unloader solenoid valve not opening.

Check for power to solenoid, should be energized when
the dew point temperature is below the set point. If
energized and the valve is not open, rebuild or replace
the valve. If not energized and Power Save Active light is
on, check electrical connection from the coil back to the
relay marked UNLOADER on the main board. Should the
dew point temperature be lower than the set point and
there be no output from the main control board, contact
the factory for a replacement.

PRINTED IN THE U.S.A. © 1998 VAN AIR SYSTEMS INC. 2950 MECHANIC STREET, LAKE CITY, PA 16423 PAGE 23
 DIAGNOSTIC DISPLAY SECTION 10

10.1 DIAGNOSTIC DISPLAY CODES & EXPLANATIONS

E1: DISCONNECTED PROBE. ( Break in dewpoint sensor circuit.)
Should E1 appear on the display screen for 15 seconds,
the dryer will automatically shutdown. Upon correcting the
problem, the unit will resume normal operation. The prob-
able cause of this error code is break in the sensor circuit.
Check all connections to make sure all points are secure.
If this does not correct the problem, replace the probe and
or the cable. Should a new probe or cable not solve the
problem replace the control board.

E2: SHORTED PROBE OR CABLE. Should E2 appears for 15 seconds, the dryer will auto-
matically shutdown. Upon correcting the problem, the unit
will resume normal operation. The probable cause of this
error is a shorted dewpoint probe or cable. To isolate the
location of the short, first disconnect the cable from the
probe. If the display changes from E2 to E1 replace the
probe. If the display continues to display E2, disconnect
the cable from the control board. If the display now changes
to E1, replace the cable. Should the display still read E2
after disconnecting both the probe and cable, replace the
control board.

E3: HIGH SUPER HEAT SHUTDOWN: If the temperature at the expansion valve bulb is 40 F higher
than the actual dewpoint readout for 40 minutes, the dis-
play will read E3 and automatically shut down. The most
common cause would be lack freon due to leak. Low re-
frigerant charge will cause the suction line temperature at
the expansion bulb to rise. This shut down eliminates a
compressor seizure. The dryer can be reset by pressing
the mode selection button to turn the unit off then pressing
it again to turn it on. If the condition is not corrected the
unit will shut down again in 40 min. If so, leak test, repair
and recharge. Other possible causes, defective liquid line
solenoid, plugged or faulty expansion valve.

E4: FREEZE PROTECTION: If the actual dewpoint reads 20F or below for 10 minutes,
and E4 will display and the dryer will shut down. This shut
down will prevent the unit from freezing. The probable cause
of this problem would be an Unloader valve that is failing
to open. To reset and check operation, turn the unit off
then on again When the actual dewpoint falls below the
set point, the power saver active light should light up and
there should be an output from relay K3 to the solenoid. If
there is no output, replace the control board. If the is an
output but the coil does not energize, check the wiring to
the coil or replace the coil. If the coil energizes but the
valve does not open, rebuild or replace the valve.
E5: HIGH DEWPOINT SHUTDOWN. If the actual dewpoint reads 40F above the set point for 10
minutes the dryer will shutdown. Probable causes: Unloader
stuck open, weak compressor, dryer shutdown on pres-
sure safety control, or severe overload. To reset, turn off
then on again after a few seconds.

PRINTED IN THE U.S.A. © 1998 VAN AIR SYSTEMS INC. 2950 MECHANIC STREET, LAKE CITY, PA 16423 PAGE 24
 DIAGNOSTIC DISPLAY SECTION 10

10.1 DIAGNOSTIC DISPLAY CODES & EXPLANATIONS

E6: LOW PRESSURE SHUTDOWN. If the low pressure switch trips during a running mode the
dryer will shut down and the display will read E6. Probable
cause: Low freon, unloader valve not open. Restart dryer by
pressing low pressure switch reset button and turn dryer off
then on. Check operation.

E7: HIGH PRESSURE SHUTDOWN. If the high pressure switch trips during a running mode the
dryer will shut down and display an E7. Probable cause: Dirty
condenser coil, ambient temperature above 100 degrees,
defective fan motor or switch. Restart dryer by pressing high
pressure reset button and turn unit off then on.

Indicator Lights:

High Dewpoint: The high dewpoint alarm light with remote dry contacts will
activate when the actual dewpoint is 15F higher the dew-
point set point.

PRINTED IN THE U.S.A. © 1998 VAN AIR SYSTEMS INC. 2950 MECHANIC STREET, LAKE CITY, PA 16423 PAGE 25
 MAINTENANCE SECTION 11

11.1 MAINTENANCE LOG

Date Service Performed Parts Replaced Initials

PRINTED IN THE U.S.A. © 1998 VAN AIR SYSTEMS INC. 2950 MECHANIC STREET, LAKE CITY, PA 16423 PAGE 26
 MAINTENANCE SECTION 11

11.1 MAINTENANCE LOG

Date Service Performed Parts Replaced Initials

PRINTED IN THE U.S.A. © 1998 VAN AIR SYSTEMS INC. 2950 MECHANIC STREET, LAKE CITY, PA 16423 PAGE 27
 WARRANTY
For complete warranty agreement see Warranty and Owners
Assistance Book.
A. Van Air Warranty Limitations For Refrigerated Air Dryers
VAN AIR will provide for repairs to the dryer during the warranty
period in accordance with the following terms, conditions and
limitations set forth in the Warranty and Owners Assistance Booklet.
VAN AIR Air Dryers are warranted to be free from defects in material
and workmanship (under proper use, installation and maintenance)
for the stated warranty period. VAN AIR's obligation under this
warranty is limited to repair or replacement of defective parts, F.O.B.
VAN AIR factory unless otherwise specifically stated in the Warranty
and Owners Assistance Booklet. It is necessary that any defect be
promptly reported to VAN AIR in writing (within 15 days of occurrence).
VAN AIR's obligation specifically excludes transportation costs,
any and all costs to remove or install and ship the air dryer unless
otherwise stated in the Warranty and Owners Assistance Booklet.
The company (VAN AIR) makes no other warranty of any kind
whatsoever, expressed or implied, and all warranties of
merchantability and fitness for a particular purpose are hereby
disclaimed by the company. The company shall in no case be
subject to any obligation or liability whatsoever with respect to
product or services manufactured or furnished by it or any acts of
omission relating thereto. The remedy provided under this warranty
shall be the sole, exclusive, and only remedy available to the
purchaser. Under no circumstances shall the company be liable for
any consequential damages.
B. Warranty Exclusions
• Freon or air leaks after 90 days from date of start-up or five
months from date of shipment, whichever comes first.
• Control adjustments after 90 days from date of start-up or five
months from date of shipment, whichever comes first.
• Failure due to abnormal operation or mis-operation.
* Special custom made units are warranted for one year.
C. Warranty Registration
Each dryer is shipped with an Operating Manual and Warranty
Registration Card. This card must be filled out and returned to the
factory within 30 days of installation. It is important that this card be
returned to us so that we can keep you updated on any new models
or changes to the manual or our product. For extra copies of the
MAKING COMPRESSED AIR AND GAS WORK BETTER SINCE 1944.
PRINTED IN THE U.S.A. © 1998 VAN AIR SYSTEMS INC. 2950 MECHANIC STREET, LAKE CITY, PA 16423
SECTION 12
Registration Card, contact the factory.
D. Warranty Procedure
See Warranty Book
E. Service
All service should be handled through an authorized VAN AIR
representative. Any service performed during the first year of
operation without knowledge and consent of VAN AIR will result in
voiding of the warranty. VAN AIR will not assume or accept
responsibility for any expenses incurred for repair of the dryer
without our knowledge or consent in the form of a Warranty Claim.
In order to speed our service to you, should you need it, below is
a questionnaire to follow for information that should be collected
before calling for service or repair:
• Dryer Model Number
• Dryer Serial Number
• All gauge readings and displays on dryer.
• Room temperature
• Inlet air temperature to dryer - should not exceed 100 °F. unless
sized accordingly.
• Give specific nature of complaint
• Give telephone number and name of person to contact at the
dryer location.
Service Department direct line: (814) 774-4925
I. Instructions For Return Of Defective Material
• All defective material must be returned within 30 days to the
factory for inspection and defect determination. Material returned
later than 30 days without reasonable cause will be ineligible
for credit.
• Distributors will contact the Company and receive a “Return
Goods Authorization Number” for any material that is to be
returned for warranty determination. No material will be
accepted without this authorization number.
• Material shall be returned freight prepaid.
• Warranty determination and credit (if valid) will be issued within
30 days after receipt of material at the Company.
NOTE: No material is to be returned without a return goods
authorization number. All returns that do not have this number will
not be accepted.
2950 Mechanic Street
Lake City, PA 16423-2095
Phone: 814/774-2631
Fax: 814/774-3482
PAGE 28