MAD2 To MAD215 Desiccant Dryer

Compressed Air Dryer
For Installation, Operation and Maintenance of Models

MAD 2 to MAD 215
This dryer includes equipment

options as selected (X) below:
AUTODEW
LOW DEW POINT
PRE- & AFTER FILTER
Z103989Rev 00
Xebec Adsorption Inc., 730 Blvd Industriel, Blainville QC J7C 3V4 Canada – 1-877-GO-XEBEC
www.xebecinc.com
MAD 2 to MAD 215 Dryer
July 2018
FOREWORD
Reading this user manual will fully familiarize you with the Xebec modular dryer. You
will be better able to run this equipment in accordance with its intended use.
This manual contains important information for safe, proper and economic dryer
installation, start-up, operation and maintenance. Always keep it within reach where the
modular dryer is being used.
It is necessary to follow all instructions as written. Careful reading will avert danger,
avoid unnecessary downtime, and minimize work for you and wear for the equipment.
In addition to carefully reading this technical manual in its entirety, you must understand
your National, State and local rules and regulations regarding safety in the workplace,
as well as the necessary precautions and procedures.
Each person responsible for the set-up, start-up, operation, maintenance or repair of
this modular dryer must have first read and understood this user manual – including all
the safety tips.
This modular dryer includes the latest technology and safety features. Its use, however,
can endanger life and limb and can lead to considerable damage to the equipment and
other material assets if:
• it is operated by personnel not instructed in its use,
• it is improperly used,
• it is improperly maintained or serviced.

Furthermore, ignorance of its use and maintenance can result in the loss of any claim
for damage.
NOTE: Xebec recommends that installation, start-up and maintenance be carried
out by its factory-trained technicians in a regularly scheduled, site-
dedicated program. This will ensure the safety of personnel, the integrity
of equipment and the surety of warranty coverage.
NOTE: Failure to follow the instructions and procedures in this manual or
misuse of this equipment will VOID its warranty!
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TABLE OF CONTENTS
1. INTRODUCTION ............................................................................................................................................... 1
1.1 GENERAL......................................................................................................................................................... 1
1.2 PRESSURE SWING ADSORPTION (PSA) ..................................................................................................... 1
1.3 ESSENTIAL INFORMATION ......................................................................................................................... 1
1.4 FILTRATION .................................................................................................................................................... 2
2. SAFETY ............................................................................................................................................................... 3
2.1 SAFETY INFORMATION ............................................................................................................................... 3
2.2 PROPER USE OF THE DRYER ....................................................................................................................... 4
2.3 INSTRUCTIONS FOR THE USE OF PRESSURE EQUIPMENT ................................................................... 5
3. TECHNICAL SPECIFICATION ...................................................................................................................... 7
4. DRAWINGS ......................................................................................................................................................... 9
4.1 FLOW DIAGRAM ............................................................................................................................................ 9
4.1.1 MAD 3 TO MAD 55 ................................................................................................................................... 9
4.1.2 MAD 70 TO MAD 110 ............................................................................................................................. 10
4.1.3 MAD 160 ................................................................................................................................................. 11
4.1.4 MAD 215 ................................................................................................................................................. 12
4.2 GENERAL ARRANGEMENT ....................................................................................................................... 13
4.2.1 MAD 3 TO MAD 10 ................................................................................................................................. 13
4.2.2 MAD 15 TO MAD 30 ............................................................................................................................... 14
4.2.3 MAD 40 TO MAD 55 ............................................................................................................................... 15
4.2.4 MAD 70 TO MAD 110 ............................................................................................................................. 16
4.2.5 MAD 160 ................................................................................................................................................. 17
4.2.6 MAD 215 ................................................................................................................................................. 18
4.3 WIRING DIAGRAM....................................................................................................................................... 19
4.3.1 MAD 3 TO MAD 215 ............................................................................................................................... 19
5. START UP AND OPERATION ....................................................................................................................... 21
5.1 INITIAL START UP ....................................................................................................................................... 21
5.1.1 WITHOUT BY-PASS LINE ........................................................................................................................... 21
5.1.2 USING BY-PASS LINE ................................................................................................................................. 21
5.2 NORMAL OPERATION................................................................................................................................. 23
5.3 SHUT-DOWN PROCEDURE TO DEPRESSURIZE THE DRYER .............................................................. 23
5.4 ALARM SIGNAL ........................................................................................................................................... 23
5.5 REMOTE CONTROL CONNECTIONS ........................................................................................................ 24
6. MAINTENANCE............................................................................................................................................... 27
6.1 MAINTENANCE GUIDELINES.................................................................................................................... 27
6.2 DAILY CHECKS ............................................................................................................................................ 27
6.3 ANNUALY ..................................................................................................................................................... 27
6.4 EVERY 2 YEAR OR 12,000 HOURS OF OPERATION ................................................................................ 28
7. PARTS LIST ...................................................................................................................................................... 31
7.1 GENERAL.......................................................................................................................................................... 31
7.2 FILTERS AND FILTER ELEMENTS....................................................................................................................... 33
8. FAULTS AND TROUBLESHOOTING .......................................................................................................... 34
APPENDIX A. OPERATOR INTERFACE ........................................................................................................ 1
1. MAIN SCREEN ................................................................................................................................................ 1
2. MAIN MENU .................................................................................................................................................... 1
3. TIME SETTING ................................................................................................................................................ 2
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APPENDIX B. WARRANTY, SERVICE AND MAINTENANCE ................................................................... 1

1. GENERAL......................................................................................................................................................... 1
2. WARRANTY .................................................................................................................................................... 1
3. XEBEC SERVICE ............................................................................................................................................. 3
XEBEC SERVIVE PROGRAM AGREEMENT FORM ......................................................................................................... 4
MAINTENANCE & EXAMINATION RECORD ................................................................................................................. 5
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1. INTRODUCTION
1.1 GENERAL
The MAD series of compressed air dryers are designed to remove moisture from
compressed air by utilising state of the art technology to obtain dew points of -40 (-40°F)
PDP, and by appropriate de-rating -70°C (-100°F) PDP (Low dew point option).
MAD dryers have been designed to require minimal maintenance and can be installed
virtually anywhere. The MAD dryer consists of upper and lower head assemblies joined
together with aluminum extrusion containing twin internal chambers. The upper head
assembly contains inlet and outlet manifolds. The lower head assembly contains two
exhaust valves and a passive shuttle ball valve. During operation one chamber is on-
line (drying) while the other is regenerating, using the Pressure Swing Adsorption (PSA)
process.
This adsorption dryer is designed for neutral media free of aggressive water, oil and
solid elements. Xebec Adsorption Inc. (Xebec) accepts no liability for corrosion damage
or malfunctions caused by aggressive media.
Applications other than those mentioned in this manual must be agreed to by Xebec
and confirmed in writing.
This dryer additionally requires the installation of Xebec pre- and after-filters.
Xebec reserves the right to make changes at any time as may be necessary for
increasing efficiency or safety, or in the interests of further development.
1.2 PRESSURE SWING ADSORPTION (PSA)
A small percentage of dried air is taken from the dryer outlet flow and is used to
regenerate the saturated chamber by expanding the dried air from line pressure to
atmospheric pressure. During this process, the moisture is physically removed from
the regenerating chamber and vented to atmosphere through the exhaust.
1.3 ESSENTIAL INFORMATION

Care must be taken to ensure that the dryer is not subject to flows (even peaks) in
excess of the dryers rated capacity, e.g. dryers downstream of an air receiver have
increased potential to be overflowed.
The dryer can be installed free standing, secured to the floor via the fastening points
provided in the base or secured to a wall using optional brackets.
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The dryer must be installed vertical and level. Suitable rated pipe and connections
must be used for the installation. All pipe work must be secure and safely positioned.
The purge flow is factory set for 7 bar (100 psig) inlet pressure operation. Should the
minimum pressure requirement be different, the purge flow must be reset by a Xebec
engineer or a Xebec approved agent.
Ensure the dryer is electrically connected to a supply suitable for the unit. See wiring
diagram printed in section 4.3.
Environmental Protection is IP65 (NEMA12) and the Noise Level is <70 dB(A)
1.4 FILTRATION
In order to prevent liquid droplets of condensate and dirt from getting into the desiccant,
a Xebec coalescing pre-filter (with an automatic condensate drain) must be installed
upstream of the adsorption dryer. Otherwise, an oil film on the desiccant will reduce the
drying capacity and will adversely affect dryer performance.
In order to prevent breakdown in downstream instruments caused by material that has

been abraded from the desiccant bed, a Xebec after-filter must be mounted
downstream of the adsorption dryer. Since no condensate accumulates in the after-
filter, no automatic drain is required.
Both filters should be equipped with an incident monitor (i.e., a differential pressure
indicator) to advice of filter element blockage. Elements must be changed annually
regardless of the reading on the indicators.
Filters are shipped loose and installed on site by the client.
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2. SAFETY
The dryer has been designed and constructed in accordance with the generally
recognized rules pertaining to adsorption technology as well as industrial safety and
accident prevention regulations. The dryer is state of the art. There are, however,
hazards to the body, equipment and life accompanying this type of product if it is not
operated for the purpose which it is intended by trained and specialized personnel.
The equipment supplied is intended exclusively for drying compressed air. Any other
use or one exceeding this is considered unauthorized. Xebec cannot be held liable for
damages resulting from incorrect or unauthorized use of the equipment. Any such risk is
carried solely by the end user. Authorized use means complete compliance with all of
the conditions of operation, servicing and maintenance prescribed by Xebec in this
Instruction and Operation Manual.
The dryer is only to be operated, serviced and repaired by trained personnel who are
familiar with this type of equipment and understand fully its operation and any potential
dangers.
2.1 SAFETY INFORMATION

The end user and operator must observe all National, State, and Local industrial and
safety regulations dealing with the operation of pressure vessels under compressed air
service. Also all “end user” safety rules for the same type of service must be adhered to.
The following points list some of the important factors dealing with this type of
equipment.
• Never make any structural changes to the equipment
• Use only original spare parts and accessories
• Never weld on any pressure vessel or modify it in any way
• All maintenance on “pressure parts” must be carried out with the equipment
shutdown, depressurized and locked out. Any in plant procedures or work
permits regarding pressure vessels are to be adhered to.
• Do not operate the equipment with the control panel door open, the electrical
system energized and live parts exposed.
• Disconnect the dryer from the electrical supply when any electrical work is
performed. Lock out the safety disconnect and obtain any required work permits.
The desiccants used in this equipment are not considered hazardous. However all
contact with or disposal of the desiccant should be in accordance with the relevant
MSDS. The following lists the more common safety measures normally observed during
filling operations.
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• In the case of accidental contact of the desiccant with the eyes, rinse
immediately with an abundance of clean water. Refer to the MSDS.
• Accidental spillage of desiccant on the floor should be cleaned up avoiding the
creation of excess dust during this procedure.
• Use a contoured face mask during any filling or draining operations. Refer to
the MSDS.
The safety tips contained in this manual, that if disregarded could endanger people and
equipment, are indicated by a general danger sign and the additional markings Danger!
or Attention! or Warning!
Danger! / Attention!
Safety sign in accordance with DIN 4844 - W9
Warning – high voltage!

Safety sign in accordance with DIN 4844 - W8
Safety tips printed directly on the adsorption dryer must be heeded at all times and must
be kept completely legible.
2.2 PROPER USE OF THE DRYER
This dryer has been designed, manufactured and tested only to be used to
separate the humidity normally contained in compressed air. Any other use has to
be considered improper. The Manufacturer will not be responsible for any
problem arising from improper use; the user will be in any case responsible for
any resulting damage.
Moreover, the correct use requires the compliance with the installation conditions, in
particular:
• Voltage and frequency of the primary electrical supply.

• Pressure, temperature and flow rate of the incoming air.
• Ambient temperature.
This dryer is supplied tested and fully assembled. The only operation left to the
user is the installation of filters, the connection to the plant, and the replacement
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of the desiccant into the dryer towers in compliance with the instructions given in
the following chapters.
The purpose of the machine is the separation of water present in compressed air.
The dried air cannot be used for respiration purposes or for operations leading to
direct contact with food, unless subject to further treatments.
2.3 INSTRUCTIONS FOR THE USE OF PRESSURE EQUIPMENT
To ensure the safe operation of pressure equipment, the user must conform
strictly to the following:
• The equipment must only be operated within the temperature and pressure limits
stated on the manufacturer’s name/data plate.
• No welding is allowed on the shell and end caps.
• The equipment must not be stored in badly ventilated spaces, near a heat source
or inflammable substances.
• Vibration must be eliminated from the equipment to prevent fatigue failure.
• An internal inspection must be carried out at 12 month intervals to check for

pressure equipment corrosion. The actual wall thickness of the tower after
corrosion should not be less than the data indicated on the chart located on the
side on the tower.
• Condensate drains should be checked for operation every day to prevent a build-
up of condensate in the pressure equipment.
• The maximum working pressure stated on the manufacturer’s data plate must not
be exceeded.
• All documentation supplied with the equipment (manual, declaration of conformity

etc.) must be kept for future reference.
If service is required, please provide the following information to Xebec’s service
department:
• Dryer model number
• Dryer serial number
• Actual dryer inlet pressure
• Actual dryer inlet temperature
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• Dryer’s approximate time in service.

Models of dryers including the Auto Dew energy management system option provide
automatic monitoring and control of the dry/regenerate cycle to optimize equipment
efficiency. This manual also includes references to other optionally available options
such as Lower Dew Point (LDP), and pre- & after filters, which may or may not be
provided. Selected options included with this dryer are indicated on the cover page by
an “X” printed in the box.
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3. TECHNICAL SPECIFICATION
Operating Parameters
Parameter Minimum Maximum Nominal
Inlet Pressure 60 psig (4.1barg) 200 psig (13.8 barg) 100 psig (6.9 barg)
Control Air Pressure 60 psig (4.1barg) 145 psig (10 barg) 87 psig (6 barg)
Ambient Air Temperature 34°F (1,6°C) 120°F (49°C) 100°F (38°C)
Inlet Temperature 40°F (4.4°C) 120°F (48.9°C) 100°F (38°C)
Electrical Specification
Dryer Model Voltage Supply Supply Need Electrical Approval
50-60 Hz 115-240V 1 phase CE / cULus
Inlet /
Inlet Flow
Outlet Length Width Height Weight Voltage
Rate*
Model Connect.
SCFM NCMH NPT mm in mm in mm in Kg lb

115-240V /
MAD 3 3 4 1/2” 336 13.2 320 12.6 558 22 17 37
50-60Hz
115-240V /
MAD 5 4 7 1/2” 320 12.6 320 12.6 633 25 19 41
50-60Hz
115-240V /
MAD 10 9 14 1/2” 320 12.6 320 12.6 908 35.5 27 59
50-60Hz
115-240V /
MAD 15 13 21 1/2” 350 13.8 370 14.5 808 31.8 31 68
50-60Hz
115-240V /
MAD 20 18 29 1/2” 350 13.8 370 14.5 1108 43.6 42 92
50-60Hz /
115-240V /
MAD 25 22 36 1/2” 350 13.8 370 14.5 1258 49.5 48 105
50-60Hz
115-240V /
MAD 30 27 43 1/2” 350 13.8 370 14.5 1508 59.4 54 118
50-60Hz
115-240V /
MAD 40 36 57 1 1/2” 495 19.5 410 16.1 1250 49.2 71 156
50-60Hz
115-240V /
MAD 45 44 71 1 1/2” 495 19.5 410 16.1 1400 55.1 78 171
50-60Hz
115-240V /
MAD 55 53 86 1 1/2” 495 19.5 410 16.1 1750 68.8 92 202
50-60Hz
115-240V /
MAD 70 67 107 1 1/2” 622 24.5 430 17 1300 51.1 120 264
50-60Hz
115-240V /
MAD 90 89 143 1 1/2” 622 24.5 430 17 1450 58.0 133 292
50-60Hz
115-240V /
MAD 110 107 172 1 1/2” 622 24.5 430 17 1750 68.8 152 334
50-60Hz
115-240V /
MAD 160 160 257 1 1/2” 734 28.9 410 16.1 1499 59 186 409
50-60Hz
115-240V /
MAD 215 213 343 1 1/2” 889 35.0 410 16.1 1497 59 235 517
50-60Hz
*Performance data based on 100°F (38°C) ambient temperature, 100°F (38°C) inlet
temperature and 100 psig (6,9 barg) inlet pressure.
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NEMA Purge Rate Purge Rate

Drying Time Regen. Time Repress. Purge
cycle
(min) (min) Time (sec) source (at -40⁰C PDP) (at -70⁰C PDP)
(min)
5 2.5 2 30 Dry Air 15%-20% 20%-30%
Recommended Filter Port Size Desiccant per Dryer

Model Xebec Filter
Model NPT Kg lb
MAD 3 See parts list 1/4” 2 4
MAD 5 See parts list 1/4” 2.5 5
MAD 20 XL1 1/4” 10 22
MAD 25 XL1 1/4” 12 26
MAD 30 XL1 1/4” 15 33
MAD 40 XL4 3/4” 18 39
MAD 45 XL4 3/4” 20 44
MAD 55 XL4 3/4” 27 59
MAD 70 XL5 3/4” 38 83
MAD 90 XL5 3/4” 43 94
MAD 110 XL6 1” 53 116
MAD 160 XL6 1” 67 147
MAD 215 XL7 1 1/2” 89 195
Range of Application
Design Pressure Design Temperature
Max: 122 °F (50 °C)
232 psig (16 barg)
Min: 32 °F (0 °C)
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4. DRAWINGS
4.1 FLOW DIAGRAM
4.1.1 MAD 3 to MAD 55
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4.1.2 MAD 70 to MAD 110
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4.1.3 MAD 160
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4.1.4 MAD 215
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4.2 GENERAL ARRANGEMENT
4.2.1 MAD 3 to MAD 10
Inlet / Outlet
Length (B) Width (A) Height (C) Weight
Model Connect.
NPT mm in mm in mm in Kg lb
MAD 3 1/2” 336 13.2 320 12.6 558 22 17 37
MAD 5 1/2” 320 12.6 320 12.6 633 25 19 41
MAD 10 1/2” 320 12.6 320 12.6 908 35.5 27 59
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4.2.2 MAD 15 to MAD 30
Inlet / Outlet
Model Connect.
MAD 15 1/2” 350 13.8 370 14.5 808 31.8 31 68
MAD 20 1/2” 350 13.8 370 14.5 1108 43.6 42 92
MAD 25 1/2” 350 13.8 370 14.5 1258 49.5 48 105
MAD 30 1/2” 350 13.8 370 14.5 1508 59.4 54 118
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4.2.3 MAD 40 to MAD 55
Inlet / Outlet
Model Connect.
MAD 40 1 1/2” 495 19.5 410 16.1 1250 49.2 71 156
MAD 45 1 1/2” 495 19.5 410 16.1 1400 55.1 78 171
MAD 55 1 1/2” 495 19.5 410 16.1 1750 68.8 92 202
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4.2.4 MAD 70 to MAD 110
Inlet / Outlet
Model Connect.
MAD 70 1 1/2” 622 24.5 430 17 1300 51.1 120 264
MAD 90 1 1/2” 622 24.5 430 17 1450 58.0 133 292
MAD 110 1 1/2” 622 24.5 430 17 1750 68.8 152 334
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4.2.5 MAD 160
Inlet / Outlet
Model Connect.
MAD 160 1 1/2” 734 28.9 410 16.1 1499 59 186 409
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4.2.6 MAD 215
Inlet / Outlet
Model Connect.
MAD 215 1 1/2” 889 35.0 410 16.1 1497 59 235 517
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4.3 WIRING DIAGRAM
4.3.1 MAD 3 to MAD 215
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5. START UP AND OPERATION

5.1 INITIAL START UP
• Ensure a suitable supply of compressed air between 4.1 bar (60 psig) and 16 bar
(230 psig) pressure is available and check that the dryer cannot be overflowed.
Attention!
• Control air pressure is to be below 145 psig. If the working

pressure is above 145 psig, use a pressure regulator and
set it below 145 psig (pressure regulator is not supplied
with the dryer).
• Inlet temperature must be between 4.4⁰C (40⁰F) to 49⁰C

(120⁰F)
5.1.1 Without by-pass line
• Close inlet and outlet valves (not supplied with the dryer)
• Introduce air to the dryer by opening the inlet valve slightly. Wait for the dryer to
fully pressurize then fully open the valve. Allow dryer to fully pressurise, and then
gradually open the outlet valve.
• Turn on the ON/OFF switch at the bottom of the dryer. The green LED on the
panel will illuminate and the dryer will start cycling in 10 seconds. The mini- PLC
screen shows the operations at that moment. The dryer is now on stream.
5.1.2 Using by-pass line
• With the inlet and outlet valves closed and the by- pass valve open, introduce air
to the dryer by opening the inlet valve slightly, wait for the dryer to fully
pressurize then fully open the valve.
• Allow the dryer to fully pressurise, and then open the outlet valve while
simultaneously closing the by-pass valve.
• Turn on the ON/OFF switch at the bottom of the dryer. The green led on the
panel will illuminate and the dryer will start cycling in 10 seconds. The mini-PLC
screen shows the operations at that moment. The dryer is now on stream.
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5.2 NORMAL OPERATION

Following the start-up procedure the operation of the dryer is fully automatic and
requires no further attention until shut down. The green ‘power on’ LED and the green
‘correct operation’ LED should be illuminated continuously.
The dryer contains two desiccant chambers, while one chamber is drying the
compressed air (adsorption), the other chamber is simultaneously undergoing
regeneration (de- sorption). At a predetermined time both exhaust valves close and re-
pressurisation begins.
Every two and a half minutes the chambers are reversed in function. This is the
changeover point. Changeover is characterised by an immediate venting of
compressed air from the chamber entering regeneration.
The dryer can be shut down at any point in its cycle and when restarted will enter an
automatic re-pressurisation stage. After re-pressurisation, the cycle will commence at
the point at which it stopped. If power is switched on, the dryer will enter an automatic
re-pressurisation stage at the point at which it stopped.
5.3 SHUT-DOWN PROCEDURE TO DEPRESSURIZE THE DRYER
• Prior to isolating the electrical supply close the outlet valve while simultaneously
opening the by-pass valve (if fitted).
• Close the inlet valve. The dryer will now be isolated from supply pressure.
• Cycle the dryer for a minimum of 5 minutes to ensure the dryer vents and is
completely depressurized. When the dryer is completely depressurized, isolate
the electrical supply.
• The by-pass valve (if fitted) should only be opened if the dryer is undergoing
maintenance.
5.4 ALARM SIGNAL
It is possible to get an alarm signal and control the dryer by a remote control. In order to
get the alarm and/or remote control the connector under the dryer is to be used. Refer
to the wiring diagram for wiring details.
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5.5 REMOTE CONTROL CONNECTIONS
The purpose of this section is to show how to make the connections and necessary
controller adjustment for remote start/stop and alarm signal.
• Locating the connector: Connector for remote control and alarm is located under
the dryer. In order to reach the connector easily the dryer needs to be tilted back.
• Remove the connector by unscrewing the single screw on the connector.

• Reveal the terminals by removing the cover of the connector.
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• On the opposite side of the connector you will see the terminals. Two of these
terminals are short circuited by a wire (see photo below). This allows the dryers
to start as soon as the dryer is turned on, preventing remote control. Remove the
wire to enable remote control.
Terminals PE and 3 are the remote start/stop input terminals. Only 24 VDC can be
supplied to these terminals. Terminals 1 and 2 are remote alarm output terminals. This
connection is a dry contact, which means it is suitable for use with 24V AC/DC or
230VAC.
After making necessary connections for remote start/stop, adjustment is needed to be

made on the controller. Press buttons A and B on the controller simultaneously. Below
screen will appear.
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Digit “1” seen on the left should be changed to “0”. This is the last step to be able to
start or stop the dryer remotely.
IMPORTANT NOTE: After completing all the steps for enabling remote start/stop, the
dryer can only be started by remote start signal.
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6. MAINTENANCE
6.1 MAINTENANCE GUIDELINES

• Maintenance operations should be held only when the system is shut down and
fully depressurised
Attention!
• Maintenance operations should only be carried out by

authorized personnel.
• Do not modify or change the control settings
• Use only approved Xebec replacement parts
• Always check connections against leakage
• Ensure all loose parts are removed and secured to the

dryer before operation
6.2 DAILY CHECKS

• Functional and visual checks are to be done daily. Ensure the Green power-on
led is illuminated.
• Check any external damages.
• If the service led (red led) appears, contact your authorized Xebec distributor for
Service.
• Remove the dust and dirt from the dryer. Clean all surfaces which are
contaminated.
6.3 ANNUALY
• The filter element must be changed annually
• Depressurize the dryer following the shut-down procedure
Danger!
Change filter elements only when the housing is fully
depressurized
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• Open the Xebec filter housing either by separating the lower part of the housing
from the upper part or breaking the filter housing flange connection.
• Remove the element by hand
• Install the new element and replace the O-ring/or gasket, making sure that the
element seats perfectly
• Reclose the filter housing.

NOTE: Filter elements cannot be cleaned or reused.
6.4 EVERY 2 YEAR OR 12,000 HOURS OF OPERATION

A full product service is recommended every 2 years or 12.000 hours of operation
(whichever occurs first).
• Valves and silencers are to be checked and replaced if necessary.
• Change the desiccant

Danger!
• Desiccant life is determined by the care with which it is handled, the
quality of filtered inlet air provided and by its time in use. Be careful
to not abrade (i.e., wear down) the desiccant when installing it.
Proper filtering of inlet air, and constant pressure and temperature,
will also extend its life
• The following considerations determine the life expectancy of

desiccant: Care in installation, Quality of input gas (e.g., air),
Constancy of flow and temperature, Whether full-service cycling or
low-demand usage, Time in service.
The following clues will suggest that you examine the desiccant and consider its
replacement:
• Discolouring of desiccant (e.g., oil residue, other contaminants): a brown or

yellow tinge indicates that the adsorbent capacity of the desiccant has been
diminished
• Frequent after-filter replacement due to desiccant dust accumulation
• Performance dew point rises.

Refer to paragraph 3 to determine the desiccant quantity required for your model of
dryer.
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Danger!
• Desiccant may contain pollutants.

• Desiccant is to be disposed of in accordance with National, State
and local regulation.
• After changing the desiccant, perform an initial start-up
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7. PARTS LIST
7.1 General
DRYER MODELS QTY / dryer PART NO DESCRIPTION

2 V004-455 Check valve
2 V005-537 Solenoid valve
1 V001-551 Shuttle ball valve
2 F006-104 Purge Silencer
1 W008-010 Seal Kit
MAD 3 to MAD 10 1 E003-116 ON/OFF Button
1 E009-512 M-Fuse
1 C022-503 Mini M-PLC
1 E009-513 M-Power Supply
* M001-213-50 Activated Alumina
2 V005-537 Solenoid valve
1 W008-011 Seal Kit
1 E009-512 M-Fuse
2 V001-550 Piston valve
1 W008-012 Seal Kit
1 E009-512 M-Fuse
1 W008-013 Seal Kit
1 E009-512 M-Fuse
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July 2018

1 W008-014 Seal Kit
MAD 160 1 E003-116 ON/OFF Button
1 E009-512 M-Fuse
1 W008-015 Seal Kit
MAD 215 1 E003-116 ON/OFF Button
1 E009-512 M-Fuse
*See section 3 for the required amount of desiccant
32
July 2018
7.2 Filters and Filter Elements

1 PF-20Y Pre-Filter with DPI and Automatic Drain
1 AF-20X After-Filter with DPI and vent valve
1 FE-M-20Y Pre-Filter element replacement (0.01μm)
MAD 3 to MAD 15 1 FE-M-20X After-Filter element replacement (1μm)
1 B002-197 DPI replacement
1 F010-031 Float drain replacement for pre-filter
1 F010-032 Manual drain replacement for after filter
1 XLA-N-1-SF-P-G3-D5 Pre-Filter with DPI and Automatic Drain
1 XLA-N-1-G-P-G3-D1 After-Filter with DPI and vent valve
1 XE105-SF-P Pre-Filter element replacement (0.01μm)
MAD 20 to MAD 30 1 XE105-G-P After-Filter element replacement (1μm)
1 XG3 DPI replacement
1 XD5 Float drain replacement for pre-filter
1 XD1 Manual drain replacement for after filter
MAD 215 1 XE203-G-P After-Filter element replacement (1μm)
33
July 2018
8. FAULTS AND TROUBLESHOOTING
Problem Indication Probable Cause Remedy
Poor Dew point n/a High inlet temperature Check after cooler condition and clean
as necessary
Entrained Water Check pre-filtration and pre-filtration

drains
Excessive air flow demand Check actual flow against rated flow of
dryer
Check for recent additions to air
system
Inlet pressure too low Check against technical specification
Excessive inlet air Check against technical specification

temperature
Insufficient purge air flow Factory set for 100 psig system
pressure
Exhaust silencers blocked Change by Xebec trained personnel
Contaminated desiccant Eliminate source of contamination.

Desiccant change by Xebec trained
personnel
Electrical Fault Power LED ‘OFF’ Hardware fault Contact Xebec customer service
Failure to Purge No depressurisation Purge valve blocked or Xebec trained personnel to adjust
and poor dew point shut
Exhaust silencer blocked Change by Xebec trained personnel
Outlet Air Flow Stops Downstream No air supply to the dryer Check compressor air supply to dryer
pressure drops Check all pipe work and fittings for
leaks
Constant Erratic air flow from Damaged valve Change by Xebec trained personnel
depressurisation exhaust
Attention!
If you are unable to repair a fault, call Xebec or your authorized
Xebec distributor to arrange for service.
34
July 2018
APPENDIX A. OPERATOR INTERFACE

1. MAIN SCREEN
2. MAIN MENU
It shows the following information:
• The total run time of dryer
• Dryer is active
• The tower that makes drying
• The tower that makes regeneration
Attention!
Use ESC or wait 6 sec. The screen will turn back automatically to
main menu.
APPENDIX A 1 OPERATOR INTERFACE

July 2018
3. TIME SETTING
• Use the B button to see the time settings:
• Use the A button to change the time setting and use + - buttons to enter the new
set. Press Ok button to save the setting.
• Pressing button A and B opens the screen on which remote control can be
activated.
• Press Ok repeatedly until the 5th digit is selected.
• Then change this digit from 1 to 0 by using + - arrow buttons
• Press again buttons A and B at the same time to return to the main menu.
APPENDIX A 2 OPERATOR INTERFACE

July 2018
APPENDIX B. WARRANTY, SERVICE AND MAINTENANCE

1. GENERAL
Your dryer is designed for ease in operation and maintenance. It does, however, require
regular maintenance. Failure to properly maintain the dryer as described in User Manual
section 6 not only voids its warranty but could lead to extraordinary expenses for system
repair, and in covering damage to equipment downstream of the dryer. The unit needs
to be registered to activate its warranty using the registration form provided at the end of
this section.
2. WARRANTY
XEBEC shall repair or replace, without charge EXWORKS Blainville, Quebec (Canada),
any part or parts (exception is electrical components, desiccant and mufflers) of the
equipment sold which, within the period of two (2) years from the date of commissioning
(as per the date indicated in our registration form) or thirty (30) months from the date of
XEBEC's shipment date, whichever period expires first, shall prove to have been
defective, provided that the Purchaser gives to XEBEC immediate notice in writing of
the discovery of any defect and immediately delivers, at the Purchaser's cost, such
defective part or parts to XEBEC or its nearest authorized distributor.
IN THE EVENT THE REPAIR OR REPLACEMENT OF SAID PARTS REQUIRE THE

SERVICES OF A SERVICE TECHNICIAN, XEBEC WILL FURNISH A SERVICE
TECHNICIAN, SAID SERVICES TO BE FREE OF CHARGE IF PERFORMED WITHIN
THE PERIOD OF NINETY (90) DAYS FROM THE DATE OF EQUIPMENT
COMMISIONING OR SIX (6) MONTHS FROM THE DATE OF XEBEC'S INVOICE,
WHICHEVER PERIOD EXPIRES FIRST. SAID SERVICES WILL BE PROVIDED
DURING REGULAR WORKING HOURS ONLY, AND ANY OVERTIME PREMIUMS
RESULTING FROM OVERTIME WORK REQUESTED BY THE PURCHASER SHALL,
AT ALL TIMES, BE AT PURCHASER'S COST. TRAVEL TIME, TRAVEL AND LIVING
EXPENSES SHALL ALSO, AT ALL TIMES, BE AT THE PURCHASER'S EXPENSE.
XEBEC’S PROPOSED MAINTENANCE SCHEDULE MUST BE RESPECTED, AND

XEBEC’S ORIGINAL SPARE PARTS MUST BE USED AT ALL TIMES OR THE
WARRANTY WILL BE VOID.
SPECIFICATIONS, LIMITATIONS, AND RECOMMENDED APPLICATIONS AND

USES FOR PRODUCTS MAY BE ESTABLISHED BY XEBEC FROM TIME TO TIME.
ONLY THOSE SPECIFICATIONS, LIMITATIONS, AND RECOMMENDED
APPLICATIONS AND USES EXPRESSLY IDENTIFIED AS SUCH BY XEBEC SHALL
BE BINDING UPON XEBEC. SAMPLES, DESCRIPTIONS, REPRESENTATIONS,
AND OTHER INFORMATION CONCERNING PRODUCTS CONTAINED IN XEBEC’S
APPENDIX B 1 WARRANTY, SERVICE AND

MAINTENANCE
July 2018
CATALOGS, ADVERTISEMENTS, OR OTHER PROMOTIONAL MATERIALS OR

STATEMENTS OR REPRESENTATIONS MADE BY XEBEC’S EMPLOYEES OR
SALES REPRESENTATIVES ARE FOR GENERAL INFORMATIONAL PURPOSES
ONLY AND ARE NOT BINDING UPON XEBEC. NO EMPLOYEE, AGENT OR SALES
REPRESENTATIVE OF XEBEC SHALL HAVE ANY AUTHORITY WHATSOEVER TO
ALTER, EXPAND OR OTHERWISE MODIFY THIS LIMITED WARRANTY OR
XEBEC’S PRODUCTS SPECIFICATIONS, LIMITATIONS, OR RECOMMENDED
APPLICATIONS WITHOUT XEBEC GIVING ITS PRIOR EXPRESS WRITTEN
CONSENT TO PURCHASER.
This Limited Warranty does not cover normal maintenance or items consumed during
normal operation, normal wear and tear, use under circumstances exceeding
specifications, abuse, unauthorized repair or alteration, lack of proper maintenance or
damage caused by natural causes such as fire, storm, or flood. Except as otherwise
provided, XEBEC shall not be liable for transportation, labor or other charges for
adjustments, repairs, replacements, installation, or other work which may be done upon
or in connection with the Products sold. This warranty covers only standard catalog
items.
This Limited Warranty is Purchaser’s exclusive remedy. It shall not be deemed to have
failed of its essential purpose so long as XEBEC is willing and able to repair or replace
defective Products in the manner specified. Except as herein provided, XEBEC shall
not be liable to Purchaser in any manner with respect to the Products. In no event shall
XEBECS’S liability to Purchaser ever exceed the purchase price of the allegedly
defective Product.
EXCEPT AS EXPRESSLY PROVIDED IN THIS LIMITED WARRANTY, XEBEC

DISCLAIMS ALL WARRANTIES AND REPRESENTATIONS OF ANY KIND, EITHER
EXPRESS OR IMPLIED, AS TO THE PRODUCTS, INCLUDING ALL
REPRESENTATIONS AND WARRANTIES (A) AS TO THE DESIGN, QUALITY OR
CONDITION OF THE PRODUCTS; (B) AS TO THE MATERIAL, EQUIPMENT OR
WORKMANSHIP IN THE PRODUCTS; (C) AS TO THE MERCHANTABILITY OR
FITNESS OF THE PRODUCTS FOR ANY PARTICULAR PURPOSE; (D) AS TO THE
SUITABILITY OF THE PRODUCTS FOR PURCHASER’S PURPOSES OR THE
IMPACT OF THE PRODUCTS ON PURCHASER’S OPERATIONS. XEBEC MAKES
NO WARRANTIES OR GUARANTIES REGARDING THE PRODUCTION OR
PERFORMANCE PURCHASER OR ANY OTHER PERSON OR ENTITY MAY OBTAIN
FROM THE PRODUCTS.

MAINTENANCE
July 2018
3. XEBEC SERVICE
Xebec offers a customer service program to assist in dryer maintenance.
The services provided are for the inspection and maintenance activities that can prevent
costly failures and downtime.
The frequency of visits to the customer facility is normally two times per year (or as
agreed upon with the customer). Following the initial survey of the system(s), a
convenient schedule will be prepared for the duration of the service program
agreement. Revisions to this schedule may be initiated by the client to reflect any
special requirements such as plant shutdown, vacation periods or emergencies.
The Xebec technician is competent to inspect and verify the complete operational status
of the system. For a reasonable fee, the technician can provide in-house training for
plant personnel so they will be able to detect, troubleshoot and correct any system
problem.
Following each service visit, the technician will provide a detailed report indicating all
pertinent data reflecting his inspections and recommendations concerning the system.
In the event spare parts and further service are required, they will be initiated only
following the approval of the customer.
The cost for this service can be determined at an hourly rate or by the day. Additionally,
travel charges apply according to available flight costs and/or set mileage rates.
Subsistence expenses for the technician are at cost plus 15%. All the necessary parts
will be invoiced separately.
This service program agreement also provides spare parts purchase benefits. A 10%
discount is provided for all spare parts purchased for use with the system(s) covered by
the service program agreement. The service program agreement number should be
specified at the time of order to receive this discount. All parts installed by the technician
are covered by a six-month replacement guarantee.
Within the guarantee period, any parts found to be defective will be replaced free of
charge by Xebec under the condition that the system was operated in accordance with
the User Manual and the specifications of the purchase order.
Your service program agreement and all pertinent data and transaction records will be
kept in our service department files for your reference.

MAINTENANCE
July 2018
Xebec Service Program Agreement Form

Please fill in the pertinent data in this form and return it to us as soon as possible.
Company Name:
Billing Address:
Number of Dryers:
Location of the dryers:
Model & serial numbers:
Contact person: Title:
Phone number: Fax number:
Time interval of the Service Visits: 30 Days  60 Days  90 Days  120 Days  180 Days 
Length of the contract: Year(s)
Visit Dates:
Visit #1 Visit #2 Visit #3 Visit #4 Visit #4 Visit #5 Visit #6 Visit #7 Visit #8
Your Purchase Order Number:

Signature: Date:
Name (Typed):
Special Details:
During the period of the service program agreement, Xebec reserves the right to modify the
service rates, providing a written notice to the customer at least 30 days in advance.
XEBEC USAGE ONLY

Service program agreement #
Starting: to: Accepted:

Return address: Service Department, Xebec Adsorption Inc. 730 Boulevard Industriel, Blainville, Québec, J7C 3V4 – Canada

MAINTENANCE
July 2018
Maintenance & Examination Record

Keep this sheet with the User Manual or with site service records
OWNERSHIP DATA
MODEL NO: ........................................... COMMISSIONED BY: .....................................
SERIAL NO: .......................................... COMPANY NAME: .........................................
INSTALLATION DATE: ......................... TELEPHONE NO: ...........................................
COMMISSIONING DATE: ..................... SERVICE PLAN: .............................................
INSPECTION /EXAMINATION REPAIR/MAINTENANCE (IF ANY)

Date Name Signature Summary Remarks

MAINTENANCE
July 2018
INSPECTION /EXAMINATION REPAIR/MAINTENANCE (IF ANY)

Date Name Signature Summary Remarks

MAINTENANCE
Xebec Adsorption Inc., 730 Blvd Industriel · Blainville QC · J7C 3V4 · Canada · 1-877-GO-XEBEC
www.xebecinc.com

MAD2 To MAD215 Desiccant Dryer

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MAD2 To MAD215 Desiccant Dryer

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Compressed Air Dryer

For Installation, Operation and Maintenance of Models

This dryer includes equipment

• it is operated by personnel not instructed in its use,

• it is improperly maintained or serviced.

APPENDIX B. WARRANTY, SERVICE AND MAINTENANCE ................................................................... 1

1.2 PRESSURE SWING ADSORPTION (PSA)

1.3 ESSENTIAL INFORMATION

In order to prevent breakdown in downstream instruments caused by material that has

Filters are shipped loose and installed on site by the client.

2.1 SAFETY INFORMATION

Warning – high voltage!

2.2 PROPER USE OF THE DRYER

• Voltage and frequency of the primary electrical supply.

2.3 INSTRUCTIONS FOR THE USE OF PRESSURE EQUIPMENT

• No welding is allowed on the shell and end caps.

• Vibration must be eliminated from the equipment to prevent fatigue failure.

• An internal inspection must be carried out at 12 month intervals to check for

• All documentation supplied with the equipment (manual, declaration of conformity

• Dryer model number

• Dryer serial number

• Actual dryer inlet pressure

• Actual dryer inlet temperature

• Dryer’s approximate time in service.

SCFM NCMH NPT mm in mm in mm in Kg lb

NEMA Purge Rate Purge Rate

Recommended Filter Port Size Desiccant per Dryer

MAD 5 See parts list 1/4” 2.5 5

MAD 10 See parts list 1/4” 4 8

MAD 15 See parts list 1/4” 7 15

MAD 20 XL1 1/4” 10 22

MAD 25 XL1 1/4” 12 26

MAD 30 XL1 1/4” 15 33

MAD 40 XL4 3/4” 18 39

MAD 45 XL4 3/4” 20 44

MAD 55 XL4 3/4” 27 59

MAD 70 XL5 3/4” 38 83

MAD 90 XL5 3/4” 43 94

MAD 110 XL6 1” 53 116

MAD 160 XL6 1” 67 147

MAD 215 XL7 1 1/2” 89 195

4.1.1 MAD 3 to MAD 55

4.1.2 MAD 70 to MAD 110

4.1.3 MAD 160

4.1.4 MAD 215

4.2 GENERAL ARRANGEMENT

4.2.1 MAD 3 to MAD 10

MAD 5 1/2” 320 12.6 320 12.6 633 25 19 41

MAD 10 1/2” 320 12.6 320 12.6 908 35.5 27 59

4.2.2 MAD 15 to MAD 30

MAD 20 1/2” 350 13.8 370 14.5 1108 43.6 42 92

MAD 25 1/2” 350 13.8 370 14.5 1258 49.5 48 105

MAD 30 1/2” 350 13.8 370 14.5 1508 59.4 54 118

4.2.3 MAD 40 to MAD 55

MAD 45 1 1/2” 495 19.5 410 16.1 1400 55.1 78 171

MAD 55 1 1/2” 495 19.5 410 16.1 1750 68.8 92 202

4.2.4 MAD 70 to MAD 110

MAD 90 1 1/2” 622 24.5 430 17 1450 58.0 133 292

4.2.5 MAD 160

4.2.6 MAD 215

4.3 WIRING DIAGRAM

4.3.1 MAD 3 to MAD 215

5. START UP AND OPERATION